Cover glass cleaning device
By employing disc brush units with opposite rotation directions arranged vertically and a high-pressure spray mechanism in the cover glass cleaning device, the problem of cleaning stubborn dust on the cover glass surface has been solved, achieving efficient cleaning and improved glass quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-22
- Publication Date
- 2026-03-31
AI Technical Summary
Existing technologies are insufficient to effectively clean stubborn dust adhering to the surface of cover glass, resulting in a decrease in glass quality.
A cover glass cleaning device is designed, which uses disc brush units arranged in opposite directions and rotating in opposite directions. Combined with a spray mechanism, it achieves frictional balance during surface cleaning and ensures cleaning effect through high-pressure spray rinsing.
It improves the cleanliness of cover glass, eliminates coating marks, enhances glass quality, saves space and cost, and is suitable for existing transmission lines without the need to extend the production line.
Smart Images

Figure CN117443791B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cover glass cleaning technology, and more particularly to a cover glass cleaning device. Background Technology
[0002] Ultra-thin electronic glass for cover plates is produced using float glass technology. Depending on user requirements, most products require glass cleaning and coating before shipment to ensure glass quality (surface quality and cleanliness, etc.).
[0003] The two sides of float glass are called the tin side and the air side, respectively. The sulfur film on the tin side is thicker, while the sulfur film on the air side is very thin. The tin side is the contact surface between the glass and the conveyor rollers. Because there are multiple types of dust on the conveyor rollers, some of the dust will be crushed and adhered to the sulfur film on the tin side of the glass when it passes through. Some of the dust is more stubborn and is difficult to clean with high-pressure pure water washing using existing technology. As a result, the dirt that is not cleaned off after the glass is coated will be further crushed by the coating rollers, resulting in imprint defects and reducing the quality of the glass. Summary of the Invention
[0004] One of the technical problems this application aims to solve is: improving the cleanliness of cover glass to ensure its quality.
[0005] To address the aforementioned technical problems, this application provides a cover glass cleaning device, comprising: a main frame; an upper disc brush unit disposed above the cover glass, comprising: a bevel gear, an upper drive shaft, and a disc brush; wherein the upper drive shaft extends along the width direction of the cover glass, and a plurality of bevel gears are sequentially spaced and sleeved on the upper drive shaft; each bevel gear is drivenly connected to a disc brush, and the disc brush is positioned facing the cover glass to clean the upper surface of the cover glass; and a lower disc brush unit disposed below the cover glass, comprising: a bevel gear, a lower drive shaft, and a disc brush; wherein the lower drive shaft extends along the width direction of the cover glass. The upper and lower drive shafts extend in the vertical direction, and multiple bevel gears are sequentially spaced and sleeved on the lower drive shaft. Each bevel gear is connected to a disc brush, which is positioned facing the cover glass to clean the lower surface of the cover glass. A rotary drive mechanism is used to drive the upper and lower drive shafts to rotate synchronously, so that two disc brushes arranged opposite to each other in the vertical direction rotate in opposite directions, and two disc brushes arranged adjacent to each other in the width direction rotate in opposite directions. A spray mechanism is used to rinse the upper and lower surfaces of the cover glass. The upper disc brush unit, the lower disc brush unit, the rotary drive mechanism, and the spray mechanism are all mounted on the main frame.
[0006] In some embodiments, the upper disc brush unit further includes: an upper plate, an upper left bracket, and an upper right bracket; wherein the upper left bracket and the upper right bracket are respectively disposed at both ends of the main frame along the width direction; the upper plate is mounted on the upper left bracket and the upper right bracket; the disc brush of the upper disc brush unit is rotatably mounted on the upper plate; and the upper drive shaft is rotatably mounted on the main frame.
[0007] In some embodiments, the upper brush unit further includes: a gear positioning sleeve, a bearing, a retaining ring for the hole, and a gear shaft; wherein, the gear shaft includes a bevel tooth end and a mounting end, the bevel tooth end meshing with a bevel gear, and the mounting end mounting the brush; the gear positioning sleeve is mounted on the upper plate and sleeved on the outside of the gear shaft; the bearing is disposed between the gear shaft and the gear positioning sleeve; the retaining ring for the hole abuts against the side of the bearing near the bevel tooth end.
[0008] In some embodiments, the disc brush is detachably connected to the mounting end.
[0009] In some embodiments, the lower brush unit further includes: a lower plate, a gear positioning sleeve, a bearing, a retaining ring for the bore, and a gear shaft; wherein, the gear shaft includes a bevel tooth end and a mounting end, the bevel tooth end meshing with a bevel gear, and the mounting end mounting the brush; the gear positioning sleeve is mounted on the lower plate and sleeved on the outside of the gear shaft; the bearing is disposed between the gear shaft and the gear positioning sleeve; the retaining ring for the bore abuts against the side of the bearing near the bevel tooth end.
[0010] In some embodiments, a top cover is provided on the upper part of the main frame, and the top cover can reciprocate relative to the main frame in the vertical direction; the upper brush unit is installed on the top cover so that the brush of the upper brush unit can move closer to or further away from the cover glass.
[0011] In some embodiments, the main frame can reciprocate in the up-down direction to allow the brush of the lower brush unit to move closer to or further away from the cover glass.
[0012] In some embodiments, the rotary drive mechanism includes: a servo motor, a motor sprocket, a double sprocket, a lower shaft sprocket, and a transmission chain; wherein, the output shaft of the servo motor is drivenly connected to the motor sprocket; the double sprocket is sleeved on the upper transmission shaft; the lower shaft sprocket is sleeved on the lower transmission shaft; the motor sprocket and the double sprocket are drivenly connected through the transmission chain, and the double sprocket and the lower shaft sprocket are drivenly connected through the transmission chain.
[0013] In some embodiments, the drive chain is provided with a tensioning mechanism to adjust its tension.
[0014] In some embodiments, the spraying mechanism includes high-pressure spray pipes, and one or more high-pressure spray pipes are spaced apart along the conveying direction of the cover glass.
[0015] In some embodiments, the angle at which the spray mechanism washes the cover glass is adjustable.
[0016] In some embodiments, the upper brush unit has multiple rows of brushes along the conveying direction of the cover glass, and two adjacent rows of brushes in the upper brush unit are staggered along the conveying direction; the lower brush unit has multiple rows of brushes along the conveying direction of the cover glass, and two adjacent rows of brushes in the lower brush unit are staggered along the conveying direction.
[0017] In some embodiments, the distance between the brushes of the upper and lower brush units is 0.1 to 0.8 mm smaller than the thickness of the cover glass.
[0018] Through the above technical solution, the cover glass cleaning device provided in this application has the following beneficial effects:
[0019] This application achieves synchronous driving of the upper and lower brush units through the structural and transmission coordination of the upper brush unit, lower brush unit, and rotary drive mechanism. The two brushes in the upper and lower brush units, positioned opposite each other in the vertical direction, rotate in opposite directions, as do the two adjacent brushes in the upper and lower brush units along the width direction. This ensures that the frictional forces on the cover glass between the upper and lower brush units cancel each other out, guaranteeing surface force balance during cleaning and preventing deviation during transport. Simultaneously, the application incorporates a spray mechanism for auxiliary rinsing, improving the cleanliness of the cover glass. This application can be directly installed on the cover glass transport line as needed, offering strong coordination without extending the cover glass production line, saving space and cost, and achieving low-cost improvement of the cover glass's quality. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the cover glass cleaning device disclosed in the embodiments of this application;
[0022] Figure 2 yes Figure 1 Left view;
[0023] Figure 3 This is a top view of the lower brush unit disclosed in the embodiments of this application.
[0024] Explanation of reference numerals in the attached figures:
[0025] 1. Bevel gear; 2. Bearing with seat; 3. Lower drive shaft; 4. Lower left plate seat; 5. Lower plate; 6. Disc brush; 7. Main frame; 8. Upper left plate seat; 9. Upper plate; 10. Bolt 1; 11. Upper left bracket; 12. Adjusting bolt; 13. Upper bearing base; 14. Gear positioning sleeve; 15. Bearing 1; 16. Elastic retaining ring for hole; 17. Gear shaft; 18. Lower shaft support seat; 19. Upper shaft support seat; 20. Top cover; 21. Fixing bolt; 22. Servo motor; 23. Motor mounting plate; 24. Bolt 2; 25. Motor sprocket; 26. Tensioning bearing; 27. Upper tensioning frame; 28. Cover glass; 29. Upper right bracket; 30. Bearing II; 31. Double sprocket positioning sleeve; 32. Double sprocket; 33. Upper right plate seat; 34. Lower tensioning frame; 35. Lower right plate seat; 36. Lower shaft sprocket; 37. Lower shaft sprocket positioning sleeve; 38. Lower shaft right support seat; 39. Protective cover; 40. Upper drive shaft; 41. Upper side baffle; 42. Lower side baffle; 43. High-pressure spray pipe; 44. Disc brush positioning pin; 45. Base adjusting screw. Detailed Implementation
[0026] The embodiments of this application will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to illustrate the principles of this application by way of example, but should not be used to limit the scope of this application. This application can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0027] These embodiments are provided to make the application thorough and complete, and to fully express the scope of the application to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, material composition, numerical expressions, and values illustrated in these embodiments should be interpreted as merely exemplary and not as limiting.
[0028] It should be noted that, in the description of this application, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0029] Furthermore, the terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. "Vertical" is not strictly vertical, but within the permissible margin of error. "Parallel" is not strictly parallel, but within the permissible margin of error. Terms such as "including" or "contains" mean that the element preceding the word encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well.
[0030] It should also be noted that, in the description of this application, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, an intermediary device may or may not be present between the specific device and the first or second device.
[0031] All terms used in this application have the same meaning as understood by one of ordinary skill in the art to which this application pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as idealized or highly formalized, unless expressly defined herein.
[0032] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0033] like Figures 1-3As shown, this application provides a cover glass cleaning device, including: a main frame 7; an upper disc brush unit, which is disposed above the cover glass 28 and includes: a bevel gear 1, an upper drive shaft 40, and a disc brush 6; wherein, the upper drive shaft 40 extends along the width direction of the cover glass 28, and a plurality of bevel gears 1 are sequentially spaced on the upper drive shaft 40; each bevel gear 1 is drively connected to a disc brush 6, and the disc brush 6 is disposed facing the cover glass 28 to clean the upper surface of the cover glass 28; a lower disc brush unit, which is disposed below the cover glass 28 and includes: a bevel gear 1, a lower drive shaft 3, and a disc brush 6; wherein, the lower drive shaft 3 extends along the width direction of the cover glass 28. The upper drive shaft 40 extends in the width direction, and multiple bevel gears 1 are sequentially spaced and sleeved on the lower drive shaft 3; each bevel gear 1 is connected to a disc brush 6, which is arranged facing the cover glass 28 to clean the lower surface of the cover glass 28; a rotary drive mechanism is used to drive the upper drive shaft 40 and the lower drive shaft 3 to rotate synchronously, so that the two disc brushes 6 arranged opposite to each other in the vertical direction rotate in opposite directions, and the two disc brushes 6 arranged adjacent to each other in the width direction rotate in opposite directions; and a spray mechanism is used to rinse the upper and lower surfaces of the cover glass 28; wherein, the upper disc brush unit, the lower disc brush unit, the rotary drive mechanism and the spray mechanism are all mounted on the main frame 7.
[0034] In this embodiment, the two disk brushes 6 installed adjacent to each other on the upper drive shaft 40 along the width direction of the cover glass 28 rotate in opposite directions, and the two disk brushes 6 installed on the lower drive shaft 3 along the width direction of the cover glass 28 rotate in opposite directions. Furthermore, the two disk brushes 6 of the upper and lower disk brush units, which are arranged opposite to each other in the vertical direction, rotate in opposite directions. The rotation drive mechanism enables the upper drive shaft 40 and the lower drive shaft 3 to rotate synchronously, thereby achieving mutual cancellation of frictional forces on the cover glass 28 located between the upper and lower disk brush units. This ensures that the surface of the cover glass 28 is under balanced force during cleaning, preventing the cover glass 28 from deviating during transport. Simultaneously, combined with the spray mechanism to assist rinsing, the cleanliness of the cover glass 28 is improved. This application can be directly installed on the transport line of the cover glass 28 as needed, exhibiting strong coordination and eliminating the need to extend the production line of the cover glass 28, saving space and cost, and achieving a low-cost improvement in the glass quality of the cover glass 28. Practice has proven that applying this application to the 28-unit cover glass production line not only eliminates glass coating marks and improves product quality by more than 30%, but also avoids site limitations and reduces substantial capital investment, costing only 10% of the cost of purchasing a separate disc brush or roller brush unit. This application is particularly suitable for glass cleaning equipment that does not contain roller brush or disc brush units, as it is low-cost and easy to implement.
[0035] like Figure 1As shown, in some embodiments, the upper disc brush unit further includes: an upper plate 9, an upper left bracket 11, and an upper right bracket 29; wherein, the upper left bracket 11 and the upper right bracket 29 are respectively disposed at both ends of the main body frame 7 along the width direction; the upper plate 9 is mounted on the upper left bracket 11 and the upper right bracket 29; the disc brush 6 of the upper disc brush unit is rotatably mounted on the upper plate 9; and the upper drive shaft 40 is rotatably mounted on the main body frame 7. In this embodiment, the upper plate 9 is used to install all the disc brushes 6 of the upper disc brush unit, improving the compactness of the structure of this application. Of course, in other embodiments, the disc brushes 6 of the upper disc brush unit can also be installed independently on the main body frame 7.
[0036] like Figure 1 As shown, in some embodiments, the upper brush unit further includes: a gear positioning sleeve 14, a bearing 15, a retaining ring 16 for the hole, and a gear shaft 17; wherein, the gear shaft 17 includes a bevel tooth end and a mounting end, the bevel tooth end meshing with the bevel gear 1, and the mounting end mounting the brush 6; the gear positioning sleeve 14 is mounted on the upper plate 9 and sleeved on the outside of the gear shaft 17; the bearing 15 is disposed between the gear shaft 17 and the gear positioning sleeve 14; the retaining ring 16 for the hole abuts against the side of the bearing 15 near the bevel tooth end. In this embodiment, the disc brush 6 is rotatably mounted on the upper plate 9 via the gear positioning sleeve 14, bearing 15, elastic retaining ring 16 for the hole, and gear shaft 17. The bearing 15 ensures the smooth rotation of the gear shaft 17 and protects the gear shaft 17 to extend its service life. The elastic retaining ring 16 abuts against the bearing 15, thereby limiting the bearing 15 inside the gear positioning sleeve 14 and improving the installation error tolerance of the bearing 15. The gear positioning sleeve 14 is fixedly mounted on the upper plate 9 to ensure the reliability of the fit between the gear shaft 17 and the bevel gear 1, thereby improving the stability and reliability of the operation of this invention.
[0037] like Figure 1 As shown, in some embodiments, the disc brush 6 is detachably connected to the mounting end. For example, as... Figure 1As shown, the disc brush 6 and gear shaft 17 are detachably connected by a disc brush positioning pin 44. When the disc brush 6 needs to be replaced, simply loosen and pull out the disc brush positioning pin 44 to remove the disc brush 6. Specifically, the disc brush 6 has a slot extending horizontally on the side near the gear shaft 17, and the bottom surface of the slot has a positioning hole extending vertically. The gear shaft 17 has an insert plate that can be inserted into the slot on the side near the disc brush 6. The insert plate has a positioning hole extending vertically. The disc brush positioning pin 44, extending vertically, passes through the positioning hole and the positioning hole in sequence to achieve positioning and limiting of the disc brush 6 and gear shaft 17. Of course, in other embodiments, the disc brush positioning pin 44 can also achieve positioning and limiting of the disc brush 6 and gear shaft 17 in the horizontal direction. In other embodiments, the disc brush 6 and gear shaft 17 can be threaded together or positioned and limited by the disc brush positioning pin 44. In other embodiments, the disc brush 6 and the gear shaft 17 can be detachably connected via splines and disc brush locating pins 44.
[0038] like Figure 1 As shown, in some embodiments, the lower disc brush unit further includes: a lower plate 5, a gear positioning sleeve 14, a bearing 15, a retaining ring 16 for the hole, and a gear shaft 17; wherein, the gear shaft 17 includes a bevel tooth end and a mounting end, the bevel tooth end meshing with the bevel gear 1, and the mounting end mounting the disc brush 6; the gear positioning sleeve 14 is mounted on the lower plate 5 and sleeved on the outside of the gear shaft 17; the bearing 15 is disposed between the gear shaft 17 and the gear positioning sleeve 14; the retaining ring 16 for the hole abuts against the side of the bearing 15 near the bevel tooth end. In this embodiment, the mounting method of the disc brush 6 on the lower plate 5 is similar to the mounting method of the disc brush 6 on the upper plate 9, and the structure is stable and reliable.
[0039] In some embodiments, the lower plate brush unit further includes: a lower left plate seat 4 and a lower right plate seat 35; wherein, the lower left plate seat 4 and the lower right plate seat 35 are both L-shaped structures, including a third mounting plate extending in the vertical direction and a fourth mounting plate extending in the width direction, the third mounting plate and the fourth mounting plate are arranged vertically; the lower left plate seat 4 is mounted on the left side of the main frame 7 through its own third mounting plate, the lower right plate seat 35 is mounted on the right side of the main frame 7 through its own third mounting plate, and the lower plate 5 is mounted on the fourth mounting plates of the lower left plate seat 4 and the lower right plate seat 35 on both sides in the width direction respectively.
[0040] In some embodiments, the lower brush unit further includes: a mounted bearing 2, a lower shaft support seat 18, and a lower shaft right support seat 38; wherein the mounted bearing 2, the lower shaft support seat 18, and the lower shaft right support seat 38 are arranged at intervals along the width direction, and the lower drive shaft 3 is rotatably mounted on the mounted bearing 2, the lower shaft support seat 18, and the lower shaft right support seat 38. In practical applications, the mounted bearing 2 is located on the left side, the lower shaft right support seat 38 is located on the right side, and the lower shaft support seat 18 is located in the middle position; since the mounted bearing 2 is a mounting seat with a bearing, there is no need to provide a second bearing 30 between the mounted bearing 2 and the lower drive shaft 3; however, neither the lower shaft support seat 18 nor the lower shaft right support seat 38 has a bearing, therefore, the lower shaft support seat 18 and the lower shaft right support seat 38 are respectively provided with a second bearing 30 between them and the lower drive shaft 3. In some embodiments, the lower left plate seat 4 is installed on the left side plate or frame of the main body frame 7, and the lower right plate seat 35 is installed on the right side plate, frame or lower shaft right support seat 38 of the main body frame 7; the seated bearing 2, the lower shaft support seat 18 and the lower shaft right support seat 38 are all installed on the frame or bottom side plate of the main body frame 7.
[0041] like Figure 1 As shown, in some embodiments, a top cover 20 is provided on the upper part of the main frame 7, and the top cover 20 can reciprocate relative to the main frame 7 in the vertical direction; the upper disc brush unit is installed on the top cover 20 so that the disc brush 6 of the upper disc brush unit can move closer to or further away from the cover glass 28. In this embodiment, since the upper disc brush unit is installed on the top cover 20, when the top cover 20 moves in the vertical direction, it will drive the upper disc brush unit to move, thereby enabling the disc brush 6 of the upper disc brush unit to move closer to or further away from the cover glass 28, thereby adjusting the contact friction between the disc brush 6 and the cover glass 28, and thus adjusting its cleaning performance; at the same time, this application can adjust the distance between the disc brush 6 of the upper disc brush unit and the cover glass 28 according to the cover glass 28 of different thicknesses or cleaning requirements. Specifically, the top cover 20 is mounted on the main frame 7 via adjusting bolts 12. The adjusting bolts 12 are screwed onto the top cover 20, and the lower end of the adjusting bolts 12 rests on the main frame 7. By rotating the adjusting bolts 12 on the top cover 20, the top cover 20 can be moved closer to or further away from the cover glass 28 (main frame 7). In other embodiments, the top cover 20 can also adjust its mounting height relative to the main frame 7 via a plurality of mounting holes and bolts 10 arranged sequentially and spaced apart along the vertical direction. In other embodiments, the top cover 20 can also adjust its mounting height relative to the main frame 7 via elongated holes extending along the vertical direction.
[0042] like Figure 1As shown, in some embodiments, the upper brush unit further includes: an upper left plate seat 8 and an upper right plate seat 33. Both the upper left plate seat 8 and the upper right plate seat 33 are L-shaped structures, including a first mounting plate extending in the vertical direction and a second mounting plate extending in the width direction. The first mounting plate and the second mounting plate are arranged perpendicularly. The upper left plate seat 8 is mounted on the upper left bracket 11 via its own first mounting plate, and the upper right plate seat 33 is mounted on the upper right bracket 29 via its own first mounting plate. The upper left plate seat 8 and the upper right plate seat 33 are arranged close to each other, so that the upper plate 9 is mounted on the second mounting plates of the upper left plate seat 8 and the upper right plate seat 33 via connectors. Of course, in other embodiments, the upper plate 9 can be directly mounted on the upper left bracket 11 and the upper right bracket 29 respectively via connectors.
[0043] In some embodiments, the upper brush unit further includes: an upper bearing base 13 and an upper shaft support 19. The upper bearing base 13, the upper shaft support 19, and the upper right bracket 29 are arranged sequentially at intervals along the width direction. The upper bearing base 13 is located near the left side, the upper right bracket 29 is located near the right side, and the upper shaft support 19 is located in the middle. The upper drive shaft 40 is rotatably mounted on the upper bearing base 13, the upper shaft support 19, and the upper right bracket 29. The upper drive shaft 40 and the upper bearing base 13, the upper shaft support 19, and the upper right bracket 29 are each provided with a bearing 30.
[0044] In some embodiments, the upper brush unit further includes fixing bolts 21; wherein two fixing bolts 21 are arranged at intervals along the width direction between the upper left bracket 11 and the upper right bracket 29, one end of the fixing bolt 21 is connected to the top cover 20, and the other end of the fixing bolt 21 is connected to the upper plate 9. In other embodiments, the lower plate 5 can also be mounted on the main frame 7 at the middle position via fixing bolts 21.
[0045] The lower drive shaft 3, upper drive shaft 40, upper plate 9 and lower plate 5 of this application are all supported by multiple support points to ensure their straightness, thereby ensuring that all the disc brushes 6 of the lower disc brush unit are located on the same plane, and all the disc brushes 6 of the upper disc brush unit are located on the same plane, ensuring the uniformity of cleanliness of each position of the cover glass 28 when it is being cleaned.
[0046] like Figure 1 As shown, in some embodiments, the main frame 7 can reciprocate in the vertical direction to move the brush 6 of the lower brush unit closer to or further away from the cover glass 28. Specifically, a base adjustment screw 45 is provided at the bottom of the main frame 7. The overall installation height of this application is adjusted by adjusting the base adjustment screw 45, thereby adjusting the distance between the brush 6 of the lower brush unit and the cover glass 28. Of course, the method of moving the brush 6 of the lower brush unit closer to or further away from the cover glass 28 can also refer to the method of moving the brush 6 of the upper brush unit closer to or further away from the cover glass 28, which will not be described in detail here.
[0047] In some embodiments, the rotary drive mechanism includes: a servo motor 22, a motor sprocket 25, a double sprocket 32, a lower shaft sprocket 36, and a transmission chain; wherein, the output shaft of the servo motor 22 is drivenly connected to the motor sprocket 25; the double sprocket 32 is sleeved on the upper transmission shaft 40; the lower shaft sprocket 36 is sleeved on the lower transmission shaft 3; the motor sprocket 25 and the double sprocket 32 are drivenly connected through the transmission chain, and the double sprocket 32 and the lower shaft sprocket 36 are drivenly connected through the transmission chain. In this embodiment, the lower drive shaft 3 and the upper drive shaft 40 are synchronously rotated in the same direction by a transmission pair. At the same time, the bevel gear 1 of the lower drive shaft 3 and the bevel gear 1 of the upper drive shaft 40 are mirror images of each other in the vertical direction. The two bevel gears 1 of the lower drive shaft 3 are arranged in pairs facing away from each other or towards each other, and the two bevel gears 1 of the upper drive shaft 40 are arranged in pairs facing away from each other or towards each other. This enables the two disk brushes 6 installed on the upper drive shaft 40 along the width direction of the cover glass 28 to rotate in opposite directions. The two disk brushes 6 installed on the lower drive shaft 3 along the width direction of the cover glass 28 also rotate in opposite directions. Furthermore, the two disk brushes 6 of the upper disk brush unit and the lower disk brush unit are arranged opposite to each other in the vertical direction and rotate in opposite directions.
[0048] In some embodiments, the rotary drive mechanism further includes: a motor mounting plate 23, a second bolt 24, and a protective cover 39; wherein, the servo motor 22 is mounted on the motor mounting plate 23 by the second bolt 24, the motor mounting plate 23 is mounted above the top cover 20, the protective cover 39 covers the outside of the servo motor 22 and the motor mounting plate 23, and the protective cover 39 is fastened to the top cover 20 to protect the servo motor 22 from water and dust.
[0049] In some embodiments, the transmission chain is provided with a tensioning mechanism to adjust its tension. In this embodiment, the transmission reliability of this application is adjusted by adjusting the tension of the transmission chain to adapt to different cover glass 28 and improve the coordination of this application. Specifically, the tensioning mechanism includes an upper tensioning mechanism and a lower tensioning mechanism; the upper tensioning mechanism includes a tension bearing 26 and an upper tensioning frame 27; wherein, the tension bearing 26 is rotatably mounted on the upper tensioning frame 27, and the upper tensioning frame 27 is mounted on the main frame 7; the tension bearing 26, the motor sprocket 25, and the double sprocket 32 are respectively tensioned and connected to the transmission chain; the lower tensioning mechanism includes: a tension bearing 26 and a lower tensioning frame 34, wherein, the tension bearing 26 is rotatably mounted on the lower tensioning frame 34, and the lower tensioning frame 34 is mounted on the main frame 7; the tension bearing 26, the double sprocket 32, and the lower shaft sprocket 36 are respectively tensioned and connected to the transmission chain. Of course, in other embodiments, the tension bearing 26 can also be replaced with a tensioning wheel.
[0050] In some embodiments, the rotary drive mechanism further includes a double sprocket positioning sleeve 31 and a lower shaft sprocket positioning sleeve 37; wherein, the double sprocket 32 is mounted on the upper drive shaft 40 via the double sprocket positioning sleeve 31; and the lower shaft sprocket 36 is mounted on the lower drive shaft 3 via the lower shaft sprocket positioning sleeve 37, to ensure the firmness and reliability of the installation.
[0051] like Figure 3 As shown, in some embodiments, the spraying mechanism includes high-pressure spray pipes 43, with one or more high-pressure spray pipes 43 spaced apart along the conveying direction of the cover glass 28. Specifically, one high-pressure spray pipe 43 is arranged at the foremost position along the conveying direction of the cover glass 28 to pre-clean the cover glass 28 before it is cleaned by the disc brush 6; at least one high-pressure spray pipe 43 is arranged in the middle or rear section along the conveying direction of the cover glass 28 to rinse away dirt washed off by the disc brush 6; at the same time, the high-pressure spray pipe 43 itself has the functions of rinsing, cooling and lubricating, and rinsing away dirt, thereby working with the disc brush 6 to ensure the cleaning performance of the present application and to ensure the glass quality of the cover glass 28.
[0052] In some embodiments, the angle at which the spray mechanism washes the cover glass 28 is adjustable. In this embodiment, the angle at which the spray mechanism washes the cover glass 28 is adjustable, and can be adjusted according to different washing requirements of this application or the washing needs of different cover glass 28, thereby ensuring the consistency and cleanliness of this application. Specifically, the washing angle can be adjusted by rotating the high-pressure spray pipe 43. In other embodiments, it can also be achieved by adjusting the water outlet angle of the nozzle installed at the outlet of the rotating high-pressure spray pipe 43. In some embodiments, the main frame 7 is provided with a left baffle and a right baffle on its left and right sides along the width direction, respectively. Both the left and right baffles include an upper side baffle 41 and a lower side baffle 42 along the vertical direction, preventing water from splashing out of the high-pressure spray pipe 43, thereby facilitating wastewater collection and ensuring the cleanliness of the working environment.
[0053] like Figures 1-3 As shown, in some embodiments, the upper disc brush unit has multiple rows of disc brushes 6 arranged along the conveying direction of the cover glass 28, and the two adjacent rows of disc brushes 6 arranged along the conveying direction of the upper disc brush unit are staggered; the lower disc brush unit has multiple rows of disc brushes 6 arranged along the conveying direction of the cover glass 28, and the two adjacent rows of disc brushes 6 arranged along the conveying direction of the lower disc brush unit are staggered. In this embodiment, the staggered arrangement of the two adjacent rows of disc brushes 6 arranged along the conveying direction of the cover glass 28 achieves seamless brushing of the upper and lower surfaces of the cover glass 28, providing the cleaning performance of this application and further improving the glass quality of the cover glass 28. In this embodiment, the multiple rows of disc brushes 6 (i.e., multiple rows of upper drive shafts 40) arranged adjacent to each other along the conveying direction of the upper disc brush unit achieve synchronous movement through a synchronous chain and synchronous wheel, and the multiple rows of disc brushes 6 (i.e., multiple rows of lower drive shafts 3) arranged adjacent to each other along the conveying direction of the lower disc brush unit achieve synchronous movement through a synchronous chain and synchronous wheel.
[0054] In some embodiments, the distance between the brush 6 of the upper brush unit and the brush 6 of the lower brush unit is 0.1 to 0.8 mm smaller than the thickness of the cover glass 28. In this embodiment, by controlling the distance between the brush 6 of the upper brush unit and the brush 6 of the lower brush unit, the washing friction is ensured, thus guaranteeing the cleaning performance of this application. At the same time, it allows for differentiated cleaning based on different cover glass 28, improving the adaptability of this application.
[0055] The embodiments of this application have now been described in detail. To avoid obscuring the concept of this application, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
[0056] While specific embodiments of this application have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of this application. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any manner.
Claims
1. A cover glass cleaning apparatus characterized by comprising: The utility model relates to a glass cleaning device, including: A main frame (7); An upper disc brush unit arranged above a cover glass (28) and including bevel gears (1), an upper transmission shaft (40) and disc brushes (6);The upper transmission shaft (40) extends along the width direction of the cover glass (28), and a plurality of bevel gears (1) are sequentially and spacedly sleeved on the upper transmission shaft (40);Each bevel gear (1) is in transmission connection with a disc brush (6), and the disc brush (6) is arranged towards the side of the cover glass (28) to clean the upper surface of the cover glass (28); A lower disc brush unit arranged below the cover glass (28) and including bevel gears (1), a lower transmission shaft (3) and disc brushes (6);The lower transmission shaft (3) extends along the width direction of the cover glass (28), and a plurality of bevel gears (1) are sequentially and spacedly sleeved on the lower transmission shaft (3);Each bevel gear (1) is in transmission connection with a disc brush (6), and the disc brush (6) is arranged towards the side of the cover glass (28) to clean the lower surface of the cover glass (28); A rotary drive mechanism for driving the upper transmission shaft (40) and the lower transmission shaft (3) to rotate synchronously, so that the rotation directions of two disc brushes (6) arranged oppositely in the up-down direction are opposite, and the rotation directions of two disc brushes (6) arranged adjacently in the width direction are opposite;And, A spraying mechanism for washing the upper and lower surfaces of the cover glass (28); The upper disc brush unit, the lower disc brush unit, the rotary drive mechanism and the spraying mechanism are all mounted on the main frame (7); The spraying mechanism includes high-pressure spraying pipes (43), and more than one high-pressure spraying pipe (43) is arranged spacedly along the conveying direction of the cover glass (28); The angle at which the spraying mechanism washes the cover glass (28) is adjustable; The disc brushes (6) of the upper disc brush unit are arranged in multiple rows along the conveying direction of the cover glass (28), and two rows of disc brushes (6) arranged adjacently along the conveying direction of the upper disc brush unit are arranged staggeredly;The disc brushes (6) of the lower disc brush unit are arranged in multiple rows along the conveying direction of the cover glass (28), and two rows of disc brushes (6) arranged adjacently along the conveying direction of the lower disc brush unit are arranged staggeredly; The distance between the disc brushes (6) of the upper disc brush unit and the disc brushes (6) of the lower disc brush unit is 0.1-0.8mm smaller than the thickness dimension of the cover glass (28).
2. The cover glass cleaning apparatus according to claim 1, characterized by The upper disc brush unit further includes: An upper plate (9), a left upper hanging seat (11) and a right upper hanging seat (29); The left upper hanging seat (11) and the right upper hanging seat (29) are arranged at the two ends of the main frame (7) along the width direction, the upper plate (9) is mounted on the left upper hanging seat (11) and the right upper hanging seat (29), the disc brushes (6) of the upper disc brush unit are rotatably mounted on the upper plate (9), and the upper transmission shaft (40) is rotatably mounted on the main frame (7).
3. The cover glass cleaning apparatus according to claim 2, characterized by The upper disc brush unit further includes: Gear positioning sleeve (14), bearing one (15), hole elastic retainer (16) and gear shaft (17); Wherein, the gear shaft (17) includes a bevel gear end and a mounting end, the bevel gear end is engaged with the bevel gear (1), and the mounting end is mounted with the disc brush (6); the gear positioning sleeve (14) is mounted on the upper plate (9) and is sleeved on the outside of the gear shaft (17); the bearing one (15) is arranged between the gear shaft (17) and the gear positioning sleeve (14); the hole elastic retainer (16) is abutted on the side of the bearing one (15) close to the bevel gear end.
4. The cover plate glass cleaning device according to claim 3, characterized in that: The disc brush (6) is detachably connected with the mounting end.
5. The cover glass cleaning apparatus according to claim 1, wherein The lower disc brush unit further comprises: Lower plate (5), gear positioning sleeve (14), bearing one (15), hole elastic retainer (16) and gear shaft (17); Wherein, the gear shaft (17) includes a bevel gear end and a mounting end, the bevel gear end is engaged with the bevel gear (1), and the mounting end is mounted with the disc brush (6); the gear positioning sleeve (14) is mounted on the lower plate (5) and is sleeved on the outside of the gear shaft (17); the bearing one (15) is arranged between the gear shaft (17) and the gear positioning sleeve (14); the hole elastic retainer (16) is abutted on the side of the bearing one (15) close to the bevel gear end.
6. The cover plate glass cleaning device according to claim 1, characterized in that: A top cover (20) is arranged above the main frame (7), the top cover (20) can reciprocate relative to the main frame (7) in the up-down direction; the upper disc brush unit is mounted on the top cover (20) to realize the disc brush (6) of the upper disc brush unit close to or away from the cover plate glass (28).
7. The cover plate glass cleaning device according to any one of claims 1-6, characterized in that: The main frame (7) can reciprocate in the up-down direction to realize the disc brush (6) of the lower disc brush unit close to or away from the cover plate glass (28).
8. The cover glass cleaning apparatus according to any one of claims 1 to 6, wherein The rotary drive mechanism comprises: Servo motor (22), motor sprocket (25), double sprocket (32), lower shaft sprocket (36) and transmission chain; Wherein, the output shaft of the servo motor (22) is drivingly connected with the motor sprocket (25); the double sprocket (32) is sleeved on the upper transmission shaft (40); the lower shaft sprocket (36) is sleeved on the lower transmission shaft (3); the motor sprocket (25) and the double sprocket (32) are drivingly connected through the transmission chain, and the double sprocket (32) and the lower shaft sprocket (36) are drivingly connected through the transmission chain.
9. The cover plate glass cleaning device according to claim 8, characterized in that: The transmission chain is provided with a tensioning mechanism to adjust the tension.
Citation Information
Patent Citations
Glass cleaning machine with upper plate brushes and lower plate brushes
CN102512116A
Glass cleaning robot
CN217959919U