An integrated panel splicing device and method
By integrating the pushing and rotating components of the panel splicing device, precise alignment and mortise and tenon joints of the panels are achieved, solving the problem of uneven splicing in existing technologies and improving splicing quality and efficiency.
Patent Information
- Application Number
- CN202311656685.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-05
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-12-05
AI Technical Summary
Existing panel splicing devices have difficulty accurately identifying the position of the panels, resulting in uneven splicing gaps and affecting the splicing quality.
An integrated panel splicing device is adopted, including a base, first and second mounting plates, a pusher, a rotating assembly, and a drive assembly. The pusher moves the panels into the cavity, the rotating assembly rotates the mounting platform to a vertical position, and the drive assembly achieves precise alignment and tenon-and-mortise connection of the panels.
It improves the accuracy and quality of panel splicing, ensuring quick alignment and uniform gaps, thus increasing splicing efficiency.
Smart Images

Figure CN117656184B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of sheet metal processing equipment, and in particular to an integrated sheet metal splicing device and method. Background Technology
[0002] During the processing of sheet materials, operators often need to join two sheets together to form a complete sheet. Depending on the joining method and materials, this can be categorized into long strip splicing, rough sheet splicing, finger-jointed board splicing, mortise and tenon splicing, and so on.
[0003] In related technologies, in the conventional board processing process, operators often need to first use hoisting equipment to place the first board and the second board on the mounting platform. Then, the operators use splicing devices to adjust the positions of the first board and the second board until the splicing surfaces of the two boards overlap. Finally, the operators fix the positions of the first board and the second board and apply glue to the splicing area of the integrated board.
[0004] Regarding the aforementioned technologies, the inventors believe that splicing devices have difficulty accurately identifying the position of the boards, and that there is a possibility of uneven gaps between the boards during splicing, which in turn affects the quality of the splicing. Summary of the Invention
[0005] To improve the splicing quality of sheet metal, this application provides an integrated sheet metal splicing device and method.
[0006] The integrated panel splicing device provided in this application adopts the following technical solution:
[0007] An integrated panel splicing device includes a base and a first mounting plate and a second mounting plate spaced apart on the base. The first mounting plate has a first placement platform for placing a first panel and a second placement platform for placing a second panel spaced apart along the vertical direction. The first placement platform has a first pushing member for moving the first panel, and the second placement platform has a second pushing member for moving the second panel. The second mounting plate has a first mounting platform and a second mounting platform that cooperate with each other. The first mounting platform has a first cavity for accommodating the first panel, and the second mounting platform has a second cavity for accommodating the first panel and the second panel. The second mounting plate has a rotating component for driving the first mounting platform and the second mounting platform to rotate, and the first mounting plate has a driving component for moving the first panel.
[0008] By adopting the above technical solution, the operator places the first plate into the first placement platform and the second plate into the second placement platform. Then, the operator uses the first pushing component to push the first plate into the first cavity of the first mounting platform and the second pushing component to push the second plate into the second cavity of the second mounting platform. The operator then uses the rotating component to rotate the first and second mounting platforms to a vertical position. Next, the operator uses the driving component to move the first plate along the inner wall of the first cavity toward the second plate until the first and second plates are mortised and tenoned together. The cooperation of the first mounting platform, the second mounting platform, and the driving component enables the first and second plates to be quickly aligned and spliced, thereby improving the splicing quality of the plates.
[0009] Preferably, the first placement platform and the second placement platform are inclined. The first pushing member includes a first electric push rod mounted on the second mounting plate and a first pushing plate rotatably mounted on the output shaft of the first electric push rod. The first pushing plate is slidably engaged with the first placement platform. The second pushing member includes a second electric push rod mounted on the second mounting plate and a second pushing plate rotatably mounted on the output shaft of the second electric push rod. The second pushing plate is slidably engaged with the second placement platform.
[0010] By adopting the above technical solution, the operator starts the first electric push rod and the second electric push rod. The first electric push rod causes the first push plate to move, and the first push plate drives the first plate to move until the first plate moves into the first cavity. The second electric push rod causes the second push plate to move, and the second push plate causes the second plate to move into the second cavity. The rotational installation of the first push plate and the second push plate is conducive to rotating together with the first mounting platform and the second mounting platform, thereby preventing the first plate and the second plate from sliding.
[0011] Preferably, a locking block is provided on the inner sidewall of the first cavity away from the first push plate, and a slot for sliding cooperation with the locking block is provided on the inner sidewall of the first cavity. A telescopic rod is fixedly connected to one end of the locking block, and the end of the telescopic rod away from the locking block is fixedly connected to the inner end wall of the slot. A first spring is fixedly connected between the locking block and the inner end face of the slot.
[0012] By adopting the above technical solution, the locking block moves out of the slot under the elastic force of the first spring. When the first plate enters the first cavity, the first push plate and the locking block cooperate to clamp the first plate. The first electric push rod drives the first plate and the locking block to move through the first push plate. The locking block gradually enters the slot. At this time, the telescopic rod is in a retracted state and the first spring is in a compressed state.
[0013] Preferably, a first rotating rod for fixed connection with the first mounting platform is rotatably mounted on the second mounting plate, and a second rotating rod for fixed connection with the second mounting platform is rotatably mounted on the second mounting plate. The rotating assembly includes a first motor mounted on the second mounting plate, a drive pulley fixedly sleeved on the output shaft of the first motor, a first pulley fixedly sleeved on the first rotating rod, and a second pulley fixedly sleeved on the second rotating rod. A synchronous belt is wound between the drive pulley, the first pulley, and the second pulley.
[0014] By adopting the above technical solution, the operator starts the first motor, and the output shaft of the first motor drives the drive pulley to rotate. The drive pulley rotates the first pulley and the second pulley through the synchronous belt. The rotation of the first pulley drives the first rotating rod to rotate, the first rotating rod drives the first mounting platform to rotate, and the second rotating rod drives the second mounting platform to rotate, thereby keeping the first mounting platform and the second mounting platform in a vertical state and achieving precise alignment of the first plate and the second plate.
[0015] Preferably, the second mounting plate is provided with an adjustment component for adjusting the position of the first motor. The adjustment component includes a second motor mounted on the second mounting plate, a fixed plate slidably disposed on the second mounting plate, a first connecting rod fixedly connected to the fixed plate, and a second connecting rod fixedly connected to the first connecting rod. The output shaft of the second motor passes through the second mounting plate and is fixedly connected to the second connecting rod. The first motor is mounted on the fixed plate, and the second mounting plate is provided with an arc-shaped groove for sliding cooperation with the first connecting rod.
[0016] By adopting the above technical solution, the operator starts the second motor, the output shaft of the second motor rotates, driving the second connecting rod to rotate, the second connecting rod to rotate, the first connecting rod to rotate, the first connecting rod to rotate, the fixed plate to rotate, and the fixed plate to rotate, thus driving the first motor to rotate. This facilitates the adjustment of the position of the first motor. When the first motor is closest to the first pulley, the operator can control the rotation angle of the second mounting plate independently. When the first motor is closest to the second pulley, the operator can control the rotation angle of the first mounting plate independently. When the distance between the first motor and the first and second pulleys is the same, the operator can control the rotation angles of the first and second mounting plates simultaneously.
[0017] Preferably, the drive assembly includes a third electric push rod mounted on the first mounting platform, a drive plate slidably disposed on the inner sidewall of the first cavity, and an elastic pad fixedly connected to the drive plate. The piston rod of the third electric push rod extends into the first cavity and is fixedly connected to the drive plate.
[0018] By adopting the above technical solution, the operator uses the third electric push rod to drive the drive plate to move, the drive plate drives the elastic pad to move, and the elastic pad causes the first plate to move until the first plate and the second plate are connected by a tenon and mortise. The setting of the drive component makes it convenient for the operator to adjust the position of the first plate, thereby improving the efficiency of aligning the first plate and the second plate.
[0019] Preferably, the bottom of the second mounting platform is provided with a base plate, and a positioning rod is rotatably mounted on the second mounting platform. The positioning rod passes through the base plate and is fixedly connected to the base plate. A torsion spring is sleeved on the positioning rod. One end of the torsion spring is fixedly connected to the positioning rod, and the other end of the torsion spring is fixedly connected to the second mounting platform. A limiting block for interlocking with the second mounting platform is fixedly connected to the base plate, and a limiting component for fixing the limiting block is provided inside the second mounting platform.
[0020] By adopting the above technical solution, when the first plate and the second plate continue to descend along the second cavity after being spliced together, the operator releases the locking state of the limiting block through the limiting component. The second plate pushes the bottom plate to rotate around the positioning rod. At this time, the torsion spring is in a compressed state. The first plate and the second plate move downward under their own weight and the action of the drive plate until the first plate and the second plate move out of the second mounting platform. This makes it convenient for the operator to move the spliced plate to the next process. After the first plate and the second plate move out of the second mounting platform, the positioning rod drives the bottom plate to reset under the action of the torsion spring.
[0021] Preferably, the second mounting platform has a limiting groove for accommodating the limiting block. The limiting component includes a locking rod passing through the inner wall of the limiting groove and a second spring fixedly connected to the locking rod. The end of the second spring away from the locking rod is fixedly connected to the second mounting platform. The limiting block has a locking groove for inserting and engaging with the locking rod. The second mounting platform is provided with a power component for driving the locking rod to move.
[0022] By adopting the above technical solution, the power component causes the locking rod to move away from the limit block. At this time, the second spring is in a compressed state, the locking rod disengages from the locking groove on the limit block, and thus releases the locking state of the limit block. When the operator releases the force applied to the limit block by the power component, the locking rod returns to its original position under the elastic force of the second spring. When the locking rod is inserted into the locking groove on the limit block, the limit block is fixed in the limit groove.
[0023] Preferably, the power assembly includes a first power rod passing through the first mounting platform and capable of abutting against the drive plate, a second power rod passing through the second mounting platform, and a third power rod fixedly connected to the locking rod. A third spring is fixedly connected to the first power rod. A third cavity for accommodating the third spring is provided in the first mounting platform. The end of the third spring away from the first power rod is fixedly connected to the inner end face of the third cavity. The first power rod can abut against the second power rod. A sliding groove for sliding cooperation with the third power rod is provided in the second mounting platform. An inclined surface is provided at the end of the second power rod away from the first power rod. An inclined surface is provided at the end of the third power rod near the second power rod. The inclined surfaces of the second power rod and the third power rod are matched.
[0024] By adopting the above technical solution, when both the first and second mounting platforms are in a vertical state, the operator uses the third electric push rod to drive the drive plate down, and the drive plate drives the first power rod down. At this time, the third spring is in a compressed state, and the first power rod drives the second power rod down. The second power rod moves the third power rod through the inclined plane until the third power rod drives the locking rod away from the limit block, thereby releasing the locking state of the limit block. When the drive plate is reset, the first power rod is reset under the elastic force of the third spring, and the second and third power rods are reset under the elastic force of the second spring.
[0025] The integrated panel splicing method provided in this application adopts the following technical solution:
[0026] A method for splicing integrated panels includes the following steps:
[0027] S1. Place the first board into the first placement table in sequence, and place the second board into the second placement table in sequence;
[0028] S2. Start the first electric push rod and the second electric push rod. The first electric push rod causes the first plate to enter the first cavity in the first mounting platform through the first push plate. The second electric push rod causes the second plate to enter the second cavity in the second mounting platform through the second push plate.
[0029] S3. Start the second motor. The second motor adjusts the position of the first motor through the cooperation of the first connecting rod and the second connecting rod, so that the synchronous belt meshes with the first pulley and the second pulley at the same time.
[0030] S4. Start the first motor. The first motor rotates the first rotating rod and the second rotating rod through the cooperation of the drive pulley, the first pulley, the second pulley and the synchronous belt. The first rotating rod rotates the first mounting platform and the second rotating rod rotates the second mounting platform, thereby keeping the first mounting plate and the second mounting platform in a vertical state.
[0031] S5. Start the third electric push rod and use the drive plate to press down the first plate until the first plate and the second plate are attached and pressed together. Apply glue at the joint between the first plate and the second plate.
[0032] S6. The drive plate is lowered again by the second electric push rod, which in turn opens the base plate, and the spliced panels are removed from the second mounting platform and enter the next process.
[0033] In summary, this application includes at least one of the following beneficial technical effects:
[0034] 1. Place the first plate into the first placement platform and the second plate into the second placement platform. Then, the operator uses the first pusher to push the first plate into the first cavity of the first mounting platform and the second pusher to push the second plate into the second cavity of the second mounting platform. The operator then uses the rotating component to rotate the first and second mounting platforms to a vertical position. Next, the operator uses the driving component to move the first plate along the inner wall of the first cavity toward the second plate until the first and second plates are mortised and tenoned together. The cooperation of the first mounting platform, the second mounting platform, and the driving component enables the first and second plates to be quickly aligned and spliced, thereby improving the splicing quality of the plates.
[0035] 2. Start the first motor. The output shaft of the first motor drives the drive pulley to rotate. The drive pulley rotates the first pulley and the second pulley through the synchronous belt. The rotation of the first pulley drives the first rotating rod to rotate. The first rotating rod drives the first mounting platform to rotate. The second rotating rod drives the second mounting platform to rotate, thereby keeping the first mounting platform and the second mounting platform in a vertical state and achieving precise alignment of the first plate and the second plate.
[0036] 3. When the first and second plates continue to descend along the second cavity after being spliced together, the operator releases the locking state of the limit block through the limit component. The second plate pushes the base plate to rotate around the positioning rod. At this time, the torsion spring is in a compressed state. The first and second plates move downward under their own weight and the action of the drive plate until the first and second plates move out of the second mounting platform. This makes it convenient for the operator to move the spliced plates to the next process. After the first and second plates move out of the second mounting platform, the positioning rod drives the base plate to reset under the action of the torsion spring. Attached Figure Description
[0037] Figure 1 This is a structural schematic diagram of the integrated panel splicing device according to an embodiment of this application.
[0038] Figure 2 This is a schematic diagram of the internal structure of the second mounting plate according to an embodiment of this application.
[0039] Figure 3 This is a schematic diagram of the internal structure of the first mounting platform according to an embodiment of this application.
[0040] Figure 4 yes Figure 2 Enlarged diagram of point A in the middle.
[0041] Explanation of reference numerals in the attached figures:
[0042] 1. Base; 11. Fourth electric push rod; 12. Collection box; 2. First mounting plate; 21. First placement platform; 211. First conveyor belt; 212. First baffle; 22. Second placement platform; 221. Second conveyor belt; 222. Second baffle; 23. First pushing component; 231. First electric push rod; 232. First pushing plate; 24. Second pushing component; 241. Second electric push rod; 242. Second pushing plate; 25. Third motor; 26. Reciprocating lead screw; 27. Guide rod; 28. Spraying mechanism; 3. Second mounting plate; 31. First mounting platform; 311. First rotating rod; 32. Second mounting platform; 321. Second rotating rod; 33. First cavity; 331. Slot; 34. Locking block; 35. Telescopic rod; 36. First spring; 37. 1. Second cavity; 38. Base plate; 381. Positioning rod; 382. Torsion spring; 383. Limiting block; 4. Drive assembly; 41. Third electric push rod; 42. Drive plate; 43. Elastic pad; 44. Drive groove; 5. Limiting assembly; 51. Locking rod; 52. Second spring; 53. Limiting groove; 54. Locking groove; 6. Power assembly; 61. First power rod; 62. Second power rod; 63. Third power rod; 64. Third cavity; 65. Third spring; 66. Slide groove; 7. Adjustment assembly; 71. Second motor; 72. Fixing plate; 73. First connecting rod; 74. Second connecting rod; 75. Arc groove; 8. Rotation assembly; 81. First motor; 82. Driving pulley; 83. First driven pulley; 84. Second driven pulley; 85. Synchronous belt. Detailed Implementation
[0043] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0044] This application discloses an integrated panel splicing device and method. (Refer to...) Figure 1 The integrated panel splicing device includes a base 1, a first mounting plate 2, and a second mounting plate 3. The base 1 is rectangular and horizontally arranged. The first mounting plate 2 and the second mounting plate 3 are both vertically arranged, with the first mounting plate 2 located at one end of the base 1 and the second mounting plate 3 located at the other end of the base 1. The bottom surfaces of the first mounting plate 2 and the second mounting plate 3 are fixedly connected to the upper surface of the base 1.
[0045] Reference Figure 1A first mounting plate 2 has a first placement platform 21 and a second placement platform 22 fixedly connected to its side near the second mounting plate 3. The first placement platform 21 and the second placement platform 22 are arranged vertically at intervals and are inclined. The first placement platform 21 is connected to a first conveyor belt 211 for transporting the first sheet material. A first baffle 212 for preventing the first sheet material from slipping is fixedly connected to the first placement platform 21. The upper surface of the first placement platform 21 slides with the first sheet material, and the first sheet material abuts against the first baffle 212. The second placement platform 22 is connected to a second conveyor belt 221 for transporting the second sheet material. A second baffle 222 for preventing the second sheet material from slipping is fixedly connected to the second placement platform 22. The upper surface of the second placement platform 22 slides with the second sheet material, and the second sheet material abuts against the second baffle 222.
[0046] Reference Figure 1 A first pushing member 23 is provided on the first mounting plate 2, which includes a first electric push rod 231 and a first pushing plate 232. The first pushing plate 232 slides against the upper surface of the first placement stage 21, and the tilt angle of the first pushing plate 232 is the same as the tilt angle of the first placement stage 21. The first electric push rod 231 is mounted on the side of the first mounting plate 2 away from the first placement stage 21, and the piston rod of the first electric push rod 231 passes through the first mounting plate 2 and is fixedly connected to the first pushing plate 232.
[0047] Reference Figure 1 A second pushing member 24 is provided on the second mounting plate 3. The second pushing member 24 includes a second electric push rod 241 and a second pushing plate 242. The second pushing plate 242 slides with the upper surface of the second placement stage 22, and the tilt angle of the second pushing plate 242 is the same as the tilt angle of the second placement stage 22. The second electric push rod 241 is mounted on the side of the first mounting plate 2 away from the first placement stage 21, and the piston rod of the second electric push rod 241 passes through the first mounting plate 2 and is fixedly connected to the second pushing plate 242.
[0048] When the operator moves the first plate and the second plate to the first placement platform 21 and the second placement platform 22 respectively via the first conveyor belt 211 and the second conveyor belt 221, the operator activates the first electric push rod 231 and the second electric push rod 241. The first electric push rod 231 drives the first push plate 232 to move, and the first push plate 232 pushes the first plate to move. The second electric push rod 241 drives the second push plate 242 to move, and the second push plate 242 pushes the second plate to move, thereby facilitating the operator to control the position of the first plate and the second plate.
[0049] Reference Figure 1 , Figure 2The second mounting plate 3 is provided with a first mounting platform 31 and a second mounting platform 32. The first mounting platform 31 is located above the second mounting platform 32 and cooperates with the first placement platform 21. The second mounting platform 32 cooperates with the second placement platform 22. A first rotating rod 311 is provided between the first mounting platform 31 and the second mounting plate 3. One end of the first rotating rod 311 is fixedly connected to the second mounting platform 32, and the other end of the first rotating rod 311 is rotatably connected to the second mounting plate 3. A second rotating rod 321 is provided between the second mounting platform 32 and the second mounting plate 3. One end of the second rotating rod 321 is rotatably connected to the second mounting plate 3, and the other end of the second rotating rod 321 is fixedly connected to the second mounting platform 32.
[0050] Reference Figure 2 , Figure 3 A first cavity 33 is formed within the first mounting platform 31. The inner wall of the first cavity 33, away from the second mounting plate 3, is connected to the outside. The inner bottom surface of the first cavity 33 is also connected to the outside. The inner wall of the first cavity 33 slides in engagement with the first plate. A locking block 34 is provided on the inner wall of the first cavity 33 near the second mounting plate 3. The length direction of the locking block 34 is consistent with the length direction of the first mounting platform 31. A slot 331 is formed on the inner wall of the first cavity 33. The locking block 34 is located in the slot 331 and slides in engagement with the inner wall of the slot 331. A telescopic rod 35 is provided on the locking block 34. One end of the telescopic rod 35 is fixedly connected to the inner end face of the slot 331, and the other end of the telescopic rod 35 is fixedly connected to the locking block 34. The cross-section of the telescopic rod 35 perpendicular to its own length direction is rectangular. A first spring 36 is fitted on the telescopic rod 35. One end of the first spring 36 is fixedly connected to the locking block 34, and the other end of the first spring 36 is fixedly connected to the inner end face of the locking groove 331.
[0051] Reference Figure 2 , Figure 3 A drive assembly 4 is provided inside the first mounting platform 31. The drive assembly 4 includes a third electric push rod 41, a drive plate 42, and an elastic pad 43. A drive groove 44 is formed inside the first mounting platform 31, and the drive groove 44 is connected to the first cavity 33. The third electric push rod 41 is mounted on the upper surface of the first mounting platform 31, and the piston rod of the third electric push rod 41 passes through the first mounting platform 31 and extends into the drive groove 44. The drive plate 42 is located in the drive groove 44, and the drive plate 42 slides against the inner wall of the drive groove 44. The upper surface of the drive plate 42 is fixedly connected to the piston rod of the third electric push rod 41. The elastic pad 43 is fixedly connected to the side of the drive plate 42 away from the third electric push rod 41, and the elastic pad 43 can abut against the first plate. When the operator starts the third electric push rod 41, the piston rod of the third electric push rod 41 drives the drive plate 42 to move, and the movement of the drive plate 42 drives the elastic pad 43 to move, thereby driving the first plate closer to the second plate.
[0052] Reference Figure 2 , Figure 4 A second cavity 37 is formed within the second mounting platform 32. The inner wall of the second cavity 37, away from the second mounting platform 32, is connected to the outside. The top and bottom surfaces of the second cavity 37 are also connected to the outside, and the inner walls of the second cavity 37 slide against the first and second plates, respectively. A base plate 38 is provided at the bottom of the second plate. The base plate 38 is rectangular, and its upper surface can abut against the bottom surface of the second plate. A positioning rod 381 passes through the base plate 38. The length direction of the positioning rod 381 is consistent with the length direction of the base plate 38, and the positioning rod 381 is rotatably connected to the base plate 38. A torsion spring 382 is sleeved on the positioning rod 381. One end of the torsion spring 382 is fixedly connected to the positioning rod 381, and the other end of the torsion spring 382 is fixedly connected to the second mounting platform 32.
[0053] Reference Figure 2 , Figure 4 A limiting block 383, which is rectangular in shape, is fixedly connected to the upper surface of the base plate 38. A limiting groove 53 for accommodating the limiting block 383 is provided on the second mounting platform 32. A limiting component 5, including a locking rod 51 and a second spring 52, is provided on the second mounting platform 32. The locking rod 51 slides through the inner wall of the limiting groove 53, and a locking groove 54 is provided on the limiting block 383. One end of the locking rod 51 is located within the locking groove 54, and the locking rod 51 slides against the inner wall of the locking groove 54. The other end of the locking rod 51 extends out of the second mounting platform 32. The second spring 52 is sleeved on the end of the locking rod 51 located outside the second mounting platform 32, and one end of the second spring 52 is fixedly connected to the locking rod 51, while the other end of the second spring 52 is fixedly connected to the second mounting platform 32.
[0054] Reference Figure 2 , Figure 4 A power assembly 6 is provided on the second mounting platform 32. The power assembly 6 includes a first power rod 61, a second power rod 62, and a third power rod 63. The first power rod 61 is vertically inserted into the first mounting platform 31, and its length direction is consistent with that of the first mounting platform 31. One end of the first power rod 61 extends into the drive groove 44 and can abut against the drive plate 42. The other end of the first power rod 61 can extend out of the first mounting platform 31. A third cavity 64 is formed in the first mounting platform 31. A third spring 65 is sleeved on the part of the first power rod 61 located in the third cavity 64. One end of the third spring 65 is fixedly connected to the first power rod 61, and the other end of the third spring 65 is fixedly connected to the inner bottom surface of the third cavity 64.
[0055] Reference Figure 2 , Figure 4The second power rod 62 is vertically inserted into the second mounting platform 32, and slides with the second mounting platform 32. The length direction of the second power rod 62 is consistent with the length direction of the second mounting platform 32. When both the first mounting platform 31 and the second mounting platform 32 are in a vertical state, the projections of the first power rod 61 and the second power rod 62 on the upper surface of the base 1 coincide, and the first power rod 61 and the second power rod 62 abut against each other. An anti-detachment plate for sliding engagement with the second mounting platform 32 is fixedly connected to the second power rod 62, and the end of the second power rod 62 away from the first power rod 61 is provided with a slope.
[0056] Reference Figure 2 , Figure 4 One end of the third power rod 63 is fixedly connected to the locking rod 51, and the other end of the third power rod 63 is provided with an inclined surface, which matches the inclined surface of the second power rod 62. A sliding groove 66 is provided in the second mounting platform 32, and the length direction of the sliding groove 66 is consistent with the length direction of the locking rod 51. The third power rod 63 is located in the sliding groove 66, and the third power rod 63 slides and engages with the inner wall of the sliding groove 66.
[0057] Reference Figure 1 , Figure 2 An adjustment assembly 7 is provided on the second mounting plate 3. The adjustment assembly 7 includes a second motor 71, a fixing plate 72, a first connecting rod 73, and a second connecting rod 74. The second motor 71 is mounted on the side of the second mounting plate 3 near the first mounting platform 31. The output shaft of the second motor 71 passes through the second mounting plate 3 and is rotatably engaged with the second mounting plate 3. One end of the second connecting rod 74 is fixedly connected to the output shaft of the second motor 71, and the first connecting rod 73 is fixedly connected to the end of the second connecting rod 74 away from the second motor 71. The length direction of the first connecting rod 73 is perpendicular to the length direction of the second connecting rod 74, and the length direction of the first connecting rod 73 is consistent with the length direction of the output shaft of the second motor 71. An arc-shaped groove 75 is formed on the second mounting plate 3. The arc-shaped groove 75 is semi-circular. The first connecting rod 73 passes through the arc-shaped groove 75, and the outer peripheral surface of the first connecting rod 73 slides in engagement with the inner sidewall of the arc-shaped groove 75. The fixing plate 72 slides and engages with the side of the second mounting plate 3 near the first mounting platform 31, and the fixing plate 72 is fixedly connected to the first connecting rod 73.
[0058] Reference Figure 1 , Figure 2A rotating assembly 8 is provided on the second mounting plate 3. The rotating assembly 8 includes a first motor 81, a driving pulley 82, a first driven pulley 83, and a second driven pulley 84. The first motor 81 is mounted on the side of the fixed plate 72 away from the second mounting plate 3, and the output shaft of the first motor 81 is parallel to the output shaft of the second motor 71. The driving pulley 82 is fixedly sleeved on the output shaft of the first motor 81, the first driven pulley 83 is fixedly sleeved on the first rotating rod 311, and the second driven pulley 84 is fixedly sleeved on the second rotating rod 321. A synchronous belt 85 is wound between the driving pulley 82, the first pulley, and the second pulley. The synchronous belt 85 meshes with the driving pulley 82 and can mesh with the first pulley and the second pulley.
[0059] Reference Figure 1 , Figure 2 A third motor 25 is fixedly connected to the side of the first mounting plate 2 away from the second mounting plate 3. The output shaft of the third motor 25 extends out of the first mounting plate 2, and a reciprocating screw 26 is coaxially fixedly connected to the output shaft of the third motor 25. The length direction of the reciprocating screw 26 is consistent with the length direction of the base 1. A guide rod 27 is fixedly connected to the side of the first mounting plate 2 near the second mounting plate 3. The length direction of the guide rod 27 is consistent with the length direction of the reciprocating screw 26. A worktable is slidably sleeved on the guide rod 27. A glue spraying mechanism for applying glue to the joint of the first and second plates is installed on the worktable. The reciprocating screw 26 passes through the worktable and is threadedly engaged with the worktable.
[0060] Reference Figure 1 , Figure 2 A fourth electric push rod 11 is fixedly connected to the base 1. A collection box 12 is fixedly connected to the piston rod of the fourth electric push rod 11. The bottom surface of the collection box 12 slides and engages with the upper surface of the base 1. The collection box 12 is located below the second mounting platform 32. The collection box 12 is used to collect the integrated plate made up of the first plate and the second plate that fall.
[0061] The implementation principle of the integrated panel splicing device in this application embodiment is as follows: The operator places the first panel into the first placement platform 21 via the first conveyor belt 211, and places the second panel into the second placement platform 22 via the second conveyor belt 221. Then, the operator activates the first electric push rod 231 and the second electric push rod 241. The first push plate 232 pushes the first panel into the first cavity 33 of the first mounting platform 31, and the second push plate 242 pushes the second panel into the second cavity 37 of the second mounting platform 32.
[0062] Then, the operator starts the second motor 71. The cooperation of the second connecting rod 74, the first connecting rod 73, and the fixing plate 72 drives the first motor 81 to rotate, thereby facilitating the adjustment of the position of the first motor 81 and allowing the operator to control the rotation angle of the first mounting plate 2 and the second mounting plate 3. The operator then starts the first motor 81 again. The cooperation of the drive pulley 82, the synchronous belt 85, the first pulley, and the second pulley keeps the first mounting platform 31 and the second mounting platform 32 in a vertical state, achieving precise alignment of the first and second plates.
[0063] Next, the operator uses the third electric push rod 41 to move the drive plate 42, which in turn moves the elastic pad 43. The elastic pad 43 causes the first panel to move until the first and second panels are joined by a tenon and mortise joint. Then, the operator applies adhesive using a spraying mechanism. Finally, the operator causes the integrated panel to descend continuously, causing the base plate 38 to rotate and the integrated panel to enter the collection box 12, making it easier for the operator to move the integrated panel to the next process. The cooperation of the first mounting platform 31, the second mounting platform 32, and the drive assembly 4 enables the first and second panels to be quickly aligned and spliced, thereby improving the splicing quality of the panels.
[0064] This application also discloses a method for splicing integrated panels. (Refer to...) Figure 1 The method for splicing integrated panels includes the following steps:
[0065] S1. Place the first board into the first placement table 21 in sequence, and place the second board into the second placement table 22 in sequence;
[0066] S2. Start the first electric push rod 231 and the second electric push rod 241. The first electric push rod 231 causes the first plate to enter the first cavity 33 in the first mounting platform 31 through the first push plate 232. The second electric push rod 241 causes the second plate to enter the second cavity 37 in the second mounting platform 32 through the second push plate 242.
[0067] S3. Start the second motor 71. The second motor 71 adjusts the position of the first motor 81 through the cooperation of the first connecting rod 73 and the second connecting rod 74, so that the synchronous belt 85 meshes with the first pulley and the second pulley at the same time.
[0068] S4. Start the first motor 81. The first motor 81 rotates the first rotating rod 311 and the second rotating rod 321 through the cooperation of the drive pulley 82, the first pulley, the second pulley and the synchronous belt 85. The first rotating rod 311 causes the first mounting platform 31 to rotate, and the second rotating rod 321 causes the second mounting platform 32 to rotate, thereby keeping the first mounting plate 2 and the second mounting platform 32 in a vertical state.
[0069] S5. Start the third electric push rod 41 and use the drive plate 42 to press down the first plate until the first plate and the second plate are attached and pressed together. Apply glue at the joint between the first plate and the second plate.
[0070] S6. The drive plate 42 is lowered again by the third electric push rod 41, which in turn opens the base plate 38. The spliced plate is removed from the second mounting platform 32 and enters the next process.
[0071] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An integrated panel splicing device, comprising a base (1) and a first mounting plate (2) and a second mounting plate (3) spaced apart on the base (1), characterized in that: The first mounting plate (2) is provided with a first placement platform (21) for placing the first plate and a second placement platform (22) for placing the second plate at intervals along the vertical direction. The first placement platform (21) is provided with a first pusher (23) for pushing the first plate to move. The second placement platform (22) is provided with a second pusher (24) for pushing the second plate to move. The second mounting plate (3) is rotatably mounted with a first mounting platform (31) and a second mounting platform (32) that cooperate with each other. The first mounting platform (31) has a first cavity (33) for accommodating the first plate. The second mounting platform (32) has a second cavity (37) for accommodating the first plate and the second plate. The second mounting plate (3) is provided with a rotating component (8) for driving the first mounting platform (31) and the second mounting platform (32) to rotate. The first mounting platform (31) is provided with a driving component (4) for pushing the first plate to move. The second mounting plate (3) is rotatably mounted with a first rotating rod (311) for fixed connection with the first mounting platform (31), and the second mounting plate (3) is rotatably mounted with a second rotating rod (321) for fixed connection with the second mounting platform (32). The rotating assembly (8) includes a first motor (81) mounted on the second mounting plate (3), a drive pulley (82) fixedly sleeved on the output shaft of the first motor (81), a first pulley fixedly sleeved on the first rotating rod (311), and a second pulley fixedly sleeved on the second rotating rod (321). A synchronous belt (85) is wound between the drive pulley (82), the first pulley, and the second pulley. The second mounting plate (3) is provided with an adjustment component (7) for adjusting the position of the first motor (81). The adjustment component (7) includes a second motor (71) mounted on the second mounting plate (3), a fixed plate (72) slidably mounted on the second mounting plate (3), a first connecting rod (73) fixedly connected to the fixed plate (72), and a second connecting rod (74) fixedly connected to the first connecting rod (73). The output shaft of the second motor (71) passes through the second mounting plate (3) and is fixedly connected to the second connecting rod (74). The first motor (81) is mounted on the fixed plate (72), and the second mounting plate (3) is provided with an arc-shaped groove (75) for sliding cooperation with the first connecting rod (73).
2. The integrated panel splicing device according to claim 1, characterized in that: The first placement platform (21) and the second placement platform (22) are inclined. The first pusher (23) includes a first electric push rod (231) mounted on the second mounting plate (3) and a first push plate (232) rotatably mounted on the output shaft of the first electric push rod (231). The first push plate (232) is slidably engaged with the first placement platform (21). The second pusher (24) includes a second electric push rod (241) mounted on the second mounting plate (3) and a second push plate (242) rotatably mounted on the output shaft of the second electric push rod (241). The second push plate (242) is slidably engaged with the second placement platform (22). A locking block (34) is provided on the inner wall of the first cavity (33) away from the first push plate (232). A slot (331) for sliding cooperation with the locking block (34) is provided on the inner wall of the first cavity (33). A telescopic rod (35) is fixedly connected to one end of the locking block (34). The end of the telescopic rod (35) away from the locking block (34) is fixedly connected to the inner end wall of the slot (331). A first spring (36) is fixedly connected between the locking block (34) and the inner end face of the slot (331).
3. The integrated panel splicing device according to claim 2, characterized in that: The drive assembly (4) includes a third electric push rod (41) mounted on the first mounting platform (31), a drive plate (42) slidably disposed on the inner side wall of the first cavity (33), and an elastic pad (43) fixedly connected to the drive plate (42). The piston rod of the third electric push rod (41) extends into the first cavity (33) and is fixedly connected to the drive plate (42).
4. The integrated panel splicing device according to claim 3, characterized in that: The second mounting platform (32) has a base plate (38) at its bottom. A positioning rod (381) is rotatably mounted on the second mounting platform (32). The positioning rod (381) passes through the base plate (38) and is fixedly connected to the base plate (38). A torsion spring (382) is sleeved on the positioning rod (381). One end of the torsion spring (382) is fixedly connected to the positioning rod (381), and the other end of the torsion spring (382) is fixedly connected to the second mounting platform (32). A limiting block (383) for inserting and cooperating with the second mounting platform (32) is fixedly connected on the base plate (38). A limiting component (5) for fixing the limiting block (383) is provided inside the second mounting platform (32).
5. The integrated panel splicing device according to claim 4, characterized in that: The second mounting platform (32) has a limiting groove (53) for accommodating the limiting block (383). The limiting component (5) includes a locking rod (51) passing through the inner side wall of the limiting groove (53) and a second spring (52) fixedly connected to the locking rod (51). The end of the second spring (52) away from the locking rod (51) is fixedly connected to the second mounting platform (32). The limiting block (383) has a locking groove (54) for inserting and cooperating with the locking rod (51). The second mounting platform (32) is provided with a power component (6) for driving the locking rod (51) to move.
6. The integrated panel splicing device according to claim 5, characterized in that: The power assembly (6) includes a first power rod (61) passing through the first mounting platform (31) and capable of abutting against the drive plate (42), a second power rod (62) passing through the second mounting platform (32), and a third power rod (63) fixedly connected to the locking rod (51). A third spring (65) is fixedly connected to the first power rod (61). A third cavity (64) is provided in the first mounting platform (31) for accommodating the third spring (65). The third spring (65) is located away from the first power rod (61). The end of the first power rod (61) is fixedly connected to the inner end face of the third cavity (64). The first power rod (61) can abut against the second power rod (62). The second mounting platform (32) is provided with a sliding groove (66) for sliding cooperation with the third power rod (63). The end of the second power rod (62) away from the first power rod (61) is provided with an inclined surface. The end of the third power rod (63) close to the second power rod (62) is provided with an inclined surface. The inclined surfaces of the second power rod (62) and the third power rod (63) are matched.
7. A method for splicing integrated panels, based on the integrated panel splicing device described in claim 6, characterized in that: Includes the following steps: S1. Place the first board into the first placement table (21) in sequence, and place the second board into the second placement table (22) in sequence; S2. Start the first electric push rod (231) and the second electric push rod (241). The first electric push rod (231) causes the first plate to enter the first cavity (33) in the first mounting platform (31) through the first push plate (232). The second electric push rod (241) causes the second plate to enter the second cavity (37) in the second mounting platform (32) through the second push plate (242). S3. Start the second motor (71). The second motor (71) adjusts the position of the first motor (81) through the cooperation of the first connecting rod (73) and the second connecting rod (74), so that the synchronous belt (85) meshes with the first pulley and the second pulley at the same time. S4. Start the first motor (81). The first motor (81) rotates the first rotating rod (311) and the second rotating rod (321) through the cooperation of the drive pulley (82), the first pulley, the second pulley and the synchronous belt (85). The first rotating rod (311) rotates the first mounting platform (31) and the second rotating rod (321) rotates the second mounting platform (32), thereby keeping the first mounting plate (2) and the second mounting platform (32) in a vertical state. S5. Start the third electric push rod (41) and use the drive plate (42) to press down the first plate until the first plate and the second plate are attached and pressed together. Apply glue at the joint between the first plate and the second plate. S6. The drive plate (42) is lowered again by the second electric push rod (241), which in turn opens the base plate (38), and the spliced plate is removed from the second mounting platform (32) and enters the next process.
Citation Information
Patent Citations
Board gluing device for wood packaging
CN108000647A
Wood board splicing machine
CN220113528U