Wireless charging coil automatic feeding equipment
By designing an automatic feeding device for wireless charging coils, the device automatically fixes and clamps the coils using a material preparation and clamping mechanism, thus solving the problem of twisted and intertwined coil pins and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 3L ELECTRONIC ZHONGSHAN CO LTD
- Filing Date
- 2023-12-29
- Publication Date
- 2026-04-10
AI Technical Summary
Existing wireless charger production lines lack automated coil feeding equipment, resulting in low production efficiency and coil pins that are prone to twisting and crossing.
An automatic feeding device for wireless charging coils was designed, including a material preparation mechanism, a material transfer mechanism, and a clamping mechanism. The coils are automatically fixed and clamped by a straightening component and a gripping component, ensuring that the pins are separated and straightened, thereby achieving automated feeding.
It improves production efficiency, prevents coil pins from bending and crossing, and enables automated coil clamping, reducing manual intervention.
Smart Images

Figure CN117699447B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of wireless charger production line, and particularly relates to a wireless charging coil automatic feeding equipment. BACKGROUND
[0002] In the prior art, a wireless charger generally comprises a magnetic plate and a plurality of coils installed on the magnetic plate, and a production line of the wireless charger usually comprises coil pin shearing and paint stripping, coil pin soldering, coil and magnetic plate assembly and the like. In the specific production process, the coil to be processed is generally clamped on a clamp, the clamp is usually provided with a clamping column and two clamping grooves for clamping the coil pins, when the coil is clamped, the main body of the coil is sleeved on the clamping column, and the two pins of the coil pass through the corresponding clamping grooves and are clamped by the two side walls of the clamping grooves. Among them, the coil of the wireless charger is usually formed by winding a plurality of thin wires, the coil is flat, and the two pins of the coil are relatively soft and prone to distortion and interlacing, the working condition is complex, and there is no automatic feeding equipment capable of processing the wireless charging coil in the prior art. Therefore, the existing production line of the wireless charger can only clamp the coil on the clamp by the worker first, and then the clamp is transported to the next process by the worker or the mechanical arm, which is low in efficiency. SUMMARY
[0003] The present application aims to solve at least one of the technical problems in the prior art. To this end, the present application provides a wireless charging coil automatic feeding equipment which can replace the worker to clamp the coil on the clamp, realize automatic clamping and feeding of the coil, and improve the production efficiency.
[0004] The wireless charging coil automatic feeding equipment according to the embodiment of the present application comprises a rack, a material arranging mechanism, a material transferring mechanism and a clamping mechanism, the rack is provided with a material arranging station, a feeding station and a material storage station for storing coils, and the feeding station is placed with a clamp for clamping coils; the material arranging mechanism is arranged at the material arranging station, and the material arranging mechanism comprises a fixing assembly for fixing coils and a straightening assembly located at one side of the fixing assembly, a first driving device for driving the straightening assembly to move is arranged between the straightening assembly and the rack, the straightening assembly can separate and clamp two pins of the coil on the fixing assembly, and the first driving device can drive the straightening assembly to move away from the fixing assembly to straighten the two pins of the coil; the material transferring mechanism is arranged at the rack, and the material transferring mechanism is used for transferring the coil on the material storage station to the fixing assembly for fixing; the clamping mechanism is used for transferring the coil on the fixing assembly to the clamp for clamping, and the clamping mechanism is provided with a first gripping assembly and a second gripping assembly, wherein when the clamping mechanism grips the coil on the material arranging mechanism, the first gripping assembly can move above the fixing assembly and grip the coil, and at the same time, the second gripping assembly moves between the fixing assembly and the straightening assembly and grips the two pins of the coil.
[0005] The wireless charging coil automatic feeding equipment according to the embodiment of the present application has at least the following beneficial effects: during the clamping and feeding process, the material transferring mechanism can transfer the coil at the material storage station to the fixing assembly for fixing, the straightening assembly separates and clamps the two pins of the coil from the pin leading-out part of the coil, then the first driving device drives the straightening assembly to move away from the fixing assembly to straighten and separate the two pins of the coil, the clamping mechanism can move the first gripping assembly above the fixing assembly and grip the coil, and at the same time, the second gripping assembly moves between the fixing assembly and the straightening assembly and grips the two pins of the coil, then the clamping mechanism transfers the coil to the clamp on the feeding station, during the process, the two pins of the coil can always be kept separated and straightened to prevent the two pins of the coil from being bent and intertwined with each other, then the clamping mechanism places the coil on the clamp from top to bottom, so that the main body of the coil can be smoothly clamped on the clamping column of the clamp, and the two pins of the coil can be clamped into the clamping groove of the clamp, through the above arrangement, the wireless charging coil automatic feeding equipment provided by the present application can replace the staff to clamp the coil on the clamp, realize automatic clamping and feeding of the coil, and improve the production efficiency.
[0006] According to some embodiments of the present application, the straightening assembly comprises a sliding seat, a second driving device, a separation rod and two clamping jaws, the sliding seat is slidably mounted on the rack, the first driving device is capable of driving the sliding seat to move close to or away from the fixing assembly, the second driving device is mounted on the sliding seat, the two clamping jaws are in transmission connection with the second driving device, the separation rod is vertically mounted on the sliding seat or the second driving device, the separation rod is located between the two clamping jaws, the separation rod is capable of being inserted between the two pins of the coil on the fixing assembly, and the second driving device is capable of driving the two clamping jaws to move close to or away from the separation rod.
[0007] According to some embodiments of the present application, the upper end of the separation rod is provided with two separation inclined surfaces, the two separation inclined surfaces correspondingly face the two clamping jaws, and the distance between the two separation inclined surfaces gradually increases in the direction from top to bottom.
[0008] According to some embodiments of the present application, the fixing assembly comprises a positioning seat mounted on the rack, a third driving device and two first positioning columns, the positioning seat is used for placing and positioning the coil, the positioning seat is provided with a first avoiding hole, the two first positioning columns are arranged in the first avoiding hole, the third driving device is mounted on the rack and is in transmission connection with the two first positioning columns, and the third driving device is capable of driving the two first positioning columns to relatively move away from or close to each other, wherein the two first positioning columns are used for being arranged in the inner hole of the coil, and when the two first positioning columns relatively move away from each other, the two first positioning columns can abut against the inner side wall of the coil.
[0009] According to some embodiments of the present application, each of the two first positioning columns has two positioning planes arranged at right angles, the positioning planes are used for abutting against one side of the inner wall of the coil, and the two positioning planes of one of the first positioning columns correspondingly parallel to the two positioning planes of the other first positioning column.
[0010] According to some embodiments of the present application, the storage station is provided with a storage device, the storage device comprises a bottom plate used for stacking the coils, and the bottom plate is vertically mounted with a second positioning column used for arranging the coils in the inner hole and positioning the coils.
[0011] According to some embodiments of the present application, the second positioning column is provided with two second positioning columns which are spaced apart and mounted on the bottom plate, and the gap between the two second positioning columns is smaller than the length or width of the coil, wherein among all the coils stacked on the bottom plate, one of any two adjacent coils stacked above and below is sleeved on one of the second positioning columns, and the other is sleeved on the other second positioning column.
[0012] According to some embodiments of the present application, the rack is provided with a material pushing mechanism, the material pushing mechanism is located at the lower side of the bottom plate, the bottom plate is provided with a second avoiding hole through which one end of the material pushing mechanism passes, and one end of the material pushing mechanism can push the coil on the bottom plate to ascend along the second positioning column.
[0013] According to some embodiments of the present application, a control device electrically connected with the material pushing mechanism is included, the control device is installed on the rack, the rack is provided with a sensing device electrically connected with the control device, the sensing device is used for sensing whether the upper end of the second positioning column has a coil, and the control device can control the material pushing mechanism to work according to the signal of the sensing device.
[0014] According to some embodiments of the present application, the material transferring mechanism includes a first moving platform and a first rotating disc installed on the rack, the first rotating disc is installed on the first moving platform, the first moving platform can drive the first rotating disc to ascend and horizontally move, the first moving platform can drive the first rotating disc to rotate, and a plurality of material transferring suction cups are installed on the lower side of the first rotating disc.
[0015] Additional aspects and advantages of the present application will be given in part in the following description, become apparent from the following description, or be understood through practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0016] The above and / or additional aspects and advantages of the present application will become apparent and be readily understood from the following description, taken in conjunction with the accompanying drawings, in which:
[0017] Figure 1 It is a schematic view of the wireless charging coil automatic feeding equipment according to an embodiment of the present application;
[0018] Figure 2 It is a schematic view of the wireless charging coil automatic feeding equipment according to an embodiment of the present application; Figure 1 It is an enlarged view of A in FIG. 4;
[0019] Figure 3 It is a schematic view of the wireless charging coil automatic feeding equipment according to an embodiment of the present application; Figure 1 It is an enlarged view of B in FIG. 4;
[0020] Figure 4 It is a schematic view of the wireless charging coil automatic feeding equipment according to an embodiment of the present application; Figure 1 It is an enlarged view of C in FIG. 4;
[0021] Figure 5 It is a schematic view of the wireless charging coil automatic feeding equipment according to an embodiment of the present application; Figure 1 It is a schematic view of the fixed assembly part structure of the wireless charging coil automatic feeding equipment according to an embodiment of the present application;
[0022] Figure 6 It is a schematic view of the straightening assembly part structure of the wireless charging coil automatic feeding equipment according to an embodiment of the present application; Figure 1 It is a schematic view of the straightening assembly part structure of the wireless charging coil automatic feeding equipment according to an embodiment of the present application;
[0023] Figure 7 For Figure 1 The schematic view of the material storage device and the material ejecting device of the wireless charging coil automatic feeding equipment.
[0024] Reference signs:
[0025] The rack 100, the clamp 200, the clamping column 210, the clamping groove 220, the fixing assembly 310, the positioning seat 311, the first avoiding hole 3111, the third driving device 312, the first positioning column 313, the positioning plane 3131, the straightening assembly 320, the sliding seat 321, the second driving device 322, the separation rod 323, the separation inclined surface 3231, the two clamping jaws 324, the first driving device 330, the material moving mechanism 400, the first moving platform 410, the first rotating disc 420, the material moving suction disc 430, the clamping mechanism 500, the clamping mechanical arm 510, the first grabbing assembly 520, the second grabbing assembly 530, the material storage device 610, the bottom plate 611, the second avoiding hole 6111, the second positioning column 612, the material ejecting mechanism 620, the fourth driving device 621, the jacking part 622, the jacking plate 6221, the control device 710, the sensing device 720, the coil 800, the pin 810. DETAILED DESCRIPTION
[0026] The embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only, for the purpose of explaining the present application, and should not be understood as a limitation of the present application.
[0027] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be understood as a limitation of the present application.
[0028] In the description of the present application, the meaning of several is one or more, and the meaning of multiple is two or more. Greater than, less than, more than, etc. are understood as not including the number, and above, below, etc. are understood as including the number. If it is described as first, second, it is only for the purpose of distinguishing technical features, and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the order of technical features indicated.
[0029] In the description of the present application, unless otherwise explicitly defined, the words such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.
[0030] Compared with the high pin hardness and the difficulty of bending and interlacing of the coil of the inductance product, the two pins 810 of the coil 800 of the wireless charger are relatively soft, and the two pins 810 of the coil 800 are prone to twisting and interlacing, and the working condition is complex. There is no automatic feeding equipment capable of processing such coil 800 in the prior art, and the production line of the wireless charger can only be fed by manual clamping.
[0031] Referring to Figures 1 to 4 , the wireless charging coil automatic feeding equipment according to the embodiment of the present application comprises a rack 100, a material arranging mechanism, a material transferring mechanism 400 and a clamping mechanism 500. The rack 100 is provided with a material arranging station, a feeding station and a material storage station for storing the coil 800. The feeding station is provided with a clamp 200 for clamping the coil 800. The material arranging mechanism is arranged at the material arranging station. The material arranging mechanism comprises a fixing assembly 310 for fixing the coil 800 and a straightening assembly 320. The straightening assembly 320 is located on one side of the fixing assembly 310. A first driving device 330 for driving the straightening assembly 320 to move is arranged between the straightening assembly 320 and the rack 100. The straightening assembly 320 can separate and clamp the two pins 810 of the coil 800 on the fixing assembly 310. The first driving device 330 can drive the straightening assembly 320 to move away from the fixing assembly 310 to straighten the two pins 810 of the coil 800. The material transferring mechanism 400 is arranged on the rack 100. The material transferring mechanism 400 is used to transfer the coil 800 on the material storage station to the fixing assembly 310 for fixing. The clamping mechanism 500 is used to transfer the coil 800 on the fixing assembly 310 to the clamp 200 for clamping. The clamping mechanism 500 is provided with a first gripping assembly 520 and a second gripping assembly 530. When the clamping mechanism 500 grips the coil 800 on the material arranging mechanism, the first gripping assembly 520 can move above the fixing assembly 310 and grip the coil 800, and at the same time, the second gripping assembly 530 moves between the fixing assembly 310 and the straightening assembly 320 and grips the two pins 810 of the coil 800.
[0032] As shown in Figure 4 , the clamp 200 is usually provided with a clamping column 210 and two clamping grooves 220. The two clamping grooves 220 are located on one side of the clamping column 210. When the coil 800 is clamped on the clamp 200, the main body of the coil 800 is sleeved on the clamping column 210, and the pins of the coil 800 pass through the corresponding clamping grooves 220 and are clamped by the two side walls of the corresponding clamping grooves 220.
[0033] Referring to Figures 1 to 4In the clamping and feeding process, the material transfer mechanism 400 can transfer the coil 800 at the storage station to the fixing assembly 310 for fixing, the straightening assembly 320 is separated from the lead 810 of the coil 800 and clamps the two leads 810 of the coil 800, then the first driving device 330 drives the straightening assembly 320 to move away from the fixing assembly 310 to straighten and separate the two leads 810 of the coil 800, the clamping mechanism 500 can move the first gripping assembly 520 above the fixing assembly 310 and grip the coil 800, and move the second gripping assembly 530 between the fixing assembly 310 and the straightening assembly 320 and grip the two leads 810 of the coil 800, then the clamping mechanism 500 transfers the coil 800 to the clamp 200 at the feeding station, in this process, the two leads 810 of the coil 800 can always be kept separated and straightened to prevent the two leads 810 of the coil 800 from being bent and intertwined with each other, then the clamping mechanism 500 places the coil 800 on the clamp 200 from top to bottom, that is, the main body of the coil 800 is successfully clamped on the clamping column of the clamp 200, and the two leads 810 of the coil 800 are clamped into the clamping groove of the clamp 200, through the above arrangement, the wireless charging coil automatic feeding equipment provided by the present application can replace the staff to clamp the coil 800 on the clamp 200, realize automatic clamping and feeding of the coil 800, and improve the production efficiency.
[0034] With reference to Figure 4 In some embodiments, an upper feeding conveying mechanism can be arranged at the feeding station, and the clamp 200 clamping the coil 800 is conveyed to the next process by the upper feeding conveying mechanism. Of course, it should be noted that in the specific implementation process, the clamp 200 can also be conveyed to the next process by the clamping mechanism 500, or the clamp 200 can be taken by the production equipment of the next process, for example, the production equipment of the next process is used for soldering the lead 810 of the coil 800, and the soldering mechanical hand is arranged in the production equipment, so that the clamp 200 can be taken from the feeding station by the soldering mechanical hand.
[0035] With reference to Figure 2 and Figure 6It is conceivable that, in some embodiments, the straightening assembly 320 comprises a sliding seat 321, a second driving device 322, a separation rod 323 and two clamping jaws 324, the sliding seat 321 is slidably installed on the rack 100, the first driving device 330 is capable of driving the sliding seat 321 to move close to or away from the fixing assembly 310, the second driving device 322 is installed on the sliding seat 321, the two clamping jaws 324 are in transmission connection with the second driving device 322, the separation rod 323 is vertically installed on the sliding seat 321 or the second driving device 322, the separation rod 323 is located between the two clamping jaws 324, the separation rod 323 is capable of being inserted between the two pins 810 of the coil 800 on the fixing assembly 310, and the second driving device 322 is capable of driving the two clamping jaws 324 to move close to or away from the separation rod 323. During the process of straightening and separating the two pins 810 of the coil 800, the first driving device 330 first drives the sliding seat 321 to move close to the fixing assembly 310, and then the material transferring mechanism 400 clamps the coil 800 on the fixing assembly 310 from top to bottom, during which the pin leading-out position of the coil 800 faces the straightening assembly 320, near the pin leading-out position of the coil 800, the two pins 810 of the coil 800 are usually separated from each other, so that the separation rod 323 can be easily inserted between the two pins 810 from the pin leading-out position of the coil 800, thereby separating the two pins 810, then the second driving device 322 drives the two clamping jaws 324 to move close to the separation rod 323, so that the straightening assembly 320 clamps the two pins 810 of the coil 800, and finally the first driving device 330 drives the sliding seat 321 to move away from the fixing assembly 310, thereby separating and straightening the two pins 810 of the coil 800. With the above arrangement, the material straightening mechanism can successfully separate and straighten the two pins 810 of the coil 800, preventing the two pins 810 of the coil 800 from being intertwined, and in addition, the entire straightening assembly 320 only needs one second driving device 322 to meet the working requirements, and the structure is more compact.
[0036] With reference to Figure 2 And Figure 6 It is conceivable that, in some embodiments, the upper end of the separation rod 323 is provided with two separation inclined surfaces 3231, the two separation inclined surfaces 3231 correspondingly face the two clamping jaws 324, and the distance between the two separation inclined surfaces 3231 gradually increases in the direction from top to bottom. Through the arrangement of the two separation inclined surfaces 3231, the separation rod 323 can be more easily inserted between the two pins 810 of the coil 800 to separate the two pins 810 of the coil 800. It should be noted that, in the specific implementation process, the upper end of the separation rod 323 can also be conical, so that the separation rod 323 can also be more easily inserted between the two pins 810 of the coil 800.
[0037] It should be noted that in the actual implementation process, the straightening assembly 320 can also be provided in other manners. For example, the two clamping jaws 324 are installed on the second driving device 322, the separation rod 323 includes two separable parts that can be attached to each other, the two separable parts are in transmission connection with the second driving device 322, and the second driving device 322 can drive the two separable parts to move away from each other or move close to each other. Thus, in the process of straightening and separating the two pins 810 of the coil 800, the two separable parts are first attached to each other, and after the two separable parts are inserted between the two pins 810 of the coil 800, the second driving device 322 drives the two separable parts to move away from each other, so that the two separable parts one by one correspondingly cooperate with the two clamping jaws 324 to clamp the corresponding pins 810. Then, the first driving device 330 drives the straightening assembly 320 to move away from the fixing assembly 310, so as to separate and straighten the two pins 810 of the coil 800.
[0038] With reference to Figure 2 And Figure 5 It can be imagined that in some embodiments, the fixing assembly 310 includes a positioning seat 311 installed on the rack 100, a third driving device 312, and two first positioning columns 313. The positioning seat 311 is used for placing and positioning the coil 800, and is provided with a first avoiding hole 3111. The two first positioning columns 313 pass through the first avoiding hole 3111. The third driving device 312 is installed on the rack 100 and is in transmission connection with the two first positioning columns 313. The third driving device 312 can drive the two first positioning columns 313 to move away from or move close to each other. The two first positioning columns 313 are used for passing through the inner hole of the coil 800, and when the two first positioning columns 313 move away from each other, the two first positioning columns 313 can abut against the inner side wall of the coil 800. Specifically, in the process of conveying the coil 800 to the fixing assembly 310 for fixing by the material conveying mechanism 400, the third driving device 312 first drives the two first positioning columns 313 to move close to each other, so as to facilitate the material conveying mechanism 400 to place the main body of the coil 800 on the two first positioning columns 313, and avoid the first positioning column 313 from rubbing and damaging the inner wall of the coil 800. After the coil 800 is placed on the positioning seat 311, the third driving device 312 drives the two first positioning columns 313 to move away from each other to abut against the inner wall of the coil 800, thereby achieving the fixing of the coil 800. When the clamping mechanism 500 needs to take away the coil 800 on the positioning seat 311, the third driving device 312 drives the two first positioning columns 313 to move close to each other, so as to facilitate the clamping mechanism 500 to take out the coil 800, and avoid the first positioning column 313 from rubbing and damaging the inner wall of the coil 800. By using the above arrangement, the fixing assembly 310 can firmly fix the coil 800, so that the subsequent straightening work can be smoothly carried out.
[0039] With referenceFigure 2 And Figure 5 It can be imagined that, in some embodiments, the two first positioning columns 313 each have two positioning planes 3131 arranged at right angles, the positioning planes 3131 are used to fit the inner wall of one side of the coil 800, and the two positioning planes 3131 of one of the first positioning columns 313 are each correspondingly parallel to the two positioning planes 3131 of the other first positioning column 313, wherein the inner hole of the coil 800 is generally rectangular, and when the third driving device 312 drives the two first positioning columns 313 to move away from each other, the four positioning planes 3131 described above can be fitted with the four inner walls of the coil 800 one by one, so that the coil 800 can be precisely positioned, and the deformation of the coil 800 during the straightening of the pin 810 can be reduced.
[0040] In the specific implementation process, the material transfer mechanism 400 takes materials from the material storage station, the straightening assembly 320 straightens the pins 810 of the coil 800, and the clamping mechanism 500 clamps the coil 800 on the clamp 200, and the above-mentioned works do not affect each other, and can be carried out at the same time to improve the work efficiency.
[0041] It should be noted that, in the specific implementation process, the fixed assembly 310 described above can also be arranged in other ways, for example, the fixed assembly 310 includes a positioning seat 311, and the positioning seat 311 is provided with a containing groove for containing the main body of the coil 800. When the coil 800 is fixed, the main body of the coil 800 is placed in the containing groove, and then the coil 800 is pressed by the material transfer mechanism 400 to realize the fixation of the coil 800.
[0042] Referring to Figure 1 And Figure 3 It can be imagined that, in some embodiments, the material storage station is provided with a material storage device 610, and the material storage device 610 includes a bottom plate 611 for stacking coils 800, and the bottom plate 611 is vertically provided with a second positioning column 612 for penetrating the inner hole of the coil 800 and positioning the coil 800. Through the arrangement of the material storage device 610, the coils 800 can be regularly stored, and the material transfer mechanism 400 can conveniently hold the coils 800. In the specific implementation process, when there is no coil 800 in the storage device, the empty storage device can be taken out, and then the storage device stacked with coils 800 is placed.
[0043] Referring to Figure 3In the implementation, the pin leading-out positions of all the coils 800 penetrated by the second positioning column 612 are aligned, that is, each coil 800 is sleeved on the second positioning column 612 according to a predetermined orientation. With the implementation, the material transfer mechanism 400 can not be provided with an image sensor for determining the pin leading-out positions of the coils 800, the pin leading-out positions of the coils 800 can be determined, the control of the system is simplified, and the error in determining the pin leading-out positions of the coils 800 can be reduced.
[0044] With reference to Figure 3 and Figure 7 It is conceivable that, in some embodiments, the second positioning column 612 is provided with two second positioning columns 612 which are spaced apart and mounted on the bottom plate 611, and the gap between the two second positioning columns 612 is smaller than the length or width of the coil 800. Among all the coils 800 stacked on the bottom plate 611, one of any two adjacent coils 800 stacked above and below is sleeved on one of the second positioning columns 612, and the other is sleeved on the other second positioning column 612. Thus, the coils 800 penetrated by the two second positioning columns 612 can be staggered with each other, so that the two adjacent coils 800 stacked above and below are not attached together, effectively reducing the situation that the adjacent coils 800 are also lifted when the material transfer mechanism 400 lifts one coil 800, and the coils 800 are scattered.
[0045] With reference to Figure 3 and Figure 7 It is conceivable that, in some embodiments, the rack 100 is provided with a material lifting mechanism 620 which is located below the bottom plate 611. The bottom plate 611 is provided with a second avoiding hole 6111 through which one end of the material lifting mechanism 620 penetrates. One end of the material lifting mechanism 620 can push the coil 800 on the bottom plate 611 to rise along the second positioning column 612. With the above arrangement, the uppermost coil 800 in the storage device can be lifted to a predetermined position, so that the material transfer mechanism 400 can grasp the coil 800 at the predetermined position. Thus, the material transfer mechanism 400 is more convenient to grasp the coil 800, and the system control is facilitated.
[0046] With reference to Figure 1 and Figure 3 It is conceivable that, in some embodiments, the wireless charging coil automatic feeding equipment comprises a control device 710 which is electrically connected with the material lifting mechanism 620. The control device 710 is mounted on the rack 100. The rack 100 is provided with an inductive device 720 which is electrically connected with the control device 710. The inductive device 720 is used to induct whether the upper end of the second positioning column 612 has a coil 800. The control device 710 can control the material lifting mechanism 620 to work according to the signal of the inductive device 720. With the above arrangement, the material lifting mechanism 620 can be automatically worked to lift the coil 800 on the storage device.
[0047] In practice, the sensing device 720 can be configured as an optical proximity switch or a mechanical proximity switch.
[0048] Reference Figure 7 As can be imagined, in some embodiments, the top-feeding mechanism 620 includes a fourth drive device 621 and a lifting member 622 mounted on the frame 100. The fourth drive device 621 can drive the lifting member 622 to rise and fall. The lifting member 622 can pass through the second clearance hole 6111. A lifting plate 6221 is mounted on the upper end of the lifting member 622. The fourth drive device 621 can drive the lifting member 622 to rise, thereby causing the lifting plate 6221 to push the coil 800 on the base plate 611 to rise. The second clearance hole 6111 is in the shape of an "I" and the lifting plate 6221 is in the shape of an "I". Thus, the lifting plate 6221 can simultaneously push the coils 800 on the two second positioning posts 612 to rise. During the pushing process, the contact area between the lifting plate 6221 and the lowermost coil 800 is large, avoiding damage to the coil 800 by the lifting plate 6221.
[0049] It should be noted that the aforementioned top material mechanism 620 can also be configured in other ways. For example, the top material mechanism 620 includes a cylinder, and the cylinder push rod is equipped with a lifting plate 6221. The cylinder can push the lifting plate 6221 through the second clearance hole 6111 and then push the coil 800 on the base plate 611 to rise.
[0050] Reference Figure 1 and Figure 3 As can be imagined, in some embodiments, the material transfer mechanism 400 includes a first moving platform 410 and a first turntable 420 mounted on the frame 100. The first turntable 420 is mounted on the first moving platform 410. The first moving platform 410 can drive the first turntable 420 to rise, move horizontally, and rotate. The first moving platform 410 can drive the first turntable 420 to rotate. A plurality of material transfer suction cups 430 are mounted on the lower side of the first turntable 420. With the above configuration, the first moving platform 410 can drive the material transfer suction cups 430 to rise, move horizontally, and rotate, so that the material transfer mechanism 400 can transport the coil 800 on the storage station to the fixing component 310 for fixing.
[0051] Of course, in the specific implementation process, the material transfer mechanism 400 mentioned above can also be set in other ways. For example, the first moving platform 410 mentioned above can be replaced with a material transfer robotic arm.
[0052] Reference Figure 4In a specific implementation, the clamping mechanism 500 can include a clamping mechanical arm 510, and the first and second gripping assemblies 520 and 530 are both mounted on the clamping mechanical arm 510. Of course, the clamping mechanism 500 can also have other settings, for example, the clamping mechanical arm 510 can be replaced by a second moving platform.
[0053] With reference to Figure 4 In a specific implementation, the first gripping assembly 520 includes a plurality of clamping suction cups, or the first gripping assembly 520 includes a suction nozzle in the form of a ring.
[0054] With reference to Figure 4 In a specific implementation, the second gripping assembly 530 can include two pneumatic clamps to clamp the two pins 810 of the coil 800 respectively. Of course, in other embodiments, the second gripping assembly 530 can also have a structure similar to the straightening assembly 320, that is, the second gripping assembly 530 includes a driving device, a partition column, and two clamping pieces, the partition column is located between the two clamping pieces, and the driving device can drive the two clamping pieces to move close to or away from the partition column.
[0055] The technical features of the above-described embodiments can be combined in any manner. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described, however, as long as the combinations of the technical features do not exist contradictions, they should be considered as the scope of the present disclosure.
[0056] The embodiments of the present application are described in detail above with reference to the accompanying drawings, but the present application is not limited to the above-described embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present application.
Claims
1. An automatic feeding device for wireless charging coils, characterized in that, include: The frame (100) is provided with a material preparation station, a material loading station and a material storage station for storing coils (800). The material loading station is provided with a clamp (200) for clamping coils (800). A material straightening mechanism is provided at the material straightening station. The material straightening mechanism includes a fixing component (310) for fixing the coil (800) and a straightening component (320). The straightening component (320) is located on one side of the fixing component (310). A first driving device (330) for driving the straightening component (320) to move is provided between the straightening component (320) and the frame (100). The straightening component (320) can separate and clamp the two pins (810) of the coil (800) on the fixing component (310). The first driving device (330) can drive the straightening component (320) to move away from the fixing component (310) to straighten the two pins (810) of the coil (800). A material transfer mechanism (400) is provided on the frame (100). The material transfer mechanism (400) is used to transport the coil (800) on the storage station to the fixing component (310) for fixing. A clamping mechanism (500) is used to transport the coil (800) on the fixing component (310) to the clamp (200) for clamping. The clamping mechanism (500) is provided with a first gripping component (520) and a second gripping component (530). When the clamping mechanism (500) grips the coil (800) on the straightening mechanism, the first gripping component (520) moves above the fixing component (310) and grips the coil (800), while the second gripping component (530) moves between the fixing component (310) and the straightening component (320) and grips the two pins (810) of the coil (800).
2. The automatic feeding device for wireless charging coils according to claim 1, characterized in that, The straightening assembly (320) includes a sliding seat (321), a second drive device (322), a separating rod (323), and two grippers (324). The sliding seat (321) is slidably mounted on the frame (100). The first drive device (330) can drive the sliding seat (321) to move closer to or away from the fixing assembly (310). The second drive device (322) is mounted on the sliding seat (321). The two grippers (324) are connected to the second drive device. The separation rod (323) is vertically mounted on the sliding seat (321) or the second driving device (322) and is located between the two grippers (324). The separation rod (323) can be inserted between the two pins (810) of the coil (800) on the fixing assembly (310). The second driving device (322) can drive the two grippers (324) to move closer to or away from the separation rod (323).
3. The automatic feeding device for wireless charging coils according to claim 2, characterized in that, The upper end of the separating rod (323) is provided with two separating inclined surfaces (3231), and the two separating inclined surfaces (3231) face the two grippers (324) in a one-to-one correspondence. The distance between the two separating inclined surfaces (3231) gradually increases from top to bottom.
4. The automatic feeding device for wireless charging coils according to claim 1, characterized in that, The fixing assembly (310) includes a positioning seat (311) mounted on the frame (100), a third driving device (312), and two first positioning posts (313). The positioning seat (311) is used to place the coil (800) and position the coil (800). The positioning seat (311) is provided with a first clearance hole (3111). The two first positioning posts (313) pass through the first clearance hole (3111). The third driving device (312) is mounted on the frame (100) and is connected to the two first positioning posts (313) in a transmission manner. The third driving device (312) can drive the two first positioning posts (313) to move away from or towards each other. The two first positioning posts (313) are used to pass through the inner hole of the coil (800). When the two first positioning posts (313) move away from each other, the two first positioning posts (313) can abut against the inner sidewall of the coil (800).
5. The automatic feeding device for wireless charging coils according to claim 4, characterized in that, Each of the two first positioning posts (313) has two positioning planes (3131) set at right angles. The positioning planes (3131) are used to fit against one side of the inner wall of the coil (800). The two positioning planes (3131) of one of the first positioning posts (313) are parallel to the two positioning planes (3131) of the other first positioning post (313).
6. The automatic feeding device for wireless charging coils according to claim 1, characterized in that, The storage station is equipped with a storage device (610), which includes a base plate (611) for stacking coils (800). The base plate (611) is vertically equipped with a second positioning post (612) for passing through the inner hole of the coil (800) and positioning the coil (800).
7. The automatic feeding device for wireless charging coils according to claim 6, characterized in that, Two second positioning posts (612) are provided and installed at intervals on the base plate (611), and the gap between the two second positioning posts (612) is less than the length or width of the coil (800). Among all the coils (800) stacked on the base plate (611), one of any two vertically adjacent coils (800) is fitted onto one of the second positioning posts (612), and the other is fitted onto the other second positioning post (612).
8. The automatic feeding device for wireless charging coils according to claim 6, characterized in that, The frame (100) is provided with a top feeding mechanism (620), which is located on the underside of the base plate (611). The base plate (611) has a second clearance hole (6111) through which one end of the top feeding mechanism (620) passes. One end of the top feeding mechanism (620) can push the coil (800) on the base plate (611) to rise along the second positioning post (612).
9. The automatic feeding device for wireless charging coils according to claim 8, characterized in that, The system includes a control device (710) electrically connected to the top feeding mechanism (620), the control device (710) being mounted on the frame (100), the frame (100) being provided with a sensing device (720) electrically connected to the control device (710), the sensing device (720) being used to sense whether there is a coil (800) at the upper end of the second positioning column (612), and the control device (710) being able to control the top feeding mechanism (620) to work according to the signal from the sensing device (720).
10. An automatic feeding device for wireless charging coils according to claim 9, characterized in that, The material transfer mechanism (400) includes a first moving platform (410) and a first turntable (420) installed on the frame (100). The first turntable (420) is installed on the first moving platform (410). The first moving platform (410) can drive the first turntable (420) to move up and down and horizontally. The first moving platform (410) can drive the first turntable (420) to rotate. A plurality of material transfer suction cups (430) are installed on the lower side of the first turntable (420).
Citation Information
Patent Citations
Automatic feeding equipment for wireless charging coil
CN221719820U