Underflow concentration quick self-regulation deep-cone thickener

By introducing a diversion and connection device into the deep cone thickener, combined with the use of a motor and stirring blades, the problem of slow concentration adjustment speed is solved, and rapid self-regulation of concentration is achieved, which improves the operating efficiency of the equipment and reduces costs.

CN117732153BActive Publication Date: 2026-04-17JIANGSU XINHONGDA GROUP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU XINHONGDA GROUP
Filing Date
2024-01-30
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In existing technologies, the undercurrent concentration adjustment speed is slow, which affects the efficiency and cost of the thickener.

Method used

A deep cone thickener including a diversion device and a connecting device was designed. The diversion device is used to dilute and concentrate the slurry, and the rotation of the annular metal separation mesh is used to adjust the concentration. The use of a motor and stirring blades is combined to improve the concentration adjustment speed.

Benefits of technology

It achieves rapid self-regulation of concentration, improves the adjustment speed and efficiency of the thickener, reduces the concentration adjustment time, and lowers the operating cost of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN117732153B_ABST
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Abstract

The application provides a deep-cone thickener with quick self-regulation of underflow concentration. The deep-cone thickener with quick self-regulation of underflow concentration comprises a lower support plate, a longitudinal support rod fixedly connected to the upper surface of the lower support plate, a circular metal box body fixedly connected to the longitudinal support rod away from the upper surface of the lower support plate, a flow dividing device fixedly connected to the lower end of the circular metal box body, and a gate fixedly connected to the lower surface of the flow dividing device. The flow dividing device comprises a circular metal shell, an annular metal separation net, a separation plate and a groove. The deep-cone thickener with quick self-regulation of underflow concentration can dilute the high-concentration slurry discharged from the lower side of the circular metal box body by water injection, increase the dilution speed, and increase the concentration again by rotating the annular metal separation net after dilution, so as to facilitate the regulation of the concentration.
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Description

Technical Field

[0001] This invention relates to the field of thickener technology, specifically a deep cone thickener with rapid self-regulation of underflow concentration. Background Technology

[0002] The deep cone thickener, with rapid underflow concentration self-regulation, is a device used in slurry treatment designed to increase the solids content of the slurry by increasing the concentration of mineral particles. The deep cone thickener features a steeper cone than traditional thickeners, facilitating faster settling and better dewatering. Underflow concentration self-regulation mainly involves the following aspects: Underflow concentration is typically measured using online concentration sensors, which provide real-time concentration data to the control system. Based on the measured concentration data, the control strategy can automatically adjust the equipment's operating parameters, such as dosage, flocculant type and concentration, and feed rate, to achieve rapid concentration control.

[0003] When applying for this invention, the applicant, through a search, discovered a Chinese patent disclosing a "Deep Cone Thickener with Rapid Self-Regulating Underflow Concentration," application number "CN201810272655.2." This patent primarily utilizes high, medium, and low-level circulation to rapidly adjust the underflow concentration, satisfying both high-concentration underflow requirements for filling underground voids and high-concentration underflow requirements for filling surface subsidence areas. Furthermore, it enables rapid switching between high and low concentrations, thus avoiding the cost waste of using two deep cone thickeners with different underflow concentrations and shortening the concentration adjustment time, thereby improving efficiency. Simultaneously, this invention enables both underground tailings paste filling and high-concentration surface discharge, effectively treating solid waste such as tailings while avoiding void hazards. This thickener is characterized by high efficiency, environmental friendliness, and strong practicality, providing efficient and reliable equipment for paste technology and possessing significant application value. It is suitable for metal and non-metal mining enterprises; however, during use, the device exhibits a slow adjustment speed due to the overall concentration adjustment from top to bottom. Therefore, based on the applicant's invention, a deep cone thickener with rapid self-regulation of undercurrent concentration has been invented, solving the problem of slow concentration adjustment speed. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a deep cone thickener with rapid self-regulation of undercurrent concentration, solving the problem of slow concentration adjustment speed.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a deep cone thickener with rapid self-regulation of underflow concentration, comprising: a lower support plate, a longitudinal support rod fixedly connected to the upper surface of the lower support plate, a circular metal box fixedly connected to the upper surface of the longitudinal support rod away from the lower support plate, a flow diversion device fixedly connected to the lower end of the circular metal box, a gate fixedly connected to the lower surface of the flow diversion device, the flow diversion device comprising a circular metal shell, an annular metal separation mesh, a separation plate, a groove, a motor, a support ring, and a drive wheel, the inner surface of the circular metal shell fixedly connected to the support ring, the upper surface of the support ring fixedly connected to the motor, the output end of the motor fixedly connected to the drive wheel, and the inner surface of the annular metal separation mesh fixedly connected to the separation plate;

[0008] A connecting device includes a first conduit, a solenoid valve, and a second conduit. The lower end of the first conduit is fixedly connected to the solenoid valve, and the lower surface of the solenoid valve is fixedly connected to the second conduit. The end of the second conduit away from the solenoid valve is fixedly connected to a circular metal housing. An upper top plate is fixedly connected to the upper surface of the circular metal housing, and a motor is fixedly connected to the upper surface of the upper top plate. An output shaft is fixedly connected to the output end of the motor, and a stirring blade is fixedly connected to the end of the output shaft away from the motor.

[0009] Preferably, an emergency stop switch is fixedly connected to the upper surface of the lower support plate, the emergency stop switch is electrically connected to the gate, an upper support plate is fixedly connected to the outer surface of the longitudinal support rod, and the inner surface of the upper support plate is fixedly connected to the outer surface of the circular metal shell.

[0010] Preferably, the side surface of the drive wheel is in contact with the side surface of the annular metal separation mesh, the drive wheel is made of elastic material, and the number of motors is multiple and distributed in a ring array.

[0011] Preferably, the diversion device further includes separation holes, the number of which is multiple and distributed in a ring array, and the lower surface of the circular metal shell is provided with an opening, which is rotatably connected to the ring-shaped metal separation mesh.

[0012] Preferably, the number of separation plates is multiple and they are arranged in a ring array, a groove is formed between two separation plates, a gap is formed between the circular metal shell and the ring metal separation mesh, and a through hole is formed inside the second conduit, which communicates with the gap.

[0013] Preferably, the upper surface of the circular metal shell is fixedly connected to the lower surface of the circular metal box, the side surface of the first conduit is fixedly connected to the circular metal box, and the right end of the first conduit extends into the interior of the circular metal box.

[0014] Preferably, a protective fence is fixedly connected to the upper surface of the top plate, and the number of protective fences is multiple and distributed in a linear array.

[0015] Preferably, the motor has wires on its side surface, the electromagnetic valve and the motor are electrically connected to an external power source, and a reinforcing plate is fixedly connected to the lower surface of the lower support plate.

[0016] (III) Beneficial Effects

[0017] This invention provides a deep cone thickener with rapid self-regulation of undercurrent concentration. It has the following beneficial effects:

[0018] This deep cone thickener with rapid self-regulation of bottom flow concentration, through a connecting device and a separating device, enables the high-concentration slurry discharged from the bottom of the circular metal box to be diluted with water during use, increasing the dilution speed. After dilution, the concentration can be increased again by rotating the annular metal separating mesh, facilitating concentration adjustment. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the overall structure of the diversion device;

[0021] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0022] Figure 4 This is a schematic diagram of the connecting device structure of the present invention;

[0023] Figure 5 This is a side view of the overall structure of the present invention.

[0024] The components are as follows: 1. Lower support plate; 2. Upper support plate; 3. Longitudinal support rod; 4. First conduit; 5. Solenoid valve; 6. Top plate; 7. Motor; 8. Wire; 9. Output shaft; 10. Stirring blade; 11. Circular metal box; 12. Second conduit; 13. Circular metal shell; 14. Gate; 15. Diverting device; 16. Connecting device; 17. Gap; 18. Support ring; 19. Motor; 20. Drive wheel; 21. Annular metal separation mesh; 22. Separation hole; 23. Separation plate; 24. Groove; 25. Opening; 26. Through hole; 27. Emergency stop switch; 28. Reinforcing plate; 29. ​​Protective fence. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] like Figure 1-5 As shown, this embodiment of the invention provides a deep cone thickener with rapid self-regulation of underflow concentration, comprising: a lower support plate 1; an emergency stop switch 27 fixedly connected to the upper surface of the lower support plate 1 for opening and closing a gate 14; the emergency stop switch 27 being electrically connected to the gate 14; an upper support plate 2 fixedly connected to the outer surface of a longitudinal support rod 3; the inner surface of the upper support plate 2 being fixedly connected to the outer surface of a circular metal shell 13; and a longitudinal support rod 3 fixedly connected to the upper surface of the lower support plate 1, with a [missing information - likely a component or component] fixedly connected to the upper surface of the longitudinal support rod 3 away from the lower support plate 1. A circular metal box 11 is used for gravity sedimentation of mud. A diversion device 15 is fixedly connected to the lower end of the circular metal box 11. The diversion device 15 also includes multiple separation holes 22 arranged in a ring array. An opening 25 is provided on the lower surface of a circular metal shell 13. The upper surface of the circular metal shell 13 is fixedly connected to the lower surface of the circular metal box 11. The side surface of the first conduit 4 is fixedly connected to the circular metal box 11. The right end of the first conduit 4 extends to the circular metal box 11. Inside, the opening 25 is rotatably connected to the annular metal separation mesh 21. A gate 14 is fixedly connected to the lower surface of the diversion device 15 to control whether the mud flows out. The diversion device 15 includes a circular metal shell 13, an annular metal separation mesh 21, a separation plate 23, a groove 24, a motor 19, a support ring 18, and a drive wheel 20. The side surface of the drive wheel 20 contacts the side surface of the annular metal separation mesh 21. The drive wheel 20 is made of elastic material. There are multiple motors 19 arranged in a circular array. The inner surface of the shell 13 is fixedly connected to the support ring 18, the upper surface of the support ring 18 is fixedly connected to the motor 19, the output end of the motor 19 is fixedly connected to the drive wheel 20, the inner surface of the annular metal separation mesh 21 is fixedly connected to the separation plate 23, there are multiple separation plates 23 and they are arranged in an annular array, a groove 24 is formed between two separation plates 23, a gap 17 is formed between the circular metal shell 13 and the annular metal separation mesh 21, and a through hole 26 is formed inside the second conduit 12, which communicates with the gap 17.

[0027] The connecting device 16 includes a first conduit 4, a solenoid valve 5, and a second conduit 12. The lower end of the first conduit 4 is fixedly connected to the solenoid valve 5, the lower surface of the solenoid valve 5 is fixedly connected to the second conduit 12, and the end of the second conduit 12 away from the solenoid valve 5 is fixedly connected to a circular metal shell 13. An upper top plate 6 is fixedly connected to the upper surface of the circular metal shell 11, and a protective fence 29 is fixedly connected to the upper surface of the upper top plate 6. The protective fence 29 is multiple and linearly arrayed. A motor 7 is fixedly connected to the upper surface of the upper top plate 6, and a wire 8 is provided on the side surface of the motor 7. The solenoid valve 5 and the motor 19 are electrically connected to an external power source. A reinforcing plate 28 is fixedly connected to the lower surface of the lower support plate 1. An output shaft 9 is fixedly connected to the output end of the motor 7, and a stirring plate 10 is fixedly connected to the end of the output shaft 9 away from the motor 7 to enhance the sedimentation effect.

[0028] Working principle: The slurry to be settled is injected into the interior of the circular metal box 11. The output shaft 9 and the stirring plate 10 are rotated by the motor 7. Under the action of gravity, the slurry has a higher concentration at the bottom. When the gate 14 is opened, the slurry falls into the interior of the annular metal separation mesh 21. When the concentration needs to be increased, the annular metal separation mesh 21 can be rotated to further dry it by centrifugation. When dilution is needed, the water with a lower concentration at the top is flowed into the gap 17 and the concentration can be reduced by the slow rotation of the annular metal separation mesh 21.

[0029] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A deep-cone thickener with rapid self-adjustment of underflow concentration, characterized in that, include: The lower support plate (1) has a longitudinal support rod (3) fixedly connected to its upper surface. A circular metal box (11) is fixedly connected to the upper surface of the longitudinal support rod (3) away from the lower support plate (1). A diversion device (15) is fixedly connected to the lower end of the circular metal box (11). A gate (14) is fixedly connected to the lower surface of the diversion device (15). The diversion device (15) includes a circular metal shell (13), an annular metal separation mesh (21), a separation plate (23), a groove (24), a motor (19), a support ring (18), and a drive wheel (20). The inner surface of the circular metal shell (13) is fixedly connected to the support ring (18). The upper surface of the support ring (18) is fixedly connected to the motor (19). The output end of the motor (19) is fixedly connected to the drive wheel (20). The inner surface of the annular metal separation mesh (21) is fixedly connected to the separation plate (23). A connecting device (16) includes a first conduit (4), an electromagnetic valve (5), and a second conduit (12). The lower end of the first conduit (4) is fixedly connected to the electromagnetic valve (5). The lower surface of the electromagnetic valve (5) is fixedly connected to the second conduit (12). The end of the second conduit (12) away from the electromagnetic valve (5) is fixedly connected to a circular metal shell (13). An upper top plate (6) is fixedly connected to the upper surface of the circular metal shell (11). A motor (7) is fixedly connected to the upper surface of the upper top plate (6). An output shaft (9) is fixedly connected to the output end of the motor (7). A stirring plate (10) is fixedly connected to the end of the output shaft (9) away from the motor (7). The side surface of the drive wheel (20) is in contact with the side surface of the annular metal separation mesh (21). The lower surface of the circular metal shell (13) is provided with an opening (25). The opening (25) is rotatably connected to the annular metal separation mesh (21). A gap (17) is formed between the circular metal shell (13) and the annular metal separation mesh (21). A through hole (26) is formed inside the second conduit (12). The through hole (26) is connected to the gap (17). The right end of the first conduit (4) extends into the interior of the circular metal box (11).

2. The deep-cone thickener with rapid self-adjustment of underflow concentration according to claim 1, characterized in that: An emergency stop switch (27) is fixedly connected to the upper surface of the lower support plate (1). The emergency stop switch (27) is electrically connected to the gate (14). An upper support plate (2) is fixedly connected to the outer surface of the longitudinal support rod (3). The inner surface of the upper support plate (2) is fixedly connected to the outer surface of the circular metal shell (13).

3. The quick self-adjusting underflow concentration deep-cone thickener according to claim 1, characterized in that: The drive wheel (20) is made of elastic material, and the number of motors (19) is multiple and distributed in a ring array.

4. The quick self-adjusting underflow concentration deep-cone thickener according to claim 1, characterized in that: The diversion device (15) further includes a separation hole (22), which is a plurality of holes arranged in a ring array.

5. The quick self-adjusting underflow concentration deep-cone thickener according to claim 1, characterized in that: The number of separation plates (23) is multiple and distributed in a ring array, and a groove (24) is formed between two separation plates (23).

6. The quick self-adjusting underflow concentration deep-cone thickener according to claim 1, characterized in that: The upper surface of the circular metal shell (13) is fixedly connected to the lower surface of the circular metal box (11), and the side surface of the first conduit (4) is fixedly connected to the circular metal box (11).

7. The quick self-adjusting underflow concentration deep-cone thickener according to claim 1, characterized in that: The upper surface of the top plate (6) is fixedly connected to a protective fence (29), and the number of protective fences (29) is multiple and distributed in a linear array.

8. The quick self-adjusting underflow concentration deep-cone thickener according to claim 1, characterized in that: The motor (7) has a wire (8) on its side surface. The electromagnetic valve (5) and the motor (19) are electrically connected to an external power source. The lower support plate (1) has a reinforcing plate (28) fixedly connected to its lower surface.

Citation Information

Patent Citations

  • A deep cone thickener with rapid self-regulation of undercurrent concentration

    CN108392857B

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    CN211275498U

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