Network transformer automatic feeding module
By designing an automatic feeding module for network transformers, and utilizing components such as storage boxes, guide troughs, and pneumatic shears, the problems of product damage and CCD detection errors caused by vibratory feeder discharge were solved, achieving efficient production and high-quality product protection.
Patent Information
- Application Number
- CN202311712930.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2043-12-13
AI Technical Summary
In the existing technology of network transformer production, the vibratory feeder discharge method can easily damage the product casing and pins, and CCD detection is prone to errors, leading to blockages and product scrap.
An automatic feeding module for network transformers is adopted, including components such as an inclined storage box, horizontal and arc-shaped guide troughs, and pneumatic shears, to achieve automatic trimming of leads, equal division of components, and air suction system to prevent product collision and jamming.
It effectively protects products from collisions, improves production efficiency, reduces R&D costs, increases yield and product quality, and its modular design facilitates installation and debugging.
Smart Images

Figure CN117775696B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to network transformer production technical field, especially a kind of network transformer automatic feeding module. BACKGROUND
[0002] Network transformer has T1 / E1 isolation transformer;ISDN / ADSL interface transformer;VDSL high-pass / low-pass filter module, interface transformer;T3 / E3, SDH, 64KBPS interface transformer;10 / 100BASE, 1000BASE-TX, 2.5GBASE, 5GBASE, 10GBASE network filter;RJ45 integrated transformer ICM;Also can be designed according to customer needs Special transformer.
[0003] Normal CASE (transformer shell) is in bulk, need vibration disc and expensive CCD detects appearance, vibration disc discharging mode process is very easy to hurt shell and bend its pin foot, also exist CCD recognition error, lead to discharging guide rail blockage, hurt product and lead to scrap. SUMMARY
[0004] The present application relates to network transformer production technical field, especially a kind of network transformer automatic feeding module.
[0005] To achieve the above object, the present application adopts the following technical scheme:
[0006] A kind of network transformer automatic feeding module, including bottom plate, still include: the oblique storage box for material, by first support fixedly connected on the bottom plate, wherein, the lower end side wall of the storage box for material is equipped with strip-shaped waste port, multiple strip-shaped material pipes are stacked in the storage box for material, the cross section of the strip-shaped material pipe is I-shaped, and the inner bottom of the strip-shaped material pipe is fixedly connected with two symmetrically arranged side plates, the storage box for material is equipped with discharging assembly;Horizontal material guide groove and arc-shaped material guide groove are all fixedly connected on the bottom plate, wherein, the inner bottom of the storage box for material is equipped with with the top of arc-shaped material guide groove and communicates discharge port, the bottom of the arc-shaped material guide groove is communicated with horizontal material guide groove, the arc-shaped material guide groove and horizontal material guide groove are equipped with conveying pruning assembly;Equally divided component, set in the output end of horizontal material guide groove, the equally divided component is used to divide equally.
[0007] In order to facilitate the placement of the magnetic shell into the arc-shaped material guide groove, preferably, the feeding assembly comprises a first air cylinder fixedly installed on the upper end of the storage box, the telescopic end of the first air cylinder is fixedly connected with a first limiting rod, wherein the lower end of the first limiting rod extends into the discharge port, a second air cylinder is fixedly installed on the top of the storage box, the output end of the second air cylinder is fixedly connected with a pushing plate, a first air nozzle is fixedly installed on the top of the storage box, the blowing end of the first air nozzle faces the inner bottom of the storage box, and a collecting box located below the lower end of the first limiting rod is arranged on the bottom plate; a waste material air cylinder is fixedly installed on the outer wall of the storage box, the telescopic end of the waste material air cylinder extends to the inner bottom of the storage box, wherein a third air cylinder is fixedly installed on the bottom of the storage box, and the telescopic end of the third air cylinder is fixedly connected with a baffle for blocking the waste material port in the form of a strip.
[0008] In order to trim the pins on the magnetic shell, preferably, the conveying and trimming assembly comprises a first blowing needle, a second blowing needle and a third blowing needle installed on the bottom plate in sequence, wherein the blowing end of the first blowing needle faces into the arc-shaped material guide groove, and the second blowing needle and the third blowing needle both face into the horizontal material guide groove; two symmetrical air-operated scissors are fixedly installed on the two sides of the horizontal material guide groove and located between the second blowing needle and the third blowing needle, wherein a first photoelectric switch, a second photoelectric switch and a third photoelectric switch are installed on the bottom plate in sequence, the first photoelectric switch faces the arc-shaped material guide groove, the second photoelectric switch and the third photoelectric switch face the middle part and the tail part of the horizontal material guide groove respectively, and a collecting box corresponding to the air-operated scissors is arranged on the bottom plate; a fourth air cylinder and a fifth air cylinder are both fixedly installed on the bottom plate, wherein the telescopic ends of the fourth air cylinder and the fifth air cylinder are fixedly connected with a second limiting rod and a third limiting rod respectively, and the second limiting rod and the third limiting rod face the middle part and the tail part of the horizontal material guide groove respectively.
[0009] In order to prevent the magnetic shell from jumping out during conveying, preferably, limiting strips are fixedly connected to the upper ends of the horizontal material guide groove and the arc-shaped material guide groove, and the limiting strips are used to shield the top parts of the horizontal material guide groove and the arc-shaped material guide groove.
[0010] In order to facilitate the adjustment of the air needles and the photoelectric switches, further, a plurality of support columns are fixedly connected to the bottom plate, and a rotating rod is rotatably connected to each of the plurality of support columns, and the first blowing needle, the second blowing needle, the third blowing needle, the first photoelectric switch, the second photoelectric switch and the third photoelectric switch are fixedly installed on the plurality of rotating rods respectively.
[0011] In order to automatically and equidistantly place the magnetic shell, preferably, the equal division assembly comprises a motorized slide rail fixedly installed on the side wall of the bottom plate, a slide table is slidingly installed on the motorized slide rail, a vertical plate is fixedly connected to the slide table, a strip-shaped plate is fixedly connected to the vertical plate, a plurality of storage grooves are arranged on the strip-shaped plate and equidistantly distributed, the openings of the plurality of storage grooves are all directed to the output end of the horizontal guide groove, and an origin sensor is fixedly installed on the motorized slide rail.
[0012] In order to suck the magnetic shell in the storage groove, further, the inner wall of each of the plurality of storage grooves is provided with an air suction port, and the outer wall of the strip-shaped plate is fixedly installed with an air suction pipe in communication with the air suction port.
[0013] In order to facilitate the collection of the strip-shaped material pipe after use, preferably, a sixth air cylinder is fixedly installed at the lower end of the storage box, a waste box is fixedly installed at the extension end of the sixth air cylinder, the waste box is provided with a plurality of storage cavities, the inner bottom of the strip-shaped waste port is fixedly connected with two inclined plates directed into the waste box, and a plurality of rotating pipes are rotatably installed between the two inclined plates.
[0014] In order to reduce the falling speed of the strip-shaped material pipe, further, a fan blade is fixedly installed in each of the plurality of rotating pipes, and flexible thin rods are fixedly connected to the inner walls on both sides of the storage cavity.
[0015] In order to further reduce the falling speed of the strip-shaped material pipe, still further, a plurality of groups of air blowing pipes are fixedly installed on the inner wall of the storage cavity and equidistantly arranged, the air blowing direction of the air blowing pipe is the same as the inclination direction of the inclined plate, an elastic air bag is fixedly installed on the outer wall of the waste box, the exhaust end of the rotating pipe is fixedly connected and communicated with the elastic air bag through an air conveying pipe, a one-way valve is fixedly installed in the air conveying pipe, the elastic air bag is fixedly connected and communicated with the air blowing pipe through a gas discharging pipe, and the diameter of the air blowing pipe is half of that of the air conveying pipe.
[0016] Compared with the prior art, the present application provides a network transformer automatic feeding module, which has the following beneficial effects:
[0017] 1. The network transformer automatic feeding module solves the problems of the traditional vibration disc method and CCD detection, and is more conducive to protecting the products from being collided with each other due to vibration by using the layout type material box discharging method.
[0018] 2. The network transformer automatic feeding module can automatically complete the trimming function of the magnetic shell pin by using the pneumatic scissors, so as to facilitate the production and assembly of the network transformer.
[0019] 3. The network transformer automatic feeding module can effectively improve the production efficiency, reduce the research and development cost, improve the yield rate and product quality by the innovative design of the mechanism and the optimized structure, and is beneficial to the installation and debugging of the machine.
[0020] 4、The network transformer automatic feeding module, through the rotating pipe drives the fan blade rotation, the fan blade will make the rotating pipe rotation resistance, thereby can reduce the speed of the strip material pipe down, prevent the strip material pipe down too fast and mutual impact, while the flexible thin rod in the storage cavity inner wall both sides can reduce the speed of the strip material pipe falling, and can isolate the adjacent strip material pipe from each other, thereby effectively prevent the strip material pipe from mutual impact and damage, and reduce the generation of noise. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 The first perspective axonometric structure schematic diagram of the network transformer automatic feeding module is provided for the application;
[0022] Figure 2 The second perspective axonometric structure schematic diagram of the network transformer automatic feeding module is provided for the application;
[0023] Figure 3 The local axonometric structure schematic diagram of the network transformer automatic feeding module is provided for the application Figure 1 ;
[0024] Figure 4 The local axonometric structure schematic diagram of the network transformer automatic feeding module is provided for the application Figure 2 ;
[0025] Figure 5 The local sectional structure schematic diagram of the network transformer automatic feeding module is provided for the application;
[0026] Figure 6 The structure schematic diagram of the network transformer automatic feeding module in A part is provided for the application Figure 2 ;
[0027] Figure 7 The structure schematic diagram of the network transformer automatic feeding module in B part is provided for the application Figure 4 ;
[0028] Figure 8 The structure schematic diagram of the network transformer automatic feeding module in C part is provided for the application Figure 2 ;
[0029] Figure 9 The structure schematic diagram of the network transformer automatic feeding module in D part is provided for the application Figure 5 .
[0030] In the figure: 1, bottom plate; 2, first support; 3, storage box; 4, horizontal guide chute; 5, arc-shaped guide chute; 6, first air cylinder; 7, first limiting rod; 8, second air cylinder; 9, pushing plate; 10, first air nozzle; 11, third air cylinder; 12, baffle; 13, waste box; 14, collecting box; 15, first photoelectric switch; 16, strip-shaped waste port; 17, limiting strip; 18, pneumatic scissors; 19, fourth air cylinder; 20, second limiting rod; 21, collecting box; 22, first blowing needle; 23, second blowing needle; 24, second photoelectric switch; 25, third blowing needle; 26, third photoelectric switch; 27, fifth air cylinder; 28, third limiting rod; 29, support column; 30, rotating rod; 31, strip-shaped material pipe; 32, side plate; 33, electric sliding rail; 34, sliding table; 35, origin sensor; 36, strip-shaped plate; 37, storage groove; 38, air suction port; 39, air suction pipe; 40, vertical plate; 41, waste air cylinder; 42, inclined plate; 43, rotating pipe; 44, storage cavity; 45, flexible thin rod; 46, elastic air bag; 47, air conveying pipe; 48, fan blade; 49, air exhaust pipe; 50, blowing pipe; 51, sixth air cylinder. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments of the present application.
[0032] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0033] Embodiment one:
[0034] Reference Figures 1-9The utility model provides a kind of network transformer automatic feeding module, including bottom plate 1, further include: obliquely arranged material storage box 3, by first support 2 fixedly connected on bottom plate 1, wherein, the lower end side wall of material storage box 3 is equipped with strip-shaped waste port 16, multiple strip-shaped material pipes 31 are stacked in material storage box 3, the section of strip-shaped material pipe 31 is in the shape of H, and the inner bottom of strip-shaped material pipe 31 is fixedly connected with two symmetrically arranged side plates 32, strip-shaped material pipe 31 is used to arrange and store magnetic shell, magnetic shell is placed between two side plates 32, and the lead of two sides of magnetic shell is arranged in the cavity of both sides of H-shaped, and material storage box 3 is equipped with discharging assembly;Horizontal material guide groove 4 and arc-shaped material guide groove 5 are fixedly connected on bottom plate 1, wherein, the inner bottom of material storage box 3 is equipped with with the top of arc-shaped material guide groove 5 The discharge port is communicated, the bottom of arc-shaped material guide groove 5 is communicated with horizontal material guide groove 4, and arc-shaped material guide groove 5 and horizontal material guide groove 4 are equipped with conveying and trimming assembly;Equally divided component is arranged at the output end of horizontal material guide groove 4, and the equally divided component is used to divide materials equally;
[0035] The total number of upper magnetic shell station is three groups of structural processes, in turn is blanking, conveying material and dividing material, material storage box 3 is conveyed to arc-shaped material guide groove 5 in the magnetic shell in strip-shaped material pipe 31 by discharging assembly, and in horizontal material guide groove 4 and arc-shaped material guide groove 5, trimming assembly can automatically complete the trimming work of the lead of magnetic shell and the function that magnetic shell is conveyed to the output end of horizontal material guide groove 4, and equally divided component is used to place the magnetic shell after trimming at equal intervals to facilitate the processing work in the next process.
[0036] Embodiment two:
[0037] Refer to Figure 1 、 Figure 2 、 Figure 5 And Figure 6 , substantially same as embodiment one, further: discharging assembly includes first air cylinder 6 fixedly installed on the upper end of material storage box 3, the telescopic end of first air cylinder 6 is fixedly connected with first limit rod 7, wherein, the lower end of first limit rod 7 extends into discharge port, the top of material storage box 3 is fixedly installed with second air cylinder 8, the output end of second air cylinder 8 is fixedly connected with push plate 9, the top of material storage box 3 is fixedly installed with first air nozzle 10, and the blowing end of first air nozzle 10 is towards the inner bottom of material storage box 3, and the bottom plate 1 is equipped with the collecting box 14 located at the lower end of first limit rod 7;Waste air cylinder 41 is fixedly installed on the outer wall of material storage box 3, and the telescopic end of waste air cylinder 41 extends to the inner bottom of material storage box 3, wherein, the bottom of material storage box 3 is fixedly installed with third air cylinder 11, and the telescopic end of third air cylinder 11 is fixedly installed with baffle 12 that blocks strip-shaped waste port 16.
[0038] In the case of ensuring that the storage structure has a strip material pipe 31, the second air cylinder 8 of the storage box 3 is actuated, and the second air cylinder 8 will push the strip material pipe 31 at the bottom of the storage box 3 to the direction of the arc-shaped guide chute 5 through the pushing plate 9. When the strip material pipe 31 reaches the feeding position of the arc-shaped guide chute 5, the first air cylinder 6 is actuated to open the CASE nail, so that the magnetic shell flows down from the strip material pipe 31. The second air cylinder 8 and the first air cylinder 6 are retracted, and the cutting box process is completed. In this process, the quick-change storage box 3 has a storage function of the strip material pipe 31. The strip type strip material pipe 31 is convenient for storage and also protects the magnetic shell from being damaged by collision, thereby protecting the transportation and discharging of the original product. The automatic feeding mode uses the layout type material box discharging mode to solve the traditional vibration disc mode and CCD detection, which is more conducive to protecting the product from being collided with each other due to vibration. In the process of sliding the magnetic shell into the arc-shaped guide chute 5, the first air nozzle 10 can blow air into the strip material pipe 31, so as to blow the magnetic shell out of the strip material pipe 31 and prevent the magnetic shell from being stuck in the strip material pipe 31.
[0039] Example three:
[0040] Referring to Figures 1-4 And Figure 7 , which is basically the same as example two, and further includes: the conveying and trimming assembly includes a first air blowing needle 22, a second air blowing needle 23 and a third air blowing needle 25 installed on the bottom plate 1 in sequence, wherein the air blowing end of the first air blowing needle 22 faces the arc-shaped guide chute 5, and the second air blowing needle 23 and the third air blowing needle 25 both face the horizontal guide chute 4; two symmetrical air scissors 18 are fixedly installed on the two sides of the horizontal guide chute 4 and located between the second air blowing needle 23 and the third air blowing needle 25, and the air scissors 18 are used for trimming the lead wires on both sides of the magnetic shell. The first, second and third photoelectric switches 15, 24 and 26 are installed on the bottom plate 1 in sequence, and are used for detecting whether there is a magnetic shell. The first photoelectric switch 15 faces the arc-shaped guide chute 5, and the second and third photoelectric switches 24 and 26 face the middle and tail portions of the horizontal guide chute 4, respectively. The bottom plate 1 is provided with a collection box 21 corresponding to the air scissors 18; the fourth and fifth air cylinders 19 and 27 are fixedly installed on the bottom plate 1, wherein the extension ends of the fourth and fifth air cylinders 19 and 27 are fixedly connected with the second and third limit rods 20 and 28, respectively, and the second and third limit rods 20 and 28 face the middle and tail portions of the horizontal guide chute 4, respectively. The bottom of the horizontal guide chute 4 is provided with an air suction nozzle for sucking the magnetic shell.
[0041] When the first photoelectric switch 15 detects that there is no magnetic shell in the strip-shaped material tube 31, the third cylinder 11 is actuated to retract the baffle 12. When the in-situ sensor of the third cylinder 11 is lighted, the waste material cylinder 41 starts to act to push the empty strip-shaped material tube 31 out of the strip-shaped waste material port 16 into the storage box 3. When the first photoelectric switch 15 detects that there is a magnetic shell in the strip-shaped material tube 31, the first air blowing needle 22 blows air to slowly flow the magnetic shell into the arc-shaped material guide groove 5. When the second photoelectric switch 24 detects that the magnetic shell reaches the pneumatic scissors 18, the air suction nozzle at the bottom of the horizontal material guide groove 4 sucks the magnetic shell. The fourth cylinder 19 is actuated to make the second limiting rod 20 press the magnetic shell in the horizontal material guide groove 4. When the in-situ sensor of the fourth cylinder 19 is lighted, the two pneumatic scissors 18 are actuated to cut the feet of the magnetic shell. When the scissors finish the action, the fourth cylinder 19 drives the second limiting rod 20 to retract, the air suction nozzle stops the air suction, and the fifth cylinder 27 drives the third limiting rod 28 to retract upward. The second air blowing needle 23 and the third air blowing needle 25 perform air blowing to slowly blow the magnetic shell into the storage groove 37 aligned with the horizontal material guide groove 4. The fifth cylinder 27 is actuated to make the third limiting rod 28 block the outlet of the horizontal material guide groove 4. The cutting pin function and the fast discharge mode are added at this position to quickly separate and fix the magnetic shell.
[0042] Further, the upper ends of the horizontal material guide groove 4 and the arc-shaped material guide groove 5 are fixedly connected with limiting strips 17. The limiting strips 17 are used to block the top of the horizontal material guide groove 4 and the arc-shaped material guide groove 5, and can prevent the magnetic shell in the horizontal material guide groove 4 and the arc-shaped material guide groove 5 from being blown out.
[0043] Further, the bottom plate 1 is fixedly connected with a plurality of support columns 29. The plurality of support columns 29 are rotatably connected with rotating rods 30. The rotating rods 30 and the support columns 29 have damping. The first air blowing needle 22, the second air blowing needle 23, the third air blowing needle 25, the first photoelectric switch 15, the second photoelectric switch 24, and the third photoelectric switch 26 are fixedly installed on the plurality of rotating rods 30. When it is necessary to adjust the use angle of the first air blowing needle 22, the second air blowing needle 23, the third air blowing needle 25, the first photoelectric switch 15, the second photoelectric switch 24, and the third photoelectric switch 26, the rotating rods 30 are rotated, so that the angle of the first air blowing needle 22, the second air blowing needle 23, the third air blowing needle 25, the first photoelectric switch 15, the second photoelectric switch 24, and the third photoelectric switch 26 can be adjusted.
[0044] Embodiment four:
[0045] Reference Figure 1 , Figure 2 , Figure 5 and Figure 9The same as example three, further more: the equalizing assembly comprises an electric slide rail 33 fixedly installed on the side wall of the bottom plate 1, a slide table 34 slidably installed on the electric slide rail 33, and a vertical plate 40 fixedly connected to the slide table 34, wherein the vertical plate 40 is fixedly connected with a strip plate 36, the strip plate 36 is provided with a plurality of storage grooves 37 distributed at equal intervals, the openings of the plurality of storage grooves 37 are all directed to the output end of the horizontal guide groove 4, the electric slide rail 33 is fixedly installed with a zero point sensor 35 for resetting the slide table 34, and the inner walls of the plurality of storage grooves 37 are all provided with air suction ports 38, and the outer wall of the strip plate 36 is fixedly installed with air suction pipes 39 in communication with the air suction ports 38;
[0046] When the magnetic shell slides out of the horizontal guide groove 4 into the storage groove 37, the third photoelectric switch 26 controls the lower end air suction pipe 39 to suck air through the air suction port 38, so that the magnetic shell is sucked in the storage groove 37, and whenever the third photoelectric switch 26 detects that there is material in the storage groove 37 aligned with the horizontal guide groove 4, the electric slide rail 33 performs interval action to move the slide table 34 horizontally, and the slide table 34 drives the strip plate 36 to move horizontally, so that the empty storage groove 37 is aligned with the output end of the horizontal guide groove 4, and when all the storage grooves 37 on the strip plate 36 are full of material, the magnetic shells are placed at equal intervals on the strip plate 36, and the trimming work of the lead is automatically completed, and then the next feeding position action is performed.
[0047] Further more, the lower end of the storage box 3 is fixedly installed with a sixth air cylinder 51, the telescopic end of the sixth air cylinder 51 is fixedly installed with a waste box 13, the waste box 13 is provided with a plurality of storage cavities 44, wherein the inner bottom of the strip waste port 16 is fixedly connected with two inclined plates 42 directed into the waste box 13, and a plurality of rotating pipes 43 are rotatably installed between the two inclined plates 42;
[0048] When the strip material pipe 31 is discharged from the strip waste port 16, the strip material pipe 31 slides along the plurality of rotating pipes 43 and falls into one of the storage cavities 44, so as to effectively recycle the strip material pipe 31, and when one of the storage cavities 44 is full, the waste box 13 is moved horizontally by the sixth air cylinder 51 until the other storage cavity 44 is directed to the lower end of the inclined plate 42.
[0049] Further, the plurality of rotating tubes 43 are fixedly installed with fan blades 48, the inner walls of the two sides of the storage cavity 44 are fixedly connected with uniformly distributed flexible thin rods 45, when the strip-shaped material pipes 31 pass through the rotating tubes 43, the rotating tubes 43 rotate and drive the fan blades 48 to rotate, the fan blades 48 generate resistance to the rotation of the rotating tubes 43, so that the speed of the strip-shaped material pipes 31 falling down can be reduced, the strip-shaped material pipes 31 are prevented from colliding with each other due to falling down too fast, the flexible thin rods 45 on the inner walls of the two sides of the storage cavity 44 can reduce the falling speed of the strip-shaped material pipes 31 and isolate the adjacent strip-shaped material pipes 31 from each other, so that the strip-shaped material pipes 31 are effectively prevented from colliding with each other and being damaged, and the generation of noise is reduced.
[0050] Further, the inner walls of the storage cavity 44 are fixedly installed with a plurality of groups of air blowing pipes 50 which are arranged at equal intervals, the air exhaust direction of the air blowing pipes 50 is the same as the inclination direction of the inclined plate 42, the outer wall of the waste box 13 is fixedly installed with an elastic air bag 46, the exhaust end of the rotating tube 43 is fixedly connected with and communicates with the elastic air bag 46 through a gas conveying pipe 47, the gas conveying pipe 47 is fixedly installed with a one-way valve, the elastic air bag 46 is fixedly connected with and communicates with the air blowing pipe 50 through a gas releasing pipe 49, the diameter of the air blowing pipe 50 is half of the diameter of the gas conveying pipe 47.
[0051] When the fan blades 48 rotate, the rotating tube 43 inflates the elastic air bag 46 through the gas conveying pipe 47, the elastic air bag 46 blows air to the air blowing pipe 50 through the gas releasing pipe 49, and the air blowing pipe 50 blows air into the storage cavity 44, since the diameter of the air blowing pipe 50 is half of the diameter of the gas conveying pipe 47, when the gas conveying pipe 47 stops inflating, the elastic air bag 46 still contains air which is blown out through the air blowing pipe 50, when the strip-shaped material pipe 31 falls into the storage cavity 44, the air flow blown out by the air blowing pipe 50 can further reduce the falling speed of the strip-shaped material pipe 31.
[0052] The network transformer automatic feeding module, the total number of arc-shaped guide grooves 5 is three, in the case of ensuring that the storage structure of the storage box 3 has the strip-shaped material pipe 31, the second air cylinder 8 acts, the second air cylinder 8 pushes the strip-shaped material pipe 31 at the bottom of the storage box 3 to the direction of the arc-shaped guide groove 5 through the material pushing plate 9, when the strip-shaped material pipe 31 reaches the feeding position of the arc-shaped guide groove 5, the first air cylinder 6 acts to open the CASE nail, so that the magnetic shell flows down from the strip-shaped material pipe 31, the second air cylinder 8 and the first air cylinder 6 retract, and the cutting box process is completed, in this process, the quick-change storage box 3 has the function of storing the strip-shaped material pipe 31, the strip-shaped material pipe 31 is convenient to store and can protect the magnetic shell from being collided to damage the body, thereby protecting the transportation and cutting of the original product, the automatic feeding mode uses the layout type cutting box feeding mode, solves the traditional vibration disc mode and CCD detection, and is more conducive to protecting the product from being collided due to vibration.
[0053] When the first photoelectric switch 15 detects that there is no magnetic shell in the strip-shaped material tube 31, the third cylinder 11 is actuated to retract the baffle 12, and when the in-situ sensor of the cylinder is lighted, the waste cylinder 41 is actuated to push the empty strip-shaped material tube 31 out of the strip-shaped waste port 16 into the storage box 3; when the first photoelectric switch 15 detects that there is a magnetic shell in the strip-shaped material tube 31, the first blowing needle 22 blows the magnetic shell into the arc-shaped guide chute 5, when the second photoelectric switch 24 detects that the magnetic shell reaches the pneumatic scissors 18, the air suction nozzle at the bottom of the horizontal guide chute 4 sucks the magnetic shell, the fourth cylinder 19 is actuated to make the second limiting rod 20 press the magnetic shell in the horizontal guide chute 4, when the in-situ sensor of the fourth cylinder 19 is lighted, the two pneumatic scissors 18 are actuated to cut the feet of the magnetic shell, and when the scissors are actuated, the fourth cylinder 19 drives the second limiting rod 20 to retract, the air suction nozzle stops sucking, and at the same time, the fifth cylinder 27 drives the third limiting rod 28 to retract upward, the second blowing needle 23 and the third blowing needle 25 perform blowing to blow the magnetic shell into the storage chute 37 aligned with the horizontal guide chute 4, and the fifth cylinder 27 is actuated to make the third limiting rod 28 block the outlet of the horizontal guide chute 4, thereby achieving the functions of cutting the pin feet and the rapid discharging mode, so that the magnetic shell is quickly separated and transported.
[0054] Then, the lower end suction pipe 39 sucks the air suction port 38, so that the magnetic shell is sucked in the storage chute 37, and when the third photoelectric switch 26 detects that there is material in the storage chute 37 aligned with the horizontal guide chute 4, the electric sliding rail 33 is actuated to move the sliding table 34 horizontally, so that the strip-shaped plate 36 moves horizontally, thereby aligning the empty storage chute 37 with the output end of the horizontal guide chute 4, and when all the storage chutes 37 on the strip-shaped plate 36 are full of material, the magnetic shell is placed on the strip-shaped plate 36 at equal intervals, and the trimming work of the lead is automatically completed, and then the next feeding position is actuated, so that the original vibration discharging and CCD detection discharging mode are replaced, the production efficiency is effectively improved, the research and development cost is reduced, the yield and product quality are improved, and the modular design is beneficial to the installation and debugging of the machine.
[0055] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes to the technical solutions and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A network transformer automatic feeding module, comprising a bottom plate (1), characterized in that, Also include: The material storage box (3) is fixedly connected to the bottom plate (1) through the first support (2), Wherein, the lower end side wall of the material storage box (3) is provided with a strip-shaped waste port (16), a plurality of strip-shaped material pipes (31) are stacked in the material storage box (3), the cross section of the strip-shaped material pipe (31) is in the shape of an I-beam, and the inner bottom of the strip-shaped material pipe (31) is fixedly connected with two symmetrically arranged side plates (32), the strip-shaped material pipe (31) is used for arranging and storing magnetic shells, the magnetic shell is placed between the two side plates (32), the two side pins of the magnetic shell are arranged in the two side cavities of the I-beam, and the material storage box (3) is provided with a discharging assembly; The horizontal material guide groove (4) and the arc-shaped material guide groove (5) are both fixedly connected to the bottom plate (1), Wherein, the inner bottom of the material storage box (3) is provided with a discharging port communicated with the top of the arc-shaped material guide groove (5), the bottom of the arc-shaped material guide groove (5) is communicated with the horizontal material guide groove (4), and the arc-shaped material guide groove (5) and the horizontal material guide groove (4) are provided with a conveying and trimming assembly; The equal division assembly is arranged at the output end of the horizontal material guide groove (4), and the equal division assembly is used for equally dividing the material; The discharging assembly comprises: A first air cylinder (6) is fixedly installed at the upper end of the material storage box (3), and the telescopic end of the first air cylinder (6) is fixedly connected with a first limiting rod (7), Wherein, the lower end of the first limiting rod (7) extends into the discharging port, a second air cylinder (8) is fixedly installed at the top of the material storage box (3), the output end of the second air cylinder (8) is fixedly connected with a pushing plate (9), a first air nozzle (10) is fixedly installed at the top of the material storage box (3), the blowing end of the first air nozzle (10) faces the inner bottom of the material storage box (3), and the bottom plate (1) is provided with a material collecting box (14) located at the lower end of the first limiting rod (7); A waste air cylinder (41) is fixedly installed on the outer wall of the material storage box (3), and the telescopic end of the waste air cylinder (41) extends to the inner bottom of the material storage box (3), Wherein, the bottom of the material storage box (3) is fixedly installed with a third air cylinder (11), the telescopic end of the third air cylinder (11) is fixedly installed with a baffle (12) blocking the strip-shaped waste port (16), under the condition that the storage structure of the material storage box (3) has the strip-shaped material pipe (31), the second air cylinder (8) of the material storage box (3) acts, the second air cylinder (8) will push the strip-shaped material pipe (31) at the inner bottom of the material storage box (3) to the direction of the arc-shaped material guide groove (5) through the pushing plate (9), when the strip-shaped material pipe (31) reaches the feeding position of the arc-shaped material guide groove (5), the first air cylinder (6) acts to unblock the CASE nail, so that the magnetic shell flows down from the strip-shaped material pipe (31), the second air cylinder (8) and the first air cylinder (6) retract, and the cutting box process is completed; The conveying and trimming assembly comprises: A first blowing needle (22), a second blowing needle (23) and a third blowing needle (25) are sequentially installed on the bottom plate (1), The blowing end of the first blowing needle (22) faces the arc-shaped material guide groove (5), the second blowing needle (23) and the third blowing needle (25) both face the horizontal material guide groove (4); Two symmetrical pneumatic scissors (18) are fixedly installed on the two sides of the horizontal material guide groove (4) and are located between the second blowing needle (23) and the third blowing needle (25), The first photoelectric switch (15) faces the arc-shaped material guide groove (5), the second photoelectric switch (24) and the third photoelectric switch (26) face the middle part and the tail part of the horizontal material guide groove (4) respectively, and the bottom plate (1) is provided with a collecting box (21) corresponding to the pneumatic scissors (18); The fourth cylinder (19) and the fifth cylinder (27) are both fixedly installed on the bottom plate (1), The second limiting rod (20) and the third limiting rod (28) are both fixedly connected to the telescopic ends of the fourth cylinder (19) and the fifth cylinder (27) respectively, and the second limiting rod (20) and the third limiting rod (28) face the middle part and the tail part of the horizontal material guide groove (4) respectively, and the bottom of the horizontal material guide groove (4) is provided with an air suction nozzle for sucking the magnetic shell; The equal division assembly comprises: An electric sliding rail (33) is fixedly installed on the side wall of the bottom plate (1), a sliding table (34) is slidingly installed on the electric sliding rail (33), and a vertical plate (40) is fixedly connected to the sliding table (34), The vertical plate (40) is fixedly connected with a strip-shaped plate (36), a plurality of storage grooves (37) are arranged on the strip-shaped plate (36) at equal intervals, the openings of the plurality of storage grooves (37) all face the output end of the horizontal material guide groove (4), and an origin sensor (35) is fixedly installed on the electric sliding rail (33); Air suction ports (38) are arranged on the inner walls of the plurality of storage grooves (37), and an air suction pipe (39) in communication with the air suction ports (38) is fixedly installed on the outer wall of the strip-shaped plate (36).
2. The network transformer automatic feeding module according to claim 1, characterized in that, The upper ends of the horizontal material guide groove (4) and the arc-shaped material guide groove (5) are fixedly connected with limiting strips (17), and the limiting strips (17) are used for shielding the top parts of the horizontal material guide groove (4) and the arc-shaped material guide groove (5).
3. The network transformer automatic feeding module according to claim 1, characterized in that, A plurality of support columns (29) are fixedly connected to the bottom plate (1), rotating rods (30) are rotatably connected to the plurality of support columns (29), and the first blowing needle (22), the second blowing needle (23), the third blowing needle (25), the first photoelectric switch (15), the second photoelectric switch (24) and the third photoelectric switch (26) are fixedly installed on the plurality of rotating rods (30).
4. The network transformer automatic feeding module according to claim 1, characterized in that, A sixth cylinder (51) is fixedly installed at the lower end of the storage box (3), a waste box (13) is fixedly installed at the telescopic end of the sixth cylinder (51), and the waste box (13) is provided with a plurality of storage cavities (44), Two inclined plates (42) inside the waste box (13) are fixedly connected to the inner bottom of the strip-shaped waste port (16), and a plurality of rotating pipes (43) are rotatably installed between the two inclined plates (42).
5. The network transformer automatic feeding module according to claim 4, characterized in that, A plurality of rotating pipes (43) are fixedly installed in the storage cavity (44), and the inner walls of the two sides of the storage cavity (44) are fixedly connected with uniformly distributed flexible thin rods (45).
6. The network transformer automatic feeding module according to claim 5, characterized in that, A plurality of groups of air blowing pipes (50) are fixedly installed on the inner walls of the storage cavity (44) at equal intervals, the air exhaust direction of the air blowing pipe (50) is the same as the inclination direction of the inclined plate (42), and an elastic air bag (46) is fixedly installed on the outer wall of the waste box (13), The exhaust end of the rotating pipe (43) is fixedly connected and communicated with the elastic air bag (46) through a gas conveying pipe (47), a one-way valve is fixedly installed in the gas conveying pipe (47), the elastic air bag (46) is fixedly connected and communicated with the air blowing pipe (50) through a gas discharging pipe (49), and the diameter of the air blowing pipe (50) is half of that of the gas conveying pipe (47).
Citation Information
Patent Citations
Network transformer pin inspecting machine
CN109454015A
Automatic feeding machine for transformer rubber shells
CN219778690U