Water-cooled plate pre-assembly device and assembly method, battery production line
By designing a water-cooled plate pre-assembly device, the automatic removal of the water-cooled plate protective sleeve and precise assembly were achieved, solving the problems of low production efficiency and high labor costs in the existing technology and improving the automation level of the battery production line.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2026-03-24
AI Technical Summary
The existing assembly method for battery cells and water-cooled plates has the problem of missing protective sleeves, resulting in low production efficiency and high labor costs.
A water-cooled plate pre-assembly device was designed, including a base, an adjustable frame, a water-cooled plate conveyor line, and clamping components. The device automatically removes the protective sleeve of the water-cooled plate through a step-by-step cycle and sets up an inspection station to ensure assembly quality.
This improved the production efficiency of water-cooled plates, reduced labor costs, and ensured the pass rate of protective sleeve removal and assembly accuracy.
Smart Images

Figure CN117855564B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of battery module assembly, in particular to a water-cooled plate pre-assembly device and assembly method and battery production line. BACKGROUND
[0002] At present, the commonly used thermal management systems of power battery systems mainly include natural cooling, air cooling, liquid cooling and refrigerant direct cooling. Among them, the natural cooling mainly relies on the battery system box to transfer heat to the surrounding air, the temperature difference of the battery system is good, and the efficiency is poor; the air cooling mainly relies on the strong convection air of the passenger compartment to take away the heat generated by the battery, the temperature difference of the battery system is general, and the efficiency is improved compared with the natural cooling, but it cannot meet the design requirements of the battery system IP67 / IP6K9K; the liquid cooling mainly relies on the strong convection cooling liquid to take away the heat generated by the battery, the temperature difference of the battery system is good, and the cooling efficiency is greatly improved; the refrigerant direct cooling mainly relies on the phase change of the air conditioning working medium to take away the heat generated by the battery, for high-energy battery pack, the temperature difference is difficult to control, but the efficiency is the highest.
[0003] Therefore, the most reliable and efficient way of battery system thermal management at present is liquid cooling, and the core component of the liquid cooling scheme is the water-cooled plate.
[0004] Among them, in order to prevent the water-cooled plate from entering the residue during transportation, a protective sleeve needs to be set at the water inlet and outlet of the water-cooled plate for protection during storage and transportation. When the battery module is assembled by assembling the battery cell and the water-cooled plate, the protective sleeve needs to be pulled out for assembly.
[0005] The existing assembly method of the battery cell and the water-cooled plate is to pull out the protective sleeve manually, and then transport the water-cooled plate to each station for assembly. However, the existing assembly method may cause the protective sleeve to be missed, resulting in low production efficiency and high labor cost. SUMMARY
[0006] In view of the shortcomings of the prior art, the present application discloses a water-cooled plate pre-assembly device and assembly method and battery production line.
[0007] The technical scheme adopted by the present application is as follows:
[0008] A water-cooled plate pre-assembly device, comprising:
[0009] a base;
[0010] a first adjustable frame comprising a first side displacement support frame and a second side displacement support frame in sliding connection with the base, the distance between the first side displacement support frame and the second side displacement support frame being adjustable for adapting to the length direction of the water-cooled plate;
[0011] The water-cooled plate conveying line is arranged in the first adjustable frame; the water-cooled plate conveying line comprises at least two stepping tables which are slidably connected to the base, and a plurality of work stations for conveying the water-cooled plates are arranged on the stepping tables; a driving assembly is arranged between two adjacent stepping tables, and the driving assembly drives the stepping tables to move one work station along the conveying direction of the water-cooled plate conveying line; wherein the work station at the starting end and the work station at the ending end of each stepping table are provided with lifting driving sources for jacking up the water-cooled plates, and the lifting driving sources have two jacking strokes;
[0012] A plurality of water-cooled plate clamping components are arranged in the first adjustable frame and the water-cooled plate conveying line; at least two water-cooled plate clamping components are used for clamping the water-cooled plates.
[0013] In an embodiment of the present application, the work stations comprise a feeding station, a cap pulling station, a pipe inserting station, a shaping station and a discharging station; the water-cooled plate is placed in the feeding station, the feeding station conveys the water-cooled plate to the cap pulling station through stepping, the cap pulling station conveys the water-cooled plate to the pipe inserting station through stepping after pulling off the protective sleeve of the water-cooled plate, the pipe inserting station conveys the water-cooled plate to the shaping station through stepping after inserting the pipe into the water inlet and outlet of the water-cooled plate, and the shaping station conveys the water-cooled plate to the discharging station through stepping after correcting the water-cooled plate.
[0014] In an embodiment of the present application, a first detection station is arranged between the cap pulling station and the pipe inserting station, and the first detection station is used for detecting whether the protective sleeve of the water-cooled plate is pulled off.
[0015] In an embodiment of the present application, a second detection station is arranged between the pipe inserting station and the shaping station, and the second detection station is used for detecting whether the pipe of the water-cooled plate is assembled in place.
[0016] In an embodiment of the present application, the feeding station and the discharging station are each provided with two groups of water-cooled plate clamping components, one group of the water-cooled plate clamping components is fixedly arranged, and the other group of the water-cooled plate clamping components is arranged in a movable and liftable manner.
[0017] In an embodiment of the present application, the pipe inserting station is provided with a pressing mechanism and / or a positioning mechanism, and the pressing mechanism and the positioning mechanism are used for limiting the movement of the water-cooled plate.
[0018] In an embodiment of the present application, the driving assembly comprises a second motor, a first rack and a first gear, the second motor is mounted on a support plate, the output end of the second motor is connected to the first gear, and the first gear and the first rack are in meshing transmission; one side of the support plate is connected to the stepping table.
[0019] In one embodiment of the present invention, the stepper includes a first adjustable component, the first adjustable component including a fourth motor, a synchronous pulley assembly connected to the output end of the fourth motor, and a transmission screw connected to the water-cooled plate clamping component, the transmission screw being connected to the synchronous pulley assembly; the spacing between two adjacent water-cooled plate clamping components along the conveying direction of the water-cooled plate conveying line is adjustable by the first adjustable component to adapt to the width direction of the water-cooled plate.
[0020] In one embodiment of the present invention, the stepping stage includes a support frame and two crossbeams slidably connected to the support frame, the spacing between the two crossbeams being adjustable to adapt to the length direction of the water-cooled plate.
[0021] In one embodiment of the present invention, the water-cooled plate clamping component includes a fixing base and a suction cup disposed on the fixing base.
[0022] The present invention also provides a method for pre-assembling a water-cooled plate, comprising the following steps:
[0023] Adjust the spacing between the first and second lateral shift support frames according to the length of the water-cooled plate to be transported;
[0024] The lifting drive source lifts the first stroke, the water-cooled plate clamping component clamps the water-cooled plate, the lifting drive source lifts the second stroke, the drive component drives the stepping table to move one station along the conveying direction of the water-cooled plate conveying line, and transports the water-cooled plate from the current station to the next station for pre-assembly.
[0025] The lifting drive source descends to the first stroke, the water-cooled plate clamping component is released, the lifting drive source descends to the initial state, and the drive component drives the stepping table to retract one station along the conveying direction of the water-cooled plate conveyor line, completing one stepping cycle.
[0026] The present invention also provides a battery production line, including the water-cooled plate pre-assembly device as described above.
[0027] The technical solution of the present invention has the following advantages compared with the prior art:
[0028] The water-cooled plate pre-assembly device of the present invention can be compatible with water-cooled plates of different sizes and specifications, and integrates functions such as protective sleeve for removing water nozzles, inserting water-cooled pipes and detection, thereby improving production efficiency and reducing labor costs.
[0029] The water-cooled plate pre-assembly device of the present invention, by setting up a feeding station and a cap removal station, and by coordinating the feeding station and the cap removal station through a step-by-step cycle, can automatically remove the protective sleeve of the water-cooled plate, thereby improving the pass rate and efficiency of removing the protective sleeve of the water-cooled plate. Attached Figure Description
[0030] To make the content of this invention easier to understand, the invention will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0031] Figure 1 This is a schematic diagram of the water-cooled plate pre-assembly device in this invention.
[0032] Figure 2 This is a top view of the water-cooled plate pre-assembly device in this invention.
[0033] Figure 3 This is a side view of the water-cooled plate pre-assembly device in this invention.
[0034] Figure 4 This is a side view of the water-cooled plate pre-assembly device in this invention.
[0035] Figure 5 This is a schematic diagram of the base structure in this invention.
[0036] Figure 6 This is a schematic diagram of the lateral shift support frame in this invention.
[0037] Figure 7 This is a schematic diagram of the water-cooled plate conveyor line in this invention.
[0038] Figure 8 This is a structural diagram of the feeding station, cap removal station, first inspection station, and tube insertion station in this invention.
[0039] Figure 9 This is a top view of the material loading station, cap removal station, first inspection station, and tube insertion station in this invention.
[0040] Figure 10 This is a schematic diagram of the structure of the second inspection station, the shaping station, and the unloading station in this invention.
[0041] Figure 11 This is a top view of the second inspection station, shaping station, and unloading station in this invention.
[0042] Figure 12 This is a schematic diagram of the positioning mechanism in this invention.
[0043] Explanation of reference numerals in the instruction manual:
[0044] 100. Base; 101. Basic frame; 102. Connecting frame; 103. First motor; 104. Lead screw; 105. Commutator; 106. Nut; 107. First guide rail; 108. Second guide rail; 109. Limiting block; 110. Second motor; 111. First crossbeam; 112. First load-bearing frame; 113. First support; 114. Second support; 115. First moving frame; 116. Second crossbeam; 117. Second load-bearing frame; 118. Third support; 119. Fourth support; 120. Second moving frame; 121. Third crossbeam; 122. Connecting rod; 123. Third moving frame; 124. Fourth moving frame; 125. First rack; 126. First gear;
[0045] 200. Loading station; 201. First double-stroke cylinder;
[0046] 300. Cap removal station; 301. Second rack; 302. Second gear; 303. Third rack;
[0047] 401. First inspection station; 402. Second inspection station; 403. Second double-stroke cylinder;
[0048] 500. Insertion station; 501. Third double-stroke cylinder; 502. Third motor; 503. Push cylinder; 504. Slide plate; 505. Positioning block;
[0049] 600. Shaping station; 601. Fourth rack; 602. Third gear; 603. Fifth rack;
[0050] 700. Unloading station; 701. Fourth double-stroke cylinder;
[0051] 801. Fourth motor; 802. Synchronous pulley assembly;
[0052] 900. Water-cooled plate clamping component. Detailed Implementation
[0053] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments described are not intended to limit the present invention.
[0054] The foregoing and other technical contents, features, and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to the accompanying drawings. The directional terms mentioned in the following embodiments, such as up, down, left, right, front, or back, are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for illustrative purposes and not for limiting the present invention. Furthermore, in all embodiments, the same reference numerals denote the same elements.
[0055] CombinationFigures 1-3 A water-cooled plate pre-assembly device, comprising:
[0056] Base 100;
[0057] The first adjustable frame includes a first lateral support frame and a second lateral support frame that are slidably connected to the base 100. The distance between the first lateral support frame and the second lateral support frame is adjustable to adapt to the length direction of the water-cooled plate.
[0058] A water-cooled plate conveyor line is located within a first adjustable frame. The water-cooled plate conveyor line includes at least two stepping tables slidably connected to a base 100. Each stepping table has multiple stations for conveying water-cooled plates. A drive assembly is provided between two adjacent stepping tables, which drives the stepping tables to move one station along the conveying direction of the water-cooled plate conveyor line. Each stepping table has a lifting drive source at both the starting and ending stations for lifting the water-cooled plates. The lifting drive source has two lifting strokes.
[0059] Multiple water-cooled plate clamping components 900 are disposed on the first adjustable frame and the water-cooled plate conveying line; at least two water-cooled plate clamping components 900 are used to clamp the water-cooled plates.
[0060] This embodiment provides a water-cooled plate pre-assembly device that is compatible with water-cooled plates of different sizes and specifications, such as water-cooled plates with a length of 800mm-1500mm and a width of 70mm-130mm. It has functions such as a protective sleeve for pulling out water nozzles, inserting water-cooling pipes, and detection, thereby improving production efficiency and reducing labor costs.
[0061] In this embodiment, the workstations along the conveying direction of the water-cooled plate conveyor line sequentially include a loading station 200, a cap removal station 300, a first inspection station 401, a tube insertion station 500, a second inspection station 402, a shaping station 600, and a unloading station 700. The water-cooled plate is placed at the loading station 200, which then conveys it to the cap removal station 300 via a stepper motor. After removing the protective sleeve from the water-cooled plate, the cap removal station 300 conveys it to the first inspection station 401 via a stepper motor. After the first inspection station 401 checks whether the protective sleeve of the water-cooled plate has been removed, the water-cooled plate is conveyed to the tube insertion station 500 by stepping. After the tube insertion station 500 inserts the pipe into the inlet and outlet of the water-cooled plate, the water-cooled plate is conveyed to the second inspection station 402 by stepping. After the second inspection station 402 checks whether the pipe of the water-cooled plate is assembled in place, the water-cooled plate is conveyed to the shaping station 600 by stepping. After the shaping station 600 corrects the water-cooled plate, the water-cooled plate is conveyed to the unloading station 700 by stepping.
[0062] Furthermore, both the loading station 200 and the unloading station 700 are equipped with two sets of water-cooled plate clamping components 900. One set of water-cooled plate clamping components 900 is fixed, while the other set is movable and can be raised and lowered. This design is mainly to allow two water-cooled plates to be placed at the same time. One set of water-cooled plate clamping components 900 is fixed, while the other set can be raised by a cylinder to achieve the height difference.
[0063] Preferably, a collection box for collecting the protective sleeves removed from the water nozzles of the water-cooling plate can also be installed at the cap removal station 300.
[0064] In this embodiment, as Figure 4 As shown, the first adjustable frame includes a base frame 101 and a connecting frame 102 disposed on the base frame 101. The connecting frame 102 is used to support the stepping platform. Specifically, the connecting frame 102 includes two parallel steel beams.
[0065] Furthermore, a second guide rail 108 is provided on the basic frame 101, and a first guide rail 107 is provided on the connecting frame 102, wherein the second guide rail 108 is arranged to avoid the first guide rail 107.
[0066] Preferably, limiting blocks 109 are provided at the extreme positions on both sides of the second guide rail 108 to limit
[0067] The distance between the first lateral shift support frame and the second lateral shift support frame is adjusted by a first drive assembly. Specifically, the first drive assembly includes a first motor 103, four lead screws 104, and a commutator 105. For ease of description, the four lead screws 104 are defined as the first lead screw, the second lead screw, the third lead screw, and the fourth lead screw, respectively. The first motor 103 has two opposing output ends, which are respectively connected to the first lead screw and the second lead screw. The third lead screw and the fourth lead screw are parallel to each other and both pass through the base frame 101. A commutator 105 is provided between the first lead screw and the third lead screw, and power is transmitted through the commutator 105. Similarly, a commutator 105 is provided between the second lead screw and the fourth lead screw, and power is transmitted through the commutator 105. Multiple nuts 106 are provided on both the third lead screw and the fourth lead screw, and the nuts 106 are connected to the first adjustable frame. The first lead screw 104 can be an integral structure or a segmented structure connected by a coupling.
[0068] The first lateral shift support frame and the second lateral shift support frame have the same structure, specifically, as follows: Figure 5As shown, the first lateral shift support frame includes a third crossbeam 121, a third movable frame 123, and a fourth movable frame 124. Multiple connecting rods 122 connect the third crossbeam 121 and the third movable frame 123. The third movable frame 123 and the fourth movable frame 124 are flush and slidably connected to the second guide rail 108. When the first motor 103 is started, it drives the first, second, third, and fourth lead screws to rotate synchronously. This, in turn, causes the third movable frame 123 and the fourth movable frame 124 to move on the second guide rail 108 via a nut 106, thereby adjusting the distance between the first and second lateral shift support frames. The third crossbeam 121 is equipped with multiple water-cooled plate clamping components 900.
[0069] Furthermore, during the corresponding process operations at the cap removal station 300 and the tube insertion station 500, it is necessary to ensure the positioning accuracy of the water-cooled plate. Therefore, the first adjustable frame also includes a first adjustable component. The first adjustable component includes a fourth motor 801, a synchronous pulley assembly 802 connected to the output end of the fourth motor 801, and a transmission screw connected to the water-cooled plate clamping component 900. The transmission screw and the synchronous pulley assembly 802 are connected. The spacing between two adjacent water-cooled plate clamping components 900 along the conveying direction of the water-cooled plate conveying line is adjustable through the first adjustable component to adapt to the width direction of the water-cooled plate. Specifically, the synchronous pulley assembly 802 includes a first synchronous pulley, a second synchronous pulley, and a synchronous belt tensioned on the first and second synchronous pulleys. The output end of the fourth motor 801 is connected to the first synchronous pulley, the rod of the transmission screw passes through the second synchronous pulley, and the water-cooled plate clamping components 900 set on the third crossbeam 121 are all connected to the nuts of the transmission screw. The fourth motor 801 drives the first synchronous pulley to rotate, and the first synchronous pulley transmits power to the second synchronous pulley, which drives the transmission screw to rotate, thereby adjusting the distance between two adjacent water-cooled plate clamping components 900 on the third crossbeam 121 to adapt to the width direction of the water-cooled plate.
[0070] In this embodiment, as Figure 6 As shown, there are two stepper stages, namely the first stepper stage and the second stepper stage.
[0071] Combination Figure 8 and Figure 9The first step of the platform includes a first crossbeam 111, a first load-bearing frame 112, a first support 113, a second support 114, and a first movable frame 115. The first movable frame 115 is slidably connected to a first guide rail 107. The first support 113 and the second support 114 are respectively located on both sides of the first movable frame 115 and support the first load-bearing frame 112. There are two first crossbeams 111, which are arranged parallel to each other on the first load-bearing frame 112. Multiple water-cooled plate clamping components 900 are provided on the first crossbeams 111, and the spacing between the two first crossbeams 111 is adjustable. A first double-stroke cylinder 201 is provided at the first support 113, and a second double-stroke cylinder 403 is provided at the second support 114. The working ends of the first double-stroke cylinder 201 and the second double-stroke cylinder 403 can pass through the two first crossbeams 111 to contact the water-cooled plates.
[0072] The adjustable spacing between the two first crossbeams 111 is as follows: the bottom of the two first crossbeams 111 is provided with a first connecting plate and a second connecting plate, the bottom of the first connecting plate is provided with a second rack 301, and the bottom of the second connecting plate is provided with a third rack 303. The second rack 301 and the third rack 303 are arranged opposite to each other. The second rack 301 and the third rack 303 are both meshed with the second gear 302. The second gear 302 is connected to the output end of the fifth motor. The fifth motor drives the second gear 302 to rotate. The second gear 302 and the second rack 301 mesh with the third rack 303 to drive the two first crossbeams 111 to move closer or further apart.
[0073] Combination Figure 10 and Figure 11 The second stepping platform includes a second crossbeam 116, a second supporting frame 117, a third support 118, a fourth support 119, and a second moving frame 120. The second moving frame 120 is slidably connected to the first guide rail 107. The third support 118 and the fourth support 119 are respectively located on both sides of the second moving frame 120 and support the second supporting frame 117. There are two second crossbeams 116, which are arranged parallel to each other on the second supporting frame 117. Multiple water-cooled plate clamping components 900 are provided on the second crossbeams 116, and the spacing between the two second crossbeams 116 is adjustable. A third double-stroke cylinder 501 is provided at the third support 118, and a fourth double-stroke cylinder 701 is provided at the fourth support 119. The working ends of the third double-stroke cylinder 501 and the fourth double-stroke cylinder 701 can pass through the two first crossbeams 111 to contact the water-cooled plates.
[0074] The adjustable spacing between the two second crossbeams 116 is as follows: the bottom of the two second crossbeams 116 is provided with a third connecting plate and a fourth connecting plate, the bottom of the third connecting plate is provided with a fourth rack 601, and the bottom of the fourth connecting plate is provided with a fifth rack 603. The fourth rack 601 and the fifth rack 603 are arranged opposite to each other. The fourth rack 601 and the fifth rack 603 are both meshed with the third gear 602. The third gear 602 is connected to the output end of the sixth motor. The sixth motor drives the third gear 602 to rotate. The fourth rack 601 and the fifth rack 603 mesh with the third rack 603 to drive the two second crossbeams 116 closer to or further apart.
[0075] In this embodiment, as Figure 12 As shown, the insertion station 500 is equipped with a clamping mechanism (not shown) and / or a positioning mechanism, which are used to restrict the movement of the water-cooling plate. Preferably, the insertion station 500 is equipped with both a clamping mechanism and a positioning mechanism. The clamping mechanism includes a lifting cylinder and a pressure plate connected to the working end of the lifting cylinder. The retraction of the working end of the lifting cylinder can drive the pressure plate to clamp the water-cooling plate. The positioning mechanism includes a third motor 502, a pushing cylinder 503, a sliding plate 504, and a positioning block 505. The output end of the third motor 502 is connected to the sliding plate 504. The pushing cylinder 503 is mounted on the sliding plate 504, and the working end of the pushing cylinder 503 is connected to the positioning block 505. The positioning block 505 and the sliding plate 504 are slidably connected. The positioning block 505 has at least two U-shaped grooves of different sizes. The third motor 502 drives the slide plate 504 to move along the conveying direction of the water-cooled plate conveyor line. After the slide plate 504 reaches the designated position, it pushes the cylinder 503 to push the positioning block 505 close to the water-cooled plate. According to the size of the water nozzle of the water-cooled plate, the corresponding U-shaped groove is selected so that the water nozzle of the water-cooled plate is inserted into the U-shaped groove of the positioning block 505, so as to prevent the water-cooled plate from shifting during the water pipe insertion process, which would result in unqualified pipe insertion.
[0076] In this embodiment, combined with Figure 6 and Figure 7 The drive assembly includes a second motor 110, a first rack 125, and a first gear 126. The second motor 110 is located between the first step feed stage and the second step feed stage and is mounted on the support plate. The output end of the second motor 110 is connected to the first gear 126, and the first gear 126 and the first rack 125 mesh and drive each other. The two sides of the support plate are respectively connected to the first step feed stage and the second step feed stage.
[0077] The working principle of this embodiment is as follows:
[0078] Adjust the spacing between the first and second lateral shift support frames according to the length of the water-cooled plate to be transported;
[0079] The lifting drive source lifts the first stroke, the water-cooled plate clamping component 900 clamps the water-cooled plate, the lifting drive source lifts the second stroke, the drive component drives the stepping table to move one station along the conveying direction of the water-cooled plate conveying line, and conveys the water-cooled plate from the loading station 200 to the cap removal station 300 for the removal of the protective sleeve.
[0080] When the lifting drive source descends to the first stroke, the water-cooled plate clamping component 900 is released, the lifting drive source descends to the initial state, and the drive component drives the stepping table to return to the loading station 200 along the conveying direction of the water-cooled plate conveyor line, completing one stepping cycle.
[0081] Similarly, the transfer of water-cooled plates between the cap removal station 300 and the first inspection station 401, between the first inspection station 401 and the tube insertion station 500, between the tube insertion station 500 and the second inspection station 402, between the second inspection station 402 and the shaping station 600, and between the shaping station 600 and the unloading station 700 all follow the above-mentioned stepping cycle, which will not be described in detail here.
[0082] This embodiment also provides a battery production line, including the water-cooled plate pre-assembly device as described above.
[0083] It should be noted that the main design feature of this invention is the structure of the water-cooled plate pre-assembly device. The mechanical structure and processes of other assembly stations in the battery production line, such as the cell assembly station and the module assembly station, will not be described in detail.
[0084] In the description of the embodiments of the present invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention based on the specific circumstances.
[0085] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.
Claims
1. A water-cooled plate pre-assembly device, characterized in that, include: Base (100); The first adjustable frame includes a first lateral support frame and a second lateral support frame that are slidably connected to the base (100). The distance between the first lateral support frame and the second lateral support frame is adjustable to adapt to the length direction of the water-cooled plate. A water-cooled plate conveying line is located within the first adjustable frame; the water-cooled plate conveying line includes at least two stepping tables slidably connected to the base (100), and the stepping tables are provided with multiple stations for conveying the water-cooled plates; a driving assembly is provided between two adjacent stepping tables, and the driving assembly drives the stepping tables to move one station along the conveying direction of the water-cooled plate conveying line; wherein, each stepping table has a lifting drive source for lifting the water-cooled plates at both the starting and ending stations, and the lifting drive source has two lifting strokes; The workstation includes a loading station (200), a cap removal station (300), a tube insertion station (500), a shaping station (600), and a unloading station (700). The water-cooled plate is placed at the loading station (200), and the loading station (200) transports the water-cooled plate to the cap removal station (300) via a stepping table. After removing the protective sleeve from the water-cooled plate, the cap removal station (300) transports the water-cooled plate to the tube insertion station (500) via a stepping table. After inserting the tube into the inlet and outlet of the water-cooled plate, the tube insertion station (500) transports the water-cooled plate to the shaping station (600) via a stepping table. After correcting the water-cooled plate, the shaping station (600) transports the water-cooled plate to the unloading station (700) via a stepping table. Multiple water-cooled plate clamping components (900) are disposed on the first adjustable frame and the water-cooled plate conveying line; at least two of the water-cooled plate clamping components (900) are used to clamp the water-cooled plate.
2. The water-cooled plate pre-assembly device according to claim 1, characterized in that, A first detection station (401) is provided between the cap removal station (300) and the tube insertion station (500), and the first detection station (401) is used to detect whether the protective sleeve of the water-cooled plate has been removed.
3. The water-cooled plate pre-assembly device according to claim 1, characterized in that, A second inspection station (402) is provided between the insertion station (500) and the shaping station (600). The second inspection station (402) is used to inspect whether the pipe of the water-cooled plate is assembled in place.
4. The water-cooled plate pre-assembly device according to claim 1, characterized in that, Both the loading station (200) and the unloading station (700) are equipped with two sets of water-cooled plate clamping components (900), one set of water-cooled plate clamping components (900) is fixed, and the other set of water-cooled plate clamping components (900) is movable and can be raised and lowered.
5. The water-cooled plate pre-assembly device according to claim 1, characterized in that, The insertion station (500) is equipped with a clamping mechanism and / or a positioning mechanism, which are used to restrict the movement of the water-cooled plate.
6. The water-cooled plate pre-assembly device according to claim 1, characterized in that, The drive assembly includes a second motor (110), a first rack (125), and a first gear (126). The second motor (110) is mounted on a support plate, and the output end of the second motor (110) is connected to the first gear (126). The first gear (126) and the first rack (125) mesh and drive each other. One side of the support plate is connected to the stepper stage.
7. The water-cooled plate pre-assembly device according to claim 1, characterized in that, The first adjustable frame includes a first adjustable component, which includes a fourth motor (801), a synchronous pulley assembly (802) connected to the output end of the fourth motor (801), and a transmission screw connected to the water-cooled plate clamping component (900). The transmission screw and the synchronous pulley assembly (802) are connected. The spacing between two adjacent water-cooled plate clamping components (900) along the conveying direction of the water-cooled plate conveying line is adjustable by the first adjustable component to adapt to the width direction of the water-cooled plate.
8. The water-cooled plate pre-assembly device according to claim 1, characterized in that, The stepping platform includes a support frame and two crossbeams slidably connected to the support frame. The spacing between the two crossbeams is adjustable to adapt to the length direction of the water-cooled plate.
9. The water-cooled plate pre-assembly device according to claim 1, characterized in that, The water-cooled plate clamping component (900) includes a fixed base and a suction cup disposed on the fixed base.
10. A method for pre-assembling a water-cooled plate, characterized in that, The water-cooled plate pre-assembly device according to any one of claims 1-9 includes the following steps: Adjust the spacing between the first and second lateral shift support frames according to the length of the water-cooled plate to be transported; The lifting drive source lifts the first stroke, the water-cooled plate clamping component (900) clamps the water-cooled plate, the lifting drive source lifts the second stroke, the drive component drives the stepping table to move one station along the conveying direction of the water-cooled plate conveying line, and conveys the water-cooled plate from the current station to the next station for pre-assembly. The lifting drive source descends to the first stroke, the water-cooled plate clamping component (900) is released, the lifting drive source descends to the initial state, and the drive component drives the stepping table to retract one station along the conveying direction of the water-cooled plate conveyor line, completing one stepping cycle.
11. A battery production line, characterized in that, Includes the water-cooled plate pre-assembly device as described in any one of claims 1-9.
Citation Information
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