Electric vehicle assembly loading and positioning robot arm

By designing the pneumatic rotary arm and hydraulic lifting arm mechanism in the assembly of electric vehicles, efficient and safe bolt tightening is achieved, solving the problems of low efficiency and damage in the prior art, and improving assembly efficiency and safety.

CN117961471BActive Publication Date: 2024-12-31JINXIANG COUNTY QIANYUAN ELECTRIC VEHICLE CO LTD
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Patent Information

Application Number
CN202410361247.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2024-12-31
Estimated Expiration
2044-03-28

AI Technical Summary

Technical Problem

During the assembly process of electric bicycles, the bolts are tightened inefficiently, which can easily cause excessive tightening and damage to the bolts. The existing robotic arms use electric transmission, resulting in low efficiency and unsafety.

Method used

An electric vehicle assembly loading positioning robot arm is designed, using a pneumatic rotary arm mechanism and a hydraulic lifting arm mechanism, and using high-pressure gas to push the rotary arm and bolts to tighten, ensuring that the bolts are tightened simultaneously and avoiding excessive downward pressure.

Benefits of technology

It improves the efficiency of bolt tightening, reduces manual operation time and effort, protects the bolts and box cover, avoids excessive tightening and damage, and achieves a more efficient and safe assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of electric vehicle assembly, and in particular to an electric vehicle assembly loading and positioning mechanical arm, comprising a connecting seat, a base frame and a processing module, wherein a storage slot for placing a controller is provided on the top of the connecting seat, a fixing frame is bolted to one side of the top of the connecting seat, and further comprises: an air pump mechanism for generating high-pressure gas, wherein the air pump mechanism comprises an air pump and an air storage tank bolted to the top of the base frame; the present invention drives a long arm, a cylinder and a rotating drum to descend by opening a hydraulic rod, so that a rotating column and a bolt stay above a box cover of an electric vehicle controller, and the vertical cylinder is in a state of passage, and the gas inside the air storage tank enters the cylinder and the rotating drum respectively through a plurality of pipeline structures, and utilizes the gas to drive the turntable and the blades to rotate, thereby providing a rotating power to the rotating drum, the telescopic column and the rotating column, and the air pressure drives the movable plug and the telescopic column, so that the rotating column descends and rotates at the same time, so as to screw the bolt into the threaded hole on the surface of the box cover.
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Description

Technical Field

[0001] The invention relates to the technical field of electric vehicle assembly, in particular to an electric vehicle assembly loading and positioning mechanical arm. Background Art

[0002] An electric bicycle controller is a device used to control the operation of an electric bicycle. It is usually composed of a microprocessor, a circuit board, and various sensors. The main function of the controller is to receive signals from the battery and other sensors, and then control the motor speed and torque output based on these signals to achieve functions such as acceleration, braking, and driving mode of the bicycle. The controller can also monitor parameters such as battery power, speed, mileage, etc., and provide relevant information to the rider through a display or other means.

[0003] During the assembly process of electric bicycles, a box cover needs to be installed. The box cover is fixed to the controller through four sets of bolts, but the staff needs to tighten the four sets of bolts, which is time-consuming, labor-intensive and inefficient. Although there are some robotic arms that can tighten the bolts, most of the components used for bolt tightening use electric transmission, which can easily cause the bolts to be over-tightened and stripped, and even the components used to tighten the bolts will press down on the bolts and the box cover, causing damage. Summary of the invention

[0004] The purpose of the present invention is to provide an electric vehicle assembly loading and positioning robot arm, which can tighten the bolts on the electric vehicle controller box cover with higher efficiency, and use pneumatics to protect the bolts and the box cover during the tightening process.

[0005] To achieve the above object, the present invention provides the following technical solution: an electric vehicle assembly loading and positioning robot arm, comprising a connecting seat, a base frame and a processing module, wherein a storage slot for placing a controller is provided on the top of the connecting seat, a fixing frame is bolted to one side of the top of the connecting seat, and further comprises:

[0006] An air pump mechanism for generating high-pressure gas, the air pump mechanism comprising an air pump and an air storage tank bolted to the top of the base frame, a plugging assembly for controlling opening and closing is provided above the air storage tank, an air delivery pipe is provided at the outlet end of the air pump, and the other end of the air delivery pipe is connected to the air storage tank;

[0007] A rotating arm mechanism for tightening bolts, the rotating arm mechanism comprising a rotating drum, a telescopic column and a sealing sleeve, the upper and lower ends of the telescopic column are respectively fixed with a movable plug and a rotating column, the movable plug is slidably connected to the inner wall of the rotating drum, the sealing sleeve is fixed to the bottom of the rotating drum and slidably connected to the surface of the telescopic column;

[0008] A power mechanism that uses the flow of gas to provide power to the rotating arm mechanism, the power mechanism comprising a crossbeam and a cylinder, the cylinder being bolted to the top of the crossbeam, the rotating cylinder penetrating the cylinder and being rotatably connected to the penetration point;

[0009] A lifting arm mechanism for controlling the height of the rotating arm mechanism and the power mechanism, the lifting arm mechanism comprising a long arm and a hydraulic rod, the hydraulic rod being bolted to the lower inner side of the fixing frame, the output shaft of the hydraulic rod being bolted to the long arm, and the crossbeam being bolted to the top of the long arm;

[0010] An ejection mechanism that cooperates with the lifting arm mechanism to eject the controller out of the storage slot.

[0011] Preferably, the blocking assembly includes a vertical cylinder, a vertical slot and a connecting frame, the vertical slot penetrates and is opened in the vertical direction of the vertical cylinder, the surface and interior of the vertical cylinder are also provided with a transverse slot, and the transverse slot and the vertical slot are connected to each other, the inner wall of the transverse slot is slidably connected with a movable plate, the surface of the movable plate is provided with a through hole, a first spring is fixed to the inner side of the connecting frame, a connecting plate is bolted to the other side of the movable plate, and the other end of the first spring is fixed to the connecting plate, the other side of the connecting plate is bolted to a fixed plate, the surface of the fixed plate is rotatably connected with a roller, the blocking assembly also includes a vertical rod bolted to one side of the long arm, the surface of the vertical rod is bolted to an inclined plate used in conjunction with the roller, the top of the vertical cylinder is also connected to a connecting pipe, and the other end of the connecting pipe is connected to a first interface.

[0012] Preferably, the power mechanism also includes an inlet pipe, an outlet pipe, a box body and a turntable, the inlet pipe and the outlet pipe are respectively connected and arranged on both sides of the cylinder, the other end of the inlet pipe is connected to the box body, the other side of the box body is connected to a first connecting pipe, the other end of the first connecting pipe is connected to a first hose, and the other end of the first hose is connected to the first interface, the turntable is fixed on the surface of the rotating cylinder, and a plurality of blades are welded on the surface of the turntable.

[0013] Preferably, the rotating arm mechanism also includes a ring body, a second spring and an exhaust hole, the ring body is welded on the upper inner side of the rotating drum, one end of the second spring and the ring body are fixed to each other, and the other end of the second spring is fixed to the movable plug, the exhaust hole is opened below the surface of the rotating drum, the top of the rotating drum is connected to a pipeline rotating connector, the top of the pipeline rotating connector is connected to a first short tube, a third interface is provided on the top of the box body, the other end of the first short tube is connected to a second interface, both ends of the third interface are connected to a second short tube, and the other end of the second short tube is connected to the second interface, the other end of the third interface is connected to a second connecting tube, the other end of the second connecting tube is connected to a second hose, and the other end of the second hose is connected to the first interface.

[0014] Preferably, a magnet is fixed to the bottom of the rotating column.

[0015] Preferably, a through groove for the first hose and the second hose to pass through is also provided on the surface of the connecting seat.

[0016] Preferably, the ejection mechanism includes a movable sleeve, a movable column, an ejection plate and a movable long rod. The movable sleeve is arranged through the bottom of the connecting seat, and the top end of the movable sleeve extends to the inside of the storage slot. The movable column is slidably connected to the inner wall of the movable sleeve, and the ejection plate is bolted to the top of the movable column. The movable long rod is bolted to the bottom of the long arm, and the movable long rod penetrates the connecting seat and is slidably connected to the penetration point, so that the movable long rod can slide up and down along the inner wall of the connecting seat, and the bottom end of the movable long rod is bolted with a cross plate.

[0017] Preferably, the lifting arm mechanism further comprises a vertical column bolted to the top of the connecting seat, and both sides of the long arm are bolted with sliding sleeves slidably connected to the surface of the vertical column.

[0018] Preferably, a limit plate is bolted to the surface of the vertical column, and the outer diameter of the limit plate is greater than the inner diameter of the sliding sleeve.

[0019] Preferably, vertical bars are welded on both sides of the telescopic column, and the vertical bars are slidably connected to the inner wall of the sealing sleeve.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The present invention drives the long arm, the cylinder and the rotating drum to descend by opening the hydraulic rod, so that the rotating column and the bolts stay above the electric vehicle controller box cover, and the vertical cylinder is in a state of passage. The gas inside the gas storage tank enters the cylinder and the rotating drum respectively through multiple pipeline structures, and the gas is used to drive the turntable and the blades to rotate, thereby providing rotational power to the rotating drum, the telescopic column and the rotating column. The air pressure drives the movable plug and the telescopic column to achieve the effect of the rotating column rotating while descending, so as to screw the bolts into the threaded holes on the surface of the box cover to realize the tightening of the bolts. The four bolts are tightened synchronously, which is more efficient and saves time and effort.

[0022] The present invention discharges high-pressure gas from the exhaust hole when the movable plug is lower than the exhaust hole during the process of tightening the bolts, thereby releasing the gas, so that the telescopic column and the rotating column stop descending after the bolts are tightened, thereby avoiding excessive downward pressure on the bolts and the box cover. At the same time, the gas is used for transmission to avoid excessive tightening of the bolts, thereby protecting the bolts and the box cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the present invention;

[0024] Figure 2 It is a schematic diagram of the present invention during assembly;

[0025] Figure 3 It is a structural schematic diagram of another viewing angle in the present invention;

[0026] Figure 4 It is a schematic diagram of the structure of the lifting arm mechanism, the power mechanism and the rotating arm mechanism in the present invention;

[0027] Figure 5 It is a schematic structural diagram of the power mechanism and the rotating arm mechanism in the present invention;

[0028] Figure 6 It is a cross-sectional view of the cylinder and the box body in the present invention;

[0029] Figure 7 is a cross-sectional view of a rotating drum and a rotating disk in the present invention;

[0030] Figure 8 It is a schematic structural diagram of the telescopic column and its surface in the present invention;

[0031] Fig. 9 It is a structural schematic diagram of the ejection mechanism in the present invention;

[0032] Fig.10 It is a structural schematic diagram of the air pump mechanism in the present invention;

[0033] Fig.11 It is a cross-sectional view of the vertical tube in the present invention.

[0034] In the figure: 1, connecting seat; 2, bottom frame; 3, storage slot; 4, fixed frame; 5, air pump mechanism; 51, air pump; 52, air pipe; 53, air tank; 54, blocking assembly; 541, vertical cylinder; 542, vertical slot; 543, horizontal slot; 544, connecting frame; 545, movable plate; 546, through hole; 547, connecting plate; 548, fixed plate; 549, roller; 5410, first spring; 5411, vertical rod; 5412, inclined plate; 55, connecting pipe; 56, first interface; 57, electronic barometer; 6, lifting arm mechanism; 61, long arm; 62, hydraulic rod; 63, sliding sleeve; 64, vertical column; 65, limit plate; 7, ejection mechanism; 71, movable sleeve; 72, movable column; 7 3. Ejector plate; 74. Movable long rod; 75. Cross plate; 8. Power mechanism; 81. Cross beam; 82. Cylinder; 83. Inlet pipe; 84. Outlet pipe; 85. Box body; 86. Turntable; 87. Blade; 88. First connecting pipe; 89. First hose; 810. Through groove; 9. Rotating arm mechanism; 91. Rotating cylinder; 92. Ring body; 93. Second spring; 94. Movable plug; 95. Telescopic column; 96. Sealing sleeve; 97. Vertical bar; 98. Rotating column; 99. Magnet; 910. Exhaust hole; 911. Pipe rotating connector; 912. First short pipe; 913. Second interface; 914. Second short pipe; 915. Third interface; 916. Second connecting pipe; 917. Second hose; 10. Processing module. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 1-11The electric vehicle assembly loading and positioning robot arm includes a connecting seat 1, a base frame 2 and a processing module 10. The connecting seat 1 is fixed on the top of the base frame 2 by a pillar. A storage slot 3 for placing a controller is provided on the top of the connecting seat 1. A fixing frame 4 is bolted to one side of the top of the connecting seat 1. The robot arm also includes an air pump mechanism 5, a rotating arm mechanism 9, a power mechanism 8, a lifting arm mechanism 6 and an ejection mechanism 7. The air pump mechanism 5 includes an air pump 51 and an air tank 53 bolted to the top of the base frame 2. A blocking component 54 is provided above the air tank 53. The outlet end of the air pump 51 is connected to the air pump 51. An air delivery pipe 52 is provided, and the other end of the air delivery pipe 52 is communicated with the air storage tank 53. The rotating arm mechanism 9 includes a rotating cylinder 91, a telescopic column 95 and a sealing sleeve 96. The upper and lower ends of the telescopic column 95 are respectively fixed with a movable plug 94 and a rotating column 98. The movable plug 94 is slidably connected to the inner wall of the rotating cylinder 91. The sealing sleeve 96 is fixed to the bottom of the rotating cylinder 91 and is slidably connected to the surface of the telescopic column 95. The sealing sleeve 96 can increase the sealing performance with the surface of the telescopic column 95. Vertical bars 97 are also welded on both sides of the telescopic column 95, and the vertical bars 97 are slidably connected to the inner wall of the sealing sleeve 96. , so that the drum 91 can drive the telescopic column 95 to rotate through the sealing sleeve 96 and the vertical bar 97 during the rotation process. The power mechanism 8 includes a crossbeam 81 and a cylinder 82. The cylinder 82 is bolted to the top of the crossbeam 81. The drum 91 passes through the cylinder 82 and is rotatably connected with the penetration point. The penetration point of the drum 91 and the cylinder 82 is fixed to each other through a bearing to achieve a rotatable connection. The lifting arm mechanism 6 includes a long arm 61 and a hydraulic rod 62. The hydraulic rod 62 is bolted to the lower inner side of the fixed frame 4. The output shaft of the hydraulic rod 62 is bolted to the long arm 61. The crossbeam 81 is bolted to the long arm 61. At the top of the arm 61, the hydraulic rod 62 is turned on to extend or shorten its output shaft, which can drive the long arm 61 to move up and down, and at the same time can drive the crossbeam 81, the cylinder 82 and the rotating drum 91 to move up and down to change the height. The lifting arm mechanism 6 also includes a vertical column 64, which is bolted to the top of the connecting seat 1. Both sides of the long arm 61 are bolted with sliding sleeves 63, and the sliding sleeves 63 are slidably connected to the surface of the vertical column 64. During the lifting process, the long arm 61 can drive the sliding sleeves 63 to slide up and down along the surface of the vertical column 64, thereby increasing the stability of the long arm 61 during the up and down movement.

[0037] The blocking assembly 54 includes a vertical cylinder 541, a vertical groove 542 and a connecting frame 544. The vertical groove 542 penetrates and is opened in the vertical direction of the vertical cylinder 541. The top of the vertical groove 542 extends to the surface of the top of the vertical cylinder 541, and the bottom of the vertical groove 542 extends to the surface of the bottom of the vertical cylinder 541. A transverse groove 543 is also opened on the surface and inside of the vertical cylinder 541, and the transverse groove 543 is connected to the vertical groove 542. A movable plate 545 is slidably connected to the inner wall of the transverse groove 543. A through hole 546 is opened on the surface of the movable plate 545. A first spring 541 is fixed to the inner side of the connecting frame 544. 0, the other side of the movable plate 545 is bolted with a connecting plate 547, and the other end of the first spring 5410 is fixed to the connecting plate 547, the other side of the connecting plate 547 is bolted with a fixing plate 548, and the surface of the fixing plate 548 is rotatably connected to a roller 549, the blocking assembly 54 also includes a vertical rod 5411, and the vertical rod 5411 is bolted to one side of the long arm 61, and the surface of the vertical rod 5411 is bolted with an inclined plate 5412. When the long arm 61 is at a high position, the vertical rod 5411 and the inclined plate 5412 are at a relatively high position, and at this time, the inclined surface of the relatively thick part of the inclined plate 5412 contacts the roller 549 The first spring 5410 is a compression spring. The reaction force of the first spring 5410 acts on the surface of the roller 549 through the connecting plate 547 and the fixing plate 548, which makes the roller 549 fit on the surface of the inclined plate 5412. Restricted by the surface of the inclined plate 5412, the through hole 546 on the surface of the movable plate 545 and the vertical groove 542 are misaligned. The movable plate 545 blocks the vertical groove 542 to prevent the high-pressure gas inside the gas storage tank 53 from flowing out before the work starts. During the descent of the long arm 61, the roller 549 can move along the surface of the inclined plate 5412. At the same time, the inclined plate 5412 The thinner portion of the surface contacts the roller 549 and no longer restricts the roller 549. At this time, under the action of the first spring 5410, the connecting plate 547 and the movable plate 545 are driven to move. The movable plate 545 penetrates into the interior of the horizontal groove 543 and aligns the through hole 546 with the vertical groove 542, so that the vertical tube 541 is in an open and closed state. Therefore, the long arm 61 is at a high position and the vertical tube 541 is closed, and the long arm 61 is at a low position and the vertical tube 541 is opened to supply air. The top of the vertical tube 541 is also connected to a connecting pipe 55, and the other end of the connecting pipe 55 is connected to a first interface 56.

[0038] The power mechanism 8 also includes an inlet pipe 83, an outlet pipe 84, a box body 85 and a turntable 86. The inlet pipe 83 and the outlet pipe 84 are respectively connected and arranged on both sides of the cylinder 82. The other end of the inlet pipe 83 is connected to the box body 85. The other side of the box body 85 is connected to a first connecting pipe 88. The other end of the first connecting pipe 88 is connected to a first hose 89, and the other end of the first hose 89 is connected to the first interface 56, thereby connecting the box body 85 and the first interface 56 together. The turntable 86 is fixed on the surface of the rotating drum 91. A plurality of blades 87 are welded on the surface of the turntable 86. The number of blades 87 is several and they are distributed in a ring array on the surface of the turntable 86.

[0039] The rotating arm mechanism 9 also includes a ring body 92, a second spring 93 and an exhaust hole 910. The ring body 92 is welded to the upper inner side of the rotating drum 91. One end of the second spring 93 and the ring body 92 are fixed to each other, and the other end of the second spring 93 is fixed to the movable plug 94. The second spring 93 is a tension spring, which can generate an upward pulling force to the telescopic column 95. In a non-working state, part of the telescopic column 95 is located in the rotating drum 91. The exhaust hole 910 is provided below the surface of the rotating drum 91. The movable plug 94 at the top of the telescopic column 95 is located slightly higher than the exhaust hole 910. A magnet 99 is fixed to the bottom of the rotating column 98 for adsorbing the fixing bolts. The top of the rotating drum 91 is connected to a pipeline rotating connector 911, and the top of the pipeline rotating connector 911 is connected to a first short tube 912. A third interface 915 is provided above the box body 85. The other end of the first short tube 912 is connected to a The second interface 913 and the second interface 915 are both connected at both ends thereof with a second short tube 914, and the other end of the second short tube 914 is connected to the second interface 913, the other end of the third interface 915 is connected to a second connecting tube 916, the other end of the second connecting tube 916 is connected to a second hose 917, and the other end of the second hose 917 is connected to the first interface 56. Under the action of the second hose 917, the third interface 915, the second short tube 914, the second interface 913 and the first short tube 912, the first interface 56 is connected to the drum 91, and the drum 91 has a rotation function. The setting of the pipeline rotation connector 911 can connect the drum 91 to the first short tube 912 without hindering the normal rotation of the drum 91. The surface of the connecting seat 1 is also provided with a through groove 810 for the first hose 89 and the second hose 917 to pass through.

[0040] The ejection mechanism 7 includes a movable sleeve 71, a movable column 72, an ejection plate 73 and a movable long rod 74. The movable sleeve 71 is arranged through the bottom of the connecting seat 1, and the top of the movable sleeve 71 extends to the inside of the storage groove 3. The movable column 72 is slidably connected to the inner wall of the movable sleeve 71, and the ejection plate 73 is bolted to the top of the movable column 72. The movable long rod 74 is bolted to the bottom of the long arm 61, and the movable long rod 74 penetrates the connecting seat 1 and is slidably connected to the penetration point, which enables the movable long rod 74 to slide up and down along the inner wall of the connecting seat 1. The bottom end of the movable long rod 74 is bolted with a cross plate 75. When the long arm 61 is at a high position, the movable long rod 74 is also at a high position, and the cross plate 75 at the bottom end can support the movable column 72 at a relatively high position. At this time, the ejection plate 73 is located above the storage groove 3.

[0041] During operation, the air pump 51 is first turned on, and the high-pressure gas generated by it enters the interior of the gas tank 53 through the gas pipe 52. An electronic pressure gauge 57 is also installed on the surface of the gas tank 53. The probe end of the electronic pressure gauge 57 is located on the inner side of the gas tank 53. The electronic pressure gauge 57 is electrically connected to the processing module 10, and the processing module 10 is electrically connected to the air pump 51. The electronic pressure gauge 57 monitors the air pressure in the inner cavity of the gas tank 53 and feeds it back to the processing module 10 until the air pressure in the gas tank 53 is 2-4 MPa, which is equivalent to 2-4 kg of force, and the air pressure is greater than the atmospheric pressure. The processing module 10 controls the air pump 51 to turn off. When the air pressure in the gas tank 53 is lower than 2 MPa, align the bolts to be installed with the four rotating columns 98, so that the hexagonal socket at the top of the bolt is aligned with the rotating The rotating column 98 is then inserted into the hexagon socket and the bolts are adsorbed and fixed by the magnet 99. Then the electric vehicle controller to be assembled is covered with a box cover and placed on the top surface of the ejector plate 73. Then the hydraulic rod 62 is turned on, and its output shaft extends to drive the long arm 61 to descend. Then the long arm 61 drives the cylinder 82, the rotating cylinder 91, and the rotating column 98 to descend, and at the same time drives the movable long rod 74, the vertical rod 5411 and the inclined plate 5412 to follow and descend. In the process of the movable long rod 74 descending, the cross plate 75 also descends accordingly, and the ejector plate 73 and the movable column 72 that lack support descend, and the electric vehicle controller enters the interior of the storage slot 3. Then the long arm 61 continues to descend, and the ejector plate 73 contacts the bottom of the inner wall of the storage slot 3 and no longer descends, while the cross plate 75 The movable column 72 is then out of contact with the movable column 72. The surface of the vertical column 64 is also bolted to a limit plate 65, and the outer diameter of the limit plate 65 is larger than the inner diameter of the sleeve 63. The sleeve 63 contacts the surface of the limit plate 65, which stops the long arm 61 from descending. At the same time, the rotating column 98 and the bolt stay above the electric vehicle controller, and the bottom end of the bolt is close to the box cover of the electric vehicle controller, and the bolt hole is installed on the surface of the box cover; at the same time, during the descent of the inclined plate 5412, the through hole 546 on the surface of the movable plate 545 is aligned with the vertical groove 542, so that the vertical cylinder 541 is in an open state, and the high-pressure gas inside the gas tank 53 enters the first hose 89 and the second hose 917 through the connecting pipe 55 and the first interface 56 respectively. After passing through the first hose 89, the high-pressure gas The high-pressure gas enters the first connecting pipe 88, and then passes through the box body 85 and the outlet pipe 84 into the cylinder 82. Under the action of the internal and external pressure difference, the high-pressure gas tends to move outward. The high-pressure gas passes through the cylinder 82 to push the blades 87 and the turntable 86 to rotate. The turntable 86 drives the rotating cylinder 91, the telescopic column 95 and the rotating column 98 to rotate, thereby providing power for the rotating cylinder 91, and drives the bolts under the rotating column 98 to rotate together. At the same time, the high-pressure gas entering the second hose 917 on the other side passes through the second connecting pipe 916, the third interface 915, the second short tube 914, the second interface 913, the first short tube 912 and the pipeline rotating connector 911 into the rotating cylinder 91. The high-pressure gas passes through the ring body 92 and pushes the movable plug 94 and the telescopic column 95 to move downward.As a result, the telescopic column 95 and the rotating column 98 rotate and move downward, and the second spring 93 is in a stretched state. Then, the bolt follows the rotating column 98 to descend and rotate, and enters the threaded hole on the box cover to tighten the bolt. The assembled electric vehicle controller box cover uses M8 or M5 bolts, and it takes about 3-7N.m of force to tighten the bolt. The thrust generated by the high-pressure gas is sufficient to overcome the static friction between the threads, so that the bolt can smoothly enter the threaded hole on the surface of the box cover. During the process of tightening the bolt, the movable plug 94 continues to descend, and then the movable plug When the telescopic column 95 and the rotating column 98 are lowered to a position lower than the exhaust hole 910, the high-pressure gas is directly discharged from the exhaust hole 910, and will not continue to force the telescopic column 95 and the rotating column 98 to descend, thereby avoiding excessive downward pressure to damage the bolts or the box cover. The bolts are already in a tightened state, and the telescopic column 95, the rotating column 98 and the rotating drum 91 above are stuck. The rotating disk 86 and the blades 87 in the cylinder 82 no longer rotate, and the air no longer flows. The gas in the box body 85 is saturated, and the gas enters the rotating drum 91 from another second hose 917 and is discharged from the exhaust hole 910 to release the pressure, and also avoid rotation. After the column 98 and the rotating drum 91 are stuck, they continue to generate torque force under the influence of the gas pressure thrust, which may damage the bolts. In addition, the use of gas pressure to generate thrust can also avoid over-tightening of the bolts. Then the hydraulic rod 62 can be opened to shrink its output shaft to drive the long arm 61, the cylinder 82, and the rotating drum 91 to rise, so that the rotating column 98 is separated from the bolts. The long arm 61 drives the vertical rod 5411, the inclined plate 5412, and the movable long rod 74 to rise with them, which not only makes the vertical cylinder 541 closed again and stops discharging high-pressure gas, but also drives the movable long rod 74 to move up the horizontal plate 75. The arm rises and contacts the top of the movable column 72. The horizontal plate 75 pushes the movable column 72 and the ejector plate 73 to rise, and the assembled electric vehicle controller is ejected to the outside of the storage slot 3, which is convenient for loading and unloading. In the absence of air pressure, the telescopic column 95 is pulled back to the inside of the rotating drum 91 under the action of the second spring 93. During the whole process, the arm replaces the manual tightening of the bolts by the staff, and tightens four groups of bolts synchronously, which saves time and effort and is more efficient. At the same time, during the process of tightening the bolts, it can also provide protection to prevent excessive tightening and downward pressure from causing damage to the bolts or the box cover.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electric vehicle assembly loading and positioning robot arm, comprising a connecting seat (1), a base frame (2) and a processing module (10), wherein a storage slot (3) for placing a controller is provided on the top of the connecting seat (1), and a fixing frame (4) is bolted to one side of the top of the connecting seat (1), characterized in that: Also includes: An air pump mechanism (5), the air pump mechanism (5) comprising an air pump (51) and an air storage tank (53) bolted to the top of the base frame (2), a blocking component (54) for controlling opening and closing being provided above the air storage tank (53), an air delivery pipe (52) being provided at the outlet end of the air pump (51), and the other end of the air delivery pipe (52) being in communication with the air storage tank (53); A rotating arm mechanism (9), the rotating arm mechanism (9) comprising a rotating cylinder (91), a telescopic column (95) and a sealing sleeve (96), wherein a movable plug (94) and a rotating column (98) are respectively fixed to the upper and lower ends of the telescopic column (95), the movable plug (94) is slidably connected to the inner wall of the rotating cylinder (91), and the sealing sleeve (96) is fixed to the bottom of the rotating cylinder (91) and is slidably connected to the surface of the telescopic column (95); A power mechanism (8) uses the flow of gas to provide power to the rotating arm mechanism (9), wherein the power mechanism (8) comprises a crossbeam (81) and a cylinder (82), wherein the cylinder (82) is bolted to the top of the crossbeam (81), and the rotating cylinder (91) penetrates the cylinder (82) and is rotatably connected to the penetration point; A lifting arm mechanism (6) for controlling the height of the rotating arm mechanism (9) and the power mechanism (8), wherein the lifting arm mechanism (6) comprises a long arm (61) and a hydraulic rod (62), wherein the hydraulic rod (62) is bolted to the lower part of the inner side of the fixing frame (4), wherein the output shaft of the hydraulic rod (62) and the long arm (61) are bolted to each other, and the crossbeam (81) is bolted to the top of the long arm (61), and the power mechanism (8) further comprises an inlet pipe (83), an outlet pipe (84), a box body (85) and a rotating disk (86), wherein the inlet pipe (83) and the outlet pipe (84) are connected to each other. ) are respectively connected to both sides of the cylinder (82), the other end of the inlet pipe (83) is connected to the box body (85), the other side of the box body (85) is connected to a first connecting pipe (88), the other end of the first connecting pipe (88) is connected to a first hose (89), and the other end of the first hose (89) is connected to the first interface (56), the rotating disk (86) is fixed to the surface of the rotating cylinder (91), and a plurality of blades (87) are welded to the surface of the rotating disk (86), and the rotating arm mechanism (9) also includes a ring body (92) , a second spring (93) and an exhaust hole (910), the ring body (92) is welded to the upper part of the inner side of the rotating drum (91), one end of the second spring (93) and the ring body (92) are fixed to each other, and the other end of the second spring (93) and the movable plug (94) are fixed to each other, the exhaust hole (910) is opened below the surface of the rotating drum (91), the top of the rotating drum (91) is connected to a pipeline rotating connector (911), the top of the pipeline rotating connector (911) is connected to a first short tube (912), and the top of the box body (85) is connected to the outer surface of the rotating drum (91). A third interface (915) is provided, the other end of the first short tube (912) is connected to the second interface (913), both ends of the third interface (915) are connected to the second short tube (914), and the other end of the second short tube (914) is connected to the second interface (913), the other end of the third interface (915) is connected to the second connecting tube (916), the other end of the second connecting tube (916) is connected to the second hose (917), and the other end of the second hose (917) is connected to the first interface (56); An ejection mechanism (7) cooperates with the lifting arm mechanism (6) to eject the controller from the storage slot (3).

2. The electric vehicle assembly loading and positioning robot arm according to claim 1, characterized in that: The blocking assembly (54) comprises a vertical tube (541), a vertical groove (542) and a connecting frame (544); the vertical groove (542) penetrates and is opened in the vertical direction of the vertical tube (541); a transverse groove (543) is also opened on the surface and inside of the vertical tube (541); the transverse groove (543) and the vertical groove (542) are communicated with each other; a movable plate (545) is slidably connected to the inner wall of the transverse groove (543); a through hole (546) is opened on the surface of the movable plate (545); a first spring (5410) is fixed to the inner side of the connecting frame (544); the other side of the movable plate (545) is bolted to the A connecting plate (547) is provided, and the other end of the first spring (5410) is fixed to the connecting plate (547); a fixing plate (548) is bolted to the other side of the connecting plate (547); a roller (549) is rotatably connected to the surface of the fixing plate (548); the blocking component (54) further comprises a vertical rod (5411) bolted to one side of the long arm (61); a slanted plate (5412) used in conjunction with the roller (549) is bolted to the surface of the vertical rod (5411); a connecting pipe (55) is also provided at the top end of the vertical cylinder (541); and a first interface (56) is provided at the other end of the connecting pipe (55).

3. The electric vehicle assembly loading and positioning robot arm according to claim 1, characterized in that: A magnet (99) is fixed to the bottom of the rotating column (98).

4. The electric vehicle assembly loading and positioning robot arm according to claim 1, characterized in that: The surface of the connection seat (1) is also provided with a through slot (810) for the first hose (89) and the second hose (917) to pass through.

5. The electric vehicle assembly loading and positioning robot arm according to claim 1, characterized in that: The ejection mechanism (7) comprises a movable sleeve (71), a movable column (72), an ejection plate (73) and a movable long rod (74); the movable sleeve (71) is arranged to penetrate the bottom of the connecting seat (1), and the top end of the movable sleeve (71) extends to the inside of the storage groove (3); the movable column (72) is slidably connected to the inner wall of the movable sleeve (71); the ejection plate (73) is bolted to the top of the movable column (72); the movable long rod (74) is bolted to the bottom of the long arm (61); the movable long rod (74) penetrates the connecting seat (1) and is slidably connected to the penetration point thereof, so that the movable long rod (74) can slide up and down along the inner wall penetrating the connecting seat (1); and a horizontal plate (75) is bolted to the bottom end of the movable long rod (74).

6. The electric vehicle assembly loading and positioning robot arm according to claim 1, characterized in that: The lifting arm mechanism (6) further comprises a vertical column (64) bolted to the top of the connecting seat (1), and both sides of the long arm (61) are bolted to sliding sleeves (63) slidably connected to the surface of the vertical column (64).

7. The electric vehicle assembly loading and positioning robot arm according to claim 6, characterized in that: A limiting plate (65) is also bolted to the surface of the vertical column (64), and the outer diameter of the limiting plate (65) is greater than the inner diameter of the sliding sleeve (63).

8. The electric vehicle assembly loading and positioning robot arm according to claim 1, characterized in that: Vertical bars (97) are welded to both sides of the telescopic column (95), and the vertical bars (97) are slidably connected to the inner wall of the sealing sleeve (96).