Multifunctional material distribution device and method of use
By designing a multi-functional material diversion device with a diversion plate and a filter plate, the problems of powder material diversion devices being unable to filter impurities and having complex structures are solved. This realizes the diversion and filtration functions of powder materials, improving conveying efficiency and convenience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHEJIANG CANAAN TECH
- Filing Date
- 2024-03-19
- Publication Date
- 2026-04-14
AI Technical Summary
Existing powder material diversion devices can only divert powder and cannot filter impurities. They are also complex in structure and occupy a large space, making them difficult to install and improve.
Design a multifunctional material diversion device, including a diversion plate and a filter plate. The diversion and filtration are controlled by a transmission mechanism, and a cleaning mechanism is equipped to automatically clean the filter holes. The structure is simple and easy to install.
It achieves the functions of diverting and filtering powder materials, improves the diversity and efficiency of powder conveying, and has a simple structure that is easy to install and maintain.
Smart Images

Figure CN117963573B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of material conveying technology, and in particular to a multifunctional material diversion device and its usage method. Background Technology
[0002] Powders are aggregates composed of many small particles. Their common characteristics are: they have many discontinuous surfaces, large specific surface area, and are composed of many small particles. In the production process of powder materials, there will be situations where it is necessary to divide the powder materials, such as screening according to particle size, or switching the flow channel for packaging needs.
[0003] To address the issue of powder requiring diversion and conveying, Chinese utility model patent application number CN202021528893.4 provides a powder conveying device with a diversion effect. This device features two diversion conveying rods positioned below the powder storage tank body. A fixed bracket is mounted on the outer wall of each diversion conveying rod, and the bracket is fixedly connected to the rod. A diversion box is located at one end of each fixed bracket. A rotating platform is mounted at the lower end of each diversion conveying rod, and the rod is fixedly connected to the rotating platform. A fixed base is located at the lower end of the rotating platform. A second drive motor is fixedly installed inside, and a second coupling is provided at the output end of the second drive motor. By setting a diversion conveying rod below the powder storage box body, the rotating table and the diversion conveying rod are driven by the electric power of the second drive motor. When the powder is fed, it falls into the diversion box for storage. Then, by rotating, it is moved to the top of the conveying mechanism for unloading. By diverting and conveying the powder through different diversion conveying rods, the powder can be transported to different areas for subsequent use, thereby achieving the effect of diversion and making it more convenient for users.
[0004] The device also has the following disadvantages during use: it diverts and conveys powder through different diversion conveying rods, allowing the powder to be transported to different areas for subsequent use, thus achieving the effect of diversion. However, it can only divert powder and cannot filter and separate impurities. In addition, the structure is relatively complex, occupies a large space, and is not conducive to direct installation and improvement on existing powder mixing equipment. Summary of the Invention
[0005] The purpose of this invention is to address the shortcomings of existing technologies that can only divert powder but cannot filter and separate impurities, have complex structures, occupy a large space, and are not conducive to direct installation and improvement on existing powder mixing equipment. Therefore, this invention proposes a multifunctional material diversion device and its usage method.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A multifunctional material diversion device includes a first pipe, and a second pipe is fixedly installed through one side of the first pipe to form a feed inlet and two discharge outlets;
[0008] The diverter plate is rotatably disposed inside the first pipe and corresponds to the second pipe. Before rotation, it can seal the second pipe, and after rotation, it can seal the second dispensing port to realize the diversion of powder. The inner wall of the first pipe is fixedly provided with a limiting strip for limiting the position of the diverter plate.
[0009] A filter plate is rotatably disposed in a first pipe and used in conjunction with a flow divider plate. A rectangular outlet is provided on one side of the flow divider plate, and a blocking plate is fixedly provided on one side of the filter plate to cooperate with the rectangular outlet. The flow divider plate remains stationary, and the filter plate can filter the powder after rotation. The filtered powder flows into the second pipe through the rectangular outlet, and a bevel is provided at the top of one side of the blocking plate to further guide the powder.
[0010] Two sets of transmission mechanisms are respectively set on both sides of the first pipe and connected to the corresponding filter plate and flow divider plate to transmit power to the flow divider plate and filter plate.
[0011] The cleaning mechanism, located on the filter plate, is used to clean the powder material inside the filter holes on the filter plate.
[0012] In one possible design, the transmission mechanism includes a mounting base fixedly disposed on one side of the first pipe, a rotating block rotatably disposed on one side of the mounting base, an electric push rod rotatably disposed inside the rotating block, rotating shafts rotatably disposed through both sides of the first pipe, the two rotating shafts being fixedly connected to corresponding flow dividers and filter plates respectively, a rotating connecting rod located outside the first pipe being fixedly sleeved on the outer wall of the transmission shaft, a connecting part rotatably disposed inside the rotating connecting rod, the top end of the connecting part being connected to the output end of the electric push rod.
[0013] In one possible design, the cleaning mechanism includes a bidirectional screw rotatably mounted on one side of the filter plate. Two brush strips are threaded onto the outer wall of the bidirectional screw. A motor is fixedly mounted on one side of the filter plate. Meshing bevel gears are fixedly mounted on the output end of the motor and the outer wall of the bidirectional screw. Two fixed seats are fixedly mounted on one side of the filter plate. A common guide rod is fixed between the two fixed seats. The brush strips are slidably mounted on the guide rod for guiding the brush strips.
[0014] In one possible design, a flow guide is fixedly provided on one side of the filter plate for guiding the material distribution in the first pipe, and the bidirectional screw is rotatably mounted on the filter plate for supporting the bidirectional screw.
[0015] In one possible design, a plurality of connecting frames are fixedly provided on one side of the filter plate, and a sliding rod is slidably provided through one side of the connecting frame. One end of the plurality of sliding rods is fixedly provided with the same connecting plate, and a plurality of extension posts are fixedly provided at the bottom of the connecting plate. A protrusion that cooperates with the extension posts is fixedly provided on one side of the brush strip, and a limiting plate is fixedly provided at the other end of the sliding rod. A spring is sleeved on the outer wall of the sliding rod, and the two ends of the spring are respectively fixedly connected to the limiting plate and the adjacent side of the connecting frame.
[0016] In one possible design, a connecting shaft is fixedly provided on one side of one of the rotating shafts, and the connecting shaft is rotatably disposed within another rotating shaft for supporting the filter plate and the diverter plate.
[0017] In one possible design, a connecting ring is fixedly sleeved on the outer wall of the rotating shaft, and notches are provided on the sides of the flow divider, filter plate and connecting ring that are close to each other.
[0018] A method of using a multifunctional material diversion device includes the following steps;
[0019] S1. First, the material moves downward through the first pipe and is collected by the receiving frame below.
[0020] S2. When it is necessary to divert the material, the electric push rods on both sides are activated at the same time to drive the diversion plate and filter plate to rotate and close the second distribution port. At this time, the powder flows into the first distribution port through the diversion plate for feeding.
[0021] S3. When it is necessary to screen the material, start the electric push rod on the filter plate to drive the filter plate to rotate. At this time, when the powder flows downward, it can be screened through the filter plate. Larger pieces will roll through the filter plate and fall into the first feeding port for feeding.
[0022] S4. Simultaneously start the motor to clean the powder material inside the filter plate pores.
[0023] In this application, firstly, the material moves downward through the first pipe and is collected by the receiving frame below;
[0024] When it is necessary to divert the material, the electric push rods on both sides are activated to extend. During the extension process, the drive shaft can be driven to rotate on the first pipe through the rotating connecting rod. The rotation of the drive shaft can drive the rotating shaft to rotate, which in turn can drive the diversion plate and filter plate to rotate until one side of the filter plate is in contact with the inner wall of one side of the first pipe, which can close the second distribution port. At this time, the powder flows into the first distribution port through the diversion plate for feeding.
[0025] When material needs to be screened, the electric push rod on the filter plate is activated to drive the filter plate to rotate. At this time, the powder flows downward and can be screened through the filter plate. Larger pieces will roll through the filter plate and fall into the first discharge port for feeding.
[0026] Simultaneously starting the motor drives the bidirectional screw to rotate via two bevel gears. The rotation of the bidirectional screw causes the two brush strips to move relative to each other. During this movement, the powder inside the filter plate's pores is cleaned. At the same time, the movement of the brush strips causes the protrusions to move. When the protrusions contact the extension column, they cause the sliding rod to slide within the connecting frame via the extension column and compress the spring through the limit plate. When the protrusions move away from the extension column, the connecting plate can reset under the force of the spring, striking the filter plate and accelerating the movement of the powder on the filter plate. It can also vibrate the powder inside the filter plate's pores out.
[0027] In this invention, a multifunctional material diversion device is provided between a first and a second material diversion port, which enables the diversion of powder materials. A filter plate that works with the diversion plate is provided on one side of the diversion plate, which enables the filtering of powder materials, thereby improving the versatility of powder material conveying and making it more convenient to use.
[0028] In this invention, the multifunctional material diversion device has a limiting plate and a brush strip on one side of the filter plate that can clean the powder. During use, the powder can be automatically cleaned to prevent it from getting stuck in the filter holes and improve the filtration efficiency.
[0029] In this invention, by setting the filter plate and the diverter plate between the first and second feed inlets, the feed inlet and the first and second feed inlets are respectively connected, which facilitates the diversion of powder materials and can be switched to the screening state for screening. At the same time, its structure is simple and can be directly set at the discharge port of the production equipment or the discharge port of the transfer device, meeting the customer's requirements for quick disassembly and maintenance. Attached Figure Description
[0030] Figure 1 This is a three-dimensional structural schematic diagram of a multifunctional material diversion device proposed in this invention;
[0031] Figure 2 This is a cross-sectional view of a multifunctional material diversion device proposed in this invention.
[0032] Figure 3 for Figure 2 A structural diagram from another perspective;
[0033] Figure 4 This is a schematic diagram of the flow divider plate connection structure of a multifunctional material diversion device proposed in this invention;
[0034] Figure 5 This is a schematic diagram of the filter plate structure of a multifunctional material diversion device proposed in this invention;
[0035] Figure 6 This is a schematic diagram of the installation position of the striking head of a multifunctional material diversion device proposed in this invention;
[0036] Figure 7 This is a schematic diagram of the drive component structure of a multifunctional material diversion device proposed in this invention.
[0037] In the diagram: 1. First pipe; 2. Second pipe; 3. First feed inlet; 4. Second feed inlet; 6. Diverter plate; 7. Filter plate; 8. Flow guide; 9. Rotating shaft; 10. Rectangular opening; 11. Limiting strip; 12. Blocking plate; 13. Bevel; 14. Connecting ring; 15. Mounting base; 16. Electric push rod; 17. Connecting part; 18. Rotating connecting rod; 19. Drive shaft; 20. Connecting frame; 21. Connecting plate; 22. Extension column; 23. Brush strip; 24. Protrusion; 25. Bidirectional screw; 26. Motor; 27. Bevel gear; 28. Fixed base; 29. Guide rod; 30. Connecting shaft; 31. Notch; 32. Sliding rod; 33. Limiting plate; 34. Spring. Detailed Implementation
[0038] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0039] Example 1
[0040] Reference Figures 1-7 A multifunctional material diversion device, which is used in the field of material conveying, includes: a first pipe 1, and a second pipe 2 is fixedly installed through one side of the first pipe 1 to form a feed inlet and two discharge outlets;
[0041] Diverter plate 6 is rotatably disposed inside the first pipe 1 and corresponding to the second pipe 2. Before rotation, it can seal the second pipe 2, and after rotation, it can seal the second material outlet 4 to achieve powder diversion. The inner wall of the first pipe 1 is fixedly provided with a limiting strip 11 for limiting the position of the diverter plate 6.
[0042] The filter plate 7 is rotatably installed in the first pipe 1 and works in conjunction with the diverter plate 6. A rectangular outlet 10 is provided on one side of the diverter plate 6, and a blocker plate 12 is fixed on one side of the filter plate 7 to work in conjunction with the rectangular outlet 10. The position of the diverter plate 6 is fixed, and the filter plate 7 can filter the powder after it rotates. The filtered powder flows into the second pipe 2 through the rectangular outlet 10, and a bevel 13 is provided at the top of one side of the blocker plate 12 to further guide the powder.
[0043] Two sets of transmission mechanisms are respectively set on both sides of the first pipe 1 and connected to the corresponding filter plate 7 and flow divider 6 to transmit power to the flow divider 6 and filter plate 7.
[0044] A cleaning mechanism, installed on the filter plate 7, is used to clean the powder in the filter holes of the filter plate 7. By setting a diversion plate 6 and a filter plate 7 between the second pipe 2 and the first pipe 1, and controlling them separately through a transmission mechanism, the device can divert the powder and filter it, thus improving the functionality of the device. Furthermore, the cleaning mechanism on the filter plate 7 allows for the cleaning of the powder in the filter holes of the filter plate 7 after filtration, making it more convenient to use.
[0045] The transmission mechanism includes a mounting base 15 fixedly mounted on one side of the first pipe 1. A rotating block is rotatably mounted on one side of the mounting base 15. An electric push rod 16 is rotatably mounted inside the rotating block. Rotating shafts 9 are rotatably mounted through both sides of the first pipe 1. The two rotating shafts 9 are fixedly connected to the corresponding diverter plate 6 and filter plate 7, respectively. A rotating connecting rod 18 located outside the first pipe 1 is fixedly sleeved on the outer wall of the transmission shaft 19. A connecting part 17 is rotatably mounted inside the rotating connecting rod 18. The top end of the connecting part 17 is connected to the output end of the electric push rod 16. By activating the electric push rod 16, the connecting part 17 can be moved. During the movement, the connecting part 17 can drive the transmission shaft 19 to rotate through the rotating connecting rod 18, thereby driving the diverter plate 6 and filter plate 7 to rotate, respectively.
[0046] The cleaning mechanism includes a bidirectional screw 25 rotatably mounted on one side of the filter plate 7. Two brush strips 23 are threadedly fitted onto the outer wall of the bidirectional screw 25. A motor 26 is fixedly mounted on one side of the filter plate 7. Both the output end of the motor 26 and the outer wall of the bidirectional screw 25 are fixedly fitted with meshing bevel gears 27. Two fixed seats 28 are fixedly mounted on one side of the filter plate 7. A guide rod 29 is fixed between the two fixed seats 28. The brush strips 23 are slidably mounted on the guide rod 29 for guiding the brush strips 23. When the motor 26 is started, it can drive the bidirectional screw 25 to rotate through the bevel gears 27. During the rotation of the bidirectional screw 25, it can drive the two brush strips 23 to move relative to each other. During the movement, the brushes on one side of the brush strips 23 can clean the powder in the filter holes of the filter plate 7, preventing the filter holes from becoming clogged and affecting the filtration efficiency. At the same time, the guide rod 29 can guide the brush strips 23 to prevent the brush strips 23 from rotating when the bidirectional screw 25 rotates.
[0047] Multiple connecting frames 20 are fixedly provided on one side of the filter plate 7. A sliding rod 32 is slidably provided through one side of the connecting frame 20. One end of the multiple sliding rods 32 is fixedly provided with the same connecting plate 21. Multiple extension posts 22 are fixedly provided at the bottom of the connecting plate 21. A protrusion 24 that cooperates with the extension post 22 is fixedly provided on one side of the brush strip 23. A limiting plate 33 is fixedly provided at the other end of the sliding rod 32. A spring 34 is sleeved on the outer wall of the sliding rod 32. The two ends of the spring 34 are fixedly connected to the limiting plate 33 and the side of the connecting frame 20 that are close to each other, respectively. When the brush strip 23 moves, it can drive the protrusion 24 to move. When the protrusion 24 contacts the extension post 22, it continues to move and will drive the connecting plate 21 to move outward through the extension post 22, and drive the limiting plate 33 away from the filter plate 7. When the extension post 22 moves away from the protrusion 24, the limiting plate 33 can quickly reset under the force of the spring 34, knocking the filter plate 7 and causing it to vibrate. This can not only speed up the movement of powder, but also improve the cleaning efficiency in conjunction with the brush strip 23.
[0048] Example 2
[0049] refer to Figures 1-7 An improvement based on Example 1 is made as follows: A flow guide shroud 8 is fixedly provided on one side of the filter plate 7 to guide the material distribution in the first pipe 1. A bidirectional screw 25 is rotatably mounted on the filter plate 7 to support the bidirectional screw 25. By providing a flow guide shroud 8 on one side of the filter plate 7, the material in the first pipe 1 can be guided, which can effectively prevent some powder from accumulating on the motor 26 during the process of the powder falling through the second distribution port 4. At the same time, it can also support the bidirectional screw 25.
[0050] A connecting shaft 30 is fixedly provided on one side of one of the rotating shafts 9. The connecting shaft 30 is rotatably disposed within the other rotating shaft 9 to support the filter plate 7 and the flow divider 6. By setting the connecting shaft 30 between the two rotating shafts 9, the strength of the rotating shaft 9 can be improved, making it easier to support the filter plate 7 and the flow divider 6.
[0051] A connecting ring 14 is fixedly sleeved on the outer wall of the rotating shaft 9. Notches 31 are opened on the side of the flow divider plate 6, the filter plate 7 and the connecting ring 14 that are close to each other. By setting the connecting ring 14 on the rotating shaft 9, it is possible to prevent powder from falling on the rotating shaft 9 and affecting the closure of the filter plate 7 and the flow divider plate 6. When powder falls on the connecting ring 14, it can be cleaned through the notches 31.
[0052] A method of using a multifunctional material diversion device includes the following steps;
[0053] S1. First, the material moves downward in the first pipe 1 and is collected by the receiving frame below.
[0054] S2. When it is necessary to divert the material, the electric push rods 16 on both sides are started at the same time to drive the diversion plate 6 and the filter plate 7 to rotate, and the second distribution port 4 is closed. At this time, the powder flows into the first distribution port 3 through the diversion plate 6 for feeding.
[0055] S3. When it is necessary to screen the material, start the electric push rod 16 on the filter plate 7 to drive the filter plate 7 to rotate. At this time, when the powder flows downward, it can be screened through the filter plate 7. Larger pieces will roll through the filter plate 7 into the first material outlet 3 for feeding.
[0056] S4. Simultaneously start motor 26 to clean the powder material in the filter plate 7 filter holes.
[0057] However, as is well known to those skilled in the art, the working principles and wiring methods of the electric actuator 16 and the motor 26 are commonplace and are all conventional methods or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.
[0058] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A multifunctional material diversion device, comprising a first pipe (1), characterized in that, A second pipe (2) is fixedly installed through one side of the first pipe (1), forming a feed inlet and two discharge outlets; The diversion plate (6) is rotatably disposed inside the first pipe (1) and corresponds to the second pipe (2). Before rotation, it can seal the second pipe (2), and after rotation, it can seal the second feed port (4) to achieve powder diversion. The inner wall of the first pipe (1) is fixedly provided with a limiting strip (11) for limiting the diversion plate (6). The filter plate (7) is rotatably disposed in the first pipe (1) and used in conjunction with the diverter plate (6). A rectangular outlet (10) is provided on one side of the diverter plate (6). A blocker plate (12) is fixedly provided on one side of the filter plate (7) to cooperate with the rectangular outlet (10). The position of the diverter plate (6) remains unchanged. After the filter plate (7) rotates, it can filter the powder. The filtered powder flows into the second pipe (2) through the rectangular outlet (10). The top edge of one side of the blocker plate (12) is provided with a bevel (13) for further guiding the powder. Two sets of transmission mechanisms are respectively set on both sides of the first pipe (1) and connected to the corresponding filter plate (7) and diverter plate (6) to transmit power to the diverter plate (6) and filter plate (7); The cleaning mechanism is installed on the filter plate (7) and is used to clean the powder in the filter holes on the filter plate (7); The transmission mechanism includes a mounting base (15) fixedly mounted on one side of the first pipe (1), a rotating block rotatably mounted on one side of the mounting base (15), an electric push rod (16) rotatably mounted inside the rotating block, a rotating shaft (9) rotatably mounted through both sides of the first pipe (1), the two rotating shafts (9) being fixedly connected to the corresponding diverter plate (6) and filter plate (7) respectively, a rotating connecting rod (18) located outside the first pipe (1) is fixedly mounted on the outer wall of the transmission shaft (19), a connecting part (17) rotatably mounted inside the rotating connecting rod (18), and the top end of the connecting part (17) being connected to the output end of the electric push rod (16); The cleaning mechanism includes a bidirectional screw (25) rotatably mounted on one side of the filter plate (7). Two brush strips (23) are threadedly fitted on the outer wall of the bidirectional screw (25). A motor (26) is fixedly mounted on one side of the filter plate (7). Meshing bevel gears (27) are fixedly fitted on both the output end of the motor (26) and the outer wall of the bidirectional screw (25). Two fixing seats (28) are fixedly mounted on one side of the filter plate (7). A guide rod (29) is fixedly mounted between the two fixing seats (28). The brush strips (23) are slidably mounted on the guide rod (29) for guiding the brush strips (23). A flow guide shroud (8) is fixedly provided on one side of the filter plate (7) for guiding the material distribution in the first pipe (1). The bidirectional screw (25) is rotatably mounted on the filter plate (7) for supporting the bidirectional screw (25). A plurality of connecting frames (20) are fixedly provided on one side of the filter plate (7). A sliding rod (32) is slidably provided through one side of the connecting frame (20). One end of the plurality of sliding rods (32) is fixedly provided with the same connecting plate (21). A plurality of extension posts (22) are fixedly provided at the bottom of the connecting plate (21). A protrusion (24) that cooperates with the extension post (22) is fixedly provided on one side of the brush strip (23). A limiting plate (33) is fixedly provided at the other end of the sliding rod (32). A spring (34) is sleeved on the outer wall of the sliding rod (32). The two ends of the spring (34) are fixedly connected to the limiting plate (33) and the side of the connecting frame (20) that are close to each other, respectively.
2. The multifunctional material diversion device according to claim 1, characterized in that, A connecting shaft (30) is fixedly provided on one side of one of the rotating shafts (9), and the connecting shaft (30) is rotatably disposed in another rotating shaft (9) for supporting the filter plate (7) and the diverter plate (6).
3. The multifunctional material diversion device according to claim 2, characterized in that, A connecting ring (14) is fixedly sleeved on the outer wall of the rotating shaft (9), and notches (31) are opened on the side of the diverter plate (6), the filter plate (7) and the connecting ring (14) that are close to each other.
4. The method of using the multifunctional material diversion device according to claim 3, characterized in that, Includes the following steps; S1. First, the material moves downward in the first pipe (1) and is collected by the receiving frame below; S2. When it is necessary to divert the material, the electric push rods (16) on both sides are started at the same time to drive the diversion plate (6) and the filter plate (7) to rotate and close the second distribution port (4). At this time, the powder flows into the first distribution port (3) through the diversion plate (6) for feeding. S3. When it is necessary to screen the material, start the electric push rod (16) on the filter plate (7) to drive the filter plate (7) to rotate. At this time, when the powder flows downward, it can be screened through the filter plate (7). Larger powder will roll through the filter plate (7) into the first feed port (3) for feeding. S4. Simultaneously start the motor (26) to clean the powder in the filter holes of the filter plate (7).
Citation Information
Patent Citations
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