A vibration-type needle pre-assembly device
By designing a vibration-type needle pre-assembly device, the device utilizes vibration and adsorption units to achieve automated needle pre-assembly, solving the problem of low efficiency in automated assembly of spring probes and realizing efficient needle assembly and recycling.
Patent Information
- Application Number
- CN202410410567.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2044-04-08
AI Technical Summary
The existing technology for automating spring probe assembly is inefficient, especially the assembly of the needle tube is difficult, and manual operation is difficult to meet the needs of high-frequency, high-speed, small-pitch chips. In addition, the existing devices are difficult to modify and have poor compatibility.
A vibration-type needle pre-assembly device is designed, including a pre-assembly substrate, a frame fixing unit, a vibration unit, and an adsorption unit. The device achieves automatic pre-assembly of needles through vibration and adsorption. Combined with the use of a funnel-shaped pre-assembly placement hole and a magnetic plate, the device achieves automatic alignment and retrieval of needles.
It improves the assembly efficiency of syringes, solves the problem of low efficiency in manual assembly, realizes automated pre-assembly of syringes, avoids loosening caused by vibration, and improves work efficiency.
Smart Images

Figure CN118081364B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of semiconductor testing equipment technology, specifically a vibration-type needle pre-assembly device. Background Technology
[0002] Spring probes are important components of semiconductor test sockets, serving as a bridge to provide electrical connections between the chip under test (DUT) and the test equipment. A spring probe consists of a probe tip, a probe tail, a spring, and a probe tube. These four basic components are assembled and pressed together to form the spring probe.
[0003] Currently, automated equipment has not yet penetrated into the niche field of spring probe assembly and pressing, and all work is still done manually. With the maturity of 4G technology and the development of 5G technology, the application of high-frequency, high-speed, small-pitch chips is becoming more and more widespread, and the diameter of the corresponding spring probes is also getting smaller and smaller. The invention patent application No. 202310975673.8, "A Parameter Optimization Method for Pre-assembled Gate Structure of ATE Spring Probes", points out that the diameter of the needle tube is only 0.3mm. This size exceeds the range of normal physiological hand tremors, thus bringing great difficulties to manual alignment and installation, and seriously reducing assembly efficiency. In a single test socket, there are dozens, hundreds, or even thousands of ATE spring probes, making the assembly workload enormous.
[0004] Patent application number 202310663824.6, entitled "A Semi-Automatic Pre-Assembly Device for ATE Spring Probes," discloses a pre-assembly device comprising a feeding turntable and an assembly mechanism. The feeding turntable is equipped with needle tube feeding holes, needle tail feeding holes, spring feeding holes, and needle tip feeding holes. Each of these holes has an upper gate and a lower gate. The assembly mechanism is a cylindrical structure with a main gate at its bottom. This invention enables automatic alignment of the needle tip, spring, and needle tail, and their insertion into the needle tube for pre-assembly, significantly reducing alignment time and improving pre-assembly efficiency. However, because the feeding holes are distributed on the turntable, the assembly efficiency is directly related to the turntable size. Improving assembly efficiency can only be achieved by increasing the turntable diameter, leading to significant modification difficulties and poor compatibility of the device.
[0005] To improve assembly efficiency, the turntable structure needs to be modified. The arrayed needles, needle tails, needle tubes, and springs could be individually housed in four sets of molds. Alignment of each set of needles, needle tails, needle tubes, and springs could be achieved through mold alignment, allowing for the assembly of multiple sets of spring probes at once. However, no relevant existing technical documentation has been found for this concept. Summary of the Invention
[0006] In response to the need for automated assembly of spring probes, and taking into account the structural characteristics of the needle tube, this invention designs a needle tube pre-assembly device, which can realize the automated pre-assembly of needle tubes in batches, providing a technical means for the entire spring probe assembly and pressing, and laying a technical foundation for the rapid assembly of spring probes throughout the entire process.
[0007] The objective of this invention is achieved as follows:
[0008] A vibrating needle pre-assembly device includes a pre-assembly substrate, a frame fixing unit, a vibration unit, and an adsorption unit.
[0009] The pre-assembled substrate is mounted on the frame fixing unit and is used for pre-assembling the needle tube;
[0010] The frame fixing unit is used to clamp and fix the pre-assembled substrate and release it. During the release operation, the needles on the surface of the pre-assembled substrate can be automatically adsorbed and recycled.
[0011] The vibration unit is fixedly connected to the frame fixing unit and is used to drive the frame fixing unit to vibrate;
[0012] The adsorption unit is mounted on the vibration unit. When the vibration unit drives the frame fixing unit to vibrate, it automatically draws in and fixes the pre-assembled needles in the pre-assembled substrate.
[0013] The aforementioned vibration-type needle pre-assembly device includes a pre-assembly substrate comprising a pre-assembly plate, a groove, and pre-assembly placement holes. The groove is provided on the upper surface of the pre-assembly plate, and a plurality of pre-assembly placement holes are provided inside the pre-assembly plate, with the plurality of pre-assembly placement holes being equidistantly arranged inside the pre-assembly plate.
[0014] The upper end of the pre-assembled placement hole is funnel-shaped, the lower end diameter of the pre-assembled placement hole is clearance-fitted with the diameter of the needle tube, and the lower end diameter of the pre-assembled placement hole is smaller than the upper end diameter of the needle tube.
[0015] The aforementioned vibration-type needle pre-assembly device includes a frame fixing unit comprising a fixed frame, a placement slot, a movable slider, a top rod, a threaded rod, a servo motor, a top column, a magnet plate, and a bridge frame. The fixed frame has a placement slot at its center for placing the pre-assembled substrate. Both sides of the fixed frame have internal cavities, and movable sliders are slidably connected to both internal cavities. One end of a top rod is fixedly connected to the side wall of each movable slider, and the other end of the top rod extends to the placement slot. A threaded rod is rotatably connected between the side walls of the internal cavities of the fixed frame, passing through the movable slider and threadedly engaging with it. A servo motor is fixedly installed on one side of the fixed frame, and the output shaft of the servo motor is fixedly connected to one end of the threaded rod.
[0016] A movable plate is slidably disposed on the upper surface of the fixed frame. The movable plate is fixedly connected to a movable slider. A top column is fixedly connected to the upper surface of the movable plate. A ball bearing is rotatably connected to the top of the top column. Bridge-shaped frames are fixedly connected to both sides of the magnet plate. The bottom surface of the bridge-shaped frames contacts the ball bearing. A guide rod is slidably connected to one end of each of the two bridge-shaped frames. The bottom end of the guide rod is fixedly connected to the upper surface of the fixed frame. One end of a connecting spring is fixedly connected to the bottom surface of the bridge-shaped frame. The other end of the connecting spring is fixedly connected to the upper surface of the fixed frame. The connecting spring is in a stretched state.
[0017] The aforementioned vibration-type needle pre-assembly device includes a vibration unit comprising a fixed base, a guide crossbar, a movable seat, a fixed bracket, a rotating disk, a drive motor, a connecting frame, and a movable frame. A guide crossbar is fixedly arranged between the two sides of the fixed base. A movable seat is slidably connected to the guide crossbar. The movable seat is fixedly arranged at the bottom surface of the frame fixing unit. A fixed bracket is fixedly arranged on the upper surface of the fixed base. A drive motor is fixedly installed on the side wall of the fixed bracket. A rotating disk is fixedly connected to the end of the output shaft of the drive motor. One end of the connecting frame is rotatably connected to the side wall of the rotating disk. The other end of the connecting frame is rotatably connected to the movable frame. The other end of the movable frame is fixedly connected to the bottom surface of the movable seat.
[0018] The aforementioned vibratory syringe pre-assembly device includes an adsorption unit comprising a fixed cylinder, a piston, a push rod, and a fixed shell. Two fixed cylinders are provided, each fixed on one side of a movable base. A piston is slidably connected to the inner cavity of each fixed cylinder. One end of a push rod is fixedly connected to the side wall of each piston. The other end of the push rod penetrates the inner wall of the fixed cylinder and extends outwards. One end of the push rod is fixedly connected to the side wall of a fixed base frame. An intake pipe and an exhaust pipe are connected to the inner cavity of the fixed cylinder. An input check valve is installed on the intake pipe, and an output check valve is installed on the exhaust pipe.
[0019] The fixed shell is fixedly installed on the bottom surface of the frame fixing unit and is located directly below the pre-assembled substrate. The upper wall of the inner cavity of the fixed shell is provided with a number of air suction holes, which correspond one-to-one with the bottom end of the pre-assembled placement hole. One end of the air suction pipe extends into the inner cavity of the fixed shell and is fixedly connected to the fixed shell.
[0020] The beneficial effects of the vibration-type needle pre-assembly device of the present invention are as follows: the needle is pre-assembled into the pre-assembly placement hole through the pre-assembly substrate, and the pre-assembly substrate is vibrated by the vibration unit, so that the needle placed on the surface of the pre-assembly board is fully inserted into the pre-assembly placement hole, which solves the problem of low efficiency of manual assembly in the prior art; the frame fixing unit automatically recovers excess needles, further improving work efficiency; and the adsorption unit automatically adsorbs and fixes the needles entering the pre-assembly placement hole, avoiding the problem of loosening again due to vibration. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the vibration-type needle pre-assembly device of the present invention;
[0022] Figure 2 This is a schematic diagram of the pre-assembled substrate structure;
[0023] Figure 3 This is a schematic diagram of the cross-sectional structure of the pre-assembled substrate;
[0024] Figure 4 A schematic diagram of the overall structure of the frame fixing unit;
[0025] Figure 5 A cross-sectional schematic diagram of the frame fixing unit;
[0026] Figure 6 This is a schematic diagram of the overall vibration unit;
[0027] Figure 7 This is a connection diagram of the drive motor;
[0028] Figure 8 This is a schematic diagram of the overall adsorption unit;
[0029] Figure 9 This is a cross-sectional view of the fixed shell.
[0030] In the diagram: 1. Pre-assembled substrate; 2. Frame fixing unit; 3. Vibration unit; 4. Adsorption unit; 5. Side ear; 6. Pre-assembled plate; 7. Groove; 8. Pre-assembled placement hole; 9. Needle tube; 10. Fixing frame; 11. Placement slot; 12. Moving slider; 13. Top rod; 14. Threaded rod; 15. Servo motor; 16. Moving plate; 17. Top column; 18. Ball bearing; 19. Magnet plate; 20. Bridge frame; 21. Guide rod; 22. Connecting spring; 23. Fixed base frame; 24. Guide crossbar; 25. Moving seat; 26. Fixed bracket; 27. Rotary disk; 28. Drive motor; 29. Connecting frame; 30. Moving frame; 31. Fixed cylinder; 32. Piston; 33. Push rod; 34. Suction pipe; 35. Suction hole; 36. Fixed shell. Detailed Implementation
[0031] The specific embodiments of the present invention will now be described in further detail with reference to the accompanying drawings.
[0032] Method 1
[0033] The following are specific embodiments of the vibration-type needle pre-assembly device of the present invention.
[0034] The vibration-type needle pre-assembly device in this specific embodiment, such as Figure 1 As shown, it includes a pre-assembled substrate 1, a frame fixing unit 2, a vibration unit 3, and an adsorption unit 4;
[0035] The pre-assembled substrate 1 is disposed on the frame fixing unit 2 and is used for pre-assembling the needle tube 9;
[0036] The frame fixing unit 2 is used to clamp and fix the pre-assembled substrate 1 and release it. During the release operation, the needle tubes 9 on the surface of the pre-assembled substrate 1 can be automatically adsorbed and recycled.
[0037] The vibration unit 3 is fixedly connected to the frame fixing unit 2 and is used to drive the frame fixing unit 2 to vibrate;
[0038] The adsorption unit 4 is mounted on the vibration unit 3. When the vibration unit 3 drives the frame fixing unit 2 to vibrate, it automatically draws in and fixes the pre-assembled needle tube 9 in the pre-assembled substrate 1.
[0039] Method 2
[0040] The following are specific embodiments of the vibration-type needle pre-assembly device of the present invention.
[0041] The vibration-type needle pre-assembly device in this specific embodiment, such as Figure 2 and Figure 3 As shown, based on the first specific embodiment, it is further defined that: the pre-assembled substrate 1 includes a pre-assembled plate 6, a groove 7 and a pre-assembled placement hole 8. The groove 7 is provided on the upper surface of the pre-assembled plate 6, and a plurality of pre-assembled placement holes 8 are provided inside the pre-assembled plate 6. The plurality of pre-assembled placement holes 8 are equidistantly arranged inside the pre-assembled plate 6.
[0042] Method 3
[0043] The following are specific embodiments of the vibration-type needle pre-assembly device of the present invention.
[0044] The vibration-type needle pre-assembly device in this specific embodiment, such as Figure 3As shown, based on the second specific embodiment, it is further defined that: the upper end of the pre-assembly placement hole 8 is funnel-shaped, the lower end diameter of the pre-assembly placement hole 8 is in clearance fit with the diameter of the needle tube 9, and the lower end diameter of the pre-assembly placement hole 8 is smaller than the upper end head diameter of the needle tube 9.
[0045] The special structural shape of the pre-assembly placement hole 8 allows the needle tube 9 to be inserted into the pre-assembly placement hole 8 in its normal position. When the needle tube 9 is in the inverted position, due to the large size of the needle tube 9, it cannot enter the pre-assembly placement hole 8, thus causing the needle tube 9 to remain on the surface of the pre-assembly plate 6. In the specific pre-assembly operation, a large number of needle tubes 9 can be placed in the groove 7 at once, and then the vibration of the pre-assembly plate 6 will automatically cause the needle tubes 9 to continuously roll and shake, thereby allowing the needle tubes 9 to be correctly inserted into the pre-assembly placement hole 8, thus realizing the pre-assembly operation.
[0046] Method 4
[0047] The following are specific embodiments of the vibration-type needle pre-assembly device of the present invention.
[0048] The vibration-type needle pre-assembly device in this specific embodiment, such as Figure 4 and Figure 5 As shown, based on the first specific embodiment, the following is further defined: the frame fixing unit 2 includes a fixing frame 10, a placement groove 11, a movable slider 12, a top rod 13, a threaded rod 14, a servo motor 15, a top column 17, a magnet plate 19, and a bridge frame 20; the fixing frame 10 has a placement groove 11 for placing the pre-assembled substrate 1 at its middle position; both sides of the fixing frame 10 have internal cavities; movable sliders 12 are slidably connected to both internal cavities of the fixing frame 10; one end of the top rod 13 is fixedly connected to the side wall of the movable slider 12; the other end of the top rod 13 extends to the placement groove 11; the threaded rod 14 is rotatably connected between the two side walls of the internal cavity of the fixing frame 10; the threaded rod 14 passes through the movable slider 12 and is threadedly engaged with the movable slider 12; a servo motor 15 is fixedly installed on one side of the fixing frame 10; the end of the output shaft of the servo motor 15 is fixedly connected to one end of the threaded rod 14.
[0049] After the pre-assembled substrate 1 is placed in the placement groove 11, the servo motor 15 drives the threaded rod 14 to rotate, thereby driving the movable slider 12 to move, which in turn drives the top rod 13 to move, so that the top rod 13 moves and presses against the side wall of the placement groove 11, thereby fixing the placement groove 11.
[0050] Method 5
[0051] The following are specific embodiments of the vibration-type needle pre-assembly device of the present invention.
[0052] The vibration-type needle pre-assembly device in this specific embodiment, based on specific embodiment four, is further defined as follows: a movable plate 16 is slidably disposed on the upper surface of the fixed frame 10, the movable plate 16 is fixedly connected to the movable slider 12, a top column 17 is fixedly connected to the upper surface of the movable plate 16, a ball bearing 18 is rotatably connected to the top of the top column 17, bridge-shaped frames 20 are fixedly connected to both sides of the magnet plate 19, the bottom surface of the bridge-shaped frames 20 contacts the ball bearing 18, a guide rod 21 is slidably connected to one end of each of the two bridge-shaped frames 20, the bottom end of the guide rod 21 is fixedly connected to the upper surface of the fixed frame 10, one end of a connecting spring 22 is fixedly connected to the bottom surface of the bridge-shaped frame 20, the other end of the connecting spring 22 is fixedly connected to the upper surface of the fixed frame 10, and the connecting spring 22 is in a stretched state.
[0053] When the pre-assembled substrate 1 is fixed, the movement of the sliding block 12 drives the top rod 13 to move, thereby pressing against the side wall of the pre-assembled substrate 1 to fix it. Simultaneously, as the sliding block 12 moves closer to the pre-assembled substrate 1, it also drives the top post 17 to move, causing the ball bearing 18 to move along the bridge frame 20. Since the bridge frame 20 is bridge-shaped, the closer the top post 17 gets to the pre-assembled substrate 1, the more it lifts the bridge frame 20, causing the magnet plate 19 to move upwards and away from the pre-assembled substrate 1. When the pre-assembly is complete and the pre-assembled substrate 1 needs to be removed, the servo motor 15 drives the sliding block 12 to move away from the pre-assembled substrate 1. When the substrate 1 is in motion, the top post 17 on the left moves to the left and the top post 17 on the right moves to the right, causing the ball bearing 18 to move along the bridge frame 20. This causes the magnet plate 19 to descend first, reaching a position above the pre-assembled substrate 1. Since the magnet plate 19 is close to the surface of the pre-assembled substrate 1, it will attract any remaining needle tubes 9 that have not entered the pre-assembly placement hole 8. Then, due to the continuous movement of the top post 17, the bridge frame 20 moves upward, which in turn moves the magnet plate 19 upward, causing the magnet plate 19 to move upward and separate from the pre-assembled substrate 1. This enables the automatic recycling and separation of excess needle tubes 9 on the surface of the pre-assembled substrate 1 without the need for manual recycling, making the processing faster and more convenient.
[0054] Method Six
[0055] The following are specific embodiments of the vibration-type needle pre-assembly device of the present invention.
[0056] The vibration-type needle pre-assembly device in this specific embodiment, such as Figure 6 and Figure 7As shown, based on the first specific embodiment, the vibration unit 3 is further defined as follows: the vibration unit 3 includes a fixed base frame 23, a guide crossbar 24, a movable seat 25, a fixed bracket 26, a rotating disk 27, a drive motor 28, a connecting frame 29, and a movable frame 30; the guide crossbar 24 is fixedly arranged between the two sides of the fixed base frame 23, the movable seat 25 is slidably connected to the guide crossbar 24, the movable seat 25 is fixedly arranged at the bottom surface of the frame fixing unit 2, the fixed bracket 26 is fixedly arranged at the upper surface of the fixed base frame 23, the drive motor 28 is fixedly installed on the side wall of the fixed bracket 26, the rotating disk 27 is fixedly connected to the end of the output shaft of the drive motor 28, one end of the connecting frame 29 is rotatably connected to the side wall of the rotating disk 27, the movable frame 30 is rotatably connected to the other end of the connecting frame 29, and the other end of the movable frame 30 is fixedly connected to the bottom surface of the movable seat 25.
[0057] The drive motor 28 drives the rotating disk 27 to rotate, and then drives the moving frame 30 to reciprocate through the connecting frame 29. This enables the moving seat 25 to drive the pre-assembled substrate 1 to reciprocate through the frame fixing unit 2, which has a vibration effect. This allows the needle tube 9 on the surface of the pre-assembled substrate 1 to fully enter the pre-assembled placement hole 8, thus completing the needle tube 9 placement work.
[0058] Method Seven
[0059] The following are specific embodiments of the vibration-type needle pre-assembly device of the present invention.
[0060] The vibration-type needle pre-assembly device in this specific embodiment, such as Figure 8 and Figure 9 As shown, based on the first specific embodiment, the following is further defined: the adsorption unit 4 includes a fixed cylinder 31, a piston 32, a push rod 33, and a fixed shell 36; two fixed cylinders 31 are provided, and the two fixed cylinders 31 are respectively fixed on both sides of the movable seat 25. The pistons 32 are slidably connected in the inner cavity of the two fixed cylinders 31. One end of the push rod 33 is fixedly connected to the side wall of the piston 32. The other end of the push rod 33 passes through the inner cavity side wall of the fixed cylinder 31 and extends to the outside of the wall. One end of the push rod 33 is fixedly connected to the side wall of the fixed base frame 23. An air intake pipe 34 and an exhaust pipe 35 are connected in the inner cavity of the fixed cylinder 31. An input check valve is installed on the air intake pipe 34, and an output check valve is installed on the exhaust pipe 35.
[0061] When the rotating disk 27 rotates, it drives the movable seat 25 to move back and forth, and at the same time it can drive the fixed cylinder 31 to move.
[0062] Method Eight
[0063] The following are specific embodiments of the vibration-type needle pre-assembly device of the present invention.
[0064] The vibration-type needle pre-assembly device in this specific embodiment is further defined based on the seventh specific embodiment: the fixing shell 36 is fixedly installed on the bottom surface of the frame fixing unit 2 and located directly below the pre-assembly substrate 1. A plurality of suction holes 37 are provided on the upper wall of the inner cavity of the fixing shell 36. The suction holes 37 correspond one-to-one with the bottom end of the pre-assembly placement hole 8. One end of the suction pipe 34 extends into the inner cavity of the fixing shell 36 and is fixedly connected to the fixing shell 36.
[0065] When the movable seat 25 reciprocates, it drives the fixed cylinder 31 to move left and right. When the movable seat 25 moves to the left, it drives the right fixed cylinder 31 to move to the left, causing the piston 32 to move to the right in the inner cavity of the right fixed cylinder 31, and drawing air from the inner cavity of the fixed shell 36 through the suction pipe 34. When the movable seat 25 moves to the right, it drives the left fixed cylinder 31 to move to the right, causing the piston 32 to move to the left in the inner cavity of the left fixed cylinder 31, and drawing air from the inner cavity of the fixed shell 36 through the suction pipe 34. That is, when the fixed cylinder 31 moves left and right, the suction hole 37 can draw air from the bottom side of the pre-assembly placement hole 8, so that the needle tube 9 is drawn in and fixed, preventing the needle tube 9 inside the pre-assembly placement hole 8 from loosening during the vibration of the pre-assembly substrate 1.
[0066] Method Nine
[0067] The following are specific embodiments of the vibration-type needle pre-assembly of the present invention.
[0068] The vibration-type needle pre-assembly method according to this specific embodiment includes the following steps:
[0069] Step a: Preparation
[0070] The servo motor 15 controls the moving slider 12 to drive the top rod 13 to move and press against the side wall of the pre-assembled substrate 1 to fix the pre-assembled substrate 1. At the same time, when the moving slider 12 moves towards the pre-assembled substrate 1, it drives the top column 17 to move, thereby causing the ball 18 to move away from the guide rod 21 along the bridge frame 20. Using the arch shape of the bridge frame 20, the bridge frame 20 is lifted up, causing the magnet plate 19 to move upward and away from the pre-assembled substrate 1.
[0071] Step b, Placement of work
[0072] Place the needle 9 on the pre-assembly plate 6 of the pre-assembly substrate 1;
[0073] Step c, vibration pre-installation
[0074] The drive motor 28 drives the rotating disk 27 to rotate, and then drives the moving frame 30 to reciprocate through the connecting frame 29. This enables the moving seat 25 to drive the pre-assembled substrate 1 to reciprocate through the frame fixing unit 2, which has a vibration effect, so that the needle tube 9 on the surface of the pre-assembled substrate 1 can fully enter the pre-assembled placement hole 8, and complete the needle tube 9 placement work.
[0075] Step d: Adsorption and recovery
[0076] Servo motor 15 controls the moving slider 12 to move towards guide rod 21, thereby moving it away from the pre-assembled substrate 1. At the same time, the moving slider 12 drives the top column 17 to move towards guide rod 21, which in turn causes the ball bearing 18 to move along the bridge frame 20 towards guide rod 21. Utilizing the arch shape of the bridge frame 20, the magnet plate 19 first descends to above the pre-assembled substrate 1, adsorbing the needle tubes 9 on the surface of the pre-assembled substrate 1 that have not entered the pre-assembled placement hole 8. The top column 17 continues to move, and the magnet plate 19 rises again, separating from the pre-assembled substrate 1, thereby realizing the automatic recycling of excess needle tubes 9 on the surface of the pre-assembled substrate 1.
[0077] Method 10
[0078] The following are specific embodiments of the vibration-type needle pre-assembly of the present invention.
[0079] The vibration-type needle pre-assembly method under this specific embodiment, based on specific embodiment nine, is further defined as follows: In step c, when the moving seat 25 reciprocates, it drives the fixed cylinder 31 to move left and right. When the moving seat 25 moves to the left, it drives the right fixed cylinder 31 to move to the left, so that the piston 32 moves to the right in the inner cavity of the right fixed cylinder 31 and draws air from the inner cavity of the fixed shell 36 through the suction pipe 34; when the moving seat 25 moves to the right, it drives the left fixed cylinder 31 to move to the right, so that the piston 32 moves to the left in the inner cavity of the left fixed cylinder 31 and draws air from the inner cavity of the fixed shell 36 through the suction pipe 34; that is, when the fixed cylinder 31 moves left and right, the suction hole 37 can draw air from the bottom side of the pre-assembly placement hole 8, so that the needle 9 is drawn in and fixed, and the needle 9 inside the pre-assembly placement hole 8 is prevented from loosening during the vibration of the pre-assembly substrate 1.
[0080] It should be noted that the above are merely specific embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
[0081] It should also be noted that all the technical features listed in the above specific embodiments can be arranged and combined, as long as they are not contradictory. Those skilled in the art can exhaustively calculate the result of each arrangement and combination based on the mathematical knowledge of permutations and combinations learned in high school. All the results of permutations and combinations should be understood as being disclosed in this application.
Claims
1. A vibrating needle tube pre-assembly device, characterized by, The application relates to a pre-assembly base plate (1), a frame fixing unit (2), a vibration unit (3) and an adsorption unit (4). The pre-assembly base plate (1) is arranged on the frame fixing unit (2) and is used for pre-assembling needle tubes (9); The frame fixing unit (2) is used for clamping and fixing the pre-assembly base plate (1) and loosening operation, and the loosening operation can realize automatic adsorption and recovery of the needle tubes (9) on the surface of the pre-assembly base plate (1); The vibration unit (3) is fixedly connected with the frame fixing unit (2) and is used for driving the frame fixing unit (2) to vibrate; The adsorption unit (4) is arranged on the vibration unit (3) and is used for automatically sucking and fixing the pre-assembled needle tubes (9) in the pre-assembly base plate (1) when the vibration unit (3) drives the frame fixing unit (2) to vibrate; The frame fixing unit (2) comprises a fixed frame (10), a placing groove (11), a moving sliding block (12), a jacking rod (13), a threaded rod (14), a servo motor (15), a top column (17), a magnet plate (19) and a bridge-shaped frame (20); the middle position of the fixed frame (10) is provided with the placing groove (11) for placing the pre-assembly base plate (1); the inner sides of the two sides of the fixed frame (10) are provided with cavities; the moving sliding blocks (12) are slidably connected in the cavities; one end of the jacking rod (13) is fixedly connected to the side wall of the moving sliding block (12); the other end of the jacking rod (13) extends to the placing groove (11); the threaded rod (14) is rotatably connected between the side walls of the cavities of the fixed frame (10); the threaded rod (14) penetrates through the moving sliding block (12) and is in threaded connection with the moving sliding block (12); the servo motor (15) is fixedly installed on one side of the fixed frame (10); the output shaft of the servo motor (15) is fixedly connected with one end of the threaded rod (14); The moving plate (16) is slidably arranged on the upper surface of the fixed frame (10) and is fixedly connected with the moving sliding block (12); the top column (17) is fixedly connected to the upper surface of the moving plate (16); the top end of the top column (17) is rotatably connected with the ball (18); the bridge-shaped frames (20) are fixedly connected to the two sides of the magnet plate (19); the bottom surfaces of the bridge-shaped frames (20) are in contact with the ball (18); the guide rods (21) are slidably connected to one end of the two bridge-shaped frames (20); the bottom ends of the guide rods (21) are fixedly connected with the upper surface of the fixed frame (10); one end of the connecting spring (22) is fixedly connected to the bottom surface of the bridge-shaped frame (20); the other end of the connecting spring (22) is fixedly connected with the upper surface of the fixed frame (10); the connecting spring (22) is in a stretched state. The vibration unit (3) includes a fixed chassis (23), a guide crossbar (24), a moving seat (25), a fixed support (26), a rotating disc (27), a drive motor (28), a connecting frame (29) and a moving frame (30); the guide crossbar (24) is fixedly arranged between the two sides of the fixed chassis (23), the moving seat (25) is slidably connected to the guide crossbar (24), the moving seat (25) is fixedly arranged at the bottom surface of the frame fixing unit (2), the fixed support (26) is fixedly arranged at the upper surface of the fixed chassis (23), the drive motor (28) is fixedly installed on the side wall of the fixed support (26), the rotating disc (27) is fixedly connected to the output shaft end of the drive motor (28), one end of the connecting frame (29) is rotatably connected to the side wall of the rotating disc (27), and the other end of the connecting frame (29) is rotatably connected to the moving frame (30); the other end of the moving frame (30) is fixedly connected to the bottom surface of the moving seat (25). The adsorption unit (4) includes a fixed cylinder (31), a piston (32), a push rod (33) and a fixed shell (36); the fixed cylinder (31) is provided with two, the two fixed cylinders (31) are respectively fixed at the two sides of the moving seat (25), the pistons (32) are slidably connected in the inner cavities of the two fixed cylinders (31), one end of the push rod (33) is fixedly connected to the side wall of the piston (32), the other end of the push rod (33) penetrates through the inner cavity side wall of the fixed cylinder (31) and extends to the outside of the wall, one end of the push rod (33) is fixedly connected to the side wall of the fixed chassis (23), the inner cavities of the fixed cylinders (31) are connected with the air suction pipeline (34) and the air exhaust pipeline (35), the input check valve is installed on the air suction pipeline (34), and the output check valve is installed on the air exhaust pipeline (35).
2. A vibrating needle tube pre-assembly device according to claim 1, wherein, The pre-assembly base plate (1) includes a pre-assembly plate (6), a groove (7) and a pre-assembly placement hole (8), the groove (7) is arranged at the upper surface of the pre-assembly plate (6), and a plurality of pre-assembly placement holes (8) are arranged in the pre-assembly plate (6).
3. A vibrating needle tube pre-assembly device according to claim 2, wherein, The upper end of the pre-assembly placement hole (8) is funnel-shaped, the lower end of the pre-assembly placement hole (8) is gap-fitted with the diameter of the needle tube (9), and the diameter of the lower end of the pre-assembly placement hole (8) is smaller than the diameter of the upper end of the needle tube (9).
4. A vibrating needle tube pre-assembly device according to claim 1, wherein, The fixed shell (36) is fixedly arranged at the bottom surface of the frame fixing unit (2) and is located at the position directly below the pre-assembly base plate (1), a plurality of air suction holes (37) are arranged on the inner cavity upper wall of the fixed shell (36), the air suction holes (37) one-to-one correspond to the bottom ends of the pre-assembly placement holes (8), and one end of the air suction pipeline (34) extends into the inner cavity of the fixed shell (36) and is fixedly connected with the fixed shell (36).
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