A particle surface processing technology and processing system
The combined system of dough mixer, maturator, screening component and crusher solves the problems of particle size control and rapid prototyping, achieving efficient production of particle noodles and maximum utilization of raw materials.
Patent Information
- Application Number
- CN202311035220.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-16
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-08-16
AI Technical Summary
It is difficult to control the size of the particle surface and achieve rapid molding with existing technologies.
The system adopts a combination of dough mixer, maturator, screening component and crusher. Through the dough mixer forming, maturator heating, screening component filtration and crusher recycling, combined with the cooperation of pressure sensor and drive spring, the precise screening and recovery of particle surface can be achieved.
Ensure that the size of the produced particles meets the standards, maximize the use of raw materials, and improve processing efficiency and molding control.
Smart Images

Figure CN118120776B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of particle noodle production, and in particular to a particle noodle processing technology and a processing system. Background Art
[0002] Grain noodles, also known as grain noodles or pearl noodles, are a type of fancy dried noodles and a popular complementary food for infants and young children. Noodles are known to facilitate digestion and absorption, promoting gastrointestinal health. For infants and young children with fragile gastrointestinal systems, noodles are a good choice for complementary foods. Grain noodles leverage these advantages to improve digestion and absorption. A special process is used to blend the flour into uniform, small lumps. During cooking, the noodles become a paste, minimizing the potential for small particles to hinder absorption for babies who are still struggling to chew, leading to easier digestion and absorption. Like fancy dried noodles, grain noodles not only come in a variety of flavors, but can also be combined with fresh vegetables and other ingredients to suit your baby's preferences, creating a more enjoyable experience. This diverse flavor profile promotes healthy development. The finely granulated texture of cooked grain noodles not only helps babies new to complementary foods adjust to chewing, but also helps them develop their chewing and swallowing skills, making them a great aid in transitioning from a paste-based to a solid diet.
[0003] The infant formula granular noodle production equipment, with publication number CN107772523A, consists of a dual mixing system, a dual maturation system, and a rapid granulation system. All raw materials are fully enclosed in this equipment, ensuring hygiene and cleanliness, and preventing external contamination. The dual maturation using ultrasonic and microwave technologies and the fluidized bed technology allow for rapid low-temperature drying of the granular noodles to a moisture content below 10%, significantly reducing both dough maturation and granular noodle drying times. This significantly improves production efficiency, saves energy, shortens production cycles, and reduces the potential for microbial growth.
[0004] The above technical solution has some problems in practical application, such as difficulty in controlling the size of the particle surface and difficulty in achieving rapid prototyping of the particle surface.
[0005] Therefore, it is necessary to invent a particle surface processing technology and processing system to solve the above problems. Summary of the Invention
[0006] The purpose of the present invention is to provide a particle surface processing technology and processing system to solve the problems raised in the above background technology.
[0007] To achieve the above objectives, the present invention provides the following technical solutions: a granular noodle processing system, comprising a dough mixer, a cooking machine, a screening assembly, a crusher, a feed conveyor, a return conveyor, and a vibration motor, wherein the dough mixer is disposed on top of the cooking machine, the screening assembly and the crusher are both disposed on one side of the cooking machine, the feed conveyor is disposed between the cooking machine and the screening assembly, the return conveyor is disposed between the crusher and the cooking machine, and the vibration motor is disposed outside the screening assembly;
[0008] The dough mixer includes a fixed cover, a feed hopper is fixedly provided at the middle of the top end of the fixed cover, and a discharge hopper is fixedly provided at the bottom end of the fixed cover;
[0009] The cooking machine includes a material guide cover, which is arranged below the fixed cover. A material guide pipe is fixedly arranged on the top of the material guide cover, and the material guide pipe is arranged at the bottom end of the discharge hopper;
[0010] The screening assembly includes a screening cavity, a coarse screening plate is slidably provided in the screening cavity, a plurality of driving springs are fixedly provided at one end of the coarse screening plate, a fine screening plate is fixedly provided at one end of the driving spring away from the coarse screening plate, and the fine screening plate is fixedly connected to the cavity wall of the screening cavity;
[0011] The fine screening plate is connected to a pressure sensor.
[0012] Preferably, the dough mixer further includes two dough kneading buckets, which are located inside the fixed cover, the dough kneading buckets are arranged as a disc structure, and both of the dough kneading buckets are arranged as an inclined structure, a fixed seat is provided on the outer side of the dough kneading bucket, the fixed seat is fixedly arranged inside the fixed cover, a transmission rod is provided through the middle of the fixed seat, a transmission shaft is provided at one end of the transmission rod, and a reversing bevel gear is provided between the transmission shaft and the transmission rod, a transmission wheel is fixedly provided at one end of the transmission shaft, a driving wheel is provided between the two transmission wheels, and a transmission belt is provided between the driving wheel and the transmission wheel, and a driving motor is provided on the inner side of the driving wheel.
[0013] Preferably, a distribution pipe is fixedly provided at the inner top of the fixed cover, and the distribution pipe is fixedly provided at the bottom end of the feed hopper, a hydraulic rod is fixedly provided at the bottom end of the hydraulic rod, a connecting seat is fixedly provided at the bottom end of the hydraulic rod, and material guide plates are fixedly provided on both sides of the connecting seat.
[0014] Preferably, a guide plate is fixedly provided on the top end of one side of the guide plate, and the guide plate is arranged inside the dough bucket, an inclined surface is provided on the bottom end of the outer side surface of the guide plate, an extension plate is fixedly provided on the bottom end of the guide plate, and the extension plate is arranged above the discharge hopper.
[0015] Preferably, an extension frame is fixedly provided on the top of the fixing seat, an extension rod is fixedly provided on one end of the extension frame, and the extension rod is provided on the inner side of the dough bucket, and a baffle is provided on the inner side of the extension rod.
[0016] Preferably, an insertion rod is fixedly provided in the middle of the baffle, and a movable sleeve is sleeved on the outer side of the insertion rod, a locking bolt is provided in the screw hole opened in the middle of the bottom end of the movable sleeve, and the top of the locking bolt fits with the outer side wall of the insertion rod, a connecting sleeve is fixedly provided on the top of the movable sleeve, and the connecting sleeve is sleeved on the outer side of the extension rod, a positioning bolt is passed through the screw hole opened in the middle of the outer side wall of the connecting sleeve, and one end of the positioning bolt fits with the outer side wall of the extension rod.
[0017] Preferably, a plurality of inner lining plates are provided around the inner side wall of the dough kneading bucket, and a curved surface is provided on one side of the inner lining plates.
[0018] Preferably, a jacket tube is fixedly provided on one side of the material guide cover, a discharge nozzle is fixedly provided on one end of the jacket tube, two feeding screws are provided inside the jacket tube, and a feeding plate with a spiral structure is provided around the outer side of the feeding screw.
[0019] Preferably, a feeding motor is fixedly provided on the other side of the material guide cover, and the output shaft of the feeding motor is fixedly connected to one end of a feeding screw. One end of the two feeding screws is fixedly provided with a connecting gear, and the two connecting gears are meshed with each other.
[0020] A processing technology for a particle surface processing system comprises the following steps:
[0021] Step 1: Mix the raw materials of granular noodles and water in proportion and transport them to the dough mixer. The raw materials are continuously rolled in the dough mixer. During the rolling process, small particles of the raw materials are continuously attached and adsorbed together to form large particles.
[0022] Step 2: Curing: After the formed raw materials leave the dough mixer, they enter the curing machine. The curing machine transports the raw materials and heats them during the transportation process to complete the transformation of the raw materials from raw to cooked.
[0023] Step 3: Screening: The raw materials after aging treatment are conveyed to the screening component through the feed conveyor, and the screening is completed in the screening component. At this time, the particles that meet the standards are discharged and collected, while the larger particles are conveyed to the crusher;
[0024] Step 4: Crushing and recycling. The larger particles are crushed in the crusher and then transported to the maturation machine again to realize the recycling and reprocessing of the raw materials.
[0025] The technical effects and advantages of the present invention are as follows:
[0026] 1. The present invention provides a dough mixer with a maturation machine below the dough mixer. The dough mixer can form the granular noodles, while the maturation machine can heat the formed granular noodles. A screening component and a crusher are provided on one side of the maturation machine. The screening component can filter the granular noodles to ensure that the size of the granular noodles produced meets the standards. At the same time, the granular noodles that do not meet the standards are screened by the screening component and transported to the crusher. Then, they are crushed by the crusher and returned to the maturation machine, thereby recycling the raw materials and ensuring the maximum utilization of the raw materials while ensuring the production effect of the granular noodles.
[0027] 2. The present invention provides a dough mixer, which includes two dough mixing hoppers. Raw materials can be conveyed into the dough mixing hoppers. During the forming process of the granular noodles, the dough mixing hoppers drive the raw materials to rotate, so that the raw materials roll in the dough mixing hoppers. During the rolling process, the raw materials are continuously adsorbed from small particles into large particles under the adsorption effect of powder particles, thereby realizing the forming process of the granular noodles. By arranging an adjustable baffle inside the dough mixing hopper to control the movement distance of the raw materials in the dough mixing hopper, the rolling speed of the raw materials can be controlled to achieve the function of assisting in controlling the particle size of the granular noodles.
[0028] 3. The present invention can screen particle surfaces close to the standard while meeting the screening requirements for particle surfaces by setting up a pressure sensor, coarse screening plate and fine screening plate to cooperate with each other, thereby reducing the processing steps for particle surfaces with larger volumes. When the particle surfaces on the fine screening plate accumulate to a certain weight, the driving spring is controlled to cause mutual friction between the coarse screening plate and the fine screening plate to achieve crushing of the particle surfaces to meet the screening requirements of the fine screening plate. At the same time, when the driving spring is not pressurized by the pressure sensor, it can use its own elasticity to achieve vibration screening of the particle surface on the coarse screening plate, thereby improving its screening efficiency on the screening component, thereby ensuring the processing efficiency of the particle surface during the processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0030] Figure 2 It is a structural schematic diagram of a dough mixer of the present invention.
[0031] Figure 3 It is a schematic diagram of the internal structure of the dough mixer of the present invention.
[0032] Figure 4 It is a schematic diagram of the fixed cover structure of the present invention.
[0033] Figure 5 It is a structural schematic diagram of the material guide plate of the present invention.
[0034] Figure 6It is a structural schematic diagram of the dough mixing bucket of the present invention.
[0035] Figure 7 It is a side schematic diagram of the dough kneading bucket structure of the present invention.
[0036] Figure 8 It is a schematic diagram of the internal structure of the dough kneading bucket of the present invention.
[0037] Figure 9 Schematic diagram of the baffle structure of the present invention.
[0038] Figure 10 It is a schematic structural diagram of the aging machine of the present invention.
[0039] Figure 11 It is a schematic cross-sectional view of the ripening machine structure of the present invention.
[0040] Figure 12 It is a schematic cross-sectional view of the structure of the screening assembly of the present invention.
[0041] In the figure: 1, dough mixer; 2, cooking machine; 3, screening assembly; 4, crusher; 5, feeding conveyor; 6, returning conveyor; 7, vibration motor; 101, fixed cover; 102, feeding hopper; 103, discharging hopper; 104, dough hopper; 105, fixed seat; 106, transmission rod; 107, transmission shaft; 108, reversing bevel gear; 109, transmission wheel; 110, driving wheel; 111, feeding pipe; 112, hydraulic rod; 113, connecting seat; 114, guide plate; 115, guide plate; 116, inclined surface; 117, extension Extension plate; 118, extension frame; 119, extension rod; 120, baffle; 121, insertion rod; 122, movable sleeve; 123, locking bolt; 124, connecting sleeve; 125, positioning bolt; 126, lining plate; 127, curved surface; 201, guide cover; 202, guide pipe; 203, jacket pipe; 204, discharge nozzle; 205, feeding screw; 206, feeding plate; 207, feeding motor; 208, connecting gear; 301, screening chamber; 302, coarse screening plate; 303, fine screening plate; 304, driving spring. DETAILED DESCRIPTION
[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0043] The present invention provides Figures 1 to 12The granular noodle processing system shown in the figure includes a dough mixer 1, a cooking machine 2, a screening assembly 3, a crusher 4, a feed conveyor 5, a return conveyor 6 and a vibration motor 7. The dough mixer 1 is arranged at the top of the cooking machine 2, the screening assembly 3 and the crusher 4 are both arranged on one side of the cooking machine 2, the feed conveyor 5 is arranged between the cooking machine 2 and the screening assembly 3, the return conveyor 6 is arranged between the crusher 4 and the cooking machine 2, and the vibration motor 7 is arranged on the outside of the screening assembly 3.
[0044] The dough mixer 1 includes a fixed cover 101 , a feed hopper 102 is fixedly provided at the middle of the top end of the fixed cover 101 , and a discharge hopper 103 is fixedly provided at the bottom end of the fixed cover 101 .
[0045] Specifically, two dough kneading buckets 104 are provided inside the fixed cover 101. The dough kneading buckets 104 are arranged in a disc structure, and both dough kneading buckets 104 are arranged in an inclined structure. A fixed seat 105 is provided on the outer side of the dough kneading bucket 104, and the fixed seat 105 is fixedly arranged inside the fixed cover 101. A transmission rod 106 is provided through the middle of the fixed seat 105, a transmission shaft 107 is provided at one end of the transmission rod 106, and a reversing bevel gear 108 is provided between the transmission shaft 107 and the transmission rod 106, a transmission wheel 109 is fixedly provided at one end of the transmission shaft 107, a driving wheel 110 is provided between the two transmission wheels 109, and a transmission belt is provided between the driving wheel 110 and the transmission wheel 109.
[0046] More specifically, a driving motor is provided on the inner side of the driving wheel 110, which can drive the driving wheel 110 to rotate. The driving wheel 110 drives the driving wheel 109 to rotate through the transmission belt, and the driving wheel 109 can drive the transmission shaft 107 to rotate. The transmission shaft 107 drives the transmission rod 106 to rotate, and the transmission rod 106 drives the dough bucket 104 to rotate. The dough bucket 104 can drive the raw materials to move, so that the raw materials roll in the dough bucket 104. During the rolling process, the raw materials are continuously adsorbed from small particles into large particles under the adsorption effect of the powder particles, thereby realizing the forming processing of the granular surface.
[0047] In addition, a material distribution pipe 111 is fixedly provided at the inner top of the fixed cover 101, and the material distribution pipe 111 is fixedly provided at the bottom end of the feed hopper 102, and a hydraulic rod 112 is fixedly provided at the bottom end of the material distribution pipe 111, and a connecting seat 113 is fixedly provided at the bottom end of the hydraulic rod 112, and material guide plates 114 are fixedly provided on both sides of the connecting seat 113. The hydraulic rod 112 can adjust the height of the material guide plate 114, thereby controlling the discharge of the dough mixer 1.
[0048] Moreover, a guide plate 115 is fixedly provided on the top of one side of the guide plate 114, and the guide plate 115 is arranged inside the dough bucket 104. An inclined surface 116 is provided at the bottom end of the outer side surface of the guide plate 115. An extension plate 117 is fixedly provided at the bottom end of the guide plate 114, and the extension plate 117 is arranged above the discharge hopper 103. The extension plate 117 can guide the raw materials.
[0049] At the same time, an extension frame 118 is fixedly provided on the top of the fixed seat 105, and an extension rod 119 is fixedly provided at one end of the extension frame 118, and the extension rod 119 is arranged on the inner side of the dough bucket 104. A baffle 120 is provided on the inner side of the extension rod 119. The guide plate 115 can limit the movement of the raw materials to control the rolling distance of the raw materials in the dough bucket 104, thereby playing a role in assisting in controlling the size of the granular noodles.
[0050] Furthermore, an insert rod 121 is fixedly provided in the middle of the baffle 120, and a movable sleeve 122 is sleeved on the outer side of the insert rod 121. A locking bolt 123 is provided in the screw hole opened in the middle of the bottom end of the movable sleeve 122, and the top of the locking bolt 123 fits with the outer side wall of the insert rod 121. A connecting sleeve 124 is fixedly provided on the top of the movable sleeve 122, and the connecting sleeve 124 is sleeved on the outer side of the extension rod 119. A positioning bolt 125 is penetrated in the screw hole opened in the middle of the outer side wall of the connecting sleeve 124, and one end of the positioning bolt 125 fits with the outer side wall of the extension rod 119. The positioning bolt 125 can fix the position between the extension rod 119 and the connecting sleeve 124, thereby fixing the position of the guide plate 115.
[0051] Furthermore, a plurality of inner lining plates 126 are arranged around the inner wall of the dough hopper 104, and an arc-shaped surface 127 is provided on one side of the inner lining plate 126. The setting of the arc-shaped surface 127 facilitates the raw materials to slide off the inner lining plate 126, and the inner lining plate 126 can drive the raw materials to move upward, so that the raw materials fall from top to bottom, so as to increase the rolling speed of the raw materials in the dough hopper 104, thereby improving the forming efficiency of the granular noodles.
[0052] The aging machine 2 includes a material guide cover 201 , which is disposed below the fixed cover 101 . A material guide pipe 202 is fixedly disposed on the top of the material guide cover 201 , and the material guide pipe 202 is disposed at the bottom end of the discharge hopper 103 .
[0053] Specifically, a jacketed tube 203 is fixedly provided on one side of the material guide cover 201, and heat medium can be transported in the jacketed tube 203 to achieve heating of the raw materials inside the jacketed tube 203. A discharge nozzle 204 is fixedly provided at one end of the jacketed tube 203. Two feeding screws 205 are provided inside the jacketed tube 203, and a feeding plate 206 with a spiral structure is provided around the outer side of the feeding screw 205. The setting of the feeding plate 206 enables the feeding screw 205 to achieve the transportation of raw materials.
[0054] More specifically, a feeding motor 207 is fixedly provided on the other side of the material guide cover 201, and the output shaft of the feeding motor 207 is fixedly connected to one end of a feeding screw 205. A connecting gear 208 is fixedly provided at one end of the two feeding screws 205, and the two connecting gears 208 are meshed with each other. The setting of the connecting gear 208 allows the two feeding screws 205 to rotate synchronously to ensure the stability of raw material transportation.
[0055] Since the particle size is not completely uniform during the forming process, the particle surface is subjected to low screening efficiency when passing through the screening component 3, which cannot meet the purpose of rapid processing of the particle surface. At the same time, the screening component 3 includes a screening chamber 301, wherein the screening chamber 301 is used to screen the aggregated particle surface. A coarse screening plate 302 is slidingly provided in the screening chamber 301, wherein the aperture of the screening holes on the coarse screening plate 302 is large, thereby enabling the larger particles of the particle surface to pass through the coarse screening plate 302. A number of fixed devices are provided at one end of the coarse screening plate 302. The driving spring 304 can shake and screen the coarse screening plate 302 when the driving spring 304 is not working, thereby improving the screening efficiency of the particle surface on the coarse screening plate 302 and reducing the blockage of the sieve holes on the coarse screening plate 302 by the particle surface. When the driving spring 304 is working, it can drive the coarse screening plate 302 to move toward the side close to the fine screening plate 303. It should be noted that when the driving spring 304 drives the coarse screening plate 302 to move, the driving spring 304 will not affect the mutual conflict between the coarse screening plate 302 and the fine screening plate 303.
[0056] In this solution, in order to facilitate the control of the drive spring 304 , the control method of the drive spring 304 is preferably an electromagnetic drive method, so as to achieve control over the compression and extension of the drive spring 304 .
[0057] A fine screening plate 303 is fixedly provided at one end of the driving spring 304 away from the coarse screening plate 302, wherein the sieve hole diameter of the fine screening plate 303 meets the screening standard of the particle surface, and the diameter of the sieve hole on the fine screening plate 303 is smaller than the sieve hole diameter on the coarse screening plate 302, and the fine screening plate 303 is fixedly connected to the cavity wall of the screening cavity 301, and a pressure sensor is connected to the fine screening plate 303, which can monitor the weight of the particle surface on the fine screening plate 303 through the pressure sensor, and the change of the pressure sensor can identify the screening efficiency on the fine screening plate 303.
[0058] When the particle surface enters the screening chamber 301 through the feeding conveyor 5, it contacts the coarse screening plate 302 in the screening chamber 301, and when the particle surface falls onto the coarse screening plate 302, the gravity of the particle surface can drive the gravity of the coarse screening plate 302 to fluctuate, thereby driving the elastic change of the driving spring 304, realizing the shaking of the coarse screening plate 302, ensuring that the particle surface that meets the screening standard can always shake on the coarse screening plate 302, and can quickly pass through the coarse screening plate 302 to complete the screening, wherein the particle surface with larger particles cannot pass through the coarse screening plate 30 2, the particle surface stays on the coarse screening plate 302, and the particle surface passing through the coarse screening plate 302 falls onto the fine screening plate 303. At the same time, as the particle surface accumulates on the fine screening plate 303, the pressure sensor is used to detect the accumulation of the particle surface on the fine screening plate 303. When the pressure sensor detects the weight of the particle surface on the fine screening plate 303, it can also detect the weight of the particle surface passing through the coarse screening plate 302 and the particle surface screened by the fine screening plate 303 through the pressure sensor to ensure that the screening component 3 is in a normal screening state.
[0059] Therefore, when the pressure sensor detects that the weight of the particle surface on the fine screening plate 303 is large, it means that there are a large number of particle surfaces on the fine screening plate 303 that do not meet the screening requirements. The pressure sensor controls the driving spring 304 to be compressed, so that the coarse screening plate 302 moves to the side close to the fine screening plate 303, causing the coarse screening plate 302 and the fine screening plate 303 to conflict with each other, thereby utilizing the extrusion force between the coarse screening plate 302 and the fine screening plate 303 to complete the crushing of the larger particle surface, so that the particle surface can pass through the fine screening plate 303. At the same time, during the operation of the driving spring 304, the coarse screening plate 302 can still work normally, and the mutual cooperation between the coarse screening plate 302 and the fine screening plate 303 can screen the slightly larger particle surface, reducing the process flow when the particle surface volume is large, and improving the processing efficiency of the particle surface.
[0060] At the same time, the pressure sensor is used to identify the gravity changes of the particle surface on the fine screening plate 303, so as to detect the screening conditions of the coarse screening plate 302 and the fine screening plate 303, thereby ensuring normal screening of the particle surface in the screening component 3.
[0061] By setting up a pressure sensor, the mutual coordination between the coarse screening plate 302 and the fine screening plate 303, it is possible to meet the screening requirements for the particle surface while also screening the particle surface close to the standard, reducing the processing steps for the particle surface with a larger volume. When the particle surface on the fine screening plate 303 accumulates to a certain weight, the driving spring 304 is controlled to cause mutual friction between the coarse screening plate 302 and the fine screening plate 303 to achieve the crushing of the particle surface so that it meets the screening requirements of the fine screening plate 303. At the same time, when the driving spring 304 is not pressurized by the pressure sensor, it can use its own elasticity to achieve vibration screening of the particle surface on the coarse screening plate 302, thereby improving its screening efficiency on the screening component 3, thereby ensuring the processing efficiency of the particle surface during the processing.
[0062] The present invention also provides a processing technology of a particle surface processing system, comprising the following steps:
[0063] Step 1: Knead the dough. Mix the raw materials of the granular noodles and water in proportion and convey them to the dough mixer 1. The raw materials are continuously rolled in the dough mixer 1. During the rolling process, small particles of the raw materials are continuously attached and adsorbed together to form large particles.
[0064] When the dough mixer 1 processes the raw materials, the raw materials and water are transported to the feed hopper 102 in a certain ratio, and then transported to the dough mixing hopper 104 through the feed hopper 102 and the distribution pipe 111. During this process, the driving wheel 110 rotates under the action of the driving motor, and the driving wheel 110 drives the transmission wheel 109 to rotate through the transmission belt, and the transmission wheel 109 can drive the transmission shaft 107 to rotate, and the transmission shaft 107 drives the transmission rod 106 to rotate, and the transmission rod 106 drives the dough mixing hopper 104 to rotate. The dough mixing hopper 104 can drive the raw materials to move, so that the raw materials roll in the dough mixing hopper 104. During the rolling process, the raw materials are continuously adsorbed from small particles into large particles under the adsorption action of the powder particles, thereby realizing the forming processing of the granular noodles.
[0065] After the raw materials are formed, the hydraulic rod 112 can drive the guide plate 114 to move downward through the connecting seat 113, and the guide plate 114 drives the guide plate 115 to move downward, so that the position between the guide plate 115 and the dough bucket 104 changes. At this time, the raw materials are guided by the guide plate 115 while rolling with the dough bucket 104. The formed granular surface can be guided along the guide plate 115 and the guide plate 114 to the discharge hopper 103 to realize the discharge of the raw materials.
[0066] Step 2: Curing. The formed raw materials enter the curing machine 2 after leaving the dough mixer 1. The curing machine 2 can transport the raw materials and heat the raw materials during the transportation process to complete the transformation of the raw materials from raw to cooked.
[0067] When the aging machine 2 is conveying raw materials, the raw materials can enter the material guide cover 201 through the material guide pipe 202. At this time, the feeding motor 207 drives the two feeding screws 205 to rotate, and the feeding screws 205 drive the raw materials to move through the feeding plate 206, so that the raw materials are conveyed in the jacketed tube 203. At this time, the jacketed tube 203 can heat the raw materials.
[0068] Step 3, screening. The raw materials after aging treatment are transported to the screening component 3 through the feed conveyor 5 and screened in the screening component 3. At this time, the particle surfaces that meet the standards can be discharged and collected, while the particle surfaces with larger particles can be transported to the crusher 4.
[0069] The outside of the screen drum is provided with multiple sieve holes of different apertures. Particles that meet the size specifications can be directly discharged from the device after passing through the sieve holes, while particles that do not meet the size specifications can be guided to the crusher 4 to realize the recovery of raw materials.
[0070] Step 4: Crushing and recycling. The larger particles are crushed in the crusher 4 and then transported to the maturator 2 again to realize the recycling and reprocessing of the raw materials.
[0071] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A particle surface processing system, characterized in that: The dough mixer comprises a dough mixer, a cooking machine, a screening assembly, a crusher, a feed conveyor, a return conveyor and a vibration motor. The dough mixer is arranged at the top of the cooking machine, the screening assembly and the crusher are both arranged on one side of the cooking machine, the feed conveyor is arranged between the cooking machine and the screening assembly, the return conveyor is arranged between the crusher and the cooking machine, and the vibration motor is arranged outside the screening assembly. The dough mixer includes a fixed cover, a feed hopper is fixedly provided at the middle of the top end of the fixed cover, and a discharge hopper is fixedly provided at the bottom end of the fixed cover; The cooking machine includes a material guide cover, which is arranged below the fixed cover. A material guide pipe is fixedly arranged on the top of the material guide cover, and the material guide pipe is arranged at the bottom end of the discharge hopper; The screening assembly includes a screening cavity, a coarse screening plate is slidably provided in the screening cavity, a plurality of driving springs are fixedly provided at one end of the coarse screening plate, a fine screening plate is fixedly provided at one end of the driving spring away from the coarse screening plate, and the fine screening plate is fixedly connected to the cavity wall of the screening cavity; A pressure sensor is connected to the fine screening plate; The dough mixing machine also includes two dough mixing buckets, which are located inside the fixed cover. The dough mixing buckets are arranged in a disc structure, and both of the dough mixing buckets are arranged in an inclined structure. A fixing seat is provided on the outer side of the dough mixing bucket, and the fixing seat is fixedly arranged inside the fixed cover. A transmission rod is provided through the middle of the fixing seat, a transmission shaft is provided at one end of the transmission rod, and a reversing bevel gear is provided between the transmission shaft and the transmission rod, a transmission wheel is fixedly provided at one end of the transmission shaft, a driving wheel is provided between the two transmission wheels, and a transmission belt is provided between the driving wheel and the transmission wheel, and a driving motor is provided on the inner side of the driving wheel; A distribution pipe is fixedly provided on the inner top of the fixed cover, and the distribution pipe is fixedly provided at the bottom end of the hopper. A hydraulic rod is fixedly provided on the bottom end of the distribution pipe, and a connecting seat is fixedly provided on the bottom end of the hydraulic rod. Material guide plates are fixedly provided on both sides of the connecting seat.
2. A particle surface processing system according to claim 1, characterized in that: A guide plate is fixedly provided on the top of one side of the guide plate, and the guide plate is arranged inside the dough bucket. An inclined surface is provided on the bottom end of the outer side surface of the guide plate. An extension plate is fixedly provided on the bottom end of the guide plate, and the extension plate is arranged above the discharge hopper.
3. A particle surface processing system according to claim 2, characterized in that: An extension frame is fixedly provided on the top of the fixing seat, an extension rod is fixedly provided on one end of the extension frame, and the extension rod is arranged on the inner side of the dough bucket, and a baffle is provided on the inner side of the extension rod.
4. A particle surface processing system according to claim 3, characterized in that: An insertion rod is fixedly provided in the middle of the baffle, and a movable sleeve is sleeved on the outer side of the insertion rod. A locking bolt is provided in the screw hole opened in the middle of the bottom end of the movable sleeve, and the top of the locking bolt fits with the outer side wall of the insertion rod. A connecting sleeve is fixedly provided on the top of the movable sleeve, and the connecting sleeve is sleeved on the outer side of the extension rod. A positioning bolt is passed through the screw hole opened in the middle of the outer side wall of the connecting sleeve, and one end of the positioning bolt fits with the outer side wall of the extension rod.
5. A particle surface processing system according to claim 4, characterized in that: The inner side wall of the dough kneading bucket is surrounded by a plurality of inner lining plates, and one side of the inner lining plates is provided with an arc surface.
6. The particle surface processing system according to claim 1, characterized in that: A jacket tube is fixedly provided on one side of the material guide cover, a discharge nozzle is fixedly provided on one end of the jacket tube, two feeding screws are provided inside the jacket tube, and a feeding plate with a spiral structure is provided around the outer side of the feeding screw.
7. A particle surface processing system according to claim 6, characterized in that: A feeding motor is fixedly provided on the other side of the material guide cover, and the output shaft of the feeding motor is fixedly connected to one end of a feeding screw. One end of the two feeding screws is fixedly provided with a connecting gear, and the two connecting gears are meshed.
8. A processing technology of a particle noodle processing system, the processing technology realized by using the particle noodle processing system according to claim 1, characterized in that: The following steps are involved: Step 1: Mix the raw materials of granular noodles and water in proportion and transport them to the dough mixer. The raw materials are continuously rolled in the dough mixer. During the rolling process, small particles of the raw materials are continuously attached and adsorbed together to form large particles. Step 2: Curing: the formed raw materials enter the curing machine after leaving the dough mixer. The curing machine realizes the transportation of the raw materials and heats the raw materials during the transportation process. Step 3: Screening: The raw materials after aging treatment are conveyed to the screening component through the feed conveyor, and the screening is completed in the screening component. At this time, the particles that meet the standards are discharged and collected, while the larger particles are conveyed to the crusher; Step 4: Crushing and recycling. The larger particles are crushed in the crusher and then transported to the maturation machine again to realize the recycling and reprocessing of the raw materials.
Citation Information
Patent Citations
A device for producing infant formula granular noodles
CN107772523A
Equipment for corn meal production
CN108617960A
Extrusion granulation device for feed production
CN114651998A