Aluminum alloy pipe component processing pressing forming die
The pressing and forming die for aluminum alloy cylinders addresses deformation issues by high-temperature cutting and stress release, ensuring precise shaping and reduced deformation.
Patent Information
- Application Number
- CN202410351881.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-03-26
AI Technical Summary
Aluminum alloy pipe components, particularly cylinders, experience deformation and bending during cooling due to internal stress release after the impact extrusion process, necessitating post-cooling cuts that increase material strength and complicate precise shaping.
A pressing and forming die with an integrated cutting blade that allows for high-temperature cutting of the extruded aluminum alloy cylinder, reducing deformation by releasing internal stress through thermal expansion and heat conduction, and incorporating a bellows to prevent metal particle adhesion.
Enhances cutting accuracy and surface quality while minimizing deformation and bending, improving production efficiency and quality by cutting at a high temperature before the material cools.
Smart Images

Figure CN118122943B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy component processing, in particular to a pressing and forming die for processing an aluminum alloy pipe component. Background Art
[0002] Aluminum alloy pipe components are pipe components made of aluminum alloy materials, which are used in various fields of construction, industry and manufacturing applications; they are made of aluminum alloy materials through a series of processing processes, and have the advantages of light weight, high strength, corrosion resistance, etc.; aluminum alloy pipe components have many different types and uses, among which aluminum alloy cylinders are cylindrical components made of aluminum alloy materials, which have the characteristics of tubular shape; therefore, aluminum alloy cylinders are a type of aluminum alloy pipe components;
[0003] The impact extrusion molding machine is a common equipment for the production of aluminum alloy tubes. During the impact extrusion molding process, the aluminum alloy bar or profile is first heated by a preheating module and then placed in the die of the impact extruder. Then, by applying high pressure and impact force, the aluminum alloy material is quickly extruded into the shape of the die. The impact extrusion molding machine usually has a large impact force so that the aluminum alloy material is forced to fill the mold space to form the required tube shape. In addition, the impact extrusion molding machine has fast manufacturing speed, high production efficiency, and can manufacture aluminum alloy tubes with more complex shapes. Therefore, it is widely welcomed by small and medium-sized enterprises.
[0004] During the extrusion process of the impact extruded aluminum alloy tube, its end portion (also called the tube mouth) usually deforms or produces an irregular shape; in order to make the tube mouth have a more precise size and shape to meet specific design requirements and connection requirements, it is usually necessary to cut the tube mouth; and the cutting operation usually occurs after the impact extrusion process is completed, when the aluminum alloy tube has been cooled and reaches room temperature; the tube mouth of the aluminum alloy tube can be cut; but after the aluminum alloy tube is cooled, the aluminum alloy tube will not only be improved; the strength of the aluminum alloy tube will be increased; and the aluminum alloy tube will cause stress inside the material during the rapid cooling process; therefore, during the cutting process of the cooled aluminum alloy tube; the release of internal stress will cause bending deformation;
[0005] In view of this, in order to overcome the above technical problems, the present invention proposes a pressing and forming die for processing an aluminum alloy pipe component, which solves the above technical problems. Summary of the invention
[0006] In order to make up for the shortcomings of the prior art, the present invention proposes a processing and pressing mold for an aluminum alloy pipe component. The present invention arranges a cutting blade, so that the cutting blade can directly cut the end portion of the extruded aluminum alloy cylinder, thereby eliminating the need to cut after the aluminum alloy cylinder is cooled. Moreover, the extruded aluminum alloy cylinder is still in a relatively high temperature state. At this time, the aluminum alloy cylinder not only has a lower hardness, but is also easier to cut, thereby achieving higher cutting accuracy and surface quality. Moreover, cutting the aluminum alloy cylinder at high temperature causes the thermal expansion and heat conduction of the material itself to cause the internal stress to be released faster, reducing the deformation and bending of the cylinder during the cutting process, thereby improving the production quality of the aluminum alloy cylinder, and effectively improving the practical application effect of the present invention.
[0007] The technical solution adopted by the present invention to solve the technical problem is: the aluminum alloy pipe component processing and pressing forming die of the present invention comprises:
[0008] A machine body, a die seat is fixedly mounted on the upper end of the machine body; a mounting frame is arranged above the die seat; the mounting frame is fixedly connected to the machine body; a hydraulic cylinder is fixedly connected to the upper end of the mounting frame; a punch head is installed at the lower end of the hydraulic cylinder; a mounting groove is opened inside the machine body; a push block is slidably connected in the mounting groove; the push block is fixedly connected to the bottom of the mounting groove through a hydraulic push rod;
[0009] A mounting plate, the mounting plate is fixedly connected to the lower end of the hydraulic cylinder; a circular groove is opened at the lower end of the mounting plate; a transmission gear ring is rotatably connected in the circular groove; a screw is fixedly installed between the body and the mounting frame; a driving gear is rotatably connected inside the mounting plate; the screw is helically connected to the driving gear; the driving gear is meshed with the transmission gear ring; the transmission gear ring drives the punch head to rotate through the transmission unit; a cutting module is installed at the lower end of the mounting plate; the cutting module is used to cut aluminum alloy pipe components.
[0010] Preferably, the transmission unit includes a connecting gear; the connecting gear is rotatably connected to the punch head; the inner ring wall of the transmission gear ring is fixedly connected with internal teeth; the punch head is fixedly connected to the lower end of the hydraulic cylinder; a connecting rod is rotatably installed inside the punch head; a spur gear is fixedly connected to the surface of the connecting rod; the spur gear is fixedly connected to the connecting rod; the lower end of the punch head is rotatably connected to a punch rod; the punch rod is fixedly installed at the lower end of the connecting rod; the spur gear meshes with the internal teeth through the connecting gear.
[0011] Preferably, the cutting module includes a cutting blade; the cutting blade is slidably installed on the lower end of the transmission gear ring through a mounting column; a driving motor is arranged between the cutting blade and the mounting column; the driving motor is fixedly installed at the lower end of the mounting column; the driving motor is used to drive the cutting blade to rotate; a pushing unit is provided between the mounting column and the mounting plate; the pushing unit is used to push the mounting column close to the punching head.
[0012] Preferably, the pushing unit includes a rotating rod; a spiral groove is provided on the surface of the rotating rod; one end of the rotating rod is rotatably connected to the punch head, and the other end is rotatably connected to the mounting plate; a bevel gear shaft is fixedly installed on the end of the rotating rod away from the punch head; a bevel gear ring is rotatably connected inside the mounting plate; the bevel gear ring is helically connected to the screw rod; and the mounting column is helically connected to the rotating rod.
[0013] Preferably, an annular groove is provided on the surface of the rotating rod; the number of the annular grooves is set to two; the two annular grooves are distributed at both ends of the spiral groove; the annular groove is connected to the spiral groove; a through groove is provided on the surface of the mounting column; the rotating rod is rotatably connected in the through groove; a protrusion is fixedly connected to the inner wall of the through groove; the protrusion is slidably connected in the spiral groove; reset springs are fixedly connected at both ends of the mounting column; and a storage groove is provided at the upper end of the machine body.
[0014] Preferably, a groove is provided at the lower end of the punch head; the punch rod is slidably connected in the groove; a cylindrical groove is provided at the bottom of the groove; and the punch rod is fixedly connected to the bottom of the cylindrical groove via a supporting spring.
[0015] Preferably, a baffle is connected in a sliding seal inside the storage tank; the baffle is fixedly connected to the bottom of the storage tank via a connecting spring; a storage rack is fixedly connected to the inner wall of the circular tank; and the storage rack is located directly above the storage tank.
[0016] Preferably, a bellows is sleeved on the surface of the screw; the bellows is located between the mounting plate and the machine body.
[0017] The beneficial effects of the present invention are as follows:
[0018] 1. The present invention provides a cutting blade, which enables the cutting blade to directly cut the end portion of the extruded aluminum alloy tube, thereby eliminating the need to cut after the aluminum alloy tube has cooled. Moreover, the extruded aluminum alloy tube is still at a relatively high temperature, at which time the aluminum alloy tube not only has a lower hardness but is also easier to cut, thereby achieving higher cutting accuracy and surface quality. Moreover, by cutting the aluminum alloy tube at a high temperature, the thermal expansion and heat conduction of the material itself cause the internal stress to be released faster, thereby reducing the deformation and bending of the tube during the cutting process, thereby improving the production quality of the aluminum alloy tube, and effectively improving the practical application effect of the present invention.
[0019] 2. The present invention provides a bellows, which enables the bellows to be sleeved on the surface of the screw, and enables the bellows to prevent the sputtered metal particles from adhering to the surface of the screw, thereby ensuring that the bevel gear ring or the drive gear can be stably connected to the screw helical transmission, thereby improving the practical application effect of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention is further described below in conjunction with the accompanying drawings and implementation modes.
[0021] Figure 1 is a stereogram of the present invention;
[0022] Figure 2 It is a schematic diagram of the structure of the present invention;
[0023] Figure 3 yes Figure 2 The enlarged view of point A in the middle;
[0024] Figure 4 yes Figure 2 The enlarged view of point B in the middle;
[0025] Figure 5 yes Figure 2 Enlarged view of point C in the middle;
[0026] Figure 6 is a three-dimensional diagram of a mounting plate used in the present invention;
[0027] Figure 7 is a three-dimensional diagram of a transmission gear ring used in the present invention;
[0028] Figure 8 yes Figure 7 The enlarged view of point D in the middle;
[0029] In the figure: 1. body; 11. die base; 12. mounting frame; 121. hydraulic cylinder; 13. punch head; 131. connecting rod; 132. spur gear; 133. punch rod; 14. mounting groove; 141. push block; 142. hydraulic push rod; 15. screw; 16. storage tank; 161. baffle; 162. connecting spring; 17. groove; 171. cylindrical groove; 172. support spring; 2. mounting plate ; 21. circular groove; 211. transmission gear ring; 212. connecting gear; 213. internal teeth; 22. driving gear; 23. cutting blade; 231. driving motor; 24. mounting column; 241. rotating rod; 242. spiral groove; 243. bevel gear shaft; 244. bevel gear ring; 245. annular groove; 246. through groove; 247. reset spring; 248. protrusion; 25. storage rack; 26. bellows. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0031] like Figures 1 to 8 As shown, the aluminum alloy pipe component processing and pressing forming die of the present invention comprises:
[0032] The machine body 1 has a die base 11 fixedly mounted on the upper end of the machine body 1; a mounting frame 12 is arranged above the die base 11; the mounting frame 12 is fixedly connected to the machine body 1; a hydraulic cylinder 121 is fixedly connected to the upper end of the mounting frame 12; a punch head 13 is installed at the lower end of the hydraulic cylinder 121; a mounting groove 14 is provided inside the machine body 1; a push block 141 is slidably connected in the mounting groove 14; the push block 141 is fixedly connected to the bottom of the mounting groove 14 through a hydraulic push rod 142;
[0033] The mounting plate 2 is fixedly connected to the lower end of the hydraulic cylinder 121; a circular groove 21 is opened at the lower end of the mounting plate 2; a transmission gear ring 211 is rotatably connected in the circular groove 21; a screw rod 15 is fixedly installed between the body 1 and the mounting frame 12; a driving gear 22 is rotatably connected inside the mounting plate 2; the screw rod 15 is helically connected to the driving gear 22; the driving gear 22 is meshed with the transmission gear ring 211; the transmission gear ring 211 drives the punch head 13 to rotate through the transmission unit; a cutting module is installed at the lower end of the mounting plate 2; the cutting module is used to cut aluminum alloy pipe components.
[0034] As an embodiment of the present invention, the transmission unit includes a connecting gear 212; the connecting gear 212 is rotatably connected to the punch head 13; the inner ring wall of the transmission gear ring 211 is fixedly connected with internal teeth 213; the punch head 13 is fixedly connected to the lower end of the hydraulic cylinder 121; a connecting rod 131 is rotatably installed inside the punch head 13; a spur gear 132 is fixedly connected to the surface of the connecting rod 131; the spur gear 132 is fixedly connected to the connecting rod 131; the lower end of the punch head 13 is rotatably connected with a punch rod 133; the punch rod 133 is fixedly installed at the lower end of the connecting rod 131; the spur gear 132 meshes with the internal teeth 213 through the connecting gear 212.
[0035] As an embodiment of the present invention, the cutting module includes a cutting blade 23; the cutting blade 23 is slidably mounted on the lower end of the transmission gear ring 211 through a mounting column 24; a driving motor 231 is arranged between the cutting blade 23 and the mounting column 24; the driving motor 231 is fixedly mounted on the lower end of the mounting column 24; the driving motor 231 is used to drive the cutting blade 23 to rotate; a pushing unit is arranged between the mounting column 24 and the mounting plate 2; the pushing unit is used to push the mounting column 24 close to the punching head 13;
[0036] During the extrusion process of the impact extruded aluminum alloy tube, its end portion (also called the tube mouth) usually deforms or produces an irregular shape; in order to make the tube mouth have a more precise size and shape to meet specific design requirements and connection requirements, it is usually necessary to cut the tube mouth; and the cutting operation usually occurs after the impact extrusion process is completed, when the aluminum alloy tube has been cooled and reaches room temperature; the tube mouth of the aluminum alloy tube can be cut; but after the aluminum alloy tube is cooled, the aluminum alloy tube will not only be improved; the strength of the aluminum alloy tube will be increased; and the aluminum alloy tube will cause stress inside the material during the rapid cooling process; therefore, during the cutting process of the cooled aluminum alloy tube; the release of internal stress will cause bending deformation;
[0037] During operation, a connecting groove connected to the mounting groove 14 is provided at the lower end of the mold base 11; in the initial state, the push block 141 is located in the connecting groove under the pull of the hydraulic push rod 142; when the user puts the aluminum ingot into the connecting groove of the mold base 11; the aluminum ingot is located on the upper end surface of the push block 141; the hydraulic cylinder 121 is controlled to operate; the hydraulic cylinder 121 can push the punch head 13 down; the punch head 13 drives the punch rod 133 at the lower end to descend; until the punch head 13 pushes the punch rod 133 into the connecting groove, so that the punch head 13 can contact the aluminum ingot, and as the hydraulic cylinder 121 continues to descend; at this time, the hydraulic push rod 142 is controlled to pull the push block 141 to continuously move toward the bottom of the mounting groove 14; until the push block 1 41 contacts the bottom of the installation groove 14; at this time, the upper end surface of the push block 141 is still located in the connecting groove of the die seat 11; as the hydraulic cylinder 121 pushes the punch rod 133 to extrude the aluminum ingot; the aluminum ingot is deformed under the action of high pressure and impact force and is forced to fill the space between the connecting groove and the punch rod 133 to form the required cylindrical aluminum alloy pipe component (aluminum alloy tube); then the hydraulic cylinder 121 is controlled to reset; the hydraulic cylinder 121 pulls the punch head 13 and the punch rod 133 to rise; at this time, the hydraulic push rod 142 extends and pushes the push block 141 to rise; so that the push block 141 can push the upper aluminum alloy tube to extend out of the connecting groove of the die seat 11; until the aluminum alloy tube completely extends out of the connecting groove of the die seat 11;
[0038] At this time, the user controls the driving motor 231 to operate so that the driving motor 231 can drive the cutting blade 23 to rotate; then controls the pushing unit to operate so that the pushing unit pushes the mounting column 24 to move in the direction close to the punching head 13; so that the mounting column 24 drives the cutting blade 23 rotating at the lower end to continuously approach the punching rod 133; until the cutting blade 23 contacts the aluminum alloy tube; so that the driving motor 231 can drive the cutting blade 23 to cut the end part of the aluminum alloy tube; and at this time, controls the hydraulic cylinder 121 to continue to contract; so that the hydraulic cylinder 121 can pull the mounting plate 2 up; so that the mounting plate 2 can drive the internal transmission gear ring 211 and the driving gear 22 to rise; because the driving gear 22 is connected with the screw rod 15 by helical transmission; the driving gear 22 that makes the screw rod 15 rise can rotate relative to the screw rod 15; so that the rotating driving gear 22 can drive the transmission gear ring 211 meshing with it to rotate; so that the transmission gear ring 211 drives the connecting gear 212 meshing with it to rotate through the internal teeth 213; so that the connecting gear 212 can directly drive the connecting rod 131 to rotate through the spur gear 132 meshing with it; so that the connecting rod 131 can drive the punching rod 133 to rotate simultaneously The punch rod 133 rotates in a step; during the impact extrusion process, due to the high temperature and pressure of the material, the surface of the aluminum alloy cylinder will produce a thermal bonding phenomenon when it contacts the punch rod 133; the aluminum alloy cylinder adheres to the punch rod 133 and the push block 141; so during the rotation of the punch rod 133, the punch rod 133 will drive the aluminum alloy cylinder to rotate; at this time, the cutting blade 23 cuts the rotating aluminum alloy cylinder; in order to prevent the aluminum alloy cylinder on the surface of the punch rod 133 from falling off during cutting, the hydraulic push rod 142 is controlled to push the push block 141 up; so that the push block 141 extends out of the connecting groove of the die seat 11; so that the push block 141 The moving block 141 can support the aluminum alloy cylinder; and the pushing block 141 is rotatably connected with the hydraulic push rod 142. Because the pushing block 141 is adhered to the aluminum alloy cylinder, the aluminum alloy cylinder can drive the pushing block 141 to rotate synchronously during the process of the punching rod 133 driving the aluminum alloy cylinder to rotate; it is ensured that the aluminum alloy cylinder can be cut around by the cutting blade 23 for one circle under the drive of the punching rod 133; when the end part of the aluminum alloy cylinder is cut, the hydraulic push rod 142 is controlled to pull the pushing block 141 to reset; at this time, the user uses a tool to remove the end ring part of the aluminum alloy cylinder and the cutting blade 23 that has been cut off;
[0039] The present invention provides a cutting blade 23, so that the cutting blade 23 can directly cut the end portion of the extruded aluminum alloy tube, thereby eliminating the need to cut after the aluminum alloy tube has cooled. Moreover, the extruded aluminum alloy tube is still at a relatively high temperature, at which time the aluminum alloy tube not only has a lower hardness but is also easier to cut, thereby achieving higher cutting accuracy and surface quality. Moreover, cutting the aluminum alloy tube at a high temperature causes the thermal expansion and heat conduction of the material itself to cause the internal stress to be released faster, thereby reducing the deformation and bending of the tube during the cutting process, thereby improving the production quality of the aluminum alloy tube, and effectively improving the practical application effect of the present invention.
[0040] As an embodiment of the present invention, the pushing unit includes a rotating rod 241; a spiral groove 242 is opened on the surface of the rotating rod 241; one end of the rotating rod 241 is rotatably connected to the punch head 13, and the other end is rotatably connected to the mounting plate 2; a bevel gear shaft 243 is fixedly installed at the end of the rotating rod 241 away from the punch head 13; a bevel gear ring 244 is rotatably connected inside the mounting plate 2; the bevel gear ring 244 is spirally connected to the screw 15; the mounting column 24 is spirally connected to the rotating rod 241.
[0041] As an embodiment of the present invention, an annular groove 245 is provided on the surface of the rotating rod 241; the number of the annular grooves 245 is set to two; the two annular grooves 245 are distributed at both ends of the spiral groove 242; the annular groove 245 is connected to the spiral groove 242; a through groove 246 is provided on the surface of the mounting column 24; the rotating rod 241 is rotatably connected in the through groove 246; a protrusion 248 is fixedly connected to the inner wall of the through groove 246; the protrusion 248 is slidably connected in the spiral groove 242; reset springs 247 are fixedly connected to both ends of the mounting column 24; a storage groove 16 is provided at the upper end of the body 1;
[0042] During operation, in the initial state, the projection 248 is located in the annular groove 245 close to the punch head 13; at this time, the return spring 247 located between the mounting column 24 and the punch head 13 is squeezed and in a compressed state; when the user controls the hydraulic cylinder 121 to push the mounting plate 2 down, the mounting plate 2 can drive the internal bevel gear ring 244 to descend synchronously; since the bevel gear ring 244 is connected to the screw rod 15 by a spiral transmission; the bevel gear ring 244 can rotate relative to the screw rod 15; so that the rotating bevel gear ring 244 can drive the bevel gear shaft 243 meshing with it to rotate; so that the bevel gear shaft 243 can drive the rotating rod 241 fixed to it to rotate; at this time, the projection 248 rotates in the annular groove 245; when the projection 248 rotates until the annular groove 245 and the screw rod are in contact, the bevel gear ring 244 can rotate relative to the screw rod 15; When the mounting post 24 is connected to the spiral groove 242, the mounting post 24 is pushed by the return spring 247 to drive the protrusion 248 on the inner wall of the through groove 246 to enter the spiral groove 242 through the annular groove 245; so that the protrusion 248 entering the spiral groove 242 is pushed by the inner wall of the spiral groove 242 to move in the direction away from the punch head 13; until the mounting post 24 drives the protrusion 248 to enter the annular groove 245 at one end away from the punch head 13; at this time, the return spring 247 on the side of the mounting post 24 away from the punch head 13 is located between the mounting post 24 and the mounting plate 2; and the return spring 247 is in a compressed state under the action of the blocking force of the mounting plate 2 at this time, as the rotating rod 241 continues to rotate; so that the mounting post 24 is connected to the annular groove 24 on the side away from the punch head 13 through the protrusion 248. 5; and at this time, the mounting column 24 is located directly above the storage tank 16; as the hydraulic cylinder 121 continues to push the punch head 13 and drives the punch rod 133 below to enter the connecting groove of the die seat 11; until the punch rod 133 contacts the aluminum ingot, during the process of the punch rod 133 continuously entering the connecting groove of the die seat 11; the hydraulic cylinder 121 pushes the mounting plate 2 to continuously descend and approach the machine body 1; so that the mounting plate 2 drives the cutting blade 23 below to continuously approach the machine body 1; because the cutting blade 23 is located directly above the storage tank 16; the cutting blade 23 can enter the storage tank 16, thereby avoiding the cutting blade 23 from contacting the machine body 1; preventing the cutting blade 23 pushed downward by the mounting plate 2 from being broken or bent due to being blocked by the machine body 1; thereby ensuring the cutting The normal use of the cutting blade 23 effectively improves the practical application effect of the present invention. When the punching rod 133 completes the pressing of the aluminum ingot in the die seat 11, the hydraulic cylinder 121 contracts. At this time, the hydraulic cylinder 121 pulls the mounting plate 2 up, so that the mounting plate 2 drives the internal bevel gear ring 244 to rotate in the opposite direction relative to the screw rod 15. The bevel gear ring 244 rotating in the opposite direction can drive the bevel gear shaft 243 to drive the rotating rod 241 to rotate in the opposite direction. The rotating rod 241 rotating in the opposite direction can drive the annular groove 245 in the spiral groove 242 to rotate in the opposite direction. At this time, the protrusion 248 rotates in the annular groove 245. When the hydraulic cylinder 121 drives the punching rod 133 at the lower end to extend out of the connecting groove of the die seat 11, the mounting plate 2 drives the cutting blade 23 to extend out of the storage groove 16.At this time, the protrusion 248 rotates to the connection between the spiral groove 242 and the annular groove 245; due to the action of the reset spring 247, the reset spring 247 pushes the mounting column 24 and drives the protrusion 248 to enter the spiral groove 242; the protrusion 248 is pushed by the inner wall of the spiral groove 242 and moves toward the direction close to the punch head 13; at this time, by controlling the operation of the drive motor 231, the drive motor 231 can drive the lower end of the cutting blade 23 to rotate; before the cutting blade 23 contacts the aluminum alloy cylinder, the hydraulic push rod 142 pushes the aluminum alloy cylinder to continuously rise and extend out of the connecting groove; then the cutting blade 23 contacts the aluminum alloy cylinder and cuts the end part of the aluminum alloy cylinder. ;
[0043] As an embodiment of the present invention, a groove 17 is provided at the lower end of the punch head 13; the punch rod 133 is slidably connected in the groove 17; a cylindrical groove 171 is provided at the bottom of the groove 17; the punch rod 133 is fixedly connected to the bottom of the cylindrical groove 171 through a support spring 172.
[0044] As an embodiment of the present invention, a baffle 161 is connected in a sliding seal inside the storage groove 16; the baffle 161 is fixedly connected to the bottom of the storage groove 16 via a connecting spring 162; a storage rack 25 is fixedly connected to the inner wall of the circular groove 21; and the storage rack 25 is located directly above the storage groove 16.
[0045] As an embodiment of the present invention, a bellows 26 is sleeved on the surface of the screw rod 15; the bellows 26 is located between the mounting plate 2 and the body 1;
[0046] During operation, during the cutting process of the cutting blade 23, the cutting blade 23 needs to cut and separate the end part of the aluminum alloy tube; so the cutting blade 23 needs to cut into the inner wall of the aluminum alloy tube; at this time, the cutting blade 23 will cut into the surface of the punching rod 133; thereby cutting a ring-shaped cutting opening on the surface of the punching rod 133; when the aluminum ingot with the ring-shaped cutting opening is pressed, the pressed aluminum ingot will enter the ring-shaped cutting opening on the surface of the punching rod 133 under the obstruction of the inner wall of the connecting groove 246, making it difficult for the cutting blade 23 to completely cut off the part of the aluminum alloy tube entering the ring-shaped cutting opening; and thus it is difficult to cause the aluminum alloy tube to be completely separated; for this purpose, the present invention sets a groove 17; so that in the initial state, the end of the punching rod 133 connected to the support spring 172 is located in the groove 17; when the hydraulic cylinder 121 pushes the punching rod 133 down, the punching rod 133 will enter the connecting groove of the mold seat 11; so that the punching rod 1 33 first contacts the aluminum ingot; then the hydraulic cylinder 121 pushes the punch head 13 to continuously descend; so that the punch head 13 approaches the punch rod 133; so that the punch head 13 can drive the internal cylindrical groove 171 to continuously approach the punch rod 133; so that the punch rod 133 moves relative to the punch head 13 into the cylindrical groove 171; so that the punch rod 133 squeezes the support spring 172 and enters the cylindrical groove 171, when the punch rod 133 completely enters the cylindrical groove 171 When the punching rod 133 is in close contact with the punching head 13, the punching head 13 pushes the punching rod 133 to press the aluminum ingot in the connecting groove. Since the punching head 13 presses the aluminum ingot by pushing the punching rod 133, the punching head 13 and the punching rod 133 are pressed tightly, which greatly reduces the gap between the punching rod 133 and the punching head 13, thereby preventing the pressed aluminum ingot from entering between the punching rod 133 and the punching head 13 due to extrusion deformation.
[0047] In addition, the upper end of the punching rod 133 cooperates with the groove 17; so that when the hydraulic cylinder 121 pushes the mounting plate 2 down, the driving gear 22 in the mounting plate 2 will drive the transmission gear ring 211 to rotate; so that the transmission gear ring 211 can drive the spur gear 132 to rotate through the internal teeth 213 and the connecting gear 212; at this time, the spur gear 132 drives the punching rod 133 to rotate through the groove 17 in the punching head 13; when the punching rod 133 squeezes the support spring 172 to enter the cylindrical groove 171, at this time, the punching rod 133 rotates in the cylindrical groove 171 relative to the punching head 13; when the pressing is completed; the hydraulic cylinder 121 pulls the punching head 13 up; at this time, the punching rod 133 moves from the cylindrical groove 171 to the groove 17 direction under the push of gravity, that is, the restoring force of the support spring 172; when the punching rod 133 and the groove 17 port contact; at this time, as the punch head 13 rises; the punch head 13 will rotate under the drive of the transmission gear ring 211; until the punch rod 133 cooperates with the groove 17; at this time, the punch rod 133 completely enters the groove 17; and at this time, there is a separation gap at the connection between the punch rod 133 and the punch head 13; then when the cutting blade 23 cuts the aluminum alloy cylinder; the part where the cutting blade 23 cuts into the inner wall of the aluminum alloy cylinder is just located between the connection and separation gap between the punch rod 133 and the punch head 13; thereby avoiding the cutting blade 23 from cutting the surface of the punch rod 133 to produce a cutting opening; preventing the cutting blade 23 from being unable to completely cut the part of the aluminum alloy that is squeezed and enters the cutting opening; thereby ensuring that the cutting blade 23 can completely cut and separate the end part of the aluminum alloy cylinder; thereby effectively improving the practical application effect of the present invention;
[0048] When the cutting blade 23 cuts the aluminum alloy cylinder, the metal particles generated by the cutting will be sputtered outward in the form of sparks; in order to prevent the metal particles at the cutting sputtering from adhering to the thread groove on the surface of the screw 15; causing the metal particles in the thread groove on the surface of the screw 15 to block the spiral transmission connection between the bevel gear ring 244 or the drive gear 22 and the screw 15; therefore, the present invention provides a bellows 26; so that the bellows 26 can be sleeved on the surface of the screw 15; so that the bellows 26 can prevent the sputtered metal particles from adhering to the surface of the screw 15; thereby ensuring that the bevel gear ring 244 or the drive gear 22 can stably connect with the screw The rod 15 is connected by a spiral transmission; the practical application effect of the present invention is improved; and the sputtered metal particles will also enter the storage tank 16; on the one hand, it is difficult to clean the metal particles entering the storage tank 16; thus, it will increase the difficulty of cleaning for the staff; on the other hand, the metal particles are accumulated in the storage tank 16; when the cutting blade 23 enters the storage tank 16, the cutting blade 23 and the metal particles entering the storage tank 16 are squeezed against each other; thus, the cutting blade 23 is squeezed by the metal particles and is bent and deformed; therefore, the present invention sets a baffle 161; so that the baffle 161 can be connected to the spring The spring 162 pushes the notch located in the storage tank 16, so that the baffle 161 can block the sputtered metal particles and prevent the metal particles from entering the storage tank 16. The upper end surface of the baffle 161 is set as an arc surface, and the baffle 161 is made of PTFE material, so that the upper end surface of the baffle 161 is smooth, so that the metal particles falling on the baffle 161 will roll along the arc surface, and also prevent the metal particles from adhering to the surface of the baffle 161. The setting of the rack 25 is that when the hydraulic cylinder 121 pushes the mounting plate 2 downward, the column slot 171 drives the cutting blade 23 to the rack 25. At this time, the column The protrusion 248 in the cylindrical groove 171 is located in the annular groove 245 away from the punch head 13; when the mounting plate 2 pushes the cylindrical groove 171 to move downward; the mounting plate 2 will drive the lower end of the storage rack 25 to descend; so that the storage rack 25 drives the upper end of the mounting column 24 and pushes the baffle 161 to squeeze the connecting spring 162 into the storage groove 16; avoid the mounting column 24 driving the lower end of the cutting blade 23 to directly contact the baffle 161; avoid the cutting blade 23 being blocked by the arc surface of the baffle 161 and causing bending and deformation problems; thereby achieving protection for the cutting blade 23; so that the practical application effect of the present invention is further improved.
[0049] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the attached Figure 1The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as limiting the scope of protection of the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0050] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A die for processing and pressing aluminum alloy pipe components, Features: include: A machine body (1), wherein a die seat (11) is fixedly mounted on the upper end of the machine body (1); a mounting frame (12) is arranged above the die seat (11); the mounting frame (12) is fixedly connected to the machine body (1); a hydraulic cylinder (121) is fixedly connected to the upper end of the mounting frame (12); a punch head (13) is mounted on the lower end of the hydraulic cylinder (121); a mounting groove (14) is provided inside the machine body (1); a push block (141) is slidably connected inside the mounting groove (14); the push block (141) is fixedly connected to the bottom of the mounting groove (14) via a hydraulic push rod (142); A mounting plate (2), the mounting plate (2) being fixedly connected to the lower end of the hydraulic cylinder (121); a circular groove (21) is provided at the lower end of the mounting plate (2); a transmission gear ring (211) is rotatably connected in the circular groove (21); a screw rod (15) is fixedly installed between the machine body (1) and the mounting frame (12); a driving gear (22) is rotatably connected in the mounting plate (2); the screw rod (15) is connected to the driving gear (22) by helical transmission; the driving gear (22) is meshed with the transmission gear ring (211); the transmission gear ring (211) drives the punch head (13) to rotate through a transmission unit; a cutting module is installed at the lower end of the mounting plate (2); the cutting module is used to cut aluminum alloy pipe components; The transmission unit comprises a connecting gear (212); the connecting gear (212) is rotatably connected to the punch head (13); the inner ring wall of the transmission gear ring (211) is fixedly connected with internal teeth (213); the punch head (13) is fixedly connected to the lower end of the hydraulic cylinder (121); a connecting rod (131) is rotatably installed inside the punch head (13); a spur gear (132) is fixedly connected to the surface of the connecting rod (131); the spur gear (132) is fixedly connected to the connecting rod (131); the lower end of the punch head (13) is rotatably connected with a punch rod (133); the punch rod (133) is fixedly installed at the lower end of the connecting rod (131); the spur gear (132) meshes with the internal teeth (213) through the connecting gear (212); The cutting module comprises a cutting blade (23); the cutting blade (23) is slidably mounted on the lower end of the transmission gear ring (211) via a mounting column (24); a driving motor (231) is arranged between the cutting blade (23) and the mounting column (24); the driving motor (231) is fixedly mounted on the lower end of the mounting column (24); the driving motor (231) is used to drive the cutting blade (23) to rotate; a pushing unit is arranged between the mounting column (24) and the mounting plate (2); the pushing unit is used to push the mounting column (24) close to the punching head (13); The pushing unit comprises a rotating rod (241); a spiral groove (242) is provided on the surface of the rotating rod (241); one end of the rotating rod (241) is rotatably connected to the punch head (13), and the other end is rotatably connected to the mounting plate (2); a bevel gear shaft (243) is fixedly mounted on the end of the rotating rod (241) away from the punch head (13); a bevel gear ring (244) is rotatably connected inside the mounting plate (2); the bevel gear ring (244) is spirally connected to the screw rod (15); the mounting column (24) is spirally connected to the rotating rod (241); The surface of the rotating rod (241) is provided with an annular groove (245); the number of the annular grooves (245) is set to two; the two annular grooves (245) are distributed at both ends of the spiral groove (242); the annular groove (245) is connected to the spiral groove (242); the surface of the mounting column (24) is provided with a through groove (246); the rotating rod (241) is rotatably connected in the through groove (246); the inner wall of the through groove (246) is fixedly connected with a protrusion (248); the protrusion (248) is slidably connected in the spiral groove (242); the two ends of the mounting column (24) are fixedly connected with a return spring (247); the upper end of the machine body (1) is provided with a storage groove (16).
2. The aluminum alloy pipe component processing and pressing die according to claim 1, Features: A groove (17) is formed at the lower end of the punch head (13); the punch rod (133) is slidably connected in the groove (17); a columnar groove (171) is formed at the bottom of the groove (17); and the punch rod (133) is fixedly connected to the bottom of the columnar groove (171) via a supporting spring (172).
3. The aluminum alloy pipe component processing and pressing die according to claim 2, Features: A baffle (161) is slidably and sealably connected inside the storage groove (16); the baffle (161) is fixedly connected to the bottom of the storage groove (16) via a connecting spring (162); a storage rack (25) is fixedly connected to the inner wall of the circular groove (21); and the storage rack (25) is located directly above the storage groove (16).
4. The aluminum alloy pipe component processing and pressing die according to claim 3, Features: The surface of the screw rod (15) is sleeved with a bellows (26); the bellows (26) is located between the mounting plate (2) and the machine body (1).
Citation Information
Patent Citations
Environment-friendly rubber gasket preparation process
CN112658926A
