A water-cooled motor
By setting up a scale cleaning unit and an automated cleaning system for cleaning steel balls in the water-cooled motor, the problem of scale adhesion on the inner wall of the cooling pipe of the water-cooled motor is solved, and efficient cleaning and safe operation are achieved.
Patent Information
- Application Number
- CN202410293596.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2044-03-14
AI Technical Summary
The inner walls of cooling pipes in existing water-cooled motors are prone to adhesion to scale, affecting cooling efficiency and causing clogging, making it difficult for the existing technology to clean efficiently.
Set up a scale cleaning unit in the water-cooled pipeline network of the water-cooled motor, and use cleaning steel balls to collide and rub against the inner wall of the water-cooled pipeline network to remove scale, and combine the release component and the recycling unit to achieve automatic cleaning.
It can effectively remove scale without disassembly, improve cooling effect and operation safety, and reduce the probability of cleaning steel balls blocking.
Smart Images

Figure CN118157398B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of motors, and specifically relates to a water-cooled motor. Background Art
[0002] A motor refers to a device that converts electrical energy into mechanical energy based on the law of electromagnetic induction; a large amount of heat is generated during the operation of the motor, and it is necessary to cool the motor in a timely manner; in order to effectively and continuously cool the motor, in the prior art, cooling pipes are arranged inside the outer shell of the motor, and cooling water is used to circulate in the cooling pipes, and an external cooling tower is used to cool the cooling water, thereby realizing continuous and stable cooling of the motor.
[0003] A patent application with the publication number CN108768076A discloses a water-cooled motor, including a casing and a water-cooling component, which takes away the heat on the casing through water circulation, including a water-cooling cavity arranged on the casing, a water inlet pipe component communicated with the water-cooling cavity, and a water outlet pipe component communicated with the water-cooling cavity. A drain branch pipe is arranged on the water outlet pipe component, and an opening and closing valve is detachably connected to the drain branch pipe. By setting the water-cooling component, the heat on the casing can be quickly absorbed, and the cooling effect is good; the temperature inside the entire motor can be kept constant during this process, improving the working efficiency of the motor.
[0004] However, when the cooling water exchanges heat in the cooling pipes inside the motor housing, scale will adhere to the inside of the cooling pipes in the motor housing, and the thickness of the scale layer will gradually increase, which will not only affect the heat exchange efficiency between the cooling water and the inside of the motor, but also block the cooling pipes and affect the circulation of the cooling water.
[0005] Therefore, the present invention provides a water-cooled motor. Summary of the Invention
[0006] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background art.
[0007] The technical solution adopted by the present invention to solve its technical problems is as follows: A water-cooled motor of the present invention includes a housing; end covers are bolted to the openings at both ends of the housing; a rotor is rotatably installed in the middle of the housing, and the rotating shaft of the rotor rotatably penetrates through one of the end covers; a water-cooling pipe network is arranged inside the outer wall of the housing; the interfaces at both ends of the water-cooling pipe network respectively penetrate through the end covers on both sides; the interfaces at both ends of the water-cooling pipe network are connected to a cooling tower through pipes; a water scale cleaning unit is arranged at the water inlet end of the water-cooling pipe network; the water scale cleaning unit includes a tee pipe; the water inlet end of the water-cooling pipe network is bolted to one of the interfaces of the tee pipe; the other interface of the tee pipe is connected to the water outlet end of the cooling tower through a pipe; a storage tank is fixedly connected to the top interface of the water-cooling pipe network; cleaning steel balls are stored inside the storage tank; a release assembly is arranged in the middle of the storage tank, and the release assembly is used to release the cleaning steel balls into the tee pipe; when the cooling water in the cooling tower is transported to the water-cooling pipe network inside the housing, when the cooling water passes through the tee pipe, the cleaning steel balls stored inside the storage tank are released into the tee pipe by the release assembly, and the cleaning steel balls are carried by the cooling water through the water-cooling pipe network. The cleaning steel balls collide and rub against the inner wall of the water-cooling pipe network, causing the water scale attached to the inner wall of the water-cooling pipe network to break and fall off. The fallen water scale debris is carried out of the water-cooling pipe network by the cooling water; thus, not only the situation of disassembling the water-cooled motor to clean the water scale is avoided, the efficiency of dredging and cleaning is improved, but also the cooling effect and operation safety of the water-cooled motor are improved.
[0008] Preferably, the release assembly includes a first electric push rod; a plurality of first electric push rods are uniformly fixedly connected to the outer periphery of the top of the storage tank; a lifting plate is slidably installed on the top surface of the storage tank; the top end of the first electric push rod is fixedly connected to the bottom surface of the lifting plate; a sliding sleeve is fixedly connected to the bottom surface of the middle part of the lifting plate; the sliding sleeve in the middle of the lifting plate slidably penetrates through the top of the storage tank; a vertical rod is arranged inside the sliding sleeve of the lifting plate; a tapered plug column is fixedly connected to the bottom end of the vertical rod; the bottom of the plug column can contact the inner wall of the bottom of the storage tank; thereby stably releasing the cleaning steel balls into the tee pipe and reducing the situation of blockage of the cleaning steel balls.
[0009] Preferably, a motor is fixedly connected to the middle of the top surface of the lifting plate; the outer circle of the vertical rod is rotationally matched with the inner circle of the sliding sleeve of the lifting plate; the rotating shaft of the motor is fixedly connected to the top end of the vertical rod; a spiral blade is fixedly connected to the outer circle of the top of the plug column; the gap between adjacent blades of the spiral blade is larger than the diameter of the cleaning steel ball.
[0010] Preferably, a baffle is fixedly connected to the top surface of the plug post; a notch is formed in the outer ring of the baffle; the notch communicates with the top inlet of the spiral blade; the width and length of the notch are both larger than the diameter of the cleaning steel ball; the falling rate of the cleaning steel ball is controlled through the notch of the baffle, so that the cleaning steel balls enter the spiral blade one by one, reducing the probability of blockage of the cleaning steel balls, and the spiral blade rotates, improving the feeding efficiency and stability of the cleaning steel balls.
[0011] Preferably, an annular cavity is formed inside the plug post; a plurality of convex strips are uniformly and fixedly connected to the outer ring of the annular cavity; a plurality of impact balls are arranged around the middle of the annular cavity; a first spring is fixedly connected between the top surface and the bottom surface of the impact ball and the top surface and the bottom surface of the annular cavity respectively; thereby reducing the probability of blockage of the cleaning steel balls in the spiral blade and improving the smoothness of the falling of the cleaning steel balls.
[0012] Preferably, a recovery unit is arranged between the water inlet end of the water cooling pipe network and the water inlet end of the cooling tower; the recovery unit includes a three-way valve; a pair of three-way valves are connected in series between the water inlet end of the water cooling pipe network and the water inlet end of the cooling tower; a recovery box is connected between the bottom interfaces of the two three-way valves; a vertical plate is fixedly connected to the bottom surface of the recovery box close to the water cooling pipe network; a recovery drawer is slidably installed inside the recovery box close to the water cooling pipe network side, and the recovery drawer is fixedly connected to the outer wall of the recovery box through bolts; a sliding material plate is hinged to the inside of the recovery box close to the water cooling pipe network side, and a torsion spring is arranged at the hinged position of the sliding material plate; a plurality of through grooves are uniformly formed in the sliding material plate; the bottom of the sliding material plate is located above the vertical plate; a filter plate is fixedly connected to the inside of the recovery box close to the water cooling pipe network side; a material discharging port is formed in the middle of the bottom surface of the recovery box, and a sealing plate is bolted inside the material discharging port; thereby realizing the separation of cooling water, cleaning steel balls and scale.
[0013] Preferably, a plurality of second springs are uniformly fixedly connected to the top surface of the vertical plate; a supporting rod is fixedly connected to the top ends of the plurality of second springs; the top of the supporting rod can contact the bottom of the sliding material plate.
[0014] Preferably, the three-way valve includes a valve body; a receiving groove is formed in the top surface of the inner cavity of the valve body; a second electric push rod is fixedly connected to the top surface of the valve body; the piston rod of the second electric push rod slidably penetrates through the top wall of the valve body; a switching column is slidably installed inside the receiving groove; the top of the switching column is in a circular plate shape, and the bottom of the switching column is in a semi-circular arc shape; the top surface of the switching column is fixedly connected to the bottom end of the piston rod of the second electric push rod; the concave surface of the bottom of the switching column faces the outer shell; through the structure of the switching column, the probability of blockage of three different substances of cooling water, cleaning steel balls and scale inside the valve body can be reduced, and the smoothness of the three-way valve is improved.
[0015] Preferably, an oscillation assembly is connected between the bottom interface of one of the three-way valves close to the outer shell and the water inlet end of the recovery tank; the oscillation assembly includes a tank body; the bottom of the tank body is conical; a corrugated ring sleeve is fixedly connected to the inner wall of the tank body; the top and bottom of the ring sleeve are respectively communicated with the top and bottom of the tank body; a pair of brackets are fixedly connected to the inner bottom wall of the tank body; a rotating rod is rotatably installed in the middle of the pair of brackets; an inclined blade is fixedly connected to the outer circle in the middle of the rotating rod; a corrugated rotating seat is fixedly connected to the top end of the rotating rod; the rotating seat is sleeved inside the ring sleeve, and the rotating seat is of a hollow structure; the distance between the inner wall of the ring sleeve and the outer wall of the rotating seat is greater than the diameter of the cleaning steel ball; the cleaning steel balls collide inside the channel between the ring sleeve and the rotating seat, so that the scale on the surface of the cleaning steel balls falls off, thereby improving the cleaning degree of the recycled cleaning steel balls and facilitating the recycling and use of the cleaning steel balls.
[0016] Preferably, a plurality of convex rings are uniformly fixedly connected to the inner wall of the ring sleeve.
[0017] The beneficial effects of the present invention are as follows:
[0018] 1. A water-cooled motor of the present invention includes an outer shell, a water-cooling pipe network, a three-way pipe, a storage tank, a release assembly and cleaning steel balls; when the cooling water in the cooling tower is conveyed to the water-cooling pipe network inside the outer shell, when the cooling water passes through the three-way pipe, the cleaning steel balls stored inside the storage tank are released into the three-way pipe by the release assembly, and the cleaning steel balls are carried by the cooling water through the water-cooling pipe network. The cleaning steel balls collide and rub against the inner wall of the water-cooling pipe network, so that the scale attached to the inner wall of the water-cooling pipe network is broken and falls off, and the fallen scale debris is carried out of the water-cooling pipe network by the cooling water; thus, not only the situation of disassembling the water-cooled motor to clean the scale is avoided, the dredging and cleaning efficiency is improved, but also the cooling effect and operation safety of the water-cooled motor are improved.
[0019] 2. A water-cooled motor of the present invention includes a first electric push rod, a lifting plate, a vertical rod, a plug column, a motor, a spiral blade, a baffle and a notch; the first electric push rod pushes the lifting plate to rise in height, drives the vertical rod and the plug column to rise in height, so that the plug column is separated from the inner bottom wall of the storage tank. At this time, the motor drives the vertical rod to rotate, drives the plug column to rotate, drives the spiral blade and the baffle to rotate, and the cleaning steel balls inside the storage tank enter the spiral blade from the notch on the baffle. The falling rate of the cleaning steel balls is controlled through the notch on the baffle, so that the cleaning steel balls enter the spiral blade one by one, reducing the probability of blockage of the cleaning steel balls, and the spiral blade rotates, improving the feeding efficiency and stability of the cleaning steel balls; thus, the cleaning steel balls are stably released into the three-way pipe, reducing the situation of blockage of the cleaning steel balls. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below with reference to the accompanying drawings.
[0021] Figure 1 is the perspective view of the present invention;
[0022] Figure 2 is the perspective view of the scale deposit cleaning unit in the present invention;
[0023] Figure 3 is the internal structure diagram of the storage tank in the present invention;
[0024] Figure 4 is the cross-sectional view of the plug column in the present invention;
[0025] Figure 5 is the perspective view of the recycling unit in the present invention;
[0026] Figure 6 is the cross-sectional view of the recycling box in the present invention;
[0027] Figure 7 is Figure 6 the partial enlarged view at position A in;
[0028] Figure 8 is the cross-sectional view of the three-way valve in the present invention;
[0029] Figure 9 is the cross-sectional view of the oscillation assembly in the present invention;
[0030] Figure 10 is Figure 9 the partial enlarged view at position B in;
[0031] In the figure: 1. Outer shell; 2. End cover; 3. Water cooling pipe network; 4. Three-way pipe; 5. Storage tank; 6. First electric push rod; 7. Lifting plate; 8. Vertical rod; 9. Plug column; 10. Motor; 11. Spiral blade; 12. Baffle; 13. Notch; 14. Annular cavity; 15. Impact ball; 16. First spring; 17. Three-way valve; 18. Recycling box; 19. Vertical plate; 20. Recycling drawer; 21. Slide plate; 22. Filter screen plate; 23. Second spring; 24. Support rod; 25. Tank body; 26. Ring sleeve; 27. Bracket; 28. Rotating rod; 29. Inclined blade; 30. Rotating seat; 31. Convex ring; 171. Valve body; 172. Receiving groove; 173. Second electric push rod; 174. Switching column. Detailed implementation manners
[0032] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0033] Such as Figures 1 to 2As shown in the figure, a water-cooled motor according to an embodiment of the present invention includes a housing 1; end covers 2 are bolted to the openings at both ends of the housing 1; a rotor is rotatably installed in the middle of the housing 1, and the rotating shaft of the rotor rotatably penetrates through one of the end covers 2; a water-cooling pipe network 3 is arranged inside the outer wall of the housing 1; the interfaces at both ends of the water-cooling pipe network 3 respectively penetrate through the end covers 2 on both sides; the interfaces at both ends of the water-cooling pipe network 3 are connected to a cooling tower through pipes; a water scale cleaning unit is arranged at the water inlet end of the water-cooling pipe network 3; the water scale cleaning unit includes a tee pipe 4; the water inlet end of the water-cooling pipe network 3 is bolted to one end interface of the tee pipe 4; the other end interface of the tee pipe 4 is connected to the water outlet end of the cooling tower through a pipe; a storage tank 5 is fixedly connected to the top interface of the water-cooling pipe network 3; cleaning steel balls are stored inside the storage tank 5; a release assembly is arranged in the middle of the storage tank 5, and the release assembly is used to release the cleaning steel balls into the tee pipe 4; when the water-cooled motor is running, the cooling water in the external cooling tower is transported through a pipe into the water-cooling pipe network 3 inside the housing 1, and the high temperature generated inside the water-cooled motor exchanges heat with the cooling water flowing inside the water-cooling pipe network 3, so that the water-cooled motor dissipates heat and cools down; when the water-cooled motor runs for a long time, water scale will adhere to the inner wall of the water-cooling pipe network 3. Excessive water scale will not only affect the heat exchange efficiency, but also block the water-cooling pipe network 3 and affect the circulation of the cooling water; therefore, it is necessary to clean the water-cooling pipe network 3; when dredging the water-cooling pipe network 3, the water-cooled motor is turned off, and the cooling water circulation of the water-cooled motor is kept open. When the cooling water in the cooling tower is transported to the water-cooling pipe network 3 inside the housing 1, when the cooling water passes through the tee pipe 4, the cleaning steel balls stored inside the storage tank 5 are released into the tee pipe 4 by the release assembly, and the cleaning steel balls are carried by the cooling water through the water-cooling pipe network 3. The cleaning steel balls collide and rub against the inner wall of the water-cooling pipe network 3, so that the water scale adhering to the inner wall of the water-cooling pipe network 3 is broken and falls off, and the fallen water scale debris is carried out of the water-cooling pipe network 3 by the cooling water; thus, not only the situation of disassembling the water-cooled motor to clean the water scale is avoided, the dredging and cleaning efficiency is improved, but also the cooling effect and operation safety of the water-cooled motor are improved.
[0034] As Figures 2 to 4As shown, the release component includes a first electric push rod 6; a plurality of first electric push rods 6 are evenly and fixedly connected to the outer periphery of the top of the storage tank 5; a lifting plate 7 is slidably mounted on the top surface of the storage tank 5; the top end of the first electric push rod 6 is fixedly connected to the bottom surface of the lifting plate 7; a sliding sleeve is fixedly connected to the bottom surface of the middle part of the lifting plate 7; the sliding sleeve in the middle of the lifting plate 7 slidably penetrates through the top of the storage tank 5; a vertical rod 8 is arranged inside the sliding sleeve of the lifting plate 7; a conical plug column 9 is fixedly connected to the bottom end of the vertical rod 8; the bottom of the plug column 9 can contact the inner wall of the bottom of the storage tank 5; a motor 10 is fixedly connected to the middle of the top surface of the lifting plate 7; the outer ring of the vertical rod 8 is rotationally matched with the inner ring of the sliding sleeve of the lifting plate 7; the rotating shaft of the motor 10 is fixedly connected to the top end of the vertical rod 8; a spiral blade 11 is fixedly connected to the outer ring of the top of the plug column 9; the gap between adjacent blades of the spiral blade 11 is larger than the diameter of the cleaning steel balls; a baffle 12 is fixedly connected to the top surface of the plug column 9; a notch 13 is formed in the outer ring of the baffle 12; the notch 13 is communicated with the top inlet of the spiral blade 11; the width and length of the notch 13 are both larger than the diameter of the cleaning steel balls; when cleaning is not carried out, the cleaning steel balls are stored inside the storage tank 5. At this time, the first electric push rod 6 is in a contracted state, so that the lifting plate 7 is close to and contacts the top surface of the storage tank 5, so that the plug column 9 contacts the inner wall of the bottom of the storage tank 5, seals the material outlet of the storage tank 5, and blocks the cleaning steel balls from entering the tee pipe 4, thereby avoiding the situation that the cleaning steel balls enter the water-cooled pipe network 3 when the water-cooled motor is running normally; when cleaning is required, the first electric push rod 6 pushes the lifting plate 7 to rise, drives the vertical rod 8 and the plug column 9 to rise, so that the plug column 9 is separated from the inner wall of the bottom of the storage tank 5. At this time, the motor 10 drives the vertical rod 8 to rotate, drives the plug column 9 to rotate, drives the spiral blade 11 and the baffle 12 to rotate, and the cleaning steel balls inside the storage tank 5 enter the spiral blade 11 from the notch 13 on the baffle 12. The falling rate of the cleaning steel balls is controlled through the notch 13 on the baffle 12, so that the cleaning steel balls enter the spiral blade 11 one by one, reducing the probability of blockage of the cleaning steel balls. Moreover, the spiral blade 11 rotates, improving the feeding efficiency and stability of the cleaning steel balls; thus, the cleaning steel balls are stably released into the tee pipe 4, reducing the situation of blockage of the cleaning steel balls.
[0035] As Figure 4As shown, a ring cavity 14 is formed inside the plug post 9; a plurality of convex strips are fixedly connected to the outer circle of the ring cavity 14 evenly; a plurality of impact balls 15 are arranged around the middle of the ring cavity 14; a first spring 16 is fixedly connected between the top surface and the bottom surface of the impact ball 15 and the top surface and the bottom surface of the ring cavity 14 respectively; during operation, when the plug post 9 rotates, the centrifugal force generated causes the impact balls 15 inside the ring cavity 14 to move outward, causing the first spring 16 to stretch. When the impact balls 15 collide with the outer wall or the convex strips of the ring cavity 14, the impact balls 15 rebound. With the elastic force of the first spring 16 and the centrifugal force of rotation, the impact balls 15 continuously impact the inner wall of the ring cavity 14, thereby reducing the probability of blockage of the cleaning steel balls in the spiral blade 11 and improving the smoothness of the falling of the cleaning steel balls.
[0036] As Figure 1 , Figure 5 , Figure 6 and Figure 7 As shown, a recycling unit is arranged between the water inlet end of the water cooling pipe network 3 and the water inlet end of the cooling tower; the recycling unit includes a three-way valve 17; a pair of three-way valves 17 are connected in series between the water inlet end of the water cooling pipe network 3 and the water inlet end of the cooling tower; a recycling box 18 is connected between the bottom interfaces of the two three-way valves 17; a vertical plate 19 is fixedly connected to the bottom surface of the recycling box 18 near one side of the water cooling pipe network 3; a recycling drawer 20 is slidably installed inside the recycling box 18 near one side of the water cooling pipe network 3, and the recycling drawer 20 is fixedly connected to the outer wall of the recycling box 18 through bolts; a sliding plate 21 is hinged inside the recycling box 18 near one side of the water cooling pipe network 3, and a torsion spring is arranged at the hinged position of the sliding plate 21; a plurality of through slots are formed in the sliding plate 21 evenly; the bottom of the sliding plate 21 is located above the vertical plate 19; a filter plate 22 is fixedly connected to the inside of the recycling box 18 near one side of the water cooling pipe network 3; a blanking port is formed in the middle of the bottom surface of the recycling box 18, and a sealing plate is bolted inside the blanking port; a plurality of second springs 23 are fixedly connected to the top surface of the vertical plate 19 evenly; the top ends of the plurality of second springs 23 are fixedly connected to a support rod 24; the top of the support rod 24 can contact the bottom of the sliding plate 21; during operation, the fallen scale debris and cleaning steel balls are carried out of the water cooling pipe network 3 by the cooling water and enter the recycling box 18 through the three-way valve 17. The cooling water and the cleaning steel balls fall onto the sliding plate 21, causing the sliding plate 21 to rotate downward, causing the support rod 24 to move downward, causing the second springs 23 to be compressed to generate elastic force, pushing the sliding plate 21 to rotate upward, causing the sliding plate 21 to vibrate. The scale in the cooling water passes through the through slots on the sliding plate 21 and falls into the recycling drawer 20 for storage, while the cleaning steel balls slide to the middle of the recycling box 18 for storage along the sliding plate 21 and are blocked by the filter plate 22. After the cooling water passes through the filter plate 22, it is discharged from the recycling box 18 and flows back to the cooling tower; thus, the separation of the cooling water, the cleaning steel balls and the scale is realized.
[0037] As Figure 1 , Figure 5 and Figure 8 shown, the three-way valve 17 includes a valve body 171; a receiving groove 172 is formed on the top surface of the inner cavity of the valve body 171; a second electric push rod 173 is fixedly connected to the top surface of the valve body 171; the piston rod of the second electric push rod 173 slidably penetrates the top wall of the valve body 171; a switching column 174 is slidably installed inside the receiving groove 172; the top of the switching column 174 is in a circular plate shape, and the bottom of the switching column 174 is in a semi-circular arc plate shape; the top surface of the switching column 174 is fixedly connected to the bottom end of the piston rod of the second electric push rod 173; the concave surface of the bottom of the switching column 174 faces the housing 1; when cleaning is not carried out, the second electric push rod 173 is in an extended state, and the second electric push rod 173 pushes the switching column 174 to slide downward, so that the switching column 174 blocks and seals the outlet at the bottom of the valve body 171, preventing cooling water from entering the recovery tank 18; when cleaning is carried out, the second electric push rod 173 drives the switching column 174 to rise in height, blocking the outlet of the valve body 171 facing the cooling tower, so that the cooling water, cleaning steel balls and scale can smoothly enter the recovery tank 18; moreover, the structure of the switching column 174 reduces the probability of blockage of the three substances in different states, namely cooling water, cleaning steel balls and scale, inside the valve body 171, and improves the fluidity of the three-way valve 17.
[0038] As Figure 1 , Figure 5 , Figure 9 and Figure 10As shown in the figure, an oscillation component is connected between the bottom interface of one of the three-way valves 17 close to the outer shell 1 and the water inlet end of the recovery tank 18; the oscillation component includes a tank body 25; the bottom of the tank body 25 is conical; a corrugated ring sleeve 26 is fixedly connected to the inner wall of the tank body 25; the top and bottom of the ring sleeve 26 are respectively communicated with the top and bottom of the tank body 25; a pair of brackets 27 are fixedly connected to the inner wall of the bottom of the tank body 25; a rotating rod 28 is rotatably installed in the middle of a pair of the brackets 27; an inclined blade 29 is fixedly connected to the outer circle in the middle of the rotating rod 28; the top end of the rotating rod 28 is fixedly connected with a corrugated rotating seat 30; the rotating seat 30 is sleeved inside the ring sleeve 26, and the rotating seat 30 is of a hollow structure; the distance between the inner wall of the ring sleeve 26 and the outer wall of the rotating seat 30 is greater than the diameter of the cleaning steel ball; a plurality of convex rings 31 are evenly fixedly connected to the inner wall of the ring sleeve 26; when the cleaning steel balls clean the scale on the inner wall of the water-cooling pipe network 3, the surface of the cleaning steel balls is liable to stick to the scale, making the recovered cleaning steel balls unable to be directly used and needing to be cleaned before use; the scale, the cleaning steel balls and the cooling water enter the inside of the tank body 25, pass through the channel between the ring sleeve 26 and the rotating seat 30 and enter the bottom of the tank body 25, pushing the inclined blade 29 to rotate, driving the rotating rod 28 and the rotating seat 30 to rotate, so that the cleaning steel balls collide inside the channel between the ring sleeve 26 and the rotating seat 30, making the cleaning steel balls impact the inside of the ring sleeve 26, the outer wall of the rotating seat 30 and the convex rings 31, thereby making the scale on the surface of the cleaning steel balls break away, and then improving the cleaning degree of the recovered cleaning steel balls and facilitating the recycling and use of the cleaning steel balls.
[0039] Working principle: When the water-cooled motor runs, the cooling water in the external cooling tower is transported through the pipeline to the water-cooling pipe network 3 inside the outer shell 1, and the high temperature generated inside the water-cooled motor exchanges heat with the cooling water flowing inside the water-cooling pipe network 3, so that the water-cooled motor dissipates heat and cools down; at this time, cleaning steel balls are stored inside the storage tank 5, the first electric push rod 6 is in a contracted state, so that the lifting plate 7 approaches and contacts the top surface of the storage tank 5, making the plug column 9 contact the inner wall of the bottom of the storage tank 5, sealing the material outlet of the storage tank 5 and blocking the cleaning steel balls from entering the three-way pipe 4, avoiding the situation that the cleaning steel balls enter the water-cooling pipe network 3 when the water-cooled motor runs normally; the second electric push rod 173 is in an extended state, and the second electric push rod 173 pushes the switching column 174 to slide downward, so that the switching column 174 blocks and seals the outlet at the bottom of the valve body 171, blocking the cooling water from entering the recovery tank 18;
[0040] After the water-cooled motor runs for a long time, scale will adhere to the inner wall of the water-cooling pipe network 3. Excessive scale will not only affect the heat exchange efficiency, but also block the water-cooling pipe network 3 and affect the circulation of the cooling water; therefore, it is necessary to clean the water-cooling pipe network 3; turn off the water-cooled motor and keep the cooling water circulation of the water-cooled motor open;
[0041] The first electric push rod 6 pushes the lifting plate 7 to rise in height, driving the vertical rod 8 and the plug column 9 to rise in height, so that the plug column 9 is separated from the inner wall of the bottom of the storage tank 5. At this time, the motor 10 drives the vertical rod 8 to rotate, driving the plug column 9 to rotate, driving the spiral blade 11 and the baffle 12 to rotate. The cleaning steel balls inside the storage tank 5 enter the spiral blade 11 from the notch 13 on the baffle 12. When the plug column 9 rotates, the centrifugal force generated causes the impact balls 15 inside the annular cavity 14 to move outward, stretching the first spring 16. When the impact balls 15 collide with the outer wall or the convex strip of the annular cavity 14, the impact balls 15 rebound. With the elastic force of the first spring 16 and the centrifugal force of rotation, the impact balls 15 continuously impact the inner wall of the annular cavity 14, reducing the probability of blockage of the cleaning steel balls in the spiral blade 11; the cleaning steel balls are released into the inside of the three-way pipe 4, and the cleaning steel balls are carried by the cooling water through the water-cooled pipe network 3. The cleaning steel balls collide and rub against the inner wall of the water-cooled pipe network 3, causing the scale attached to the inner wall of the water-cooled pipe network 3 to break and fall off. The fallen scale debris is carried by the cooling water out of the water-cooled pipe network 3;
[0042] At this time, the second electric push rod 173 drives the switching column 174 to rise in height, blocking the valve body 171 towards the outlet of the cooling tower, so that the scale, cleaning steel balls and cooling water enter the inside of the tank body 25, enter the bottom of the tank body 25 through the channel between the annular sleeve 26 and the rotating seat 30, and push the inclined blade 29 to rotate, driving the rotating rod 28 and the rotating seat 30 to rotate, so that the cleaning steel balls collide inside the channel between the annular sleeve 26 and the rotating seat 30, causing the cleaning steel balls to collide with the inside of the annular sleeve 26, the outer wall of the rotating seat 30, and the convex ring 31, so that the scale on the surface of the cleaning steel balls falls off; the scale, cleaning steel balls and cooling water enter the recovery box 18. The cooling water and the cleaning steel balls fall onto the sliding plate 21, causing the sliding plate 21 to rotate downward, causing the supporting rod 24 to move downward, compressing the second spring 23 to generate elastic force, pushing the sliding plate 21 to rotate upward, causing the sliding plate 21 to vibrate. The scale in the cooling water passes through the through groove on the sliding plate 21 and falls into the recovery drawer 20 for storage, while the cleaning steel balls slide down along the sliding plate 21 to the middle of the recovery box 18 for storage and are blocked by the filter plate 22. After the cooling water passes through the filter plate 22, it is discharged from the recovery box 18 and flows back to the cooling tower, realizing the separation of the cooling water, cleaning steel balls and scale;
[0043] Thus, not only the situation of disassembling the water-cooled motor for cleaning the scale is avoided, the efficiency of dredging and cleaning is improved, but also the cooling effect and operation safety of the water-cooled motor are improved.
[0044] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification is only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A water-cooled motor, characterized in that: It includes a housing (1); end caps (2) are bolted to the openings at both ends of the housing (1); a rotor is rotatably installed in the middle of the housing (1), and the rotating shaft of the rotor rotatably penetrates through one of the end caps (2); a water-cooling pipe network (3) is arranged inside the outer wall of the housing (1); the interfaces at both ends of the water-cooling pipe network (3) respectively penetrate through the end caps (2) on both sides; the interfaces at both ends of the water-cooling pipe network (3) are connected to a cooling tower through pipes. A scale cleaning unit is arranged at the water inlet end of the water-cooling pipe network (3); the scale cleaning unit includes a three-way pipe (4); the water inlet end of the water-cooling pipe network (3) is bolted to one end interface of the three-way pipe (4); the other end interface of the three-way pipe (4) is connected to the water outlet end of the cooling tower through a pipe; a storage tank (5) is fixedly connected to the top interface of the water-cooling pipe network (3); cleaning steel balls are stored inside the storage tank (5); a release assembly is arranged in the middle of the storage tank (5), and the release assembly is used to release the cleaning steel balls into the three-way pipe (4). A recovery unit is arranged between the water inlet end of the water-cooling pipe network (3) and the water inlet end of the cooling tower; the recovery unit includes a three-way valve (17); a pair of three-way valves (17) are connected in series between the water inlet end of the water-cooling pipe network (3) and the water inlet end of the cooling tower; a recovery box (18) is connected between the bottom interfaces of the two three-way valves (17); a vertical plate (19) is fixedly connected to the bottom surface of the side close to the water-cooling pipe network (3) inside the recovery box (18); a recovery drawer (20) is slidably installed on the side close to the water-cooling pipe network (3) inside the recovery box (18), and the recovery drawer (20) is bolted to the outer wall of the recovery box (18); a sliding material plate (21) is hinged on the side close to the water-cooling pipe network (3) inside the recovery box (18), and a torsion spring is arranged at the hinged position of the sliding material plate (21); a plurality of through slots are evenly formed in the sliding material plate (21); the bottom of the sliding material plate (21) is located above the vertical plate (19); a filter plate (22) is fixedly connected to the side close to the water-cooling pipe network (3) inside the recovery box (18); a blanking port is formed in the middle of the bottom surface of the recovery box (18), and a sealing plate is bolted inside the blanking port.
2. The water-cooled motor according to claim 1, characterized in that: The release assembly includes a first electric push rod (6); a plurality of first electric push rods (6) are evenly fixedly connected to the outer periphery of the top of the storage tank (5); a lifting plate (7) is slidably installed on the top surface of the storage tank (5); the top end of the first electric push rod (6) is fixedly connected to the bottom surface of the lifting plate (7); a sliding sleeve is fixedly connected to the bottom surface of the middle of the lifting plate (7); the sliding sleeve in the middle of the lifting plate (7) slidably penetrates through the top of the storage tank (5); a vertical rod (8) is arranged inside the sliding sleeve of the lifting plate (7); a conical plug column (9) is fixedly connected to the bottom end of the vertical rod (8); the bottom of the plug column (9) can contact the inner wall of the bottom of the storage tank (5).
3. The water-cooled motor according to claim 2, wherein: A motor (10) is fixedly connected to the middle of the top surface of the lifting plate (7); the outer ring of the vertical rod (8) is rotationally matched with the inner ring of the sliding sleeve of the lifting plate (7); the rotating shaft of the motor (10) is fixedly connected to the top end of the vertical rod (8); a spiral blade (11) is fixedly connected to the outer ring of the top of the plug column (9); the gap between adjacent blades of the spiral blade (11) is larger than the diameter of the cleaning steel ball.
4. The water-cooled motor according to claim 3, wherein: A baffle (12) is fixedly connected to the top surface of the plug column (9); a notch (13) is formed in the outer ring of the baffle (12); the notch (13) communicates with the top inlet of the spiral blade (11); the width and length of the notch (13) are both larger than the diameter of the cleaning steel ball.
5. The water-cooled motor according to claim 4, wherein: An annular cavity (14) is formed inside the plug column (9); a plurality of convex strips are evenly and fixedly connected to the outer ring of the annular cavity (14); a plurality of impact balls (15) are arranged around the middle of the annular cavity (14); a first spring (16) is fixedly connected between the top surface and the bottom surface of the impact ball (15) and the top surface and the bottom surface of the annular cavity (14) respectively.
6. A water-cooled motor according to claim 1, characterized in that: A plurality of second springs (23) are evenly and fixedly connected to the top surface of the vertical plate (19); a support rod (24) is fixedly connected to the top ends of the plurality of second springs (23); the top of the support rod (24) can contact the bottom of the material sliding plate (21).
7. The water-cooled motor according to claim 1, wherein: The three-way valve (17) includes a valve body (171); a storage groove (172) is formed in the top surface of the inner cavity of the valve body (171); a second electric push rod (173) is fixedly connected to the top surface of the valve body (171); the piston rod of the second electric push rod (173) slidably penetrates through the top wall of the valve body (171); a switching column (174) is slidably installed inside the storage groove (172); the top of the switching column (174) is in a circular plate shape, and the bottom of the switching column (174) is in a semi-circular arc plate shape; the top surface of the switching column (174) is fixedly connected to the bottom end of the piston rod of the second electric push rod (173); the concave surface of the bottom of the switching column (174) faces the outer shell (1).
8. A water-cooled motor according to claim 1, characterized in that: An oscillation assembly is connected between the bottom interface of one of the three-way valves (17) close to the outer shell (1) and the water inlet end of the recycling box (18); the oscillation assembly includes a tank body (25); the bottom of the tank body (25) is conical; a corrugated ring sleeve (26) is fixedly connected to the inner wall of the tank body (25); the top and the bottom of the ring sleeve (26) are respectively communicated with the top and the bottom of the tank body (25); a pair of brackets (27) are fixedly connected to the inner wall of the bottom of the tank body (25); a rotating rod (28) is rotatably installed in the middle of the pair of brackets (27); an inclined blade (29) is fixedly connected to the outer ring of the middle of the rotating rod (28); a corrugated rotating seat (30) is fixedly connected to the top end of the rotating rod (28); the rotating seat (30) is sleeved inside the ring sleeve (26), and the rotating seat (30) is of a hollow structure; the distance between the inner wall of the ring sleeve (26) and the outer wall of the rotating seat (30) is larger than the diameter of the cleaning steel ball.
9. The water-cooled motor according to claim 8, wherein: A plurality of convex rings (31) are evenly and fixedly connected to the inner wall of the ring sleeve (26).
Citation Information
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Water-cooling motor
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CN1135257A
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