An apparatus for manufacturing aluminum-clad doors and windows
By designing clamping and grinding components for the aluminum-clad door and window manufacturing device, the problem of mismatch between wood panels and aluminum alloy materials in existing technologies has been solved, enabling rapid cutting and smooth mating of wood panels and aluminum profiles, thus improving the manufacturing and installation efficiency of aluminum-clad doors and windows.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- RONGSHENG HOME FURNISHING CO LTD
- Filing Date
- 2024-04-01
- Publication Date
- 2026-05-08
AI Technical Summary
Existing aluminum-clad door and window cutting equipment cannot cut wood panels and aluminum alloy materials at the same time, resulting in size mismatch requiring secondary processing, or the wood panels being burned by the high temperature of cutting aluminum alloy.
An aluminum-clad door and window manufacturing device was designed, which includes a clamping component and a grinding component. The clamping component fixes the wooden board and aluminum profile in the same position at the same time and cuts them from the same angle. The grinding component removes burrs to ensure a smooth fit between the wooden board and aluminum profile.
This technology enables one-time cutting and forming of wood panels and aluminum profiles, avoiding secondary processing, improving the installation and manufacturing efficiency of aluminum-clad doors and windows, and ensuring tight bonding, thus increasing work efficiency.
Smart Images

Figure CN118237853B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aluminum-clad door and window manufacturing technology, specifically to an apparatus for manufacturing aluminum-clad doors and windows. Background Technology
[0002] Aluminum-clad doors and windows refer to door and window products made of aluminum alloy materials. Aluminum alloy has advantages such as being lightweight, corrosion-resistant, high-strength, and easy to process, so it is widely used in the door and window manufacturing field. Aluminum-clad doors and windows usually mean that the frame structure of the door and window is made of aluminum alloy materials, while other parts of the door and window can be made of different materials as needed. For example, an aluminum alloy door and window frame can be used and then decorative wood panels can be glued together for decoration, or wood strips can be embedded inside the aluminum alloy door and window for heat insulation. In this case, the wood panels need to be cut so that they can fit the various sizes and angles of the aluminum alloy window frame.
[0003] Secondly, existing technologies have proposed intelligent cutting, such as the existing Chinese patent 202111140725.7, which describes an intelligent cutting device for aluminum-wood doors and windows. However, existing cutting devices can only cut the wood and aluminum alloy materials separately, which leads to a mismatch between the wood and frame dimensions during bonding. This requires a secondary processing step, which is cumbersome and has low processing efficiency. Alternatively, the aluminum alloy frame can be bonded to the wood before cutting, but the high temperature of cutting aluminum alloy will burn some of the wood, which is not worthwhile. To avoid the above technical problems, it is indeed necessary to provide a manufacturing device for aluminum-clad doors and windows to overcome the defects in the existing technology. Summary of the Invention
[0004] This invention provides an apparatus for manufacturing aluminum-clad doors and windows, which can effectively solve the problems mentioned in the background art. Existing cutting devices can only cut wood boards and aluminum alloy materials separately, resulting in a mismatch between the dimensions of the wood boards and the frame when bonding them. This requires cumbersome secondary processing steps and has low processing efficiency. Alternatively, the aluminum alloy frame and wood boards can be bonded together first and then cut, but the high temperature of cutting aluminum alloy will burn some of the wood boards, which is not worth the effort.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a manufacturing apparatus for aluminum-clad doors and windows, comprising a clamping box, wherein a clamping assembly is installed on the inner side of the clamping box;
[0006] The clamping assembly includes a clamping chamber;
[0007] The clamping box has a clamping chamber on its inner side, a guide tube is welded to the inner side of the clamping chamber, a guide plate is slidably connected to the inner side of the guide tube, a clamping plate is welded to one end face of the guide plate, a reset rod is welded to one end face of the clamping plate, a reset spring is sleeved on the outer side of the reset rod, a clamping electromagnet is installed on the inner side of the clamping chamber, and a fixing groove is opened at the position corresponding to the guide plate on one end face of the clamping box.
[0008] A rotating seat is installed on one side of the clamping box, a central rod is installed on one side of the rotating seat, a fixing block is welded to the outer side of the rotating seat, a connecting plate is rotatably sleeved on the outer side of the central rod, a stop plate is welded to one side of the connecting plate, a limit plate is welded to one side of the connecting plate, and a return spring is sleeved on the outer side of the central rod.
[0009] The clamping box has a cable take-up hole on its side end face, and a take-up cable is welded to the bottom end of the connecting plate. A fixing seat is installed on the inner side of the clamping box at the position corresponding to the cable take-up hole. A take-up motor is installed on the inner side of the fixing seat, and a winch is connected to the drive end of the take-up motor.
[0010] A cutting table is provided on one side of the clamping box, a cutting blade is installed on the top of the cutting table, a protective plate is installed on the top of the cutting table outside the cutting blade, and a flow divider is installed on one side of the cutting table.
[0011] According to the above technical solution, a hydraulic telescopic rod is spot-welded to the inner side of the clamping box. The telescopic end of the hydraulic telescopic rod is connected to a lifting roller groove plate. A sliding roller is rotatably installed on the inner side of the lifting roller groove plate. An installation plate is welded to the top of the lifting roller groove plate. A push motor is installed at the bottom of the installation plate. A push gear is connected to the transmission end of the push motor. A roller gear meshes with the bottom outer side of the push gear. A transmission rod is welded to one end face of the roller gear. An active roller is sleeved on the outer side of the transmission rod. A clamping groove is opened at the position corresponding to the lifting roller groove plate on the front end face of the clamping box.
[0012] The bottom of the clamping box is provided with a slide rail, and an electric sliding seat is slidably installed on the outer side of the slide rail. A bearing is embedded in the inner side of the top of the electric sliding seat. A rotating disk is rotatably connected to the inner side of the bearing. An angle column is rotatably connected to the top of the inner side of the rotating disk. A lifting slot plate is installed on one end face of the angle column. A lifting plate is slidably embedded in the inner side of the lifting slot plate. A lifting hydraulic rod is installed on one end face of the lifting slot plate. An angle motor is installed at the top of the rotating disk.
[0013] The clamping box has a base plate welded to its inner bottom, the rotating disk has a flipping fixing strip welded to its top edge, and the electric sliding seat has a flipping magnet installed at its top.
[0014] According to the above technical solution, there are two reset rods, which are symmetrically installed on one side end face of the clamping plate. One end of the reset spring is spot welded to the reset rod, and the other end of the reset spring is spot welded to the clamping box.
[0015] According to the above technical solution, there are two clamping plates, which are symmetrically arranged on both sides of the clamping box. The reset rod is provided with a movable hole at the corresponding position of the clamping box, and the reset rod is slidably connected to the clamping box through the movable hole.
[0016] According to the above technical solution, four hydraulic telescopic rods are provided. The four hydraulic telescopic rods are installed at the four corners of the inner side of the clamping box. Every two hydraulic telescopic rods form a group, and the two groups of hydraulic telescopic rods are welded to both ends of the lifting roller groove plate respectively.
[0017] The sliding rollers are provided in a plurality of positions, which are equidistantly installed on the inner side of the lifting roller groove plate. The transmission rod is rotatably connected to the lifting roller groove plate, and the drive roller is rotatably connected to the lifting roller groove plate.
[0018] According to the above technical solution, there are two lifting hydraulic rods, which are symmetrically installed on both sides of the lifting trough plate. The telescopic end of the lifting hydraulic rod is spot-welded to the base plate, and the transmission end of the angle motor is welded to the angle column.
[0019] According to the above technical solution, there are two flip-fixing bars, which are symmetrically installed at the top of the electric sliding seat. The input ends of the clamping electromagnet, the retracting motor, the hydraulic telescopic rod, the push motor, the electric sliding seat, the lifting hydraulic rod, and the angle motor are all electrically connected to the output end of the external controller.
[0020] According to the above technical solution, a grinding component is provided on the other side of the clamping box;
[0021] The polishing assembly includes a polishing table;
[0022] A grinding table is provided on one side of the clamping box. A support rod is installed on the top of the grinding table. A grinding groove plate is installed on the top of the support rod. A grinding chamber is opened on the inner side of the grinding groove plate. A sliding groove is opened on the inner side of the grinding groove plate at a position corresponding to the grinding chamber. A support roller is rotatably installed on the inner side of the sliding groove.
[0023] A limiting groove is formed through the top of the sanding groove plate. A handle is slidably installed on the inner side of the limiting groove plate. A limiting plate is installed at the bottom of the handle. A cotton tube is sleeved on the outer side of the handle. A limiting groove plate is installed at the top of the sanding table. A limiting sliding rod is slidably connected to the inner side of the limiting groove plate. A sanding roller groove plate is welded to one end of the limiting sliding rod. A compression spring is sleeved on the outer side of the limiting sliding rod. A wood sanding roller is rotatably installed on the inner side of the sanding roller. A sanding shaft is embedded in the inner side of the wood sanding roller. A driven gear is spot-welded to the top of the sanding shaft. A limiting mounting seat is installed at the top of the sanding roller groove plate. A sanding motor is embedded in the inner side of the limiting mounting seat. A drive gear is welded to the transmission end of the sanding motor.
[0024] According to the above technical solution, two limiting sliding rods are provided, and the two limiting sliding rods are symmetrically installed on the inner side of the limiting groove plate. One end of the compression spring is spot welded to the grinding roller groove plate, and the other end of the compression spring is spot welded to the limiting groove plate.
[0025] According to the above technical solution, a plurality of support rollers are provided, and the plurality of support rollers are installed at equal intervals on the inner side of the sliding groove. The input end of the grinding motor is electrically connected to the output end of the external controller.
[0026] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a scientific and reasonable structure and is safe and convenient to use.
[0027] 1. Equipped with a clamping assembly, the wooden strips and aluminum profiles are simultaneously inserted into the gaps between the clamping plates and the clamping box on both sides. After the wooden board and aluminum profile are initially placed, the return spring force can initially clamp the wooden board and aluminum profile. Then, controlling the retraction of all hydraulic telescopic rods can drive the lifting roller groove plate and sliding roller to push the initially clamped wooden board and aluminum profile upward, fixing the uniform height of the wooden board and aluminum profile. Then, controlling the rotation of the drive roller will bring both sides of the wooden board and aluminum profile to a uniform vertical plane, thus fixing the wooden board and aluminum profile at the same height. The cutting process involves simultaneously cutting the wood panels and aluminum profiles from the same angle using a cutting blade. The staggered positions of the wood panels and aluminum profiles allow for the high-temperature scorching of the wood panels during the aluminum profile cutting, facilitating the riveting of the aluminum profiles and wood panels on each side. All wood panels and aluminum profiles are cut to the same length, enabling rapid, one-time bonding without secondary processing. This improves the installation and manufacturing efficiency of aluminum-clad doors and windows, enhances cutting convenience, and ensures that waste materials fall from both sides of the distribution plate, thus sorting waste and improving work efficiency.
[0028] 2. Equipped with a sanding component, the wooden board is inserted into the sanding chamber by pulling two limiting sliding rods. Under the elastic force of the compression spring, the wood sanding roller is driven to adhere to one side of the wooden board. At this time, wooden boards of different thicknesses can be sanded, thus cleaning the burrs on the surface. After sanding one side, the wooden board can be pulled out, and then flipped over to sand the other side. This process cleans the burrs on both sides of the wooden board. Then, when the smooth aluminum profile comes into contact with the wood, it prevents burrs from separating the aluminum profile and the wooden board. It also makes it easier to apply glue to the surface of the wood, and the smooth surface allows the wood and aluminum profile to bond more tightly, making it easier to bond aluminum-clad doors and windows. This avoids the need for sanding when the bond is not tight, thereby improving the manufacturing and installation efficiency of aluminum-clad doors and windows.
[0029] In summary, cutting both the wood panels and aluminum profiles simultaneously from the same angle allows for rapid, one-time bonding without secondary processing. This improves the installation and manufacturing efficiency of aluminum-clad doors and windows, enhances cutting convenience, and creates a smooth surface that ensures a tighter bond between the wood and aluminum profiles. This facilitates easier bonding and avoids the need for sanding when the bond is not strong enough, thus improving the overall manufacturing and installation efficiency of aluminum-clad doors and windows. Attached Figure Description
[0030] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0031] In the attached diagram:
[0032] Figure 1 This is a schematic diagram of the structure of the present invention;
[0033] Figure 2 This is a schematic diagram of the structure of the clamping component of the present invention;
[0034] Figure 3 This is a schematic diagram of the installation structure of the anti-slip plate of the present invention;
[0035] Figure 4 This is a schematic diagram of the installation structure of the recycling cable of the present invention;
[0036] Figure 5 This is a schematic diagram of the installation structure of the winch of the present invention;
[0037] Figure 6 This is a schematic diagram of the installation structure of the lifting roller groove plate of the present invention;
[0038] Figure 7 This is a schematic diagram of the mounting structure of the drive gear of the present invention;
[0039] Figure 8 This is a schematic diagram of the bearing mounting structure of the present invention;
[0040] Figure 9 This is a schematic diagram of the installation structure of the lifting trough plate of the present invention;
[0041] Figure 10 This is a schematic diagram of the installation structure of the diverter plate of the present invention;
[0042] Figure 11 This is a schematic diagram of the structure of the polishing component of the present invention;
[0043] Figure 12 This is a schematic diagram of the installation structure of the grip of the present invention;
[0044] Figure 13 This is a schematic diagram of the installation structure of the limiting mounting base of the present invention;
[0045] Numbered in the diagram: 1. Clamping box;
[0046] 2. Clamping assembly; 201. Clamping chamber; 202. Guide tube; 203. Guide plate; 204. Clamping plate; 205. Reset rod; 206. Reset spring; 207. Clamping electromagnet; 208. Fixing groove; 209. Rotating seat; 210. Center rod; 211. Fixing block; 212. Connecting plate; 213. Anti-slip plate; 214. Limiting plate; 215. Return spring; 216. Cable take-up hole; 217. Retrieval cable; 218. Fixing seat; 219. Retrieval motor; 220. Winch; 221. Hydraulic telescopic rod; 222. Lifting roller groove plate; 223. 224. Sliding roller; 225. Mounting plate; 226. Drive motor; 227. Drive gear; 228. Roller gear; 229. Transmission rod; 230. Drive roller; 231. Clamping groove; 232. Slide rail; 233. Electric sliding seat; 234. Bearing; 235. Rotating disk; 236. Angle column; 237. Lifting slot plate; 238. Lifting hydraulic rod; 239. Angle motor; 240. Base plate; 241. Cutting table; 242. Cutting blade; 243. Guard plate; 244. Diverter plate; 245. Flipping fixing strip; 246. Flipping magnet;
[0047] 3. Sanding components; 301. Sanding table; 302. Support rod; 303. Sanding groove plate; 304. Sanding chamber; 305. Sliding groove; 306. Support roller; 307. Limiting transverse groove; 308. Handle; 309. Limiting plate; 310. Cotton tube; 311. Limiting groove plate; 312. Limiting sliding rod; 313. Sanding roller groove plate; 314. Compression spring; 315. Wood sanding roller; 316. Sanding shaft; 317. Driven gear; 318. Limiting mounting base; 319. Sanding motor; 320. Drive gear. Detailed Implementation
[0048] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0049] Example: Figure 1-13 As shown, the present invention provides a technical solution, an apparatus for manufacturing aluminum-clad doors and windows, including a clamping box 1, and a clamping component 2 installed on the inner side of the clamping box 1;
[0050] Clamping assembly 2 includes a clamping chamber 201, a guide tube 202, a guide plate 203, a clamping plate 204, a reset rod 205, a reset spring 206, a clamping electromagnet 207, a fixing groove 208, a rotating seat 209, a center rod 210, a fixing block 211, a connecting plate 212, a stop plate 213, a limit plate 214, a return spring 215, a cable take-up hole 216, a cable take-up 217, a fixing seat 218, a take-up motor 219, a winch 220, a hydraulic telescopic rod 221, a lifting roller groove plate 222, and a sliding mechanism. Roller 223, mounting plate 224, drive motor 225, drive gear 226, roller gear 227, transmission rod 228, drive roller 229, clamping groove 230, slide rail 231, electric sliding seat 232, bearing 233, rotating disk 234, angle column 235, lifting groove plate 236, lifting plate 237, lifting hydraulic rod 238, angle motor 239, base plate 240, cutting table 241, cutting blade 242, guard plate 243, diverter plate 244, flip fixing strip 245, and flip magnet 246;
[0051] A clamping chamber 201 is formed on the inner side of the clamping box 1. A guide tube 202 is welded to the inner side of the clamping chamber 201. A guide plate 203 is slidably connected to the inner side of the guide tube 202. A clamping plate 204 is welded to one end face of the guide plate 203. A reset rod 205 is welded to one end face of the clamping plate 204. Two clamping plates 204 are provided, symmetrically arranged on both ends of the clamping box 1. A movable hole is formed at the position corresponding to the clamping box 1 on the reset rod 205. The reset rod 205 is slidably connected to the clamping box 1 through the movable hole. To facilitate the simultaneous clamping of wooden boards and aluminum profiles, a reset spring 206 is sleeved on the outer side of the reset rod 205. There are two reset rods 205, which are symmetrically installed on one side end face of the clamping plate 204. One end of the reset spring 206 is spot welded to the reset rod 205, and the other end of the reset spring 206 is spot welded to the clamping box 1, which facilitates the clamping of the cut wooden boards and aluminum profiles. A clamping electromagnet 207 is installed on the inner side of the clamping chamber 201. A fixing groove 208 is opened on one side end face of the clamping box 1 at the corresponding position of the guide plate 203.
[0052] A rotating seat 209 is installed on one side end face of the clamping box 1. A center rod 210 is installed on one side end face of the rotating seat 209. A fixing block 211 is welded to the outer end face of the rotating seat 209. A connecting plate 212 is rotatably sleeved on the outer side of the center rod 210. A stop plate 213 is welded to one side end face of the connecting plate 212. A limit plate 214 is welded to one side end face of the connecting plate 212. A return spring 215 is sleeved on the outer side of the center rod 210. A cable take-up hole 216 is opened on the side end face of the clamping box 1. A take-up cable 217 is welded to the bottom end of the connecting plate 212. A fixing seat 218 is installed on the inner side of the clamping box 1 at the position corresponding to the cable take-up hole 216. A take-up motor 219 is installed on the inner side of the fixing seat 218. A winch 220 is connected to the transmission end of the take-up motor 219.
[0053] A hydraulic telescopic rod 221 is spot-welded to the inner side of the clamping box 1. The telescopic ends of the hydraulic telescopic rods 221 are connected to a lifting roller groove plate 222. Four hydraulic telescopic rods 221 are provided, each installed at one of the four corners of the inner side of the clamping box 1. Each pair of hydraulic telescopic rods 221 forms a group, and two groups of hydraulic telescopic rods 221 are welded to both ends of the lifting roller groove plate 222. Several sliding rollers 223 are provided, equidistantly installed on the inner side of the lifting roller groove plate 222. A transmission rod 228 is rotatably connected to the lifting roller groove plate 222, and a drive roller 229 is rotatably connected to the lifting roller groove plate 222 for convenient... The rapid movement of the wooden board facilitates the quick fixing of the wooden board and aluminum profile to a uniform height. A sliding roller 223 is rotatably installed on the inner side of the lifting roller groove plate 222. An installation plate 224 is welded to the top of the lifting roller groove plate 222. A push motor 225 is installed at the bottom of the installation plate 224. A push gear 226 is connected to the transmission end of the push motor 225. A roller gear 227 meshes at the bottom outer side of the push gear 226. A transmission rod 228 is welded to one end face of the roller gear 227. An active roller 229 is sleeved on the outer side of the transmission rod 228. A clamping groove 230 is opened at the position corresponding to the lifting roller groove plate 222 on the front end face of the clamping box 1.
[0054] The bottom of the clamping box 1 is provided with a slide rail 231. An electric sliding seat 232 is slidably mounted on the outer side of the slide rail 231. A bearing 233 is embedded in the inner side of the top of the electric sliding seat 232. A rotating disk 234 is rotatably connected to the inner side of the bearing 233. An angle column 235 is rotatably connected at the top position of the inner side of the rotating disk 234. A lifting slot plate 236 is installed on one end face of the angle column 235. A lifting plate 237 is slidably embedded in the inner side of the lifting slot plate 236. A lifting hydraulic rod 238 is installed on one end face of the lifting slot plate 236. The rotating disk 234... An angle motor 239 is installed at the top of 34. Two lifting hydraulic rods 238 are provided. The two lifting hydraulic rods 238 are symmetrically installed on both sides of the lifting trough plate 236. The telescopic end of the lifting hydraulic rod 238 is spot welded to the base plate 240. The transmission end of the angle motor 239 is welded to the angle column 235, which is conducive to cutting from different angles. The bottom of the inner side of the clamping box 1 is welded with the base plate 240. The top edge of the rotating disk 234 is welded with a flip fixing strip 245. The top of the electric sliding seat 232 is equipped with a flip magnet 246.
[0055] A cutting table 241 is provided on one side of the clamping box 1. A cutting blade 242 is installed on the top of the cutting table 241. A guard plate 243 is installed on the top of the cutting table 241 outside the cutting blade 242. A diverter plate 244 is installed on one side end face of the cutting table 241. Two flip fixing bars 245 are provided. The two flip fixing bars 245 are symmetrically installed at the top position of the electric sliding seat 232 to facilitate quick cutting of both sides of the wooden board. The input ends of the clamping electromagnet 207, the retracting motor 219, the hydraulic telescopic rod 221, the push motor 225, the electric sliding seat 232, the lifting hydraulic rod 238, and the angle motor 239 are all electrically connected to the output end of the external controller.
[0056] A grinding assembly 3 is provided on the other side of the clamping box 1;
[0057] The sanding assembly 3 includes a sanding table 301, a support rod 302, a sanding groove plate 303, a sanding chamber 304, a sliding groove 305, a support roller 306, a limiting transverse groove 307, a handle 308, a limiting plate 309, a cotton tube 310, a limiting groove plate 311, a limiting sliding rod 312, a sanding roller groove plate 313, a compression spring 314, a wood sanding roller 315, a sanding shaft 316, a driven gear 317, a limiting mounting base 318, a sanding motor 319, and a driving gear 320.
[0058] A grinding table 301 is provided on one side of the clamping box 1. A support rod 302 is installed on the top of the grinding table 301. A grinding groove plate 303 is installed on the top of the support rod 302. A grinding chamber 304 is formed on the inner side of the grinding groove plate 303. A sliding groove 305 is formed on the inner side of the grinding groove plate 303 at a position corresponding to the grinding chamber 304. A support roller 306 is rotatably installed on the inner side of the sliding groove 305. A limiting transverse groove 3 is formed through the top of the grinding groove plate 303. 07. A handle 308 is slidably installed on the inner side of the limiting transverse groove 307. A limiting plate 309 is installed at the bottom end of the handle 308. A cotton tube 310 is sleeved on the outer side of the handle 308. A limiting groove plate 311 is installed on the top of the grinding table 301. A limiting sliding rod 312 is slidably connected to the inner side of the limiting groove plate 311. A grinding roller groove plate 313 is welded to one end of the limiting sliding rod 312. A compression spring 314 is sleeved on the outer side of the limiting sliding rod 312. Two rods 312 are provided, and the two limiting sliding rods 312 are symmetrically installed on the inner side of the limiting groove plate 311. One end of the compression spring 314 is spot-welded to the sanding roller groove plate 313, and the other end of the compression spring 314 is spot-welded to the limiting groove plate 311, which facilitates sanding of wood boards of different thicknesses. A wood sanding roller 315 is rotatably installed on the inner side of the sanding roller groove plate 313, and a sanding shaft 316 is embedded in the inner side of the wood sanding roller 315. A driven gear 317 is spot-welded to the top. A limit mounting seat 318 is installed on the top of the grinding roller groove plate 313. A grinding motor 319 is embedded in the inner side of the limit mounting seat 318. A drive gear 320 is welded to the transmission end of the grinding motor 319. Several support rollers 306 are provided. Several support rollers 306 are equidistantly installed on the inner side of the sliding groove 305, which is conducive to pushing the wooden board. The input end of the grinding motor 319 is electrically connected to the output end of the external controller.
[0059] The working principle and usage process of this invention are as follows: First, the operator prepares the wooden boards and aluminum alloy profiles that need to be spliced and cut. The operator places the decorative wooden strips and aluminum profiles on both sides of the clamping box 1. Then, the wooden strips and aluminum profiles are inserted into the gaps between the clamping plates 204 and the clamping box 1, thereby overcoming the elastic force of the return spring 206 on the outside of the return rod 205, thus opening the clamping plates 204 on both sides. At this time, the guide plate 203 will slide outward on the inside of the guide tube 202. After the wooden boards and aluminum profiles are initially placed, the elastic force of the return spring 206 will push the return rods 205 on both sides, thereby pushing the clamping plates 204 inward into the clamping box 1. The wooden board and aluminum profile are initially clamped. Then, the operator controls the hydraulic telescopic rod 221 to retract. When the hydraulic telescopic rod 221 retracts, it can drive the lifting roller groove plate 222 to move to the top. At this time, all the sliding rollers 223 will move to the top inside the lifting roller groove plate 222. At this time, all the sliding rollers 223 on the same horizontal plane will push the initially clamped wooden board and aluminum profile upward. After one side of the wooden board and aluminum profile contacts the top guide plate 203, the retraction of all the hydraulic telescopic rods 221 stops. At this time, the top and bottom positions of the wooden board and aluminum profile are fixed by the sliding rollers 223 on both sides and the guide plate 203, and the height of the wooden board and aluminum profile is fixed at the same height.
[0060] Then, the retrieval motor 219 is controlled to rotate in the reverse direction, thereby driving the winch 220 to rotate clockwise, continuously releasing the retrieval cable 217 from the inside of the winch 220. The retrieval cable 217 will be continuously released from the inside of the cable retrieval hole 216. At this time, under the action of the return spring 215, the connecting plate 212 will rotate outside the center rod 210. When the connecting plate 212 rotates to the horizontal position, the limiting plates 214 on both sides of the connecting plate 212 will rotate to the bottom position of the fixing block 211 on one side of the rotating seat 209, thereby fixing the horizontal position of the connecting plate 212. At this time, the operator controls the push motor 225 inside the mounting plates 224 on both sides to rotate, thereby driving the push gear 226 to rotate, and then interacting with the push gear The meshing roller gear 227 will also rotate, which in turn drives the transmission rod 228 to rotate, thereby driving the drive roller 229 on one side of the transmission rod 228 to rotate. When the drive roller 229 rotates, it will push the wooden boards and aluminum profiles on both sides to move on top of the sliding roller 223. Then, the wooden boards and aluminum profiles on both sides will move simultaneously to the top position on one side of the stop plate 213. Then, the take-up motor 219 will be started to rotate counterclockwise. As the take-up motor 219 rotates continuously, it will drive the winch 220 to continuously wind up the take-up cable 217. At this time, it will pull the connecting plate 212 to rotate outside the center rod 210. At this time, the stop plate 213 will push the excess wooden boards and aluminum profiles back a little. Then, the connecting plate 212 will rotate outside the center rod 210. After the 2nd part is pulled back and adhered to one side of the clamping box 1, the clamping electromagnet 207 is activated. At this time, all the guide plates 203 and the reset rod 205 will be attracted, thereby clamping the wooden boards and aluminum profiles on both sides. The wooden boards and aluminum profiles will be fixed at this time. Then, when it is necessary to cut the wooden boards and aluminum profiles, the lifting hydraulic rods 238 on both sides are controlled to extend to the top, thereby driving the lifting plate 237 to move to the top inside the lifting slot plate 236, raising the wooden boards and aluminum profiles to a certain degree. Then, the angle motor 239 is controlled to rotate, and then the angle column 235 and the lifting slot plate 236 are driven to rotate on the top of the rotating disk 234 through the angle motor 239, so that the wooden boards and aluminum profiles at the top are rotated to the angle to be cut. Next, control the lifting hydraulic rod 238 to retract, and lower the height of the wooden board and aluminum profile during retraction, so that the wooden board and aluminum profile are lowered to the same height as the cutting blade 242. At this time, control the electric sliding seat 232 to slide on the outside of the slide rail 231. At this time, the wooden board and aluminum profile can be cut at the same time while moving horizontally. At this time, the wooden board and aluminum profile that need to be glued later can be cut at the same angle and at the same time. After one side of the wooden board and aluminum profile is cut, the rotating disk 234 can be rotated inside the bearing 233 to rotate the other side of the wooden board and aluminum profile to the cutting position. At this time, the flipping fixing strip 245 will be attracted to the flipping magnet 246 on the other side, so as to facilitate the cutting of the other side of the wooden board and aluminum profile.
[0061] By simultaneously inserting wooden strips and aluminum profiles into the gaps between the clamping plates 204 and the clamping box 1 on both sides, after the wooden boards and aluminum profiles are initially placed, the wooden boards and aluminum profiles can be initially clamped under the elastic force of the return spring 206. Then, controlling all the hydraulic telescopic rods 221 to retract can drive the lifting roller groove plate 222 and the sliding roller 223 to push the initially clamped wooden boards and aluminum profiles upward. At this time, the uniform height of the wooden boards and aluminum profiles is fixed. Then, controlling the rotation of the drive roller 229 will bring both sides of the wooden boards and aluminum profiles to a uniform vertical plane, thereby fixing the wooden boards and aluminum profiles in a fixed position. At the same position, the wood board and aluminum profile can be cut simultaneously from the same angle by the cutting blade 242. The staggered positions of the wood board and aluminum profile can cut the wood board at high temperature generated by the aluminum profile cutting, which facilitates the riveting of aluminum profile and wood board on each side. All wood boards and aluminum profiles are cut to the same length, which allows the wood boards and aluminum profiles to be quickly bonded and formed in one go without secondary processing, improving the installation and manufacturing efficiency of aluminum-clad doors and windows, improving the convenience of cutting, and the waste materials after cutting will fall from both sides of the diversion plate 244, thereby completing the waste classification and improving people's work efficiency.
[0062] Next, the operator inserts the cut wooden board into the sanding chamber 304. At this time, one hand presses down on the handle 308 inside the cotton cylinder 310, causing the limiting plate 309 to press the wooden board firmly against the top of the support roller 306. Then, the handle 308 is pushed to the other side, allowing the wooden board to slide inside the sanding chamber 304. The sanding motor 319 is then activated, driving the drive gear 320 to rotate. The drive gear 320 then drives the driven gear 317, which in turn drives the sanding shaft 316 to rotate. This, in turn, drives the wood sanding roller 315 to rotate, sanding the wooden board while moving it. While the wood sanding roller 315 sands the wood board to remove the burrs on the surface, when sanding wood boards of different thicknesses, the two limiting sliding rods 312 can be pulled first to slide inside the limiting groove plate 311. Then the wood board is inserted into the sanding chamber 304. Then the limiting sliding rods 312 are released. Under the elastic force of the compression spring 314, the sanding roller groove plate 313 will move to one side of the wood board, thereby driving the wood sanding roller 315 to fit against one side of the wood board. Then the sanding motor 319 is turned on to drive the wood sanding roller 315 to sand one side of the wood board. After one side is sanded, the wood board can be pulled out and then flipped over to sand the other side.
[0063] By pulling the two limiting sliding rods 312, the wooden board is inserted into the grinding chamber 304. Then, under the elastic force of the compression spring 314, the wood grinding roller 315 is driven to adhere to one side of the wooden board. At this time, wooden boards of different thicknesses can be ground to remove the burrs on the surface. After grinding one side, the wooden board can be pulled out and then flipped over to grind the other side. This removes the burrs on both sides of the wooden board. Then, when the smooth aluminum profile comes into contact with the wood, it prevents burrs from separating the aluminum profile and the wooden board. Then, it is easier to apply glue to the surface of the wood. The smooth surface allows the wood and aluminum profile to bond more tightly, making it easier to bond aluminum-clad doors and windows. This avoids the need for grinding when the bond is not tight, thereby improving the manufacturing and installation efficiency of aluminum-clad doors and windows.
[0064] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A device for manufacturing aluminum-clad doors and windows, comprising a clamping box (1), characterized in that: The clamping box (1) is equipped with a clamping assembly (2) on its inner side; The clamping assembly (2) includes a clamping chamber (201); The clamping box (1) has a clamping chamber (201) on its inner side. A guide tube (202) is welded to the inner side of the clamping chamber (201). A guide plate (203) is slidably connected to the inner side of the guide tube (202). A clamping plate (204) is welded to one end face of the guide plate (203). A reset rod (205) is welded to one end face of the clamping plate (204). A reset spring (206) is sleeved on the outer side of the reset rod (205). A clamping electromagnet (207) is installed on the inner side of the clamping chamber (201). A fixing groove (208) is opened at the position corresponding to the guide plate (203) on one end face of the clamping box (1). A rotating seat (209) is installed on one side end face of the clamping box (1), a central rod (210) is installed on one side end face of the rotating seat (209), a fixing block (211) is welded to the outer end face of the rotating seat (209), a connecting plate (212) is rotatably sleeved on the outer side of the central rod (210), a stop plate (213) is welded to one side end face of the connecting plate (212), a limit plate (214) is welded to one side end face of the connecting plate (212), and a return spring (215) is sleeved on the outer side of the central rod (210). The clamping box (1) has a cable take-up hole (216) on its side end face. The bottom end of the connecting plate (212) is welded with a take-up cable (217). A fixing seat (218) is installed on the inner side of the clamping box (1) at the position corresponding to the cable take-up hole (216). A take-up motor (219) is installed on the inner side of the fixing seat (218). A winch (220) is connected to the transmission end of the take-up motor (219). A cutting table (241) is provided on one side of the clamping box (1). A cutting blade (242) is installed on the top of the cutting table (241). A guard plate (243) is installed on the top of the cutting table (241) outside the cutting blade (242). A diverter plate (244) is installed on one side end face of the cutting table (241). The clamping box (1) is spot-welded with a hydraulic telescopic rod (221). The telescopic end of the hydraulic telescopic rod (221) is connected to a lifting roller groove plate (222). A sliding roller (223) is rotatably installed on the inner side of the lifting roller groove plate (222). An installation plate (224) is welded to the top of the lifting roller groove plate (222). A push motor (225) is installed at the bottom of the installation plate (224). A push gear (226) is connected to the transmission end of the push motor (225). A roller gear (227) meshes with the bottom of the outer side of the push gear (226). A transmission rod (228) is welded to one end face of the roller gear (227). An active roller (229) is sleeved on the outer side of the transmission rod (228). A clamping groove (230) is opened at the position corresponding to the lifting roller groove plate (222) on the front end face of the clamping box (1). The bottom of the clamping box (1) is provided with a slide rail (231), an electric sliding seat (232) is slidably installed on the outer side of the slide rail (231), a bearing (233) is embedded in the inner side of the top of the electric sliding seat (232), a rotating disk (234) is rotatably connected to the inner side of the bearing (233), an angle column (235) is rotatably connected to the top of the inner side of the rotating disk (234), a lifting groove plate (236) is installed on one side end face of the angle column (235), a lifting plate (237) is slidably embedded in the inner side of the lifting groove plate (236), a lifting hydraulic rod (238) is installed on one side end face of the lifting groove plate (236), and an angle motor (239) is installed at the top of the rotating disk (234). The clamping box (1) has a bottom plate (240) welded to its inner bottom, the rotating disk (234) has a flip fixing strip (245) welded to its top edge, and the electric sliding seat (232) has a flip magnet (246) installed at its top. Two clamping plates (204) are provided, and the two clamping plates (204) are symmetrically located on both sides of the clamping box (1). The reset rod (205) has a movable hole at the corresponding position of the clamping box (1), and the reset rod (205) is slidably connected to the clamping box (1) through the movable hole.
2. The apparatus for manufacturing aluminum-clad doors and windows according to claim 1, characterized in that: Two reset rods (205) are provided, and the two reset rods (205) are symmetrically installed on one side end face of the clamping plate (204). One end of the reset spring (206) is spot welded to the reset rod (205), and the other end of the reset spring (206) is spot welded to the clamping box (1).
3. The apparatus for manufacturing aluminum-clad doors and windows according to claim 2, characterized in that: The hydraulic telescopic rod (221) is provided in four parts. The four hydraulic telescopic rods (221) are installed at the four corners of the inner side of the clamping box (1). Each pair of hydraulic telescopic rods (221) forms a group. The two groups of hydraulic telescopic rods (221) are welded to both ends of the lifting roller groove plate (222). The sliding rollers (223) are provided in a plurality of positions, and the plurality of sliding rollers (223) are equidistantly installed on the inner side of the lifting roller groove plate (222). The transmission rod (228) is rotatably connected to the lifting roller groove plate (222), and the drive roller (229) is rotatably connected to the lifting roller groove plate (222).
4. The apparatus for manufacturing aluminum-clad doors and windows according to claim 2, characterized in that: Two lifting hydraulic rods (238) are provided. The two lifting hydraulic rods (238) are symmetrically installed on both sides of the lifting trough plate (236). The telescopic end of the lifting hydraulic rod (238) is spot welded to the base plate (240), and the transmission end of the angle motor (239) is welded to the angle column (235).
5. The apparatus for manufacturing aluminum-clad doors and windows according to claim 2, characterized in that: Two flip-fixing bars (245) are provided, and the two flip-fixing bars (245) are symmetrically installed at the top position of the electric sliding seat (232). The input ends of the clamping electromagnet (207), the retracting motor (219), the hydraulic telescopic rod (221), the push motor (225), the electric sliding seat (232), the lifting hydraulic rod (238), and the angle motor (239) are all electrically connected to the output end of the external controller.
6. The apparatus for manufacturing aluminum-clad doors and windows according to claim 2, characterized in that: A grinding assembly (3) is provided on the other side of the clamping box (1); The polishing assembly (3) includes a polishing table (301); A grinding table (301) is provided on one side of the clamping box (1). A support rod (302) is installed on the top of the grinding table (301). A grinding groove plate (303) is installed on the top of the support rod (302). A grinding chamber (304) is opened on the inner side of the grinding groove plate (303). A sliding groove (305) is opened on the inner side of the grinding groove plate (303) at the position corresponding to the grinding chamber (304). A support roller (306) is rotatably installed on the inner side of the sliding groove (305). A limiting transverse groove (307) is formed through the top of the grinding groove plate (303). A handle (308) is slidably installed on the inner side of the limiting transverse groove (307). A limiting plate (309) is installed at the bottom of the handle (308). A cotton tube (310) is sleeved on the outer side of the handle (308). A limiting groove plate (311) is installed at the top of the grinding table (301). A limiting sliding rod (312) is slidably connected to the inner side of the limiting groove plate (311). A grinding roller groove plate (313) is welded to one end of the limiting sliding rod (312). A compression spring (314) is sleeved on the outside of the sliding rod (312). A wood sanding roller (315) is rotatably mounted on the inside of the sanding roller groove plate (313). A sanding shaft (316) is embedded in the inside of the wood sanding roller (315). A driven gear (317) is spot-welded to the top of the sanding shaft (316). A limit mounting seat (318) is installed on the top of the sanding roller groove plate (313). A sanding motor (319) is embedded in the inside of the limit mounting seat (318). A drive gear (320) is welded to the transmission end of the sanding motor (319).
7. The apparatus for manufacturing aluminum-clad doors and windows according to claim 6, characterized in that: Two limiting sliding rods (312) are provided. The two limiting sliding rods (312) are symmetrically installed on the inner side of the limiting groove plate (311). One end of the compression spring (314) is spot welded to the grinding roller groove plate (313), and the other end of the compression spring (314) is spot welded to the limiting groove plate (311).
8. The apparatus for manufacturing aluminum-clad doors and windows according to claim 6, characterized in that: The support rollers (306) are provided in a plurality of manner, and the plurality of support rollers (306) are installed at equal intervals on the inner side of the sliding groove (305). The input end of the grinding motor (319) is electrically connected to the output end of the external controller.
Citation Information
Patent Citations
Intelligent cutting device for aluminum-wood doors and windows
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Aluminum alloy door and window manufacturing method
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