A plaster for improving blood circulation and relieving pain and a preparation method thereof
By stirring and heating the base layer skeleton raw materials in the sol pot, combining the side wall pressure of the guide cylinder and preset parameters, adjusting the working mode of the mixer and cutting components, the problem of degradation of the stability of the patch product in the prior art is solved, and the implementation of the Improve the preparation stability and effect of the smear patch.
Patent Information
- Application Number
- CN202410325322.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-03-21
AI Technical Summary
In the prior art, the application product has excessive friction due to wear between the tablet tube and the guide cylinder, and the structural stability of the cutting assembly is reduced, and the heating time is too short, resulting in uneven mixing of the base layer skeleton, which affects the preparation stability. .
By stirring the base skeleton raw material in a sol pot and adding organic vulcanizing agent and cycloalkyl plasticizer, a mixed raw material is formed, and then heated and cut in the mold, combined with the actual pressure and preset pressure of the guide cylinder side walls for heating Adjust the duration, use the X camera sensor to detect the number of air holes, adjust the mixer's stirring depth and the working mode of the cutting assembly, ensure the stirring effectiveness and cutting depth, and finally adjust the rotation speed of the tablet tube according to the actual temperature of the guide cylinder.
The preparation stability of the smear patch is improved, and the problem of excessive hardness due to the short heating time and uneven stirring is reduced. The structural stability of the cutting components is enhanced, and the stability and effect of the overall preparation are improved.
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Figure CN118384422B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of acupoint physiotherapy plasters, and in particular to a physiotherapy plaster for improving blood circulation and relieving pain and a preparation method thereof. Background Art
[0002] Paste therapy, also known as external application therapy, is a method of grinding the medicine into fine powder, mixing it with various liquids into a paste, and applying it to the required acupuncture points or affected areas to treat diseases. It is one of the external treatments commonly used in traditional Chinese medicine. In addition to allowing the drug to directly reach the lesion to exert its effect, the paste therapy can also allow the drug properties to pass through the skin and pores from the outside to the inside, and through the meridians to the internal organs, so as to regulate the qi, blood, yin and yang of the internal organs, strengthen the body and eliminate evil, and thus cure the disease.
[0003] Chinese Patent Publication No.: CN113521552A The present invention discloses a medical device patch, which relates to a medical device for Chinese medicine physical therapy. In the past, patch products were prone to uneven mixing and poor effects due to the mixing of far-infrared ceramic powder in hot melt adhesive. The present invention provides a patch product with more stable far-infrared wave emissivity and more uniform and powerful far-infrared wave. The present invention structurally consists of non-woven fabric, hot melt adhesive, far-infrared ceramic powder (normal emission frequencies are 0.95, 0.90, and 0.85, respectively), magnetic powder, and release paper. On the basis of the original hot melt adhesive, far-infrared ceramic powder, and release paper structural composition mixed ratio, two or more far-infrared ceramic powders and hot melt adhesive are selected to combine layers, and glue is applied in layers to strengthen and expand the intensity and stability of the far-infrared waves of the patch product. The present invention provides a new type of physical therapy patch medical device structural composition and production process. As a physical therapy medical device, it does not contain drugs, has high safety performance, and can be carried with you. When used, it can be attached to the affected area or applied according to acupoints. This shows that the medical device applicator has problems such as excessive friction due to wear between the tabletting tube and the guide cylinder, which results in reduced structural stability of the cutting assembly, and short heating time, which leads to uneven mixing of the raw materials of the base layer skeleton and reduced preparation stability. Summary of the invention
[0004] To this end, the purpose of the present invention is to provide a patch for improving blood circulation and relieving pain and a preparation method thereof, so as to overcome the problems in the prior art of excessive friction caused by wear between the tablet pressing tube and the guide tube, resulting in reduced structural stability of the cutting assembly, and short heating time resulting in uneven mixing of the raw materials of the base layer skeleton, resulting in reduced preparation stability.
[0005] To achieve the above-mentioned purpose, the present invention provides a method for preparing a patch for improving blood circulation and relieving pain, comprising the following steps: stirring the base layer skeleton raw material in a sol pot to output a basic mixed raw material, adding an organic vulcanizing agent and a cycloalkyl plasticizer to the heated basic mixed raw material at the same time to form a mixed raw material; pouring the mixed raw material stirred by a stirrer into a mold to output a base layer skeleton, pouring a heating material into the heating holes of the heated base layer skeleton to form a prefabricated base layer; cutting the prefabricated base layer with a cutting component to output a finished base layer; attaching a flexible carrier layer to the finished base layer after the spraying surface layer to output a finished patch; obtaining the The actual pressure of the side wall of the guide cylinder; determining the heating time of the raw materials of the base layer skeleton based on the actual pressure of the side wall of the guide cylinder, or determining whether the stirring effectiveness of the mixer meets the requirements based on the actual pressure of the side wall of the guide cylinder and the number of pores in the prefabricated base layer; if it is determined that the stirring effectiveness of the mixer does not meet the requirements, adjusting the stirring depth of the mixer, or determining the corresponding working mode of the tablet pressing tube in the cutting assembly based on the number of pores in the prefabricated base layer and the cutting depth of the finished patch; obtaining the actual temperature of the guide cylinder after the tablet pressing tube in the cutting assembly runs a single cycle in the corresponding working mode; determining the rotation speed of the tablet pressing tube based on the actual temperature of the guide cylinder.
[0006] Furthermore, the step of determining the heating time of the raw material of the base layer skeleton includes:
[0007] Acquire the actual pressure of the side wall of the guide cylinder detected by the pressure sensor;
[0008] Comparing the actual pressure on the side wall of the guide cylinder with the preset first pressure and the preset second pressure respectively;
[0009] If the actual pressure of the side wall of the guide tube is greater than the preset first pressure and less than or equal to the preset second pressure, the heating time of the raw material of the base layer skeleton is determined.
[0010] Furthermore, the heating time of the raw material of the base layer skeleton is determined by the difference between the actual pressure of the side wall of the guide cylinder and the preset first pressure.
[0011] Further, the step of determining the stirring depth of the mixer comprises:
[0012] If the actual pressure on the side wall of the guide cylinder is greater than the preset second pressure, it is preliminarily determined that the stirring effectiveness of the mixer does not meet the requirements, and the number of pores in the prefabricated base layer is detected using an X-ray camera sensor;
[0013] Comparing the number of pores in the prefabricated base layer with a preset first number and a preset second number respectively;
[0014] If the number of pores in the prefabricated base layer is greater than the preset second number, it is determined for the second time that the stirring effectiveness of the mixer does not meet the requirements, and the stirring depth of the mixer is determined.
[0015] Furthermore, the stirring depth of the mixer is determined by the difference between the number of pores in the prefabricated base layer and the preset second number.
[0016] Further, the step of determining the corresponding working mode of the tablet pressing tube in the cutting assembly includes:
[0017] If the number of pores in the prefabricated base layer is greater than the preset first number and less than or equal to the preset second number, it is preliminarily determined that the structural stability of the cutting assembly does not meet the requirements, and a laser rangefinder is used to detect the cutting depth of the cut patch;
[0018] comparing the cutting depth of the patch with a preset depth;
[0019] If the cutting depth of the patch is less than the preset depth, it is determined that the structural stability of the cutting assembly does not meet the requirements, and the tablet pressing tube in the cutting assembly is controlled to cut the prefabricated base layer in a corresponding working mode.
[0020] Furthermore, the corresponding working mode of the tablet pressing tube in the cutting assembly is to start the stepper motor to operate, and the stepper motor drives the tablet pressing tube to rotate horizontally while the tablet pressing tube is pressed downward.
[0021] Further, the step of determining the rotation speed of the tableting tube includes:
[0022] Acquire the actual temperature of the guide cylinder of the cutting assembly after the tablet pressing tube runs a single cycle in the corresponding working mode;
[0023] Comparing the actual temperature of the guide cylinder with the preset temperature;
[0024] If the actual temperature of the guide cylinder is greater than the preset temperature, it is determined that the pressing environment does not meet the requirements, and the rotation speed of the tablet pressing tube is adjusted.
[0025] Furthermore, the rotation speed of the adjusted tablet pressing tube is determined by the difference between the actual temperature of the guide cylinder and the preset temperature.
[0026] The present invention also provides a patch, which comprises a flexible carrier layer with a thickness ratio of 20%, a finished base layer with a thickness ratio of 50%, and a surface layer with a thickness ratio of 30% arranged from top to bottom;
[0027] Wherein, the flexible carrier layer comprises self-adhesive paper; the finished base layer comprises a base layer skeleton and a heating material filled in a plurality of heating holes of the base layer skeleton; the surface layer comprises hydrosol and hot melt adhesive;
[0028] The heating material includes nano-scale far-infrared ceramic powder, marlin powder, polyester fiber, carbon fiber composite material, methyl salicylate, capsaicin, eucalyptus oil, ginger oil, garlic oil, mint leaves, ginger essential oil, plasticine material, thermochromic powder and aromatic compounds;
[0029] The base layer skeleton raw materials include silica gel, environmentally friendly rubber, latex, polyethylene glycol, magnesium stearate, polyurethane, plasticine material, thermochromic powder, organic vulcanizer and high-saturation cycloalkyl plasticizer.
[0030] Compared with the prior art, the beneficial effects of the present invention lie in that the preparation method of the present invention reduces the influence of uneven mixing and excessive hardness of the base layer skeleton due to the short heating time of the raw materials of the base layer skeleton on the stability of preparation by adjusting the heating time of the raw materials of the base layer skeleton according to the fact that the actual pressure of the side wall of the guide cylinder is greater than the preset first pressure; reduces the problem of reduced stirring effect due to structural damage of the mixer, thereby reducing the effectiveness of stirring; reduces the influence of wear of the tabletting tube and the guide cylinder on the structural stability of the cutting assembly by starting the rotating structure of the tabletting tube according to the fact that the cutting depth of the medical patch is greater than the preset depth; reduces the influence of the stirring effectiveness of the mixer due to the small suction force of the electromagnetic suction cup, thereby further improving the stability of medical patch preparation.
[0031] Furthermore, the preparation method of the present invention sets a preset first pressure and a preset second pressure, determines the stability of the preparation according to the actual pressure of the side wall of the guide cylinder, and adjusts the heating time of the raw materials of the base layer skeleton, thereby reducing the impact of the reduced stability of the preparation due to the short heating time of the raw materials of the base layer skeleton, and further achieves the improvement of the stability of the preparation of the patch.
[0032] Furthermore, the preparation method of the present invention sets a preset first quantity and a preset second quantity, judges the stirring effectiveness of the mixer according to the number of pores in the prefabricated base layer, and determines the stirring depth of the mixer, thereby reducing the impact of the stirring effect being reduced due to structural damage to the mixer, thereby reducing the stirring effectiveness of the mixer, and further achieving improved stability in the preparation of the patch.
[0033] Furthermore, the preparation method of the present invention determines the structural stability of the cutting assembly by setting a preset depth, through the cutting depth of the patch, and starts the rotating structure of the tablet pressing tube, thereby reducing the impact of the wear of the tablet pressing tube and the guide cylinder on the structural stability of the cutting assembly, and further achieving the improvement of the stability of the preparation of the patch.
[0034] Furthermore, the preparation method of the present invention sets a preset temperature, determines the pressing environment according to the actual temperature of the guide cylinder, and adjusts the rotation speed of the tablet pressing tube, thereby reducing the impact of the excessive rotation speed of the tablet pressing tube on the pressing environment, and further improving the stability of the preparation of the patch. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 This is an overall flow chart of a method for preparing a plaster for improving blood circulation and relieving pain according to an embodiment of the present invention;
[0036] Figure 2 This is a structural schematic diagram of a cutting assembly for improving blood circulation and relieving pain according to an embodiment of the present invention;
[0037] Figure 3 This is a specific structural diagram of a plaster for improving blood circulation and relieving pain according to an embodiment of the present invention;
[0038] Figure 4 This is a specific flow chart of the step of determining the heating time of the raw materials of the base layer skeleton in the method for preparing a plaster for improving blood circulation and relieving pain according to an embodiment of the present invention;
[0039] Figure numerals: 1. stepper motor; 2. first telescopic connecting rod; 3. first cylinder; 4. connecting rod; 5. pressure plate; 6. tablet pressing tube; 7. pressure sensor; 8. bottom plate; 9. guide cylinder; 10. temperature sensor; 11. second cylinder; 12. second telescopic connecting rod; 13. surface layer; 14. finished product base layer; 15. flexible carrier layer. DETAILED DESCRIPTION
[0040] In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0041] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0042] It should be pointed out that the data in this embodiment are obtained by the preparation method of the present invention for improving blood circulation and relieving pain according to historical data and data statistics in the corresponding preparation process, experiments and comprehensive analysis based on experimental results before the preparation; the preparation method of the present invention for improving blood circulation and relieving pain is based on the actual pressure of the side wall of the guide tube, the number of pores in the prefabricated base layer, the cutting depth of the finished patch and the actual temperature of the guide tube for 1243 cases that are cumulatively counted, prepared and calculated within 90 days before the preparation, and the values of various preset parameter standards for the preparation method of the patch for improving blood circulation and relieving pain are comprehensively determined. It can be understood by those skilled in the art that the method for preparing the patch for improving blood circulation and relieving pain according to the present invention can determine the single parameter by selecting the value with the highest proportion as the preset standard parameter according to the data distribution, as long as the preparation method according to the present invention can clearly define different specific situations in the single determination process through the obtained values.
[0043] See also Figure 1 , Figure 2 , Figure 3 as well as Figure 4 As shown, they are respectively an overall flow chart of the method for preparing a plaster for improving blood circulation and relieving pain according to an embodiment of the invention, a schematic diagram of the structure of a cutting assembly, a specific structure diagram of the plaster, and a specific flow chart of the step of determining the heating time of the raw materials of the base layer skeleton. The method for preparing a plaster for improving blood circulation and relieving pain according to the present invention comprises the following steps:
[0044] Step S1, stirring the base layer skeleton raw material in the sol pot to output a basic mixed raw material, and adding an organic vulcanizing agent and a cycloalkyl plasticizer to the heated basic mixed raw material to form a mixed raw material;
[0045] Step S2, pouring the mixed raw material stirred by the mixer into a mold to output a base layer skeleton, and pouring the heating material into the heating holes of the heated base layer skeleton to form a prefabricated base layer;
[0046] Step S3, using a cutting assembly to cut the prefabricated base layer to output a finished base layer;
[0047] Step S4, attaching the flexible carrier layer to the finished base layer after the spraying surface layer is completed to output a finished product for application;
[0048] Step S5, obtaining the actual pressure of the side wall of the guide cylinder in the cutting assembly;
[0049] Step S6, determining the heating time of the raw materials of the base layer skeleton based on the actual pressure of the side wall of the guide cylinder, or determining whether the stirring effectiveness of the mixer meets the requirements based on the actual pressure of the side wall of the guide cylinder and the number of pores in the prefabricated base layer;
[0050] Step S7, if it is determined that the stirring effectiveness of the stirrer does not meet the requirements, the stirring depth of the stirrer is adjusted, or the corresponding working mode of the tablet pressing tube in the cutting assembly is determined based on the number of pores in the prefabricated base layer and the cutting depth of the finished product application;
[0051] Step S8, obtaining the actual temperature of the guide cylinder of the cutting assembly after the tablet pressing tube runs a single cycle in the corresponding working mode;
[0052] Step S9, determining the rotation speed of the tablet pressing tube based on the actual temperature of the guide cylinder.
[0053] Specifically, the cutting components for preparing a compress for improving blood circulation and relieving pain include:
[0054] Press plate 5;
[0055] A first cylinder 3, which is connected to the pressing plate 5 via a first telescopic connecting rod 2, and is used to provide power for the vertical reciprocating motion of the pressing plate;
[0056] a first telescopic connecting rod 2 connected to the pressing plate 5 for transmitting the pressure of the first cylinder 3 to the pressing plate 5;
[0057] A second cylinder 11, which is connected to the pressing plate 5 via a second telescopic connecting rod 12, and is used to provide power for the vertical reciprocating motion of the pressing plate;
[0058] a second retractable connecting rod 12 connected to the pressing plate 5 for transmitting the pressure of the second cylinder 11 to the pressing plate 5;
[0059] A tabletting tube 6 connected to the pressing plate 5 for tabletting and cutting the base layer;
[0060] A guide cylinder 9, which is connected to the tablet pressing tube 6 and is used to limit the pressure direction of the tablet pressing tube;
[0061] The bottom plate 8 is connected to the guide cylinder 9 and is used to fix the finished substrate layer to be pressed and cut.
[0062] Specifically, the horizontal rotation of the tablet pressing tube is achieved by a horizontal rotation structure of the tablet pressing tube, wherein the horizontal rotation structure of the tablet pressing tube comprises:
[0063] A connecting rod 4, which is connected to the tablet pressing tube 6 and is used to transmit the rotational power to the tablet pressing tube 6;
[0064] The stepper motor 1 is connected to the connecting rod 4 to provide rotational power.
[0065] Specifically, the actual pressure on the side wall of the guide cylinder 9 is measured by a pressure sensor 7 disposed on the side wall of the guide cylinder 9 .
[0066] Specifically, the bottom plate 8 is provided with a sheet pressing hole which is connected with and matched with the guide cylinder.
[0067] Specifically, the bottom end of the tablet pressing tube can penetrate into the tablet pressing hole of the bottom plate 8 to cut the patch.
[0068] Specifically, the working principle of the cutting assembly for preparing a plaster for improving blood circulation and relieving pain is as follows: the material of the plaster is placed under the base plate, the first cylinder drives the first retractable connecting rod and the second cylinder drives the second retractable connecting rod to descend simultaneously to drive the pressing plate to descend, the pressing plate drives the tablet pressing tube to slide downward in the guide cylinder, the cutting edge at the lower end of the tablet pressing tube presses the large plaster into a small plaster, and then the first retractable connecting rod of the first cylinder and the second retractable connecting rod of the second cylinder are retracted simultaneously, and the pressing plate and the tablet pressing tube rise.
[0069] Specifically, the actual temperature of the guide cylinder 9 is obtained according to the temperature sensor 10 disposed on the other side of the pressure sensor 7 on the side wall of the guide cylinder 9 .
[0070] Specifically, the stirring depth of the stirrer is the depth to which the stirring rod enters the mixed raw materials.
[0071] Specifically, the principle of the X-ray sensor detecting the number of pores in the prefabricated base layer is that X-rays can penetrate materials of different thicknesses. The X-ray sensor receives the X-rays that have passed through the object and converts them into electrical signals, which are further converted into digital images. When the X-rays pass through the pores in the prefabricated base layer, the brightness of the pores in the digital image is higher than that of the place without pores because the pores absorb less X-rays. The location where the pores appear is called the bright area, and the number of pores in the patch is obtained by counting the bright areas.
[0072] Specifically, the temperature sensor 10 is an infrared temperature sensor, and its detection principle is that all objects with a temperature above absolute zero will emit infrared radiation. The infrared temperature sensor receives the infrared radiation emitted by the object, measures its wavelength and intensity, and thus calculates the surface temperature of the object.
[0073] Specifically, the aromatic compounds can be plant essential oils, Chinese herbal medicines and alcohol organic compounds. Those skilled in the art will understand that it is only necessary to ensure the functions of the aromatic compounds in enhancing the comfort of application, improving sleep quality and relieving pain on the basis of this embodiment, and there is no limitation on the types of aromatic compounds.
[0074] Specifically, the thermochromic powder is a commercial, non-toxic and harmless temperature-changing material with a temperature change range of 30°C-45°C.
[0075] Specifically, the heat-generating holes on the base layer are evenly distributed over the entire application range.
[0076] Specifically, the heating temperature during the preparation of the prefabricated base layer is 145°C to 160°C.
[0077] Specifically, the heating temperature of the sol pot is 145°C to 160°C.
[0078] Specifically, materials that improve blood circulation include nano-scale far-infrared ceramic powder, marlin powder, carbon fiber composite materials, methyl salicylate, capsaicin, ginger oil and garlic oil among the heat-generating materials.
[0079] Specifically, the pain-relieving materials include margarine powder, methyl salicylate, capsaicin, eucalyptus oil, ginger oil, garlic oil and mint leaves among the heating materials.
[0080] The preparation method of the present invention reduces the influence of uneven mixing and excessive hardness of the base layer skeleton due to the short heating time of the raw materials of the base layer skeleton on the stability of the preparation by adjusting the heating time of the raw materials of the base layer skeleton according to the fact that the actual pressure of the side wall of the guide cylinder is greater than the preset first pressure; reduces the problem of reduced stirring effect due to structural damage of the mixer, thereby reducing the effectiveness of stirring; reduces the influence of wear of the tablet pressing tube and the guide cylinder on the structural stability of the cutting assembly by starting the rotating structure of the tablet pressing tube according to the fact that the cutting depth of the medical patch is greater than the preset depth; reduces the influence of the stirring effectiveness of the mixer due to the insufficient suction of the electromagnetic suction cup, thereby further improving the stability of the preparation of the medical patch.
[0081] See also Figure 4 As shown, the step of determining the heating time of the raw material of the base layer skeleton includes:
[0082] Acquire the actual pressure of the side wall of the guide cylinder detected by the pressure sensor;
[0083] Comparing the actual pressure on the side wall of the guide cylinder with the preset first pressure and the preset second pressure respectively;
[0084] If the actual pressure of the side wall of the guide tube is greater than the preset first pressure and less than or equal to the preset second pressure, the heating time of the raw material of the base layer skeleton is determined.
[0085] See also Figure 4As shown, the heating time of the raw material of the base layer skeleton is determined by the difference between the actual pressure of the side wall of the guide cylinder and the preset first pressure.
[0086] Specifically, if the actual pressure of the side wall of the guide cylinder is greater than the preset first pressure and less than or equal to the preset second pressure, the stability of the preparation is lower than the allowable range;
[0087] Specifically, the process of determining the heating time of the raw materials of the base layer skeleton is as follows:
[0088] If △M≤△M0, the heating time of the raw material of the base layer skeleton is adjusted to the first heating time using the preset first heating time adjustment coefficient,
[0089] If ΔM>ΔM0, the heating time of the raw material of the base layer skeleton is adjusted to the second heating time using the preset second heating time adjustment coefficient.
[0090] Specifically, the actual pressure on the side wall of the guide cylinder is recorded as M, the preset first pressure is recorded as M1, the preset second pressure is recorded as M2, M1=20N, M2=25N, the difference between the actual pressure on the side wall of the guide cylinder and the preset first pressure is recorded as △M, △M=5N, △M=M-M1 is set, the preset first heating time adjustment coefficient is recorded as α1, the preset second heating time adjustment coefficient is recorded as α2, wherein 1<α1<α2, α1=1.1, α2=1.2, M1<M2, the heating time of the raw material of the base layer skeleton is recorded as E, the adjusted heating time of the raw material of the base layer skeleton is recorded as E', and E'=E×αi is set, wherein αi is the preset i-th heating time adjustment coefficient, and i is set as 1,2.
[0091] The preparation method of the present invention sets a preset first pressure and a preset second pressure, determines the stability of the preparation according to the actual pressure of the side wall of the guide cylinder, and adjusts the heating time of the raw materials of the base layer skeleton, thereby reducing the influence of the short heating time of the raw materials of the base layer skeleton on the stability of the preparation, and further achieving the improvement of the stability of the preparation of the patch.
[0092] See also Figure 1 As shown, the step of determining the stirring depth of the mixer includes:
[0093] If the actual pressure on the side wall of the guide cylinder is greater than the preset second pressure, it is preliminarily determined that the stirring effectiveness of the mixer does not meet the requirements, and the number of pores in the prefabricated base layer is detected using an X-ray camera sensor;
[0094] Comparing the number of pores in the prefabricated base layer with a preset first number and a preset second number respectively;
[0095] If the number of pores in the prefabricated base layer is greater than the preset second number, it is determined for the second time that the stirring effectiveness of the mixer does not meet the requirements, and the stirring depth of the mixer is determined.
[0096] See also Figure 1 As shown, the mixing depth of the mixer is determined by the difference between the number of pores in the prefabricated base layer and the preset second number.
[0097] Specifically, the process of determining the stirring depth of the mixer is:
[0098] If △R≤△R0, the stirring depth of the stirrer is adjusted to the first depth using the preset first depth adjustment coefficient,
[0099] If ΔR>ΔR0, the stirring depth of the stirrer is adjusted to a second depth using a preset second depth adjustment coefficient.
[0100] Specifically, the number of pores in the prefabricated base layer is recorded as R, the preset first number is recorded as R1, the preset second number is recorded as R2, R1=2, R2=4, the difference between the number of pores in the prefabricated base layer and the preset second number is recorded as △R, △R=R-R2 is set, the preset number difference is recorded as △R0, △R0=2, the preset first depth adjustment coefficient is recorded as β1, the preset second depth adjustment coefficient is recorded as β2, wherein 1<β1<β2, β1=1.1, β2=1.2, the stirring depth of the mixer is recorded as W, the stirring depth of the adjusted mixer is W', W'=W×(1+βk) / 2 is set, wherein βk is the preset kth depth adjustment coefficient, and k=1, 2.
[0101] The preparation method of the present invention sets a preset first quantity and a preset second quantity, judges the stirring effectiveness of the mixer according to the number of pores in the prefabricated base layer, and determines the stirring depth of the mixer, thereby reducing the impact of the stirring effect being reduced due to structural damage to the mixer, thereby reducing the stirring effectiveness of the mixer, and further achieving improved stability in the preparation of the patch.
[0102] Please continue reading Figure 1 As shown, the step of determining the corresponding working mode of the tablet pressing tube in the cutting assembly includes:
[0103] If the number of pores in the prefabricated base layer is greater than the preset first number and less than or equal to the preset second number, it is preliminarily determined that the structural stability of the cutting assembly does not meet the requirements, and a laser rangefinder is used to detect the cutting depth of the cut patch;
[0104] comparing the cutting depth of the patch with a preset depth;
[0105] If the cutting depth of the patch is less than the preset depth, it is determined that the structural stability of the cutting assembly does not meet the requirements, and the tablet pressing tube in the cutting assembly is controlled to cut the prefabricated base layer in a corresponding working mode.
[0106] Please continue reading Figure 1 As shown, the corresponding working mode of the tablet pressing tube in the cutting assembly is to start the stepper motor to run, and the stepper motor drives the tablet pressing tube to rotate horizontally while the tablet pressing tube is pressed downward.
[0107] The preparation method of the present invention sets a preset first depth and a preset second depth, determines the structural stability of the cutting assembly by the cutting depth of the medical patch, and starts the rotating structure of the tablet pressing tube, thereby reducing the influence of the wear of the tablet pressing tube and the guide cylinder on the structural stability of the cutting assembly, and further achieving the improvement of the preparation stability of the medical patch.
[0108] See also Figure 1 As shown, the step of determining the rotation speed of the tablet pressing tube includes:
[0109] Acquire the actual temperature of the guide cylinder of the cutting assembly after the tablet pressing tube runs a single cycle in the corresponding working mode;
[0110] Comparing the actual temperature of the guide cylinder with the preset temperature;
[0111] If the actual temperature of the guide cylinder is greater than the preset temperature, it is determined that the pressing environment does not meet the requirements, and the rotation speed of the tablet pressing tube is adjusted.
[0112] See also Figure 1 As shown, the rotation speed of the tablet pressing tube after adjustment is determined by the difference between the actual temperature of the guide cylinder and the preset temperature.
[0113] Specifically, the rotation speed of the tablet pressing tube is achieved by adjusting the rotation speed of the stepping motor.
[0114] See also Figure 1 As shown, the rotation speed of the tablet pressing tube after adjustment is determined by the difference between the actual temperature of the guide cylinder and the preset temperature.
[0115] Specifically, if ΔG≤ΔG0, the rotation speed of the tablet pressing tube is adjusted to the first rotation speed using the preset second rotation speed adjustment coefficient.
[0116] If ΔG>ΔG0, the rotation speed of the tablet pressing tube is adjusted to the second rotation speed using the preset first rotation speed adjustment coefficient.
[0117] Specifically, the actual temperature of the guide cylinder is denoted as G, the preset temperature is denoted as G0, G0=40°C, the difference between the actual temperature of the guide cylinder and the preset temperature is denoted as △G, △G=G-G0 is set, the preset temperature difference is denoted as △G0, △G0=5°C, the preset first rotation speed adjustment coefficient is denoted as γ1, the preset second rotation speed adjustment coefficient is denoted as γ2, wherein 0<γ1<γ2<1, γ1=0.8, γ2=0.9, the rotation speed of the tablet pressing tube is denoted as T, the adjusted rotation speed of the tablet pressing tube is denoted as T', T'=T×γp is set, wherein γp is the preset pth rotation speed adjustment coefficient, and p is set as 1,2.
[0118] The preparation method of the present invention sets a preset temperature, determines the pressing environment according to the actual temperature of the guide cylinder, and adjusts the rotation speed of the tablet pressing tube, thereby reducing the impact of the excessive rotation speed of the tablet pressing tube on the pressing environment and further improving the stability of the preparation of the patch.
[0119] See also Figure 3 As shown, the patch comprises a flexible carrier layer 13 with a thickness ratio of 20%, a finished base layer 14 with a thickness ratio of 50%, and a surface layer 15 with a thickness ratio of 30% arranged from top to bottom;
[0120] Wherein, the flexible carrier layer comprises self-adhesive paper; the finished base layer comprises a base layer skeleton and a heating material filled in a plurality of heating holes of the base layer skeleton; the surface layer comprises hydrosol and hot melt adhesive;
[0121] The components of the heating material are as follows: 20 parts by weight of nano-scale far-infrared ceramic powder, 15 parts of marlin powder, 25 parts of polyester fiber, 15 parts of carbon fiber composite material, 15 parts of methyl salicylate, 15 parts of capsaicin, 10 parts of eucalyptus oil, 14 parts of ginger oil, 12 parts of garlic oil, 12 parts of mint leaves, 15 parts of ginger essential oil, 14 parts of plasticine material, 8 parts of thermochromic powder and 15 parts of aromatic compounds;
[0122] The components of the base layer skeleton raw material are as follows: 30 parts by weight of silica gel, 27 parts of environmentally friendly rubber, 18 parts of latex, 3.5 parts of polyethylene glycol, 4 parts of magnesium stearate, 35 parts of polyurethane, 16 parts of plasticine material, 19 parts of thermochromic powder, 5 parts of organic vulcanizer and 5 parts of high-saturation cycloalkyl plasticizer.
[0123] Specifically, the surface layer is a mixture of hydrosol and thermosol.
[0124] Example 1
[0125] In this embodiment 1, when R>R0, the mixing depth of the mixer is recorded as W according to the difference between the number of pores in the prefabricated base layer and the preset second number, which is recorded as △R. The preset first number is recorded as R1, the preset second number is recorded as R2, the difference between the number of pores in the prefabricated base layer and the preset second number is recorded as △R, △R=R-R2 is set, the preset number difference is recorded as △R0, the preset first depth adjustment coefficient is recorded as β1, the preset second depth adjustment coefficient is recorded as β2, wherein 1<β1<β2, the mixing depth of the mixer is recorded as W, R1=2, R2=4, β1=1.1, β2=1.2, △R0=2, W=20cm, R=7 in this embodiment 1,
[0126] In the present embodiment 1, △R=7-4=3. When it is determined that △R>△R0 and the preset second depth adjustment coefficient β2 is used, the stirring depth of the mixer is adjusted to W', and W'=20cm×(1+1.2) / 2=22cm is calculated.
[0127] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. A method for preparing a patch for improving blood circulation and relieving pain, characterized in that: The following steps are involved: The base layer skeleton raw material in the sol pot is stirred to output a basic mixed raw material, and an organic vulcanizing agent and a cycloalkyl plasticizer are simultaneously added to the heated basic mixed raw material to form a mixed raw material; Pour the mixed raw material stirred by the mixer into a mold to output a base layer skeleton, and pour the heating material into the heating holes of the heated base layer skeleton to form a prefabricated base layer; Using a cutting assembly to cut the prefabricated base layer to output a finished base layer; Attaching a flexible carrier layer to the finished base layer after the spray-coated surface layer to output a finished patch; Obtaining the actual pressure of the side wall of the guide cylinder in the cutting assembly; Determining the heating time of the raw materials of the base layer skeleton based on the actual pressure of the side wall of the guide cylinder; Determining whether the mixing effectiveness of the mixer meets the requirements based on the actual pressure of the side wall of the guide cylinder and the number of pores in the prefabricated base layer; If it is determined that the stirring effectiveness of the stirrer does not meet the requirements, adjusting the stirring depth of the stirrer; Determining the corresponding working mode of the tablet pressing tube in the cutting assembly based on the number of pores in the prefabricated base layer and the cutting depth of the finished patch; Acquire the actual temperature of the guide cylinder of the cutting assembly after the tablet pressing tube runs a single cycle in the corresponding working mode; The rotation speed of the tableting tube is determined based on the actual temperature of the guide cylinder.
2. The method for preparing the plaster for improving blood circulation and relieving pain according to claim 1, characterized in that: The step of determining the heating time of the raw materials of the base layer skeleton comprises: Acquire the actual pressure of the side wall of the guide cylinder detected by the pressure sensor; Comparing the actual pressure on the side wall of the guide cylinder with the preset first pressure and the preset second pressure respectively; If the actual pressure of the side wall of the guide tube is greater than the preset first pressure and less than or equal to the preset second pressure, the heating time of the raw material of the base layer skeleton is determined.
3. The method for preparing the plaster for improving blood circulation and relieving pain according to claim 2, characterized in that: The heating time of the raw material of the base layer skeleton is determined by the difference between the actual pressure of the side wall of the guide cylinder and the preset first pressure.
4. The method for preparing the plaster for improving blood circulation and relieving pain according to claim 3, characterized in that: The step of determining the mixing depth of the mixer comprises: If the actual pressure on the side wall of the guide cylinder is greater than the preset second pressure, it is preliminarily determined that the stirring effectiveness of the mixer does not meet the requirements, and the number of pores in the prefabricated base layer is detected using an X-ray camera sensor; Comparing the number of pores in the prefabricated base layer with a preset first number and a preset second number respectively; If the number of pores in the prefabricated base layer is greater than the preset second number, it is determined for the second time that the stirring effectiveness of the mixer does not meet the requirements, and the stirring depth of the mixer is determined.
5. The method for preparing the plaster for improving blood circulation and relieving pain according to claim 4, characterized in that: The stirring depth of the mixer is determined by the difference between the number of pores in the prefabricated base layer and the preset second number.
6. The method for preparing the plaster for improving blood circulation and relieving pain according to claim 5, characterized in that: The step of determining the corresponding working mode of the tablet pressing tube in the cutting assembly comprises: If the number of pores in the prefabricated base layer is greater than the preset first number and less than or equal to the preset second number, it is preliminarily determined that the structural stability of the cutting assembly does not meet the requirements, and a laser rangefinder is used to detect the cutting depth of the cut patch; comparing the cutting depth of the patch with a preset depth; If the cutting depth of the patch is less than the preset depth, it is determined that the structural stability of the cutting assembly does not meet the requirements, and the tablet pressing tube in the cutting assembly is controlled to cut the prefabricated base layer in a corresponding working mode.
7. The method for preparing the plaster for improving blood circulation and relieving pain according to claim 6, characterized in that: The corresponding working mode of the tablet pressing tube in the cutting assembly is to start the stepper motor to run, and the stepper motor drives the tablet pressing tube to rotate horizontally while the tablet pressing tube is pressed downward.
8. The method for preparing the plaster for improving blood circulation and relieving pain according to claim 7, characterized in that: The step of determining the rotation speed of the tableting tube comprises: Acquire the actual temperature of the guide cylinder of the cutting assembly after the tablet pressing tube runs a single cycle in the corresponding working mode; Comparing the actual temperature of the guide cylinder with the preset temperature; If the actual temperature of the guide cylinder is greater than the preset temperature, it is determined that the pressing environment does not meet the requirements, and the rotation speed of the tablet pressing tube is adjusted.
9. The method for preparing the plaster for improving blood circulation and relieving pain according to claim 8, characterized in that: The rotation speed of the tablet pressing tube after adjustment is determined by the difference between the actual temperature of the guide cylinder and the preset temperature.
10. A plaster for improving blood circulation and relieving pain prepared by the method for preparing a plaster for improving blood circulation and relieving pain as claimed in any one of claims 1 to 9, characterized in that: It includes a flexible carrier layer with a thickness ratio of 20%, a finished base layer with a thickness ratio of 50%, and a surface layer with a thickness ratio of 30% arranged from top to bottom; Wherein, the flexible carrier layer comprises self-adhesive paper; the finished base layer comprises a base layer skeleton and a heating material filled in a plurality of heating holes of the base layer skeleton; the surface layer comprises hydrosol and hot melt adhesive; The heating material includes nano-scale far-infrared ceramic powder, marlin powder, polyester fiber, carbon fiber composite material, methyl salicylate, capsaicin, eucalyptus oil, ginger oil, garlic oil, mint leaves, ginger essential oil, plasticine material, thermochromic powder and aromatic compounds; The base layer skeleton raw materials include silica gel, environmentally friendly rubber, latex, polyethylene glycol, magnesium stearate, polyurethane, plasticine material, thermochromic powder, organic vulcanizer and high-saturation cycloalkyl plasticizer.
Citation Information
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