A method for measuring the wear of support rollers in a cement rotary kiln

Abstract

The technical solution adopted by this invention to solve its technical problem is: a method for measuring the wear of support rollers in a cement rotary kiln, comprising the following steps: S1 establishing two parallel baselines on both sides of the rotary kiln; S2 marking each support roller seat; S3 measuring the distance from the center of the support roller to the marked point and the distance from the marked point to the baseline; S4 measuring the distance from the edge of the tire to the baseline; S5 calculating the actual radius of the tire. This invention effectively reduces human error and also solves the safety hazards of people standing near rotating or high-temperature objects. It utilizes a displacement sensor connected to a ruler, and the triangular base allows for adjustment on a tripod. Furthermore, the displacement sensor can measure the distance between the object and the sensor without contacting the object. This reduces human error and lowers the safety risks for workers.

Description

Technical Field

[0001] This invention relates to the field of cement rotary kilns, and in particular to a method for measuring the wear of the support rollers in cement rotary kilns. Background Technology

[0002] Cement rotary kiln support rollers experience wear during long-term operation, leading to poor contact between rollers. Since the degree of wear is unknown during operation, inspection can only be conducted when the kiln is shut down. However, the wear rate differs between hot and cold conditions. Therefore, online detection of support roller wear is an urgent problem. Current methods involve a person holding a ruler close to the edge of the support roller and using a total station to read the reading. This method is prone to error, requires the person to remain stationary, and involves a safety risk due to the close proximity to the support roller. Summary of the Invention

[0003] The purpose of this invention is to provide a method for measuring the wear of the support rollers in a cement rotary kiln, thereby solving the problems of wear on the support rollers during long-term operation, which leads to installation errors and safety issues.

[0004] The technical solution adopted by this invention to solve its technical problem is: a method for measuring the wear degree of the support rollers of a cement rotary kiln, comprising the following steps:

[0005] S1 establishes two parallel baselines on both sides of the rotary kiln;

[0006] S2 marks each roller seat;

[0007] S3 measures the distance from the center of the support roller to the mark and the distance from the mark to the baseline;

[0008] S4 measures the distance from the edge of the support roller to the baseline;

[0009] S5 calculates the actual radius of the support roller.

[0010] In step S1: two parallel reference lines are established on both sides of the rotary kiln; specifically, this includes: S11) establishing two parallel reference lines near the center position of the outside of each support roller of the rotary kiln.

[0011] In step S2: marking is made on each roller seat; specifically including:

[0012] S21) Open the end caps on both sides of the roller shaft and make a mark at the position directly above the center of the shaft at both ends;

[0013] S22) Place the triangular magnet, iron rod, and perforated measuring tape as close to the axis as possible.

[0014] S23) Observe the changes in the readings of the perforated measuring tape on the marks, and read the maximum value a1 and the minimum value a2 at the two end marks respectively; the distances from the two end marks to the axis are a = (a1 + a2) / 2.

[0015] In step S3: measuring the distance from the center of the support roller to the marker point and the distance from the marker point to the baseline; specifically including:

[0016] S31. Set up the total station on the baseline.

[0017] S32. Use a total station to measure the distance b from the marked point to the baseline;

[0018] In step S4, measuring the distance from the edge of the support roller to the baseline specifically includes:

[0019] S41) Set up the tripod;

[0020] S42) Connect the displacement sensor to the pipe, place it on a tripod using a triangular base, and adjust the level of the displacement sensor by adjusting the triangular base; use a total station to measure the distance c from the edge of the sensor to the baseline.

[0021] S43) Export the receiver data and use software to calculate the distance d between the sensor and the edge of the roller.

[0022] In step S5, the actual radius of the support roller is calculated; the support roller radius r = a + b - (c + d).

[0023] The beneficial effects of this invention are: It effectively reduces human error and eliminates safety hazards associated with people standing near rotating or high-temperature objects. It utilizes a displacement sensor connected to a ruler, and its triangular base allows for adjustment on a tripod. Furthermore, the displacement sensor can measure the distance between the object and the sensor without physical contact. This reduces human error and lowers safety risks for workers.

[0024] The present invention will now be described in more detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0025] Figure 1 This is a schematic diagram illustrating the implementation of the baseline in this invention.

[0026] Figure 2 This is a schematic diagram illustrating the measurement of the distance from the center of the support roller to the marked point in this invention.

[0027] Figure 3 This is a diagram showing the axial range variation of wear on the support rollers of the cement rotary kiln in this invention.

[0028] Figure 4This is a curve showing the wear rate of the support rollers in the cement rotary kiln of this invention.

[0029] In the diagram: 1. Rotary kiln, 2. Support roller seat, 3. Baseline. Detailed Implementation

[0030] The terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end" used in the application text to indicate orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are used solely for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0032] Example 1: A method for measuring the wear of support rollers in a cement rotary kiln, comprising the following steps:

[0033] S1 establishes two parallel baselines 3 on both sides of the rotary kiln 1;

[0034] S2 marks each roller seat 2;

[0035] S3 measures the distance from the center of the support roller to the marker point and the distance from the marker point to the baseline;

[0036] S4 measures the distance from the edge of the support roller to the baseline;

[0037] S5 calculates the actual radius of the support roller.

[0038] like Figure 1 As shown, in step S1: two parallel reference lines 3 are established on both sides of the rotary kiln; specifically including: S11), two parallel reference lines are established near the center position of the outside of each support roller of the rotary kiln.

[0039] In step S2: marking is made on each roller seat; specifically including:

[0040] S21) Open the end caps on both sides of the roller shaft and mark the positions directly above the center of the shaft at both ends;

[0041] S22) Place the triangular magnet, iron rod, and perforated measuring tape as close to the axis as possible.

[0042] S23) Observe the changes in the readings of the perforated measuring tape at the marked points, and read the maximum value a1 and the minimum value a2 at the two end marked points respectively; the distances from the two end marked points to the axis are a = (a1 + a2) / 2.

[0043] like Figure 2 As shown, in step S3: measuring the distance from the center of the support roller to the marker point and the distance from the marker point to the baseline; specifically including:

[0044] S31. Set up the total station on the baseline.

[0045] S32. Use a total station to measure the distance b from the marked point to the baseline;

[0046] In step S4: measuring the distance from the edge of the support roller to the baseline specifically includes:

[0047] S41) Set up the tripod;

[0048] S42) Connect the displacement sensor to the pipe, place it on a tripod using a triangular base, and adjust the level of the displacement sensor by adjusting the triangular base; use a total station to measure the distance c from the edge of the sensor to the baseline.

[0049] S43) Export the receiver data and use software to calculate the distance d between the sensor and the edge of the roller.

[0050] In step S5, the actual radius of the support roller is calculated; the support roller radius r = a + b - (c + d).

[0051] 7.2272 1.8438 7.3084 1.7626 7.4162 1.6548 8.9926 0.0784 7.2272 1.8438 7.293 1.778 7.3532 1.7178 8.5824 0.4886 7.244 1.827 7.3014 1.7696 7.3406 1.7304 7.5058 1.5652 7.244 1.827 7.2818 1.7892 7.3308 1.7402 7.237 1.834 7.2818 1.7892 7.3448 1.7262 7.2552 1.8158 7.2594 1.8116 7.335 1.736 7.2678 1.8032 7.2636 1.8074 7.3756 1.6954 7.2664 1.8046 7.2762 1.7948 7.3616 1.7094 7.2762 1.7948 7.2468 1.8242 7.3714 1.6996 7.3084 1.7626 7.2552 1.8158 7.3742 1.6968 7.4036 1.6674 7.2762 1.7948 7.3756 1.6954 7.5422 1.5288 7.2748 1.7962 7.3714 1.6996 7.615 1.456 7.2412 1.8298 7.3462 1.7248 7.9384 1.1326 7.2384 1.8326 7.3294 1.7416 8.574 0.497 7.2272 1.8438 7.3084 1.7626 9.071 0

[0052] 9.071 represents the farthest distance between the instrument and the surface of the support roller; substitute the test data into the formula r = a + b - (c + d) to calculate, and then... Figure 3 and Figure 4 Calculate the wear degree of the support rollers of the cement rotary kiln.

[0053] This invention effectively reduces human error and eliminates safety hazards associated with people standing near rotating or high-temperature objects. It utilizes a displacement sensor connected to a ruler and features a triangular base for adjustment on a tripod. Furthermore, the displacement sensor can measure the distance between the object and the sensor without physical contact. This reduces human error and lowers safety risks for workers.

[0054] The above embodiments are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.

[0055] All parts not covered in this invention are the same as or can be implemented using existing technologies.

Claims

1. A method for measuring the wear degree of the support rollers in a cement rotary kiln, characterized in that, Includes the following steps: S1 establishes two parallel baselines on both sides of the rotary kiln; S2 marks each roller seat; S3 measures the distance from the center of the support roller to the mark and the distance from the mark to the baseline; S4 measures the distance from the edge of the support roller to the baseline; S5 calculates the actual radius of the support roller; In step S2: Mark each roller seat; specifically including: S21) Open the end caps on both sides of the roller shaft and make a mark at the position directly above the center of the shaft at both ends; S22) Place the triangular magnet, iron rod, and perforated measuring tape as close to the axis as possible. S23) Observe the changes in the readings of the perforated measuring tape on the marks, and read the maximum value a1 and minimum value a2 of the perforated measuring tape on the marks at both ends respectively; the distances from the marks at both ends to the axis are a = (a1 + a2) / 2 respectively; In step S3: measuring the distance from the center of the support roller to the mark and the distance from the mark to the baseline; specifically including: S31. Set up the total station on the baseline; S32. Use a total station to measure the distance b from the mark to the baseline; In step S4: measuring the distance from the edge of the support roller to the baseline specifically includes: S41) Set up the tripod; S42) Connect the displacement sensor to the pipe, place it on a tripod using a triangular base, and adjust the level of the displacement sensor by adjusting the triangular base; use a total station to measure the distance c from the edge of the sensor to the baseline. S43) Export the receiver data and use software to calculate the distance d between the sensor and the edge of the support roller; In step S5, the actual radius of the support roller is calculated; the support roller radius r = a + b - (c + d).

2. The method for measuring the wear degree of the support rollers in a cement rotary kiln as described in claim 1, characterized in that, In step S1: two parallel reference lines are established on both sides of the rotary kiln; specifically, this includes: S11) establishing two parallel reference lines near the center position of the outside of each support roller of the rotary kiln.

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