A conformal device
By designing support and fixing components for the conformal device to maintain the shape of the parts, the problem of deformation during transportation was solved, welding efficiency was improved, and costs were reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2026-04-14
AI Technical Summary
Parts are prone to deformation during transport from the roller mill to the welding station, which requires reshaping before welding, reducing production efficiency and increasing costs.
A conformal device is designed, including a support member, a first plate and a second plate, forming a placement space for placing parts, and maintaining the shape of the parts by fasteners and reinforcements, and providing an operating port to facilitate the entry of welding equipment.
Maintaining the shape of parts stable before welding reduces the need for alignment, improves production efficiency, and reduces labor and time costs.
Smart Images
Figure CN118439264B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of shape-preserving transportation of cylindrical structures, and more specifically, to a shape-preserving device. Background Technology
[0002] After parts are formed by roller milling, they need to be welded to achieve their final shape. Before welding, the parts typically need to be transported from the roller milling station to the welding station. During this process, the parts are prone to deformation, requiring reshaping before welding, which reduces production efficiency and increases time and labor costs.
[0003] Therefore, it is necessary to propose a conformal device to at least partially solve the problems existing in the prior art. Summary of the Invention
[0004] The summary section introduces a series of simplified concepts, which will be further explained in detail in the detailed description section. The summary section of this invention is not intended to limit the key features and essential technical features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.
[0005] The present invention aims to solve at least one of the technical problems existing in the prior art or related art.
[0006] Therefore, the present invention provides a conformal device.
[0007] In view of this, a conformal device is proposed according to an embodiment of this application, comprising:
[0008] Support components;
[0009] The first plate is connected to the aforementioned support member;
[0010] The second plate is connected to the support member and sleeved on the first plate. A placement space is formed between the first plate and the second plate, and the placement space is used to place parts.
[0011] An operating port is provided at the corresponding position of the first plate and the second plate, for passing welding equipment to weld the parts.
[0012] In one feasible implementation, when the above-mentioned part is a cylindrical shell ring, the first plate and the second plate are cylindrical tube plates.
[0013] In one feasible implementation, the above-mentioned conformal device further includes:
[0014] A fastener is inserted through the cylindrical plate along the radial direction of the cylindrical plate and is used to press against the part.
[0015] In one feasible implementation, the above-mentioned fastener includes:
[0016] A nut is provided on the cylindrical plate facing the side of the part.
[0017] The screw is inserted through the cylindrical plate and screwed onto the nut.
[0018] In one feasible implementation, the above-mentioned conformal device further includes:
[0019] The reinforcing component is installed on the aforementioned cylindrical plate.
[0020] In one feasible implementation, the above-mentioned reinforcement includes:
[0021] The first reinforcing rib is disposed on the periphery of the cylindrical plate along the axial direction of the cylindrical plate.
[0022] The second reinforcing rib is disposed on the periphery of the cylindrical plate along the radial direction of the cylindrical plate.
[0023] In one feasible implementation, the number of the aforementioned first internal threads is provided as multiple, and the multiple aforementioned first internal threads are arranged at intervals along the axial direction of the aforementioned first clamp.
[0024] In one feasible implementation, a plurality of the aforementioned fasteners form a fixed column along the axial direction of the aforementioned cylindrical plate, and the aforementioned fixed column and the aforementioned first reinforcing rib are arranged alternately.
[0025] In one feasible implementation, a plurality of the aforementioned fasteners form a fixed row along the radial direction of the aforementioned cylindrical plate, and the fixed row and the aforementioned second reinforcing rib are arranged collinearly.
[0026] In one feasible implementation, the opening size of the aforementioned operating port is greater than or equal to 50 mm.
[0027] In one feasible implementation, the above-mentioned conformal device further includes:
[0028] The lifting hole is provided at the end of the first plate away from the support member and / or at the end of the second plate away from the support member.
[0029] Compared to existing technologies, the present invention offers at least the following advantages: The conformal device provided in this application includes a support member, a first plate, a second plate, and an operating port. Specifically, the first plate is mounted on the support member, and the second plate is mounted on the same side of the support member as the first plate, with the second plate fitted over the first plate and located outside the first plate. A placement space can be formed between the first and second plates. The shape of the placement space matches the shape of the part, and placing the part within the placement space helps maintain its shape and improves stability. Furthermore, the operating port can be located at corresponding positions on the first and second plates. By providing the operating port, welding operations can be performed on the part within the placement space, ensuring that the part maintains its shape during the continuous welding process, improving the stress on the part during welding, and reducing the difficulty of the welding operation. With this configuration, the part can always maintain its shape before welding, eliminating the need for reshaping, improving part production efficiency, and reducing labor and time costs.
[0030] The conformal device of the present invention, other advantages, objectives and features of the present invention will be apparent in part from the following description, and in part will be understood by those skilled in the art through study and practice of the invention. Attached Figure Description
[0031] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit this specification. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:
[0032] Figure 1 A schematic structural diagram of a conformal device according to an embodiment of this application at one angle;
[0033] Figure 2 This is a schematic structural diagram of a conformal device according to an embodiment of this application from another angle.
[0034] in, Figure 1 and Figure 2 The correspondence between the reference numerals and component names in the attached drawings is as follows:
[0035] 100 Conformal device, 110 Support, 120 First plate, 130 Second plate, 140 Fixing component, 141 Nut, 142 Screw, 150 Operating port, 160 Reinforcing component, 161 First reinforcing rib, 162 Second reinforcing rib, 170 Lifting hole. Detailed Implementation
[0036] To better understand the above technical solutions, the technical solutions of the embodiments of this application will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the embodiments of this application and the specific features in the embodiments are detailed descriptions of the technical solutions of the embodiments of this application, rather than limitations on the technical solutions of this application. In the absence of conflict, the embodiments of this application and the technical features in the embodiments can be combined with each other.
[0037] like Figure 1 and Figure 2 As shown, according to an embodiment of this application, a conformal device 100 is proposed, comprising: a support member 110; a first plate 120 connected to the support member 110; a second plate 130 connected to the support member 110 and sleeved on the first plate 120, wherein a placement space is formed between the first plate 120 and the second plate 130 for placing parts; and an operating port 150 opened at corresponding positions of the first plate 120 and the second plate 130 for passing welding equipment to weld the parts.
[0038] It is understood that the conformal device 100 provided in this application embodiment includes a support member 110, a first plate 120, a second plate 130, and an operating port 150. Specifically, the first plate 120 is disposed on the support member 110, and the second plate 130 is disposed on the same side of the support member 110 as the first plate 120, with the second plate 130 sleeved on the first plate 120 and located outside the first plate 120. A placement space can be formed between the first plate 120 and the second plate 130. The shape of the placement space is consistent with the shape of the part. After the part is processed by the roller bed, the part can be hoisted above the conformal device 100 and inserted into the placement space. The first plate 120 and the second plate 130 restrict the deformation of the part to maintain its shape and improve stability. Furthermore, the operating port 150 can be opened at corresponding positions on the first plate 120 and the second plate 130. By setting the operating port 150, welding operations can be performed on the parts within the placement space, ensuring that the parts maintain their shape during the continuous welding process, improving the stress on the parts during welding, and reducing the difficulty of the welding operation. With this configuration, the parts can always maintain their shape before the welding operation, eliminating the need for shape correction, improving the production efficiency of parts, and reducing labor and time costs.
[0039] For example, the interior of the first plate 120 and / or the second plate 130 may be formed with a hollow structure to reduce the overall weight of the first plate 120 and the second plate 130, so as to facilitate hoisting. Reinforcing ribs may also be provided at the hollow structure to improve the structural strength of the first plate 120 and the second plate 130.
[0040] For example, the first plate 120 and the second plate 130 can be connected to the support member 110 by welding to ensure the tightness of the connection between the first plate 120, the second plate 130 and the support member 110.
[0041] In some examples, such as Figure 1 and Figure 2 As shown, when the above-mentioned part is a cylindrical shell ring, the first plate 120 and the second plate 130 are cylindrical plates.
[0042] Understandably, when the part is a cylindrical shell ring, the first plate 120 and the second plate 130 are adapted to the shape of the shell ring, and both the first plate 120 and the second plate 130 are cylindrical plates. In this case, the support member 110 can be a circular support plate. The second plate 130 is fitted onto the first plate 120, forming a placement space between the two cylindrical plates that matches the shape of the shell ring, allowing the shell ring to be inserted into the placement space. Considering that the shell ring is made of sheet metal processed by a roller bed to form an arc and has an opening, a welding process is needed to weld the opening to fix the shape of the shell ring. Operating ports 150 are opened at corresponding positions on the two cylindrical plates to allow welding equipment to be inserted through the operating ports 150 to weld the opening of the shell ring. The conformal device 100 ensures that the shell ring maintains its shape from the time it is processed by the roller bed until welding, improving stability.
[0043] In some examples, such as Figure 1 and Figure 2 As shown, the above-mentioned conforming device 100 further includes: a fixing member 140, which passes through the above-mentioned cylindrical plate along the radial direction of the cylindrical plate and is used to press against the above-mentioned part.
[0044] Understandably, the conformal device 100 is also provided with a fixing member 140. The fixing member 140 can further restrict the degree of freedom of the part in the placement space. Specifically, the fixing member 140 can pass through the cylindrical plate radially and press against the part to prevent the part from shaking in the placement space, ensure that the part maintains its shape, and improve reliability.
[0045] In some examples, such as Figure 1 and Figure 2 As shown, the aforementioned fastener 140 includes: a nut 141 disposed on the cylindrical plate facing the side of the aforementioned part; and a screw 142 passing through the cylindrical plate and screwed onto the nut 141.
[0046] Understandably, the fastener 140 is equipped with a nut 141 and a bolt. Specifically, the first plate 120 is a cylindrical plate near the inner side, and the second plate 130 is a cylindrical plate near the outer side. The nut 141 can be located on the side of the first plate 120 facing the part, and a screw 142 passes through the side of the first plate 120 away from the part and is screwed onto the nut 141. By screwing the screw 142, the length of the screw 142 extending into the placement space can be adjusted so that the screw 142 can abut against and press against the shell ring. The nut 141 can also be located on the side of the second plate 130 facing the part, and a screw 142 passes through the side of the second plate 130 away from the part and is screwed onto the nut 141. By screwing the screw 142, the length of the screw 142 extending into the placement space can be adjusted so that the screw 142 can abut against and press against the shell ring. Fixing members 140 can be simultaneously installed at the first plate 120 and the second plate 130 to ensure that both sides of the shell ring are fixed, further improving the restriction on the shell ring's degree of freedom and ensuring the shell ring's shape. Furthermore, this arrangement converts rotation into linear motion, allowing for more precise adjustments, preventing excessive top pressure from the screw 142 on the shell ring that could cause deformation, and improving reliability.
[0047] In some examples, such as Figure 1 and Figure 2 As shown, the above-mentioned conformal device 100 further includes a reinforcing member 160 disposed on the above-mentioned cylindrical plate.
[0048] Understandably, the conformal device 100 is also equipped with a reinforcing member 160. Specifically, the reinforcing member 160 can be provided on the cylindrical plate to improve the structural strength of the cylindrical plate. This reduces the degree of deformation of the cylindrical plate, thereby ensuring the conformal ability of the cylindrical plate to maintain the shell ring and improving reliability.
[0049] In some examples, such as Figure 1 and Figure 2 As shown, the aforementioned reinforcing member 160 includes: a first reinforcing rib 161, disposed on the periphery of the cylindrical plate along the axial direction of the cylindrical plate; and a second reinforcing rib 162, disposed on the periphery of the cylindrical plate along the radial direction of the cylindrical plate.
[0050] Understandably, the reinforcing member 160 may be provided with a first reinforcing rib 161 and a second reinforcing rib 162. Specifically, along the axial direction of the cylindrical plate, the first reinforcing rib 161 is disposed on the circumference of the cylindrical plate to improve the structural strength in the axial direction. Along the radial direction of the cylindrical plate, the second reinforcing rib 162 is disposed on the circumference of the cylindrical plate to improve the radial structural strength, thereby ensuring the overall structural strength of the cylindrical plate, reducing the degree of deformation of the cylindrical plate, and thus ensuring the conformability of the cylindrical plate to the shell ring and improving reliability.
[0051] For example, multiple first reinforcing ribs 161 may be provided, and the multiple first reinforcing ribs 161 are arranged at intervals on the periphery of the cylindrical plate to ensure axial multi-directional reinforcement of the cylindrical plate. Multiple second reinforcing ribs 162 may be provided, and the multiple second reinforcing ribs 162 are arranged at intervals on the periphery of the cylindrical plate to ensure radial multi-directional reinforcement of the cylindrical plate.
[0052] In some examples, such as Figure 1 and Figure 2 As shown, along the axial direction of the cylindrical plate, a plurality of the above-mentioned fasteners 140 form a fixed row, and the fixed row and the first reinforcing rib 161 are arranged alternately.
[0053] It is understood that multiple fasteners 140 can be provided. Specifically, multiple fasteners 140 can form a fixed row along the axial direction of the cylindrical plate. The fixed row can be staggered with the first reinforcing rib 161. This arrangement can improve the fixing effect of the fasteners 140 on the axial direction of the shell ring and improve the conformability of the shell ring.
[0054] In some examples, such as Figure 1 and Figure 2 As shown, along the radial direction of the cylindrical plate, a plurality of the aforementioned fasteners 140 form a fixed row, and the fixed row and the aforementioned second reinforcing rib 162 are arranged collinearly.
[0055] It is understandable that multiple fasteners 140 can be provided. Specifically, multiple fasteners 140 can form a fixed row along the radial direction of the cylindrical plate. The fixed row can be arranged collinearly with the second reinforcing rib 162. This arrangement can improve the fixing effect of the fasteners 140 on the radial direction of the shell ring and improve the conformal effect of the shell ring.
[0056] In some examples, the opening size of the aforementioned operating port 150 is greater than or equal to 50 mm.
[0057] Understandably, the opening size of the operating port 150 can be set to be greater than or equal to 50mm to facilitate the welding equipment to extend into the operating port 150 to weld the shell ring. Furthermore, the opening size of the operating port 150 should not be too large to ensure the shape retention of the shell ring on the cylindrical plate.
[0058] In some examples, the aforementioned conformal device 100 further includes: a lifting hole 170, which is provided at the end of the first plate 120 away from the support member 110 and / or at the end of the second plate 130 away from the support member 110.
[0059] Understandably, the conformal conformal device 100 is also provided with a lifting hole 170. Specifically, the lifting hole 170 can be opened at the first plate 120 and / or the second plate 130. Specifically, the lifting hole 170 can be located at the end of the first plate 120 away from the support member 110, and / or at the end of the second plate 130 away from the support member 110. The conformal conformal device 100 can be lifted and moved as a whole using a lifting tool through the lifting hole 170.
[0060] In the description of this invention, it should be understood that the terms "upper," "lower," "left," "right," "front," "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or unit referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0061] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0062] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A conformal device, characterized by, include: Support components; The first plate is connected to the support member; The second plate is connected to the support member and sleeved on the first plate, wherein a placement space is formed between the first plate and the second plate, and the placement space is used to place parts; An operating port is provided at a corresponding position on the first plate and the second plate for passing welding equipment to weld the parts; When the part is a cylindrical shell ring, the first plate and the second plate are cylindrical plates; It also includes: a fixing member, which passes through the cylindrical plate radially and is used to press against the part. The fixing member is used to limit the degree of freedom of the part in the placement space to prevent the part from shaking in the placement space. The fastener includes a nut, which is disposed on the cylindrical plate facing one side of the part; A screw is inserted through the cylindrical plate and screwed onto the nut; The nut is located on the side of the first plate facing the part, and the screw passes through the side of the first plate away from the part and is screwed onto the nut. The nut is also disposed on the side of the second plate facing the part, and the screw passes through the side of the second plate away from the part and is screwed onto the nut, thereby adjusting the degree of freedom of the part in the placement space.
2. The conformal device of claim 1, wherein, Also includes: The reinforcing component is installed on the cylindrical plate.
3. The shaped device of claim 2, wherein, The reinforcement components include: The first reinforcing rib is disposed on the periphery of the cylindrical plate along the axial direction of the cylindrical plate; The second reinforcing rib is disposed on the periphery of the cylindrical plate along the radial direction of the cylindrical plate.
4. The conformal device according to claim 3, characterized in that, Along the axial direction of the cylindrical plate, a plurality of the fixing members form a fixing column, and the fixing column and the first reinforcing rib are arranged alternately.
5. The conformal device according to claim 3, characterized in that, Along the radial direction of the cylindrical plate, a plurality of the fixing members form a fixing row, and the fixing row and the second reinforcing rib are arranged collinearly.
6. The conformal device according to any one of claims 1 to 5, characterized in that, The opening size of the operating port is greater than or equal to 50mm.
7. The shaped device of claim 1, wherein, Also includes: The lifting hole is provided at the end of the first plate away from the support member and / or at the end of the second plate away from the support member.
Citation Information
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