An automatic online detection device for automobile parts

By designing batch transportation, cleaning and testing units, the problems of incomplete inspection and inconvenient screening of automobile accessories in the prior art are solved, and efficient inspection and screening of accessories are achieved, ensuring detection efficiency and accuracy.

CN118518379BActive Publication Date: 2024-12-27GUANGZHOU YUANFENG AUTOMATION EQUIP CO LTD
View PDF 10 Cites 0 Cited by

Patent Information

Application Number
CN202410925680.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2024-12-27
Estimated Expiration
2044-07-11

AI Technical Summary

Technical Problem

The existing online inspection device for automated automotive accessories cannot realize batch-by-batch inspection and dust cleaning on the surface of the accessories, and the accessories cannot be screened after inspection.

Method used

An automated online detection device for automobile accessories including a transport unit, a cleaning unit and a testing unit is designed. The motor drives the transmission shaft and the connecting plate to rotate to realize batch transportation of accessories; the cleaning unit uses a spray head to spray cleaning liquid and dry it through a blowing assembly. Dry accessories surface; the inspection unit is inspected and screened through the inspection components and motors. Qualified accessories enter the collection box, and unqualified accessories enter the waste box.

Benefits of technology

It realizes batch inspection, cleaning and screening of automotive accessories, improves inspection efficiency and accuracy, and ensures the cleanliness and reliability of accessories.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118518379B_ABST
    Figure CN118518379B_ABST
Patent Text Reader

Abstract

The present invention discloses an automated online detection device for automobile parts, and specifically relates to the technical field of automobile parts detection devices, including a device housing, a detection device installed inside the device housing, and the detection device including a transport unit, a cleaning unit, and a detection unit, wherein the transport unit is installed inside the device housing, the cleaning unit is installed inside the device housing, and the detection unit is installed inside the device housing. The automated online detection device for automobile parts described in the present invention places automobile parts that need to be detected inside a separation slot, starts motor 1, so that motor 1 drives a transmission shaft to rotate, further rotates the transmission shaft, causes a connecting plate to rotate around the transmission shaft, and further drives a moving block and a T-shaped connection block through the connecting plate, so that a push plate rises, and the automobile parts are transported in batches, thereby ensuring that the automobile parts are gradually completed one by one through subsequent detection processes.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of automobile parts detection devices, and in particular to an automatic online detection device for automobile parts. Background Art

[0002] Auto parts testing is an important quality control process used to ensure that all auto parts meet established performance and safety standards. This process is critical to ensuring vehicle reliability and user safety.

[0003] In the patent document with publication number CN211337903U, an automated online inspection device for automobile parts is disclosed, which uses an electric slide bar and an electric slider to transport automobile parts, and the electric slide bar runs through the inspection device body and the inspection port. The electric slider transports the automobile parts to the inspection port for inspection, and then the electric slider takes the automobile parts out after inspection. There is no need for manual loading and unloading, which is not only convenient to operate, but also greatly improves the processing efficiency. After the electric slider drives the automobile parts into the inspection port, the cylinder is started to drive the drive motor, the rotating shaft and the connecting rod to move downward and insert the bottom end of the connecting rod into the connecting groove, and then the drive motor is started to drive the rotating shaft, connecting rod, rotating rod, turntable, clamp and automobile parts to rotate, so that the automobile parts can be inspected in all directions, improving the inspection effect of automobile parts.

[0004] However, when the device detects automobile parts, it is not possible to detect the automobile parts one by one in batches, and it is not possible to clean the dust on the surface of the automobile parts. After the automobile parts are detected, it is not possible to screen the automobile parts.

[0005] Therefore, we propose an automated online detection device for automotive parts to solve the above problems. Summary of the invention

[0006] The main purpose of the present invention is to provide an automatic online detection device for automobile parts, which can effectively solve the above problems.

[0007] To achieve the above object, the technical solution adopted by the present invention is:

[0008] An automated online detection device for automobile parts, comprising a device housing, a detection device installed inside the device housing, the detection device comprising a transport unit, a cleaning unit, and a detection unit, the transport unit being installed inside the device housing, the cleaning unit being installed inside the device housing, and the detection unit being installed inside the device housing;

[0009] The transport unit includes a motor 1, a transmission shaft, a connecting plate, a connecting shaft, a moving block, a T-shaped connecting block, a pushing plate, a transport plate, and a dividing groove. The motor 1 is installed below the device housing, the transmission shaft is fixedly connected to the output shaft of the motor 1, the connecting plate is fixedly connected to the side of the transmission shaft, the connecting shaft is fixedly connected to the other side of the connecting plate, the moving block is movably connected to the outer surface of the connecting shaft, the T-shaped connecting block is fixedly connected to the top of the moving block, the pushing plate is fixedly connected to the top of the T-shaped connecting block, the transport plate is fixedly connected to the side of the pushing plate, and the dividing groove is fixedly connected to the top of the transport plate.

[0010] Preferably, the outer side of the pushing plate is in contact with the transport plate, and the length of the pushing plate is the same as that of the transport plate.

[0011] Preferably, there are a plurality of the dividing grooves, which are closely arranged on the top of the transport plate, and the dividing grooves are arc-shaped grooves.

[0012] Preferably, the cleaning unit includes a cleaning liquid tank, a transport pipe, a transport pump, a diverter pipe, a spray pipe, a nozzle, a blowing shell, a filter, and a blowing assembly. The cleaning liquid tank is fixedly connected to the top of the device shell, the transport pipe is fixedly connected to the side of the cleaning liquid tank, the transport pump is fixedly connected to the outer surface of the transport pipe, the diverter pipe is fixedly connected to the side of the transport pipe, the spray pipe is fixedly connected to the bottom of the diverter pipe, the nozzle is fixedly connected to the bottom of the spray pipe, the blowing shell is fixedly connected to the side of the device shell, the filter is fixedly connected to the back of the blowing shell, and the blowing assembly is fixedly connected to the inside of the blowing shell.

[0013] Preferably, the blowing assembly consists of a blowing fan blade, a blowing motor, and a heating tube. The blowing fan blade is fixedly connected to the output shaft of the blowing motor, and the heating tube is located inside the blowing fan blade.

[0014] Preferably, there are three blowing shells, filter screens and blowing components, which are respectively installed on the left and right sides of the device shell and the top of the device shell.

[0015] Preferably, the detection unit includes a detection component, a second motor, a rotating shaft, a guide plate, a discharge slope, a collection shell, a collection box, a slide rail, and a waste box. The detection component is fixedly connected to the inner top surface of the device shell, the second motor is installed on the side of the device shell, the rotating shaft is fixedly connected to the output shaft of the second motor, the guide plate is fixedly connected to the outer surface of the rotating shaft, the discharge slope is fixedly connected to the interior of the device shell, the collection shell is fixedly connected to the bottom of the device shell, the slide rail is fixedly connected to both sides of the interior of the collection shell, the collection box is movably connected to the top of the slide rail, and the waste box is movably connected to the right side of the collection shell.

[0016] Preferably, a magnetic block is installed inside the side of the waste box.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. By installing the transport unit, the auto parts that need to be tested are placed inside the separation slot. By starting the motor 1, the motor 1 drives the transmission shaft to rotate, and the transmission shaft further rotates, so that the connecting plate rotates around the transmission shaft, and the connecting plate drives the moving block and the T-shaped connecting block, and the pushing plate rises, so that the auto parts are transported in batches, thereby ensuring that the auto parts are gradually completed one by one. Subsequent testing and other processes.

[0019] 2. By installing the cleaning unit, the cleaning liquid in the cleaning liquid tank can be sprayed out through the nozzle during the transportation of auto parts, so that the auto parts can be cleaned with the cleaning liquid. Furthermore, after the device finishes cleaning the auto parts, the blowing component can be started to blow air on the auto parts, so as to rinse the water stains on the surface of the auto parts, thereby keeping the auto parts clean and further facilitating subsequent inspection and packaging.

[0020] 3. By installing the detection unit, the auto parts can be inspected by the detection component after being transported and cleaned in batches. The qualified auto parts are guided to the inside of the collection box through the guide plate, and the unqualified parts are guided to the discharge slope through the guide plate and then enter the inside of the waste box, so as to facilitate the detection and screening of the auto parts, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the rear internal structure of the present invention;

[0023] Figure 3 It is a schematic cross-sectional view of the internal structure of the housing of the device of the present invention;

[0024] Figure 4 It is a schematic diagram of the structure of the detection unit of the present invention;

[0025] Figure 5 It is a schematic diagram of the bottom of the transport unit structure of the present invention;

[0026] Figure 6 It is a partial structural schematic diagram of the cleaning unit of the present invention;

[0027] Figure 7 It is a schematic diagram of the slide rail structure of the present invention.

[0028] In the figure: 101, device housing; 201, motor one; 202, transmission shaft; 203, connecting plate; 204, connecting shaft; 205, moving block; 206, T-type connecting block; 207, pushing plate; 208, transport plate; 209, dividing groove; 301, cleaning liquid tank; 302, transport pipe; 303, transport pump; 304, diverter pipe; 305, injection pipe; 306, nozzle; 307, blowing housing; 308, filter screen; 309, blowing assembly; 401, detection assembly; 402, motor two; 403, rotating shaft; 404, guide plate; 405, discharge slope; 406, collecting housing; 407, collecting box; 408, slide rail; 409, waste box. DETAILED DESCRIPTION

[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0030] like Figure 1-7 As shown, an automatic online detection device for automobile parts,

[0031] Embodiment 1:

[0032] The device comprises a housing 101, a detection device is installed inside the housing 101, and the detection device comprises a transport unit, which is installed inside the housing 101;

[0033] The transport unit includes a motor 201, a transmission shaft 202, a connecting plate 203, a connecting shaft 204, a moving block 205, a T-shaped connecting block 206, a pushing plate 207, a transport plate 208, and a partition groove 209. The motor 201 is installed below the device housing 101, the transmission shaft 202 is fixedly connected to the output shaft of the motor 201, the connecting plate 203 is fixedly connected to the side of the transmission shaft 202, the connecting shaft 204 is fixedly connected to the other side of the connecting plate 203, the moving block 205 is movably connected to the outer surface of the connecting shaft 204, the T-shaped connecting block 206 is fixedly connected to the top of the moving block 205, the pushing plate 207 is fixedly connected to the top of the T-shaped connecting block 206, the transport plate 208 is fixedly connected to the side of the pushing plate 207, and the partition groove 209 is fixedly connected to the top of the transport plate 208.

[0034] By installing the transport unit, the auto parts that need to be inspected are placed inside the separation groove 209, and by starting the motor 201, the motor 201 drives the transmission shaft 202 to rotate, and the transmission shaft 202 further rotates, so that the connecting plate 203 rotates around the transmission shaft 202, and the connecting plate 203 drives the moving block 205 and the T-shaped connecting block 206, and the pushing plate 207 rises, so that the auto parts are transported in batches, thereby ensuring that the auto parts are gradually completed One by one to complete the subsequent inspection process.

[0035] The outer side of the pushing plate 207 contacts with the transport plate 208 , and the length of the pushing plate 207 is the same as the length of the transport plate 208 , so that the pushing plate 207 moves, thereby driving the automobile accessories to move.

[0036] There are several dividing grooves 209, which are closely arranged on the top of the transport plate 208. The dividing grooves 209 are arc-shaped grooves, so that when the workpiece is driven to rise by the push plate 207, the workpiece is higher than the top of the dividing groove 209, further driving the workpiece to move. When the push plate 207 descends, it drives the workpiece into the interior of the dividing groove 209. Further, by setting it as an arc-shaped groove, it is convenient for subsequent cleaning of the workpiece.

[0037] By transporting the auto parts that need to be inspected to the top of the push plate 207, and determining the motor 201, the motor 201 drives the transmission shaft 202 to rotate, thereby further flipping the connecting plate 203, and further moving the workpiece on the top of the push plate 207, so that the push plate 207 drives the auto parts to rotate upward, so that the auto parts are higher than the top of the dividing groove 209, and further the motor 201 continues to rotate, so that the auto parts enter the interior of the dividing groove 209, so that the auto parts can be transported in batches, which is convenient for subsequent cleaning and inspection.

[0038] Embodiment 2:

[0039] On the basis of the first embodiment, the detection device further includes a cleaning unit, which is installed inside the device housing 101;

[0040] The cleaning unit includes a cleaning liquid tank 301, a transport pipe 302, a transport pump 303, a shunt pipe 304, a spray pipe 305, a nozzle 306, a blowing shell 307, a filter 308, and a blowing assembly 309. The cleaning liquid tank 301 is fixedly connected to the top of the device shell 101, the transport pipe 302 is fixedly connected to the side of the cleaning liquid tank 301, the transport pump 303 is fixedly connected to the outer surface of the transport pipe 302, the shunt pipe 304 is fixedly connected to the side of the transport pipe 302, the spray pipe 305 is fixedly connected to the bottom of the shunt pipe 304, the nozzle 306 is fixedly connected to the bottom of the spray pipe 305, and the blowing shell 307 is fixedly connected to On the side of the device shell 101, the filter 308 is fixedly connected to the back of the blowing shell 307, and the blowing component 309 is fixedly connected to the inside of the blowing shell 307. By installing the cleaning unit, the cleaning liquid in the cleaning liquid tank 301 is sprayed out through the nozzle 306 during the transportation of the automobile parts, so that the automobile parts are cleaned with the cleaning liquid. Further, when the device completes the cleaning of the automobile parts, the blowing component 309 is started to blow air on the automobile parts, so as to rinse the water stains on the surface of the automobile parts, thereby keeping the automobile parts clean and further facilitating subsequent inspection and packaging.

[0041] The blowing assembly 309 is composed of a blowing fan blade, a blowing motor, and a heating tube. The blowing fan blade is fixedly connected to the output shaft of the blowing motor. The heating tube is located inside the blowing fan blade, so that the blowing fan blade is driven to rotate by the blowing motor. The heating tube in the blowing fan blade is further started, so that the blowing motor drives the blowing fan blade to rotate, thereby drying the water stains on the surface of the car.

[0042] There are three blowing shells 307, filter nets 308, and blowing components 309, which are respectively installed on the left and right sides of the device shell 101 and the top of the device shell 101, so that the automobile accessories can be blown at the same time through the blowing components 309 on both sides and the top blowing component 309, so that water stains on the surface of the automobile accessories can be removed more quickly.

[0043] When the auto parts are transported in batches, during the transportation of the parts, the transport pump 303 is started, so that the transport pump 303 transports the cleaning liquid inside the cleaning liquid tank 301 through the transport pipe 302 to the diversion pipe 304, and after further diversion through the diversion pipe 304, it remains in the injection pipe 305 and is sprayed on the surface of the auto parts through the nozzle 306 at the bottom of the injection pipe 305, thereby cleaning the surface of the auto parts, and further starting the blowing motor in the blowing assembly 309 so that the blowing motor drives the blowing fan blades to rotate, thereby removing water stains on the surface of the workpiece, so as to facilitate subsequent inspection.

[0044] Embodiment three:

[0045] On the basis of the first and second embodiments, the detection device further includes a detection unit, which is installed inside the device housing 101;

[0046] The detection unit includes a detection component 401, a motor 402, a rotating shaft 403, a guide plate 404, a discharge slope 405, a collection shell 406, a collection box 407, a slide rail 408, and a waste box 409. The detection component 401 is fixedly connected to the inner top surface of the device shell 101, the motor 402 is installed on the side of the device shell 101, the rotating shaft 403 is fixedly connected to the output shaft of the motor 402, the guide plate 404 is fixedly connected to the outer surface of the rotating shaft 403, the discharge slope 405 is fixedly connected to the inside of the device shell 101, the collection shell 406 is fixedly connected to the bottom of the device shell 101, and the slide rail 408 is fixedly connected to the outer surface of the rotating shaft 403. The collecting box 407 is fixedly connected to the two sides of the collecting shell 406, and is movably connected to the top of the slide rail 408. The waste box 409 is movably connected to the right side of the collecting shell 406. By installing the detection unit, the auto parts can be detected by the detection component 401 after being transported and cleaned in batches. The auto parts that pass the detection are guided to the inside of the collecting box 407 through the guide plate 404, and the unqualified parts are guided to the discharge slope 405 through the guide plate 404, and then enter the inside of the waste box 409, so as to facilitate the detection and screening of the auto parts, thereby improving the practicability of the device.

[0047] A magnetic block is installed inside the side of the waste box 409, so that the waste box 409 can be magnetically fixed to the side of the device housing 101, so as to facilitate centralized processing of unqualified accessories, thereby improving the practicality of the device.

[0048] When the device completes the cleaning and drying process, the detection component 401 is further started to detect the auto parts through the detection component 401, so as to cooperate with the motor 2 402 to complete the screening of the auto parts. When the detection component 401 detects that the auto parts are qualified, the motor 2 402 is started, so that the motor 2 402 drives the rotating shaft 403 to rotate, and the rotating shaft 403 rotates to drive the guide plate 404 to flip downward, so that the auto parts are further entered into the collection box 407. When the detection component 401 detects that the auto parts are unqualified, the motor 2 402 remains stationary and does not run, so that the unqualified auto parts are guided to the top of the discharge slope 405 through the guide plate 404, and further transported to the inside of the waste box 409 through the discharge slope 405, so that the qualified auto parts and the unqualified auto parts are placed in batches, so as to facilitate the centralized processing of the auto parts.

[0049] It should be particularly noted that the specific installation method of the motor 1 201 and the motor 2 402 used in the present invention, the circuit connection method and the control method are all conventional designs and will not be elaborated in detail in the present invention.

[0050] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An automated online detection device for automobile parts, comprising a device housing (101), characterized in that: A detection device is installed inside the device housing (101), the detection device comprising a transport unit, a cleaning unit, and a detection unit, the transport unit is installed inside the device housing (101), the cleaning unit is installed inside the device housing (101), and the detection unit is installed inside the device housing (101); The transport unit comprises a motor 1 (201), a transmission shaft (202), a connecting plate (203), a connecting shaft (204), a moving block (205), a T-shaped connecting block (206), a pushing plate (207), a transport plate (208), and a partition groove (209); the motor 1 (201) is installed below the device housing (101); the transmission shaft (202) is fixedly connected to the output shaft of the motor 1 (201); the connecting plate (203) is fixedly connected to the side of the transmission shaft (202); The connecting shaft (204) is fixedly connected to the other side of the connecting plate (203), the moving block (205) is movably connected to the outer surface of the connecting shaft (204), the T-shaped connecting block (206) is fixedly connected to the top of the moving block (205), the pushing plate (207) is fixedly connected to the top of the T-shaped connecting block (206), the outer side of the pushing plate (207) is in contact with the transport plate (208), and the dividing groove (209) is fixedly connected to the top of the transport plate (208); The detection unit comprises a detection component (401), a second motor (402), a rotating shaft (403), a guide plate (404), a discharge slope (405), a collection shell (406), a collection box (407), a slide rail (408), and a waste box (409); the detection component (401) is fixedly connected to the inner top surface of the device shell (101); the second motor (402) is installed on the side of the device shell (101); the rotating shaft (403) is fixedly connected to the second motor (402) The output shaft, the guide plate (404) is fixedly connected to the outer surface of the rotating shaft (403), the discharge slope (405) is fixedly connected to the inside of the device shell (101), the collection shell (406) is fixedly connected to the bottom of the device shell (101), the slide rail (408) is fixedly connected to both sides of the inside of the collection shell (406), the collection box (407) is movably connected to the top of the slide rail (408), and the waste box (409) is movably connected to the right side of the collection shell (406).

2. The automatic online detection device for automobile parts according to claim 1 is characterized in that: The length of the pushing plate (207) is the same as the length of the transport plate (208).

3. The automatic online detection device for automobile parts according to claim 1 is characterized in that: There are a total of a plurality of separation grooves (209), which are closely arranged on the top of the transport plate (208), and the separation grooves (209) are arc-shaped grooves.

4. The automatic online detection device for automobile parts according to claim 1 is characterized in that: The cleaning unit comprises a cleaning liquid tank (301), a transport pipe (302), a transport pump (303), a diversion pipe (304), a spray pipe (305), a spray head (306), a blowing housing (307), a filter screen (308), and a blowing assembly (309); the cleaning liquid tank (301) is fixedly connected to the top of the device housing (101); the transport pipe (302) is fixedly connected to the side of the cleaning liquid tank (301); and the transport pump (303) is fixedly connected to the transport pipe (302). The outer surface of the blowing shell (307) is fixedly connected to the side of the transport pipe (302), the injection pipe (305) is fixedly connected to the bottom of the blowing shell (304), the nozzle (306) is fixedly connected to the bottom of the injection pipe (305), the blowing shell (307) is fixedly connected to the side of the device shell (101), the filter (308) is fixedly connected to the back of the blowing shell (307), and the blowing assembly (309) is fixedly connected to the inside of the blowing shell (307).

5. The automatic online detection device for automobile parts according to claim 4 is characterized in that: The blowing assembly (309) is composed of a blowing fan blade, a blowing motor, and a heating tube. The blowing fan blade is fixedly connected to the output shaft of the blowing motor, and the heating tube is located inside the blowing fan blade.

6. The automatic online detection device for automobile parts according to claim 4 is characterized in that: There are three of the blowing shell (307), the filter screen (308) and the blowing assembly (309), which are respectively installed on the left and right sides of the device shell (101) and the top of the device shell (101).

7. The automatic online detection device for automobile parts according to claim 1 is characterized in that: A magnetic attraction block is installed inside the side of the waste box (409).

Citation Information

Patent Citations

  • Automatic online detection device for automobile parts

    CN211337903U

  • Conveying device for round rod workpieces

    CN105438754A

  • Recognition and sorting device for engine connecting rods

    CN107520137A

  • Column-shaped workpiece locating detecting conveying device

    CN109987400A

  • Intelligent machining and conveying mechanism for capacitor manufacturing

    CN113697392A