A mixed fermentation device and fermentation method for livestock and poultry feed raw materials
By using a regulated stirring and crushing mechanism in the mixing and fermentation device for livestock and poultry feed raw materials, the agglomerated feed raw materials are crushed and re-stirred, which solves the problem of incomplete fermentation and improves the fermentation efficiency and mixing uniformity.
Patent Information
- Application Number
- CN202411034779.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-07-31
AI Technical Summary
The prior art cannot effectively crush the agglomerated feed raw materials, resulting in incomplete fermentation.
A mixing and fermentation device for livestock and poultry feed raw materials is designed, and the adjustable stirring mechanism and crushing mechanism are used to initially crush the arc-shaped stirring leaves and long cutters on the stirring shaft, and further crushing is used to punch the shaft and oblique punching knife. and stir.
Effective crushing and re-stirring of the agglomerated feed raw materials is achieved, and fermentation efficiency and feed mixing uniformity are improved.
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Figure CN118562589B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of feed fermentation, and in particular to a mixed fermentation device and a fermentation method for livestock and poultry feed raw materials. Background Art
[0002] Feed fermentation uses microorganisms and complex enzymes as biological feed fermentation agents to convert feed raw materials into a biological fermentation feed that includes microbial bacterial protein, bioactive small peptide amino acids, microbial active probiotics, and complex enzyme preparations. The fermented feed has the advantages of rich nutrition, aromatic taste, good palatability, easy digestion and absorption of nutrients. The demand for fermented feed is also increasing, and there are many kinds of raw materials suitable for crushing and fermentation, such as king grass, corn stalks, peanut vines, wheat straw, soybean straw, melon vines, etc.
[0003] During the process of feed fermentation, the feed raw materials need to be stirred to accelerate the fermentation efficiency of the feed raw materials. The commonly used stirring methods are stirring blade stirring or auger stirring. However, stirring blade stirring or auger stirring cannot break up the agglomerated feed raw materials, resulting in incomplete fermentation of the feed raw materials.
[0004] Therefore, we have made improvements to this and proposed a mixed fermentation device and fermentation method for livestock and poultry feed raw materials. Summary of the invention
[0005] (I) The technical problem to be solved by the present invention is: through an adjustable stirring mechanism, the stirring efficiency can be adjusted during stirring, and the agglomerated feed raw materials can be initially crushed, and the initial crushing can be further crushed by a crushing mechanism, and the feed raw materials can be stirred for a secondary cycle, thereby accelerating the stirring, mixing and fermentation efficiency of the feed.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned invention object, the present invention provides a livestock and poultry feed raw material mixing and fermentation device, comprising a tank mechanism, a stirring mechanism, an adjusting mechanism, a crushing mechanism and a frame, wherein the stirring mechanism is fixedly installed inside the tank mechanism for stirring and mixing the feed raw materials, the adjusting mechanism is fixedly installed on the upper end of the tank mechanism for regulating the stirring mechanism to control the stirring degree, the crushing mechanism is evenly distributed on the periphery of the tank mechanism for crushing the agglomerated feed raw materials, and the frame is fixedly installed on the periphery of the lower end of the tank mechanism for supporting the tank mechanism;
[0008] The stirring mechanism includes a motor, a stirring shaft, an arc-shaped scraping blade, an arc-shaped stirring blade 1, a through hole 1, an arc-shaped stirring blade 2, a through hole 2 and a long cutting knife. The upper driving end of the motor is fixedly connected to the stirring shaft. The outer periphery of the stirring shaft is evenly distributed with an arc-shaped stirring blade 1. The middle of the arc-shaped stirring blade 1 is evenly provided with a through hole 1. The opening of the end of the arc-shaped stirring blade 1 away from the stirring shaft is rotatably connected with an arc-shaped stirring blade 2. The middle of the arc-shaped stirring blade 2 is evenly provided with a through hole 2. The opening of the end of the through hole 2 away from the through hole 1 is fixedly connected with a long cutting knife by bolts. The outer periphery of the lower end of the stirring shaft is evenly distributed with an arc-shaped scraping blade.
[0009] Preferably, the upper end of the motor is fixedly connected to the middle part of the lower end of the tank body mechanism, the outer periphery of the lower end of the stirring shaft is rotatably connected to the middle opening of the lower end of the tank body mechanism through a sealed bearing, and the lower ends of the arc-shaped scraping blades are in contact with the inner bottom wall of the tank body mechanism.
[0010] Preferably, the tank body structure includes a fermentation tank body, a tank cover, a pressure gauge, a feed pipe, a bacteria adding nozzle, an exhaust gas discharge pipe, an oxygen delivery pipe, a discharge pipe, a control valve, an observation port and transparent tempered glass. The upper end of the fermentation tank body is fixedly connected to the tank cover, the upper front opening of the tank cover is fixedly connected to the pressure gauge, the upper left opening of the tank cover is fixedly connected to the feed pipe, the upper rear side of the tank cover is evenly provided with bacteria adding nozzles, the right rear opening of the tank cover is fixedly connected to the exhaust gas discharge pipe, the right front opening of the tank cover is fixedly connected to the oxygen delivery pipe, the middle opening on the right side of the lower end of the fermentation tank body is fixedly connected to the discharge pipe, the right end of the discharge pipe is fixedly connected to the control valve, the front upper end of the fermentation tank body is provided with an observation port, and the front end of the observation port is fixedly connected to transparent tempered glass.
[0011] Preferably, the adjustment mechanism includes a bracket, a cylinder, a sliding sleeve, a tripod, an adjustment shaft, an arc groove and a limit bead. The upper end of the bracket is fixedly connected to the cylinder, the lower driving end of the cylinder is fixedly connected to the sliding sleeve, the lower end of the sliding sleeve is fixedly connected to the tripod, the outer peripheral opening of the tripod is slidably connected to the adjustment shaft, the outer periphery of the adjustment shaft is opened with two arc grooves, and the upper end inner periphery of the arc groove is rotatably connected to the limit bead.
[0012] Preferably, the lower end of the bracket is fixedly connected to the middle part of the upper end of the tank body mechanism, the inner periphery of the middle opening of the sliding sleeve and the tripod are slidably connected to the outer periphery of the upper end of the stirring shaft, and the lower end of the adjusting shaft is fixedly connected to the middle part of the upper end of the arc-shaped stirring blade 2.
[0013] Preferably, the outer periphery of the sliding sleeve is slidably connected in the middle opening of the upper end of the tank body mechanism, and the outer periphery of the limiting bead 1 is rotatably connected to the middle of both sides of the outer periphery opening of the tripod.
[0014] Preferably, the crushing mechanism includes an electric push rod, a mounting frame, a connecting frame, a ramming shaft, two arc-shaped grooves, two limiting beads, a connecting sleeve, an oblique punching knife, an oblique cutting knife and an adjusting sleeve. The upper and lower end peripheries of the electric push rod are fixedly connected to the mounting frame, the upper end driving end periphery of the electric push rod is fixedly connected to the connecting frame, the end of the connecting frame close to the axis of the tank mechanism is rotatably connected to the ramming shaft, the outer periphery of the ramming shaft is provided with two arc-shaped grooves two, the upper end inner periphery of the arc-shaped grooves two is rotatably connected to the limiting beads two, the upper end periphery of the ramming shaft is slidably connected to the inside of the adjusting sleeve, the lower end periphery of the ramming shaft is fixedly connected to the connecting sleeve, the outer periphery of the connecting sleeve is evenly distributed with oblique punching knives, and the end of the oblique punch away from the connecting sleeve is fixedly connected to the oblique cutting knife.
[0015] Preferably, the side of the mounting frame close to the tank body mechanism is fixedly connected to the upper and lower end peripheries of the tank body mechanism, and the lower end of the adjustment sleeve is fixedly connected to the upper end periphery of the tank body mechanism.
[0016] Preferably, the outer periphery of the ramming shaft is slidably connected in the outer periphery opening of the upper end of the tank body mechanism, and the outer peripheries of the second limiting beads are rotatably connected to the middle parts of the inner sides of the adjusting sleeve.
[0017] A livestock and poultry feed raw material mixed fermentation method, applied to any one of the livestock and poultry feed raw material mixed fermentation devices described above, comprises the following steps:
[0018] Step 1: inject the feed raw materials into the fermentation tank through the feed pipe, and evenly spray the fermentation bacteria into the feed raw materials through the bacteria spray pipe;
[0019] Step 2: During the fermentation process, oxygen is injected into the fermentation tank through the oxygen delivery pipe, and the waste gas is discharged through the waste gas discharge pipe, and the stirring mechanism is started to stir the feed raw materials to accelerate the fermentation of the feed, and the regulating mechanism is started at the same time to control the stirring degree of the stirring mechanism;
[0020] Step 3: When the feed raw materials in the fermentation tank are found to be agglomerated, the position of the long cutter is adjusted by the adjustment mechanism to chop the agglomerated feed raw materials into pieces, and after chopping, the arc-shaped stirring blade 2 is adjusted to the original position by the adjustment mechanism;
[0021] Step 4: After the arc-shaped stirring blade 2 is adjusted to the original position, the chopped feed raw materials move outward along the arc-shaped stirring blade 1 and the arc-shaped stirring blade 2, and the crushing mechanism is started to further crush and crush the chopped feed raw materials, and the feed raw materials are further stirred, and the arc-shaped scraping blade scrapes up the feed raw materials adhering to the bottom wall of the fermentation tank body, and moves upward along the arc-shaped scraping blade, so that the feed raw material particles that have settled on the bottom move to the middle of the fermentation tank body, thereby accelerating the stirring, mixing and fermentation of the feed raw materials;
[0022] Step 5: When fermentation is completed, open the control valve and discharge the fermented feed raw materials through the discharge pipe.
[0023] The present invention provides a livestock and poultry feed raw material mixed fermentation device and fermentation method, the beneficial effects of which are:
[0024] 1. When the feed raw materials are stirred in the later stage of fermentation, the cylinder is started, and the tripod is driven to descend through the sliding sleeve, and then the arc-shaped stirring blade 2 is driven to rotate outside the arc-shaped stirring blade 1 through the cooperation of the limiting bead 1 and the arc-shaped groove 1 on the outer periphery of the adjusting shaft, and the shape of the stirring blade composed of the arc-shaped stirring blade 1 and the arc-shaped stirring blade 2 is adjusted, and then the stirring efficiency is adjusted. Through the cooperation of the stirring mechanism and the adjusting mechanism, the stirring efficiency can be adjusted according to the degree of fermentation during the fermentation process, which is beneficial to the fermentation of the feed raw materials.
[0025] 2. The crushing mechanism further breaks up the feed raw material lumps after the initial crushing, and cooperates with the stirring mechanism to accelerate the dissolution of the crushed feed raw material particles into the feed raw material solution, thereby improving the stirring, mixing and fermentation efficiency of the feed raw materials.
[0026] 3. Through the cooperation of the stirring mechanism and the regulating mechanism, the agglomerated feed raw materials can be initially crushed, and the initially crushed feed raw materials can be moved to the inner periphery of the fermentation tank twice, so that the crushing mechanism can further crush the agglomerated feed raw materials after the initial crushing.
[0027] 4. By arranging an arc-shaped scraping blade on the outer periphery of the lower end of the stirring shaft, the feed particles adhering to and sinking to the bottom of the fermentation tank can be scraped up and moved upward along the arch side of the arc-shaped scraping blade, making it easier for the stirring mechanism and the crushing mechanism to stir, mix and ferment the feed particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 This is a front perspective schematic diagram of a livestock and poultry feed raw material mixing fermentation device and fermentation method provided in the present application;
[0030] Figure 2 The second rear perspective schematic diagram of a livestock and poultry feed raw material mixing fermentation device and fermentation method provided by the present application;
[0031] Figure 3A partially cutaway stereoscopic schematic diagram of a livestock and poultry feed raw material mixing fermentation device and fermentation method provided in the present application;
[0032] Figure 4 A three-dimensional schematic diagram of a crushing mechanism of a livestock and poultry feed raw material mixing and fermentation device and fermentation method provided in the present application;
[0033] Figure 5 A partially cutaway stereoscopic schematic diagram of a crushing mechanism of a livestock and poultry feed raw material mixing and fermentation device and fermentation method provided in the present application;
[0034] Figure 6 A three-dimensional schematic diagram of a stirring mechanism and a regulating mechanism of a livestock and poultry feed raw material mixing fermentation device and fermentation method provided in the present application;
[0035] Figure 7 A partial three-dimensional schematic diagram of a stirring mechanism and a regulating mechanism of a livestock and poultry feed raw material mixing fermentation device and fermentation method provided in the present application;
[0036] Figure 8 A partially cutaway stereoscopic schematic diagram of a stirring mechanism and an adjusting mechanism of a livestock and poultry feed raw material mixing and fermentation device and a fermentation method provided in the present application.
[0037] In the figure: 1. tank body; 101. fermentation tank body; 102. tank cover; 103. barometer; 104. feed pipe; 105. bacteria spray pipe; 106. exhaust gas discharge pipe; 107. oxygen delivery pipe; 108. discharge pipe; 109. control valve; 1010. observation port; 1011. transparent tempered glass; 2. stirring mechanism; 201. motor; 202. stirring shaft; 203. arc scraping blade; 204. arc stirring blade 1; 205. through hole 1; 206. arc stirring blade 2; 2 07, through hole two; 208, long cutting knife; 3, adjusting mechanism; 301, bracket; 302, cylinder; 303, sliding sleeve; 304, tripod; 305, adjusting shaft; 306, arc groove one; 307, limit bead one; 4, crushing mechanism; 401, electric push rod; 402, mounting frame; 403, connecting frame; 404, ramming shaft; 405, arc groove two; 406, limit bead two; 407, connecting sleeve; 408, oblique punching knife; 409, oblique cutting knife; 4010, adjusting sleeve; 5, frame. DETAILED DESCRIPTION
[0038] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples of the specification. The following examples are only used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0039] like Figure 1-Figure 8As shown, this embodiment proposes a livestock and poultry feed raw material mixing and fermentation device, including a tank mechanism 1, a stirring mechanism 2, an adjusting mechanism 3, a crushing mechanism 4 and a frame 5. The stirring mechanism 2 is fixedly installed inside the tank mechanism 1 for stirring and mixing the feed raw materials. The adjusting mechanism 3 is fixedly installed on the upper end of the tank mechanism 1 for regulating the stirring mechanism 2 to control the stirring degree. The crushing mechanism 4 is evenly distributed on the periphery of the tank mechanism 1 for crushing the agglomerated feed raw materials. The frame 5 is fixedly installed on the periphery of the lower end of the tank mechanism 1 for supporting the tank mechanism 1.
[0040] The stirring mechanism 2 includes a motor 201, a stirring shaft 202, an arc-shaped scraping blade 203, an arc-shaped stirring blade 1 204, a through hole 1 205, an arc-shaped stirring blade 206, a through hole 207 and a long cutting knife 208. The upper driving end of the motor 201 is fixedly connected to the stirring shaft 202, the outer periphery of the stirring shaft 202 is evenly distributed with arc-shaped stirring blade 1 204, the middle part of the arc-shaped stirring blade 1 204 is evenly provided with a through hole 1 205, the opening of the end of the arc-shaped stirring blade 1 204 away from the stirring shaft 202 is rotatably connected with the arc-shaped stirring blade 206, the middle part of the arc-shaped stirring blade 206 is evenly provided with a through hole 207, the opening of the end of the through hole 207 away from the through hole 1 205 is fixedly connected with the long cutting knife 208 by bolts, and the outer periphery of the lower end of the stirring shaft 202 is evenly distributed with arc-shaped scraping blades 203.
[0041] In this embodiment, the upper end of the motor 201 is fixedly connected to the middle part of the lower end of the tank body mechanism 1, the outer periphery of the lower end of the stirring shaft 202 is rotatably connected to the opening in the middle part of the lower end of the tank body mechanism 1 through a sealed bearing, and the lower ends of the arc-shaped scraping leaves 203 are in contact with the inner bottom wall of the tank body mechanism 1.
[0042] In this embodiment, the adjustment mechanism 3 includes a bracket 301, a cylinder 302, a sleeve 303, a tripod 304, an adjustment shaft 305, an arc groove 306 and a limit bead 307. The upper end of the bracket 301 is fixedly connected to the cylinder 302, the lower driving end of the cylinder 302 is fixedly connected to the sleeve 303, the lower end of the sleeve 303 is fixedly connected to the tripod 304, the outer peripheral opening of the tripod 304 is slidably connected to the adjustment shaft 305, the outer periphery of the adjustment shaft 305 is opened with two arc grooves 306, and the upper inner periphery of the arc groove 306 is rotatably connected to the limit bead 307.
[0043] In this embodiment, the lower end of the bracket 301 is fixedly connected to the middle of the upper end of the tank body mechanism 1, the inner periphery of the middle opening of the sliding sleeve 303 and the tripod 304 are slidably connected to the outer periphery of the upper end of the stirring shaft 202, and the lower end of the adjusting shaft 305 is fixedly connected to the middle of the upper end of the arc-shaped stirring blade 206.
[0044] In this embodiment, the outer periphery of the sliding sleeve 303 is slidably connected in the middle opening of the upper end of the tank body mechanism 1, and the outer periphery of the limiting bead 307 is rotatably connected to the middle of both sides of the outer periphery opening of the tripod 304.
[0045] In this embodiment, the tank body mechanism 1 includes a fermentation tank body 101, a tank cover 102, a barometer 103, a feed pipe 104, a bacteria addition nozzle 105, an exhaust gas discharge pipe 106, an oxygen delivery pipe 107, a discharge pipe 108, a control valve 109, an observation port 1010 and a transparent tempered glass 1011. The upper end of the fermentation tank body 101 is fixedly connected to the tank cover 102, the upper front opening of the tank cover 102 is fixedly connected to the barometer 103, the upper left opening of the tank cover 102 is fixedly connected to the feed pipe 104, and the tank cover Bacteria adding nozzles 105 are evenly opened on the rear side of the upper end of 102, an exhaust gas discharge pipe 106 is fixedly connected to the right rear opening of the tank cover 102, an oxygen delivery pipe 107 is fixedly connected to the right front opening of the tank cover 102, a discharge pipe 108 is fixedly connected to the right middle opening of the lower end of the fermentation tank body 101, a control valve 109 is fixedly connected to the right end of the discharge pipe 108, an observation port 1010 is provided at the upper front end of the fermentation tank body 101, and a transparent tempered glass 1011 is fixedly connected to the front end of the observation port 1010.
[0046] Specifically, feed raw materials and clean water are injected into the fermentation tank body 101 through the feed pipe 104, and fermentation bacteria are continuously sprayed into the fermentation tank body 101 through the bacteria injection nozzle 105 during the process. The injection amount is observed through the observation port 1010 until the injection amount is flush with the lower end of the observation port 1010, and the injection of feed raw materials and clean water and the spraying of fermentation bacteria are stopped to perform sealed fermentation. During the fermentation process, oxygen is injected into the fermentation tank body 101 through the oxygen delivery pipe 107, and exhaust gas is discharged through the exhaust gas discharge pipe 106. During the oxygen injection process, the motor 201 is started, and the arc-shaped stirring blade 1 204 and the arc-shaped stirring blade 2 206 are driven to rotate through the stirring shaft 202 to stir the feed raw materials. Stirring allows oxygen to be fully mixed with the feed raw materials, and allows waste gas in the feed raw materials to be quickly discharged. When the feed raw materials are stirred in the later stage of fermentation, the cylinder 302 is started, and the tripod 304 is driven to descend through the sliding sleeve 303, and then the arc-shaped stirring blade 206 is driven to rotate outside the arc-shaped stirring blade 1 204 through the cooperation of the limiting bead 1 307 and the arc-shaped groove 1 306 on the outer periphery of the adjusting shaft 305, so as to adjust the shape of the stirring blades composed of the arc-shaped stirring blade 1 204 and the arc-shaped stirring blade 2 206, and then adjust the stirring efficiency. Through the cooperation of the stirring mechanism 2 and the adjusting mechanism 3, it is achieved that during the fermentation process, the stirring efficiency can be adjusted according to the degree of fermentation, which is beneficial to the fermentation of the feed raw materials.
[0047] In this embodiment, the crushing mechanism 4 includes an electric push rod 401, a mounting frame 402, a connecting frame 403, a ramming shaft 404, an arc groove 405, a limiting bead 406, a connecting sleeve 407, an oblique punching knife 408, an oblique cutting knife 409 and an adjusting sleeve 4010. The upper and lower ends of the electric push rod 401 are fixedly connected to the mounting frame 402, the upper end driving end of the electric push rod 401 is fixedly connected to the connecting frame 403, and the inner end of the connecting frame 403 close to the axis of the tank body mechanism 1 is fixedly connected to the connecting frame 403. A ramming shaft 404 is rotatably connected, and two arc grooves 405 are opened on the outer periphery of the ramming shaft 404. The inner periphery of the upper end of the arc groove 405 is rotatably connected to a limiting bead 406. The outer periphery of the upper end of the ramming shaft 404 is slidably connected to the inside of the adjusting sleeve 4010. The outer periphery of the lower end of the ramming shaft 404 is fixedly connected to a connecting sleeve 407. The outer periphery of the connecting sleeve 407 is evenly distributed with oblique punches 408, and the end of the oblique punch 408 away from the connecting sleeve 407 is fixedly connected to a bevel cutter 409.
[0048] In this embodiment, the side of the mounting frame 402 close to the tank body mechanism 1 is fixedly connected to the upper and lower end peripheries of the tank body mechanism 1 , and the lower end of the adjustment sleeve 4010 is fixedly connected to the upper end periphery of the tank body mechanism 1 .
[0049] In this embodiment, the outer periphery of the ramming shaft 404 is slidably connected in the outer periphery opening of the upper end of the tank body mechanism 1, and the outer peripheries of the limiting beads 406 are rotatably connected to the middle parts of the inner sides of the adjustment sleeve 4010.
[0050] Specifically, when it is found that the feed material inside the fermentation tank body 101 is agglomerated, the cylinder 302 is started, and the long cutting knife 208 outside the arc-shaped stirring blade 206 is adjusted to move to the position of the agglomerated feed material, and the agglomerated feed material is cut into pieces. After the feed material is broken, part of the feed material is moved to the inner periphery of the fermentation tank body 101, and the other part is retained in the angle between the arc-shaped stirring blade 1 204 and the arc-shaped stirring blade 206. In the process of the long cutting knife 208 breaking the agglomerated feed material, the electric The push rod 401 is driven to drive the ramming shaft 404 to move up and down through the connecting frame 403, thereby driving the oblique punching knife 408 and the oblique cutting knife 409 at the lower end to further break the initially broken feed raw material lumps. At the same time, through the cooperation of the limiting bead 206 inside the adjusting sleeve 4010 and the arc groove 205 on the outer periphery of the ramming shaft 404, the oblique punching knife 408 and the oblique cutting knife 409 can be driven to reciprocate to further break the initially broken feed raw material lumps, and at the same time cooperate with the stirring mechanism 2 to accelerate the feed raw material lumps after breaking. The feed particles are fully dissolved in the feed raw material mixture. At the same time, the arc scraping blade 203 can scrape up the feed particles adhering to the bottom of the fermentation tank body 101 and sinking to the bottom of the fermentation tank body 101, and move upward along the arch side of the arc scraping blade 203, and cooperate with the arc stirring blade 1 204, the arc stirring blade 206 and the oblique punching knife 408 and the oblique cutting knife 409 to make the feed raw material particles that sink to the bottom after crushing dissolve into the feed raw material mixture. When the crushing is completed, the cylinder 302 is started to move the arc stirring blade 206 upward. The remaining preliminarily crushed feed raw material particles are reset, so that they move toward the inner periphery of the fermentation tank body 101 along the arc formed by the arc-shaped stirring blade 1 204 and the arc-shaped stirring blade 2 206, and are crushed and mixed by the crushing mechanism 4. Through the cooperation of the stirring mechanism 2 and the regulating mechanism 3, it is possible to preliminarily crush the agglomerated feed raw materials, and the preliminarily crushed feed raw materials can be moved to the inner periphery of the fermentation tank body 101 twice, so that the crushing mechanism 4 can further crush the agglomerated feed raw materials after the preliminarily crushing.
[0051] A livestock and poultry feed raw material mixed fermentation method, applied to any of the livestock and poultry feed raw material mixed fermentation devices mentioned above, comprising the following steps:
[0052] Step 1: inject the feed material into the fermentation tank 101 through the feed pipe 104, and evenly spray the fermentation bacteria into the feed material through the bacteria spray pipe 105;
[0053] Step 2: During the fermentation process, oxygen is injected into the fermentation tank 101 through the oxygen delivery pipe 107, and waste gas is discharged through the waste gas discharge pipe 106, and the stirring mechanism 2 is started to stir the feed raw materials to accelerate the fermentation of the feed, and the regulating mechanism 3 is started at the same time to control the stirring degree of the stirring mechanism 2;
[0054] Step 3: When the feed material in the fermentation tank 101 is found to be agglomerated, the position of the long cutting knife 208 is adjusted by the adjusting mechanism 3 to chop the agglomerated feed material into pieces, and after chopping, the arc-shaped stirring blade 206 is adjusted to its original position by the adjusting mechanism 3;
[0055] Step 4: After the arc-shaped stirring blade 206 is adjusted to the original position, the chopped feed raw materials move outward along the arc-shaped stirring blade 1 204 and the arc-shaped stirring blade 206, and the crushing mechanism 4 is started to further crush and crush the chopped feed raw materials, and further stir the feed raw materials, and the arc-shaped scraping blade 203 scrapes up the feed raw materials adhering to the inner bottom wall of the fermentation tank body 101, and moves upward along the arc-shaped scraping blade 203, so that the feed raw material particles that have settled on the bottom move to the middle of the fermentation tank body 101, thereby accelerating the stirring, mixing and fermentation of the feed raw materials;
[0056] Step 5: When the fermentation is completed, the control valve 109 is opened to discharge the fermented feed material through the discharge pipe 108 .
[0057] Specifically, the crushing mechanism 4 further crushes the feed raw material lumps after the initial crushing, and cooperates with the stirring mechanism 2 to accelerate the dissolution of the crushed feed raw material particles into the feed raw material solution, thereby improving the stirring, mixing and fermentation efficiency of the feed raw materials.
[0058] Working principle: First, feed raw materials and clean water are injected into the fermentation tank body 101 through the feed pipe 104. During the process, fermentation bacteria are continuously sprayed into the fermentation tank body 101 through the bacteria injection nozzle 105. The injection amount is observed through the observation port 1010. After the injection amount is flush with the lower end of the observation port 1010, the injection of feed raw materials, clean water and the spraying of fermentation bacteria are stopped, and sealed fermentation is performed. During the fermentation process, oxygen is injected into the fermentation tank body 101 through the oxygen delivery pipe 107, and exhaust gas is discharged through the exhaust gas discharge pipe 106. During the oxygen injection process, the motor 201 is started, and the arc stirring blade 1 204 and the arc stirring blade 2 206 are driven to rotate through the stirring shaft 202 to stir the feed raw materials so that oxygen is fully mixed with the feed raw materials. The feed raw materials are mixed and the waste gas in the feed raw materials is quickly discharged. When the feed raw materials are stirred in the later stage of fermentation, the cylinder 302 is started, and the tripod 304 is driven to descend through the sliding sleeve 303, and then the arc-shaped stirring blade 206 is driven to rotate outside the arc-shaped stirring blade 1 204 through the cooperation of the limiting bead 1 307 and the arc-shaped groove 1 306 on the outer periphery of the adjusting shaft 305, and the stirring blade shape composed of the arc-shaped stirring blade 1 204 and the arc-shaped stirring blade 2 206 is adjusted, and then the stirring efficiency is adjusted. Through the cooperation of the stirring mechanism 2 and the adjusting mechanism 3, it is achieved that during the fermentation process, the stirring efficiency can be adjusted according to the degree of fermentation, which is beneficial to the fermentation of the feed raw materials. When it is found that agglomeration occurs in the feed raw materials inside the fermentation tank body 101 When the situation occurs, the cylinder 302 is started, and the long cutting knife 208 outside the arc-shaped stirring blade 206 is adjusted to move to the position of the agglomerated feed raw materials, and the agglomerated feed raw materials are cut into pieces. A part of the crushed feed raw materials moves to the inner periphery of the fermentation tank body 101, and the other part is retained in the angle between the arc-shaped stirring blade 1 204 and the arc-shaped stirring blade 206. In the process of the long cutting knife 208 crushing the agglomerated feed raw materials, the electric push rod 401 is started, and the ramming shaft 404 is driven to move up and down through the connecting frame 403, thereby driving the oblique punching knife 408 and the oblique cutting knife 409 at the lower end to further crush the initially crushed agglomerated feed raw materials. At the same time, the limiting bead 206 inside the adjusting sleeve 4010 and the outer surface of the ramming shaft 404 are adjusted. The arc groove 205 around the fermenter can drive the oblique punch 408 and the oblique cutting knife 409 to reciprocate, further crush the initially crushed feed raw material lumps, and cooperate with the stirring mechanism 2 to accelerate the crushed feed particles to fully dissolve into the feed raw material mixture. At the same time, the arc scraping blade 203 can scrape up the feed particles adhering to the bottom of the fermentation tank body 101 and sinking to the bottom of the fermentation tank body 101, move upward along the arch side of the arc scraping blade 203, and cooperate with the arc stirring blade 1 204, the arc stirring blade 206, the oblique punch 408 and the oblique cutting knife 409 to dissolve the feed raw material particles that sink to the bottom after crushing into the feed raw material mixture. When one crushing is completed, the cylinder 302 is started to reset the arc stirring blade 206.The remaining preliminarily crushed feed raw material particles are moved to the inner periphery of the fermentation tank body 101 along the arc side formed by the arc-shaped stirring blade 1 204 and the arc-shaped stirring blade 2 206, and are crushed and mixed by the crushing mechanism 4. Through the cooperation of the stirring mechanism 2 and the regulating mechanism 3, the agglomerated feed raw materials can be preliminarily crushed, and the preliminarily crushed feed raw materials can be moved to the inner periphery of the fermentation tank body 101 twice, which is convenient for the crushing mechanism 4 to further crush the agglomerates of the preliminarily crushed feed raw materials. The crushing mechanism 4 further crushes the agglomerates of the preliminarily crushed feed raw materials, and cooperates with the stirring mechanism 2 to accelerate the dissolution of the crushed feed raw material particles into the feed raw material solution, thereby improving the stirring, mixing and fermentation efficiency of the feed raw materials. By arranging the arc-shaped scraping blade 203 at the outer periphery of the lower end of the stirring shaft 202, the feed particles adhering to and sinking to the bottom of the fermentation tank body 101 can be scraped up, and move upward along the arc side of the scraping blade 203, which is convenient for the stirring mechanism 2 and the crushing mechanism 4 to stir, mix and ferment the feed particles.
[0059] The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the scope of the claims of the present invention.
Claims
1. A livestock and poultry feed raw material mixing and fermentation device, comprising a tank mechanism (1), a stirring mechanism (2), a regulating mechanism (3), a crushing mechanism (4) and a frame (5), characterized in that: A stirring mechanism (2) is fixedly mounted inside the tank body mechanism (1) for stirring and mixing the feed raw materials; an adjusting mechanism (3) is fixedly mounted on the upper end of the tank body mechanism (1) for regulating the stirring mechanism (2) to control the stirring degree; crushing mechanisms (4) are evenly distributed on the periphery of the tank body mechanism (1) for crushing agglomerated feed raw materials; a frame (5) is fixedly mounted on the periphery of the lower end of the tank body mechanism (1) for supporting the tank body mechanism (1); The stirring mechanism (2) comprises a motor (201), a stirring shaft (202), an arc-shaped scraping blade (203), an arc-shaped stirring blade 1 (204), a through hole 1 (205), an arc-shaped stirring blade 2 (206), a through hole 2 (207) and a long cutting knife (208); the upper driving end of the motor (201) is fixedly connected to the stirring shaft (202); the outer circumference of the stirring shaft (202) is evenly distributed with the arc-shaped stirring blade 1 (204); the middle of the arc-shaped stirring blade 1 (204) is A through hole (205) is evenly formed on the upper part of the arc-shaped stirring blade (204), an arc-shaped stirring blade (206) is rotatably connected to the opening at one end of the arc-shaped stirring blade (204) away from the stirring shaft (202), a through hole (207) is evenly formed on the middle part of the arc-shaped stirring blade (206), a long cutting knife (208) is fixedly connected to the opening at one end of the through hole (207) away from the through hole (205) by bolts, and arc-shaped scraping blades (203) are evenly distributed on the outer periphery of the lower end of the stirring shaft (202); The adjusting mechanism (3) comprises a bracket (301), a cylinder (302), a sliding sleeve (303), a tripod (304), an adjusting shaft (305), an arc-shaped groove (306), and a limiting bead (307); the upper end of the bracket (301) is fixedly connected to the cylinder (302); the lower driving end of the cylinder (302) is fixedly connected to the sliding sleeve (303); the lower end of the sliding sleeve (303) is fixedly connected to the tripod (304); the adjusting shaft (305) is slidably connected in the outer peripheral opening of the tripod (304); the outer periphery of the adjusting shaft (305) is provided with two arc-shaped grooves (306); The inner circumference of the upper end of the arc-shaped groove (306) is rotatably connected to the limiting bead (307), the lower end of the bracket (301) is fixedly connected to the middle of the upper end of the tank body mechanism (1), the inner circumferences of the middle openings of the sliding sleeve (303) and the tripod (304) are slidably connected to the outer circumference of the upper end of the stirring shaft (202), the lower end of the adjustment shaft (305) is fixedly connected to the middle of the upper end of the arc-shaped stirring blade (206), the outer circumference of the sliding sleeve (303) is slidably connected in the middle opening of the upper end of the tank body mechanism (1), and the outer circumference of the limiting bead (307) is rotatably connected to the middle of both sides of the outer circumference opening of the tripod (304); The crushing mechanism (4) comprises an electric push rod (401), a mounting frame (402), a connecting frame (403), a ramming shaft (404), a second arc groove (405), a second limiting bead (406), a connecting sleeve (407), an oblique punching knife (408), an oblique cutting knife (409), and an adjusting sleeve (4010). The outer peripheries of the upper and lower ends of the electric push rod (401) are fixedly connected to the mounting frame (402), the outer periphery of the upper driving end of the electric push rod (401) is fixedly connected to the connecting frame (403), and the inner periphery of one end of the connecting frame (403) close to the axis of the tank mechanism (1) is rotated. A ramming shaft (404) is connected, the outer circumference of the ramming shaft (404) is provided with two arc-shaped grooves (405), the inner circumference of the upper end of the arc-shaped grooves (405) is rotatably connected to the limiting beads (406), the outer circumference of the upper end of the ramming shaft (404) is slidably connected to the inside of the adjustment sleeve (4010), the outer circumference of the lower end of the ramming shaft (404) is fixedly connected to the connecting sleeve (407), the outer circumference of the connecting sleeve (407) is evenly distributed with oblique punching knives (408), and the ends of the oblique punching knives (408) away from the connecting sleeve (407) are fixedly connected to the oblique cutting knives (409).
2. The livestock and poultry feed raw material mixed fermentation device according to claim 1, characterized in that: The upper end of the motor (201) is fixedly connected to the middle of the lower end of the tank body mechanism (1), the outer periphery of the lower end of the stirring shaft (202) is rotatably connected to the opening in the middle of the lower end of the tank body mechanism (1) via a sealed bearing, and the lower ends of the arc-shaped scraping blades (203) are in contact with the inner bottom wall of the tank body mechanism (1).
3. The livestock and poultry feed raw material mixed fermentation device according to claim 1, characterized in that: The tank structure (1) comprises a fermentation tank body (101), a tank cover (102), a pressure gauge (103), a feed pipe (104), a bacteria addition nozzle (105), an exhaust gas discharge pipe (106), an oxygen delivery pipe (107), a discharge pipe (108), a control valve (109), an observation port (1010) and a transparent tempered glass (1011). The upper end of the fermentation tank body (101) is fixedly connected to the tank cover (102), the pressure gauge (103) is fixedly connected to the upper front opening of the tank cover (102), the feed pipe (104) is fixedly connected to the upper left opening of the tank cover (102), and the tank cover (109) is fixedly connected to the feed pipe (104). Bacteria injection nozzles (105) are evenly arranged on the rear side of the upper end of the tank (102); an exhaust gas discharge pipe (106) is fixedly connected to the right rear opening of the tank cover (102); an oxygen delivery pipe (107) is fixedly connected to the right front opening of the tank cover (102); a discharge pipe (108) is fixedly connected to the right middle opening of the lower end of the fermentation tank body (101); a control valve (109) is fixedly connected to the right end of the discharge pipe (108); an observation port (1010) is arranged on the upper front end of the fermentation tank body (101); and a transparent tempered glass (1011) is fixedly connected to the front end of the observation port (1010).
4. The livestock and poultry feed raw material mixed fermentation device according to claim 1, characterized in that: The side of the mounting frame (402) close to the tank body mechanism (1) is fixedly connected to the upper and lower end peripheries of the tank body mechanism (1), and the lower end of the adjustment sleeve (4010) is fixedly connected to the upper end periphery of the tank body mechanism (1).
5. The livestock and poultry feed raw material mixed fermentation device according to claim 1, characterized in that: The outer periphery of the ramming shaft (404) is slidably connected to the outer periphery opening at the upper end of the tank body mechanism (1), and the outer peripheries of the second limiting beads (406) are both rotatably connected to the middle parts of the inner sides of the adjustment sleeve (4010).
6. A method for mixed fermentation of livestock and poultry feed raw materials, applied to a mixed fermentation device for livestock and poultry feed raw materials according to any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: injecting feed raw materials into the interior of the fermentation tank (101) through the feed pipe (104), and evenly spraying fermentation bacteria into the feed raw materials through the bacteria spray pipe (105); Step 2: During the fermentation process, oxygen is injected into the fermentation tank (101) through the oxygen delivery pipe (107), and waste gas is discharged through the waste gas discharge pipe (106), and the stirring mechanism (2) is started to stir the feed raw materials to accelerate the fermentation of the feed, and the regulating mechanism (3) is started at the same time to control the stirring degree of the stirring mechanism (2); Step 3: When it is found that the feed material in the fermentation tank (101) is agglomerated, the position of the long cutting knife (208) is adjusted by the adjusting mechanism (3) to chop the agglomerated feed material into pieces, and after chopping, the arc-shaped stirring blade 2 (206) is adjusted to its original position by the adjusting mechanism (3); Step 4: After the arc-shaped stirring blade 2 (206) is adjusted to the original position, the chopped feed raw materials move outward along the arc-shaped stirring blade 1 (204) and the arc-shaped stirring blade 2 (206), and the crushing mechanism (4) is started to further crush and crush the chopped feed raw materials, and further stir the feed raw materials, and the arc-shaped scraping blade (203) scrapes up the feed raw materials adhering to the inner bottom wall of the fermentation tank body (101), and moves upward along the arc-shaped scraping blade (203), so that the feed raw material particles that have settled to the bottom move to the middle of the fermentation tank body (101), thereby accelerating the stirring, mixing and fermentation of the feed raw materials; Step 5: When fermentation is completed, the control valve (109) is opened to discharge the fermented feed material through the discharge pipe (108).
Citation Information
Patent Citations
Rapid crushing and scattering device for oily feed
CN219559816U
Crushing and mixing device for feed processing
WO2022110300A1