A concrete aerated brick production device and production method
By introducing the mold box bottom plate push mechanism and cover plate control mechanism into the concrete aerated brick production device, the problems of low efficiency of brick pouring and uneven surface after forming are solved, and an efficient and automated production process is achieved, and the product is improved Quality and production efficiency.
Patent Information
- Application Number
- CN202410985894.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-07-23
AI Technical Summary
After forming, the concrete aerated bricks are poured out through lifting and are inefficient, complicated to operate and easy to damage, and insufficient slurry injection molds lead to uneven molding surfaces, affecting the molding quality.
A concrete aerated brick production device including a placement frame, a forming mechanism, a push mechanism and a cover plate control mechanism is designed. The mold box bottom plate push mechanism and a push mechanism driven by a dual-axis motor are realized to lift the mold box bottom plate to push the molded bricks. The block is molded and the slurry surface is ensured by the cover control mechanism.
It improves production efficiency and automation level, ensures the flat forming of bricks, reduces production costs, and improves product quality and production efficiency.
Smart Images

Figure CN118596299B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aerated concrete bricks, and more specifically, to a production device and a production method of aerated concrete bricks. Background Art
[0002] Aerated concrete bricks are "autoclaved aerated concrete blocks", or aerated bricks for short. They are aerated concrete blocks produced by high-temperature autoclaving equipment. "Aerated bricks" can be understood as a simplified or general name, and the product range it covers should be larger, that is, bricks produced by various other processes including autoclaving.
[0003] According to the patent document: CN209453784U, a brick pressing device for producing autoclaved aerated concrete blocks is disclosed, including a working platform, characterized in that: a first pressure plate is provided on the working platform, a second pressure plate is provided on the first pressure plate, a mold is provided on the second pressure plate, a mold cavity is provided in the mold, a through hole communicating with the mold cavity is provided between the first pressure plate and the second pressure plate, a cylinder is provided in the working platform, a telescopic rod is provided on the cylinder, the telescopic rod passes through the through holes of the first pressure plate and the second pressure plate respectively and extends into the mold cavity, and a pad is provided in the mold cavity. Compared with the prior art, the advantages of the utility model are: long service life, convenient maintenance, and high stability;
[0004] After the raw materials of aerated concrete bricks are processed and stirred, slurry is formed and injected into a mold for molding. However, after molding is completed, the mold is usually rotated by hoisting and the molded aerated concrete bricks are poured out. This method has the disadvantages of low efficiency, cumbersome operation and easy damage to aerated concrete bricks. In addition, when the slurry is injected into the mold, if the amount of slurry injected into the mold is small, the mold cover cannot be attached to the surface of the slurry, which causes the top surface of the slurry to be uneven during the molding process, affecting the molding quality of the aerated concrete bricks. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a concrete aerated brick production device. The technical problem to be solved by the present invention is: after the raw materials are processed and stirred, the concrete aerated bricks are formed into slurry and injected into a mold for molding. However, after the molding is completed, the mold is usually rotated by hoisting, and the molded concrete aerated bricks are poured out. This method has the disadvantages of low efficiency, cumbersome operation and easy damage to the concrete aerated bricks. Moreover, when the slurry is injected into the mold, if the amount of slurry injected into the mold is small, the mold cover cannot be attached to the surface of the slurry, thereby causing the top surface of the slurry to be uneven during the molding process, affecting the molding quality of the concrete aerated bricks.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0007] A concrete aerated brick production device comprises a placing frame, a forming mechanism is fixedly connected to the inner side of the bottom of the placing frame, a cover plate control mechanism is fixedly connected to the top of the placing frame, a pushing mechanism is fixedly connected to the right side of the top of the placing frame, a cutting table is fixedly connected to the left side of the placing frame, and a cutting device is fixedly connected to the top of the cutting table;
[0008] The placement rack comprises a U-shaped plate, and a plurality of supporting legs are fixedly connected to both the front and rear sides of the U-shaped plate.
[0009] As a further solution of the present invention: the molding mechanism includes a mold box connecting seat, and a mold box bottom plate pushing mechanism is arranged on the top of the mold box connecting seat.
[0010] As a further solution of the present invention: the mold box connecting seat includes a base, and the front and rear sides of the top of the base are respectively fixedly connected with slide plates, the right sides of the two slide plates are fixedly connected with connecting rods, the tops of the two connecting rods are fixedly connected with slide blocks, the tops of the two slide blocks are fixedly connected with inverted L-shaped connecting rods, the sides of the two inverted L-shaped connecting rods away from the slide blocks are fixedly connected with a second slide block, the opposite surfaces of the two inverted L-shaped connecting rods are fixedly connected with L-shaped connecting rods, the opposite surfaces of the two L-shaped connecting rods are fixedly connected with mold box connecting rods, and the opposite tops of the two mold box connecting rods are fixedly connected with the mold box.
[0011] As a further solution of the present invention: the mold box bottom plate pushing mechanism includes a mold box bottom plate, the outer wall of the mold box bottom plate is slidably connected to the bottom of the inner wall of the mold box, the front and rear sides of the bottom of the mold box bottom plate are respectively fixedly connected with bottom plate connecting rods, the bottoms of the two bottom plate connecting rods are fixedly connected with inclined slide plates, the bottoms of the two inclined slide plates are slidably connected with reverse inclined slide plates, the bottoms of the two reverse inclined slide plates are fixedly connected with sliding rods, the bottom outer walls of the two sliding rods are respectively slidably connected to the top inner walls of the two slide plates, the right sides of the two sliding rods are fixedly connected with push-pull rods, the outer walls of the two push-pull rods are respectively slidably connected to the inner walls of the two slide blocks, and the outer walls of the two bottom plate connecting rods are respectively slidably connected to the inner walls of the two second slide blocks.
[0012] As a further scheme of the present invention: the pushing mechanism includes a slide plate, the bottom of the slide plate is fixedly connected to the right top of the U-shaped plate, the front and rear sides of the slide plate are respectively fixedly connected to a screw connecting block, the front and rear sides of the right side of the slide plate are respectively fixedly connected to a push plate slide slot plate, the top right sides of the two push plate slide slot plates are fixedly connected to the double-axis motors, the front and rear output ends of the double-axis motors are fixedly connected to conical teeth, the outer walls of the two conical teeth are meshed with second conical teeth, the inner walls of the two second conical teeth are fixedly connected to screw rods, the left ends of the two screw rods are respectively movably connected to the right sides of the two screw connecting blocks, the outer walls of the two screw rods are threadedly connected to transmission blocks, and the opposite surfaces of the two transmission blocks are fixedly connected to a push plate, and the left side of the push plate is fixedly connected to a push plate push rod, the left end of the push plate push rod extends to the inner wall of the slide plate and is fixedly connected to the push plate, and the outer wall of the push plate is slidably connected to the inner wall of the slide plate.
[0013] As a further solution of the present invention: the bottoms of the two transmission blocks are fixedly connected with push-pull rod connecting rods, the outer walls of the two push-pull rod connecting rods are slidably connected to the inner walls of the push plate slide plate, the bottoms of the two push-pull rod connecting rods extend to the bottom of the push plate slide plate and the left sides are respectively fixedly connected to the side of the two push-pull rods away from the slide rod.
[0014] As a further solution of the present invention: the cover plate control mechanism includes two cover plate transmission uprights, the bottoms of the two cover plate transmission uprights are respectively fixedly connected to the front and rear sides of the top of the U-shaped plate, the opposite sides of the two cover plate transmission uprights are provided with conveying slide grooves, the inner walls of the second screw rods opened by the two cover plate transmission uprights are slidably connected with T-shaped transmission rods, the bottom of the middle part of the T-shaped transmission rod is fixedly connected with a cover plate, and the cover plate is aligned with the top of the mold box.
[0015] As a further solution of the present invention: the top of the rear cover plate transmission vertical plate is fixedly connected with a motor placement block, the inner wall of the motor placement block is fixedly connected with a motor, the output end of the motor extends to the inner wall of the cover plate transmission vertical plate and is fixedly connected with a second screw rod, the bottom of the second screw rod is movably connected to the bottom of the inner wall of the transmission slot opened by the rear cover plate transmission vertical plate, and the outer wall of the second screw rod is threadedly connected to the rear inner wall of the T-shaped transmission rod.
[0016] As a further solution of the present invention: the cover plate includes a cover plate body, and the front and rear sides of the bottom of the cover plate body are respectively fixedly connected with bottom pressure plate slide groove rods, the left and right sides of the inner walls of the two bottom pressure plate slide groove rods are slidably connected with sliders, the bottoms of the two groups of sliders are rotatably connected with rotating rods, the opposite surfaces of the two groups of rotating rods are fixedly connected with springs, and the bottoms of the two groups of rotating rods are rotatably connected with the bottom cover plate.
[0017] In addition, the present invention also relates to a concrete aerated brick production device and a production method, comprising the following steps:
[0018] Step 1: Prepare the raw materials and stir them to ensure the uniformity and mixing effect of the raw materials, providing a high-quality slurry foundation for the subsequent molding process.
[0019] Step 2: Inject the stirred slurry into the mold box, ensuring that the slurry is filled evenly without bubbles or impurities.
[0020] Step 3: Start the cover plate control mechanism and steadily cover the cover plate on the top of the mold box to ensure that the mold box is completely closed so that the slurry can be stably formed in the mold box.
[0021] Step 4: Wait for the slurry to fully solidify in the mold box to form the initial shape of the concrete aerated brick. During this process, the ambient temperature and humidity can be adjusted as needed to promote the solidification of the slurry.
[0022] Step 5: After the initial curing of the concrete aerated brick is completed, start the dual-axis motor and the pushing mechanism, and push the push plate to move to the left through the transmission of the screw rod and the transmission block. The push plate pushes the push plate to move to the left through the push plate push rod, thereby driving the bottom plate of the mold box to move upward.
[0023] Step 6: As the bottom plate of the mold box rises, the formed aerated concrete bricks are gradually pushed out of the mold box and pushed to the top of the cutting table. During this process, the pushing plate pushes the aerated concrete bricks smoothly to the designated position.
[0024] Step 7: When the aerated concrete bricks are pushed to the top of the cutting table, start the cutting device to cut and shape the aerated concrete bricks to meet different size and specification requirements.
[0025] The beneficial effects of the present invention are:
[0026] The present invention realizes the rapid connection and separation between the mold box and the concrete aerated brick production device by providing a mold box connecting seat and a pushing mechanism, thereby improving the production efficiency and the utilization rate of the equipment. At the same time, through the precise control of the pushing mechanism, it can be ensured that the concrete aerated brick is directly pushed to the specified position of the next process in the process of pushing out the mold box. Through the precise pushing of the pushing mechanism, the formed concrete aerated brick is directly pushed to the cutting table for cutting. The entire production process does not require manual intervention, which greatly improves the production efficiency and the automation level.
[0027] The present invention is provided with a cover plate control mechanism, which can realize the rapid closing and opening of the top of the mold box, and further improves the automation degree and safety of the production process.
[0028] The present invention is provided with a cover plate and a bottom cover plate. During the process of pressing the cover plate downward, the bottom cover plate can be adaptively adjusted according to the slurry through the cooperation of a spring and a rotating rod to ensure the molding quality and density of the concrete aerated brick. This design not only improves the quality stability of the product, but also reduces the production cost and improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;
[0030] Figure 2 It is a three-dimensional structural schematic diagram of the placement rack, the forming mechanism and the cover plate control mechanism of the present invention;
[0031] Figure 3 It is a schematic diagram of the three-dimensional structure of the molding mechanism of the present invention;
[0032] Figure 4 It is a schematic diagram of the three-dimensional structure of the mold box connecting seat of the present invention;
[0033] Figure 5 It is a three-dimensional structural schematic diagram of the mold box bottom plate pushing mechanism of the present invention;
[0034] Figure 6 It is a schematic diagram of the three-dimensional structure of the pushing mechanism of the present invention;
[0035] Figure 7 It is a schematic diagram of the three-dimensional separation structure of the cover plate control mechanism of the present invention;
[0036] Figure 8 It is a schematic diagram of the cover plate separation structure of the present invention.
[0037] In the figure: 1. Placement rack; 11. U-shaped plate; 12. Support leg; 2. Forming mechanism; 21. Mold box connecting seat; 211. Base; 212. Slide plate; 213. Connecting rod; 214. Slide block; 215. Inverted L-shaped connecting rod; 216. Second slide block; 217. L-shaped connecting rod; 218. Mold box connecting rod; 219. Mold box; 22. Mold box bottom plate pushing mechanism; 221. Mold box bottom plate; 222. Bottom plate connecting rod; 223. Oblique slide plate; 224. Reverse oblique slide plate; 225. Slide rod; 226. Push-pull rod; 3. Pushing mechanism; 31. Slide plate; 32. Screw connecting block ; 33. Push plate slide plate; 34. Push plate; 35. Push-pull rod connecting rod; 36. Double-axis motor; 37. Conical teeth; 38. Second conical teeth; 39. Screw rod; 310. Transmission block; 311. Push plate push rod; 312. Push plate; 4. Cover plate control mechanism; 41. Cover plate transmission vertical plate; 42. Motor placement block; 43. Motor; 44. Transmission slide; 45. Second screw rod; 46. T-shaped transmission rod; 47. Cover plate; 471. Cover plate body; 472. Bottom pressure plate slide rod; 473. Sliding block; 474. Rotating rod; 475. Spring; 476. Bottom cover plate; 5. Cutting table; 6. Cutting device. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] like Figure 1-8 As shown, the present invention provides a concrete aerated brick production device, including a placing rack 1, a forming mechanism 2 is fixedly connected to the inner side of the bottom of the placing rack 1, a cover plate control mechanism 4 is fixedly connected to the top of the placing rack 1, a pushing mechanism 3 is fixedly connected to the right side of the top of the placing rack 1, a cutting table 5 is fixedly connected to the left side of the placing rack 1, and a cutting device 6 is fixedly connected to the top of the cutting table 5.
[0040] like Figure 2-6As shown, the placement rack 1 includes a U-shaped plate 11, and the front and rear sides of the U-shaped plate 11 are fixedly connected to a plurality of supporting legs 12, the molding mechanism 2 includes a mold box connecting seat 21, and the top of the mold box connecting seat 21 is provided with a mold box bottom plate pushing mechanism 22, the mold box connecting seat 21 includes a base 211, and the front and rear sides of the top of the base 211 are respectively fixedly connected to slide plates 212, the right sides of the two slide plates 212 are fixedly connected to connecting rods 213, the tops of the two connecting rods 213 are fixedly connected to slide blocks 214, the tops of the two slide blocks 214 are fixedly connected to inverted L-shaped connecting rods 215, and the sides of the two inverted L-shaped connecting rods 215 away from the slide blocks 214 are fixedly connected to the second slide blocks 216, and the relative sides of the two inverted L-shaped connecting rods 215 The two surfaces are fixedly connected with an L-shaped connecting rod 217, the opposite surfaces of the two L-shaped connecting rods 217 are fixedly connected with a mold box connecting rod 218, the opposite tops of the two mold box connecting rods 218 are fixedly connected with a mold box 219, the mold box bottom plate pushing mechanism 22 includes a mold box bottom plate 221, the outer wall of the mold box bottom plate 221 is slidably connected to the bottom of the inner wall of the mold box 219, the bottom front and rear sides of the bottom of the mold box bottom plate 221 are respectively fixedly connected with bottom plate connecting rods 222, the bottoms of the two bottom plate connecting rods 222 are fixedly connected with an inclined slide plate 223, the bottoms of the two inclined slide plates 223 are slidably connected with a reverse inclined slide plate 224, the bottoms of the two reverse inclined slide plates 224 are fixedly connected with a slide bar 225, and the bottom outer walls of the two slide bars 225 are respectively slidable. The top inner walls of the two slide plates 212 are connected, and the right sides of the two slide bars 225 are fixedly connected with push-pull rods 226. The outer walls of the two push-pull rods 226 are respectively slidably connected to the inner walls of the two slide blocks 214. The outer walls of the two bottom plate connecting rods 222 are respectively slidably connected to the inner walls of the two second slide blocks 216. The pushing mechanism 3 includes a slide plate 31. The bottom of the slide plate 31 is fixedly connected to the top right side of the U-shaped plate 11. The front and rear sides of the slide plate 31 are respectively fixedly connected with screw connecting blocks 32. The front and rear sides of the right side of the slide plate 31 are respectively fixedly connected with push plate slide plates 33. The top right sides of the two push plate slide plates 33 are fixedly connected with dual-axis motors 36. The front and rear output ends of the dual-axis motors 36 are fixedly connected with conical teeth 37. The two conical teeth The outer walls of the two conical teeth 37 are meshed with the second conical teeth 38, and the inner walls of the two second conical teeth 38 are fixedly connected with screw rods 39. The left ends of the two screw rods 39 are movably connected to the right sides of the two screw rod connecting blocks 32 respectively. The outer walls of the two screw rods 39 are threadedly connected with transmission blocks 310. The opposite surfaces of the two transmission blocks 310 are fixedly connected with push plates 34. The left side of the push plate 34 is fixedly connected with a push plate push rod 311. The left end of the push plate push rod 311 extends to the inner wall of the slide plate 31 and is fixedly connected with a push plate 312. The outer wall of the push plate 312 is slidably connected to the inner wall of the slide plate 31. The bottoms of the two transmission blocks 310 are fixedly connected with push-pull rod connecting rods 35. The outer walls of the two push-pull rod connecting rods 35 are slidably connected to the inner wall of the push plate slide groove plate 33.The bottoms of the two push-pull rod connecting rods 35 extend to the bottom of the push plate slide plate 33 and the left sides are respectively fixedly connected to the side of the two push-pull rods 226 away from the slide rod 225;
[0041] After the raw materials of the concrete aerated brick are processed and stirred, slurry is formed and injected into the inner wall of the mold box 219, and then the cover plate control mechanism 4 is started to cover the cover plate 47 to the top of the mold box 219, and the slurry is formed on the inner wall of the mold box 219. After the forming is completed, the cover plate control mechanism 4 is started to lift the cover plate 47 off the top of the mold box 219, and then the double-axis motor 36 is started to make the conical gear 37 drive the second conical gear 38 to rotate, and then drive the screw 39 to rotate. With the rotation of the screw 39, the transmission block 310 moves on the screw 39, pushing the push plate 34 to move to the left, and the push plate 34 pushes the push plate 312 to move to the left on the inner wall of the slide plate 31 through the push plate push rod 311;
[0042] When the two transmission blocks 310 and the push plate 34 push the push plate 312 to move leftward on the inner wall of the slide plate 31, the two transmission blocks 310 drive the push-pull rod connecting rod 35 to move leftward, and the push-pull rod connecting rod 35 drives the two push-pull rods 226 to move leftward. The leftward movement of the push-pull rod 226 causes the slide bar 225 to slide on the top inner wall of the slide groove plate 212, and then the inclined surface of the inclined slide plate 223 and the reverse inclined slide groove plate 224 cooperate, so that the bottom plate connecting rod 222 drives the bottom plate 221 of the mold box to move upward, and the formed mixed The aerated concrete brick is pushed out of the inner wall of the mold box 219. When the formed aerated concrete brick rises to the top of the mold box 219 and is parallel to the top of the U-shaped plate 11 along with the bottom plate 221 of the mold box, the push plate 34 of the push mechanism 3 has moved to the leftmost side of the slide plate 31. At this time, the push plate 312 has also reached the limit of its travel. At the same time, the aerated concrete brick on the bottom plate 221 of the mold box has completely broken away from the constraint of the mold box 219 and is pushed to the top of the cutting table 5 by the push plate 312, and then the cutting device 6 is started.
[0043] Carry out subsequent processing operations.
[0044] like Figure 7-8As shown, the cover plate control mechanism 4 includes two cover plate transmission uprights 41, the bottoms of the two cover plate transmission uprights 41 are respectively fixedly connected to the front and rear sides of the top of the U-shaped plate 11, and the opposite sides of the two cover plate transmission uprights 41 are provided with transmission chutes 44. The inner walls of the second screw rods 45 opened by the two cover plate transmission uprights 41 are slidably connected with T-shaped transmission rods 46, and the bottom of the middle part of the T-shaped transmission rod 46 is fixedly connected with a cover plate 47, and the cover plate 47 is aligned with the top of the mold box 219. The top of the rear cover plate transmission upright 41 is fixedly connected with a motor placement block 42, and the inner wall of the motor placement block 42 is fixedly connected with a motor 43, and the output end of the motor 43 extends to the inner wall of the cover plate transmission upright 41. The cover plate 47 is fixedly connected with a second screw rod 45, the bottom of which is movably connected to the bottom of the inner wall of the transmission chute 44 provided on the rear cover plate transmission vertical plate 41, and the outer wall of the second screw rod 45 is threadedly connected to the rear inner wall of the T-shaped transmission rod 46. The cover plate 47 includes a cover plate body 471, and the front and rear sides of the bottom of the cover plate body 471 are respectively fixedly connected with bottom pressure plate chute rods 472, and the left and right sides of the inner walls of the two bottom pressure plate chute rods 472 are slidably connected with sliders 473, and the bottoms of the two groups of sliders 473 are rotatably connected with rotating rods 474, and the opposite surfaces of the two groups of rotating rods 474 are fixedly connected with springs 475, and the bottoms of the two groups of rotating rods 474 are rotatably connected with the bottom of the bottom cover plate 476;
[0045] When it is necessary to cover the top of the mold box 219, the motor 43 is started, and the output end of the motor 43 drives the second screw rod 45 to rotate. Since the T-shaped transmission rod 46 is threadedly connected to the second screw rod 45, the T-shaped transmission rod 46 moves downward along the conveying chute 44, thereby driving the cover plate 47 to move downward until the bottom of the cover plate 47 is completely in contact with the top of the mold box 219, thereby achieving the closure of the mold box 219;
[0046] During the process of the cover plate 47 descending, the bottom cover plate 476 first contacts the slurry in the mold box 219. While the cover plate 47 continues to descend, the bottom cover plate 476 rotates through the rotating rod 474 and slides to both sides on the inner wall of the bottom pressure plate slide rod 472 through the top slider 473. At this time, the spring 475 is deformed due to being squeezed, and the bottom of the bottom cover plate 476 is completely in contact with the surface of the slurry in the mold box 219 and continues to squeeze downward, thereby making the slurry surface smoother, ensuring the surface quality of the concrete aerated brick after molding. At the same time, the design of the bottom cover plate 476 can also effectively prevent the slurry from overflowing from the mold box 219 during the molding process.
[0047] In addition, the present invention also relates to a concrete aerated brick production device and a production method, comprising the following steps:
[0048] Step 1: Prepare the raw materials and stir them to ensure the uniformity and mixing effect of the raw materials, providing a high-quality slurry foundation for the subsequent molding process.
[0049] Step 2: Inject the stirred slurry into the mold box 219 to ensure that the slurry is filled evenly without bubbles or impurities.
[0050] Step 3: Start the cover plate control mechanism 4 and steadily cover the cover plate 47 on the top of the mold box 219 to ensure that the mold box 219 is completely closed so that the slurry can be stably formed in the mold box 219.
[0051] Step 4: Wait for the slurry to fully solidify in the mold box 219 to form the initial shape of the concrete aerated brick. During this process, the ambient temperature and humidity can be adjusted as needed to promote the solidification of the slurry.
[0052] Step 5: After the initial curing of the aerated concrete brick is completed, the dual-axis motor 36 and the pushing mechanism 3 are started, and the push plate 34 is pushed to move to the left through the transmission of the screw rod 39 and the transmission block 310. The push plate 34 pushes the push plate 312 to move to the left through the push plate push rod 311, thereby driving the mold box bottom plate 221 to move upward.
[0053] Step 6: As the mold box bottom plate 221 rises, the formed aerated concrete bricks are gradually pushed out of the mold box 219 and pushed to the top of the cutting table 5. During this process, the pushing plate 312 pushes the aerated concrete bricks smoothly to the designated position.
[0054] Step 7: After the aerated concrete bricks are pushed to the top of the cutting table 5, the cutting device 6 is started to cut and shape the aerated concrete bricks to meet different size and specification requirements.
[0055] Working principle of the present invention: After the raw materials of the aerated concrete brick are processed and stirred, slurry is formed and injected into the inner wall of the mold box 219, and then the cover plate control mechanism 4 is started to cover the cover plate 47 to the top of the mold box 219, and the slurry is formed on the inner wall of the mold box 219. After the forming is completed, the cover plate control mechanism 4 is started to lift the cover plate 47 off the top of the mold box 219, and then the double-axis motor 36 is started to make the conical gear 37 drive the second conical gear 38 to rotate, and then drive the screw rod 39 to rotate. As the screw rod 39 rotates, the transmission block 310 moves on the screw rod 39, pushing the push plate 34 to move left, and the push plate 34 pushes the push plate 312 to move left on the inner wall of the slide plate 31 through the push plate push rod 311. When the two transmission blocks 310 and the push plate 34 push the push plate 312 to move left on the inner wall of the slide plate 31, the two transmission blocks 310 drive the push-pull rod connecting rod 35 to move left, and the push-pull rod 35 moves left. The rod connecting rod 35 drives the two push-pull rods 226 to move leftward. The leftward movement of the push-pull rod 226 makes the slide rod 225 slide on the top inner wall of the slide slot plate 212, and then the inclined slide plate 223 cooperates with the inclined surface of the reverse inclined slide slot plate 224, so that the bottom plate connecting rod 222 drives the mold box bottom plate 221 to move upward, and pushes the formed concrete aerated brick out of the inner wall of the mold box 219. When the formed concrete aerated brick rises to the top of the mold box 219 and is parallel to the top of the U-shaped plate 11 along with the mold box bottom plate 221, the push plate 34 of the pushing mechanism 3 has moved to the leftmost side of the slide plate 31. At this time, the push plate 312 has also reached the limit of its travel. At the same time, the concrete aerated bricks on the mold box bottom plate 221 have completely broken away from the restraint of the mold box 219 and are pushed to the top of the cutting table 5 through the push plate 312, and then the cutting device 6 is started to perform subsequent processing operations.
[0056] When it is necessary to cover the top of the mold box 219, the motor 43 is started, and the output end of the motor 43 drives the second screw rod 45 to rotate. Since the T-shaped transmission rod 46 is threadedly connected to the second screw rod 45, the T-shaped transmission rod 46 moves downward along the conveying chute 44, thereby driving the cover plate 47 to move downward until the bottom of the cover plate 47 is completely in contact with the top of the mold box 219, thereby closing the mold box 219. During the descent of the cover plate 47, the bottom cover plate 476 first contacts the slurry in the mold box 219, and then the cover plate 47 is moved downward. While the bottom cover plate 476 continues to descend, it rotates through the rotating rod 474 and slides to both sides on the inner wall of the bottom pressure plate slide rod 472 through the top slider 473. At this time, the spring 475 is deformed due to being squeezed, and the bottom of the bottom cover plate 476 is completely in contact with the slurry surface in the mold box 219 and continues to squeeze downward, so that the slurry surface is smoother, ensuring the surface quality of the concrete aerated brick after molding. At the same time, the design of the bottom cover plate 476 can also effectively prevent the slurry from overflowing from the mold box 219 during the molding process.
[0057] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0058] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0059] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for producing aerated concrete bricks, comprising a placing frame (1), characterized in that: A molding mechanism (2) is fixedly connected to the inner side of the bottom of the placement rack (1), a cover plate control mechanism (4) is fixedly connected to the top of the placement rack (1), a pushing mechanism (3) is fixedly connected to the right side of the top of the placement rack (1), a cutting table (5) is fixedly connected to the left side of the placement rack (1), and a cutting device (6) is fixedly connected to the top of the cutting table (5); The placement rack (1) comprises a U-shaped plate (11), and a plurality of supporting legs (12) are fixedly connected to both the front and rear sides of the U-shaped plate (11); The molding mechanism (2) comprises a mold box connecting seat (21), and a mold box bottom plate pushing mechanism (22) is arranged on the top of the mold box connecting seat (21); The mold box connecting seat (21) comprises a base (211), the front and rear sides of the top of the base (211) are respectively fixedly connected with a slide plate (212), the right sides of the two slide plates (212) are fixedly connected with a connecting rod (213), the tops of the two connecting rods (213) are fixedly connected with a slide block (214), the tops of the two slide blocks (214) are fixedly connected with an inverted L-shaped connecting rod (215), the sides of the two inverted L-shaped connecting rods (215) away from the slide block (214) are fixedly connected with a second slide block (216), the opposite surfaces of the two inverted L-shaped connecting rods (215) are fixedly connected with an L-shaped connecting rod (217), the opposite surfaces of the two L-shaped connecting rods (217) are fixedly connected with a mold box connecting rod (218), and the tops of the opposite surfaces of the two mold box connecting rods (218) are fixedly connected with a mold box (219); The mold box bottom plate pushing mechanism (22) comprises a mold box bottom plate (221), the outer wall of the mold box bottom plate (221) is slidably connected to the bottom of the inner wall of the mold box (219), the front and rear sides of the bottom of the mold box bottom plate (221) are respectively fixedly connected to bottom plate connecting rods (222), the bottoms of the two bottom plate connecting rods (222) are both fixedly connected to inclined slide plates (223), the bottoms of the two inclined slide plates (223) are both slidably connected to reverse inclined slide groove plates (224), and the two reverse inclined slide grooves (224) are respectively fixedly connected to the bottom of the mold box bottom plate (221). The bottom of the slide plate (224) is fixedly connected with a slide rod (225), the bottom outer walls of the two slide rods (225) are respectively slidably connected to the top inner walls of the two slide plates (212), the right sides of the two slide rods (225) are fixedly connected with a push-pull rod (226), the outer walls of the two push-pull rods (226) are respectively slidably connected to the inner walls of the two slide blocks (214), and the outer walls of the two bottom plate connecting rods (222) are respectively slidably connected to the inner walls of the two second slide blocks (216); The pushing mechanism (3) comprises a slide plate (31), the bottom of the slide plate (31) is fixedly connected to the top right side of the U-shaped plate (11), the front and rear sides of the slide plate (31) are respectively fixedly connected to the screw rod connecting blocks (32), the front and rear sides of the right side of the slide plate (31) are respectively fixedly connected to the push plate slide slot plates (33), the top right sides of the two push plate slide slot plates (33) are fixedly connected to the dual-axis motors (36), the front and rear output ends of the dual-axis motors (36) are both fixedly connected to the conical teeth (37), the outer walls of the two conical teeth (37) are both meshed with the second conical teeth (38), and the two second conical teeth (38) are respectively fixedly connected to the second conical teeth (38). The inner walls of the toothed teeth (38) are fixedly connected with screw rods (39), the left ends of the two screw rods (39) are movably connected to the right sides of the two screw rod connecting blocks (32), the outer walls of the two screw rods (39) are threadedly connected with transmission blocks (310), the opposite surfaces of the two transmission blocks (310) are fixedly connected with push plates (34), the left side of the push plates (34) is fixedly connected with a push plate push rod (311), the left end of the push plate push rod (311) extends to the inner wall of the slide plate (31) and is fixedly connected with a push plate (312), and the outer wall of the push plate (312) is slidably connected to the inner wall of the slide plate (31); The bottoms of the two transmission blocks (310) are fixedly connected to push-pull rod connecting rods (35), the outer walls of the two push-pull rod connecting rods (35) are slidably connected to the inner wall of the push plate slide groove plate (33), the bottoms of the two push-pull rod connecting rods (35) extend to the bottom of the push plate slide groove plate (33) and the left sides are respectively fixedly connected to the side of the two push-pull rods (226) away from the slide rod (225); The cover plate control mechanism (4) comprises two cover plate transmission upright plates (41), the bottoms of the two cover plate transmission upright plates (41) are respectively fixedly connected to the front and rear sides of the top of the U-shaped plate (11), the opposite sides of the two cover plate transmission upright plates (41) are provided with a transmission chute (44), the inner walls of the second screw rods (45) provided on the two cover plate transmission upright plates (41) are slidably connected to a T-shaped transmission rod (46), the bottom of the middle part of the T-shaped transmission rod (46) is fixedly connected to a cover plate (47), and the cover plate (47) is aligned with the top of the mold box (219); The top of the rear cover plate transmission vertical plate (41) is fixedly connected to a motor placement block (42), the inner wall of the motor placement block (42) is fixedly connected to a motor (43), the output end of the motor (43) extends to the inner wall of the cover plate transmission vertical plate (41) and is fixedly connected to a second screw rod (45), the bottom of the second screw rod (45) is movably connected to the bottom of the inner wall of a transmission chute (44) provided on the rear cover plate transmission vertical plate (41), and the outer wall of the second screw rod (45) is threadedly connected to the rear inner wall of a T-shaped transmission rod (46); The cover plate (47) comprises a cover plate body (471), the front and rear sides of the bottom of the cover plate body (471) are respectively fixedly connected to bottom pressure plate slide slot rods (472), the left and right sides of the inner walls of the two bottom pressure plate slide slot rods (472) are slidably connected to sliders (473), the bottoms of the two groups of sliders (473) are rotatably connected to rotating rods (474), the opposite surfaces of the two groups of rotating rods (474) are fixedly connected to springs (475), and the bottoms of the two groups of rotating rods (474) are rotatably connected to the bottom cover plate (476).
2. The method for producing aerated concrete bricks according to claim 1, characterized in that: The following steps are involved: Step 1: Prepare the raw materials and stir them to ensure the uniformity and mixing effect of the raw materials, and provide a high-quality slurry foundation for the subsequent molding process; Step 2: inject the stirred slurry into the mold box (219), ensuring that the slurry is filled evenly without bubbles or impurities; Step 3: Start the cover plate control mechanism (4) to stably cover the cover plate (47) on the top of the mold box (219) to ensure that the mold box (219) is completely closed so that the slurry can be stably formed in the mold box (219); Step 4: Waiting for the slurry to fully solidify in the mold box (219) to form the initial shape of the concrete aerated brick. During this process, the ambient temperature and humidity can be adjusted as needed to promote the solidification of the slurry; Step 5: When the concrete aerated brick is initially cured, the dual-axis motor (36) and the pushing mechanism (3) are started, and the push plate (34) is pushed to move to the left through the transmission of the screw rod (39) and the transmission block (310). The push plate (34) pushes the push plate (312) to move to the left through the push plate push rod (311), thereby driving the mold box bottom plate (221) to move upward; Step 6: As the mold box bottom plate (221) rises, the formed aerated concrete bricks are gradually pushed out of the mold box (219) and pushed to the top of the cutting table (5). During this process, the pushing plate (312) pushes the aerated concrete bricks smoothly to the designated position. Step 7: After the aerated concrete bricks are pushed to the top of the cutting table (5), the cutting device (6) is started to cut and shape the aerated concrete bricks to meet different size and specification requirements.
