A processing equipment for facilitating the feeding of raw materials for building mortar

Abstract

The present invention provides a processing device for facilitating feeding in the processing of building mortar raw materials, which relates to the technical field of building construction and includes: a fixed bottom platform, a mixing tank, a feeding support frame, a feeding conveyor, an auxiliary maintenance climbing platform, a driving machine box, a feeding shaft, a top sealing plate and a loading plate; one end of the top of the fixed bottom platform is fixedly installed with a mixing tank, and a spiral stirring mechanism and a stirring motor are arranged in the mixing tank. The processing device for facilitating feeding in the processing of building mortar raw materials proposed by the present invention improves production efficiency and quality stability through an automated and continuous production method; improves the flexibility and safety of the device through precise material ratio control and a material level alarm function; reduces labor costs and maintenance costs through convenient operation and maintenance design. Therefore, the device has broad application prospects and important practical value in the field of building mortar raw material processing.

Description

Technical Field

[0001] The present invention relates to the technical field of construction, and particularly relates to a processing device for facilitating the feeding of raw materials for building mortar. Background Art

[0002] In the construction industry, mortar, as an important adhesive and thermal insulation material, its quality and production efficiency play a crucial role in the quality and progress of the entire construction project. With the continuous progress of technology and the rapid development of the construction industry, the performance and requirements for mortar production equipment are also constantly improving.

[0003] Currently, the research on mortar production equipment mainly focuses on improving the automation level of the equipment, optimizing the material conveying and mixing methods, etc. For example, some advanced mortar production equipment adopts digital control technology to achieve intelligent operation and remote monitoring of the equipment; at the same time, by improving the material conveying structure, continuous and stable conveying of materials is realized; in addition, by optimizing the mixing method, the uniformity and stability of the mortar are improved.

[0004] However, although these technologies have improved the performance of mortar production equipment to a certain extent, there are still some problems and challenges. For example, how to further improve the production efficiency of the equipment, reduce energy consumption and environmental pollution; how to better control the ratio and performance of the mortar to meet the needs of different projects; how to reduce the maintenance cost of the equipment and improve its service life, etc. Summary of the Invention

[0005] The present invention relates to a processing device for facilitating the feeding of raw materials for building mortar. By improving the equipment structure and control logic, efficient and continuous feeding and mixing of mortar raw materials are realized, and the production efficiency and quality stability are improved. At the same time, the equipment also has the advantages of energy conservation, environmental protection, simple operation and convenient maintenance, providing strong support for the development of the construction industry.

[0006] The present invention provides a processing device for facilitating the feeding of raw materials for building mortar, which specifically includes: a fixed base, a mixing tank, a feeding support frame, a feeding conveyor, an auxiliary maintenance climbing platform, a driving machine box, a feeding shaft, a top sealing plate and a loading plate; one end of the top of the fixed base is fixedly installed with a mixing tank, and a spiral stirring mechanism and a stirring motor are arranged in the mixing tank; the other end of the top of the fixed base is fixedly installed with a feeding support frame and an auxiliary maintenance climbing platform, and the feeding support frame and the auxiliary maintenance climbing platform are arranged in parallel; the upper end of the feeding support frame is fixedly installed with a feeding conveyor; at least three top sealing plates are sequentially encapsulated from top to bottom on the top of the feeding conveyor, and a loading plate is fixedly encapsulated at the lowermost position on the top of the feeding conveyor; the uppermost end of the feeding conveyor is fixedly butted with a driving machine box; and a feeding shaft is installed through the middle of the feeding conveyor.

[0007] Optionally, a feeding receiving pipe is provided upward at the upper edge of the inlet of the mixing tank, and a mixing discharge pipe extending downward to one side is provided downward at the lower edge of the inlet of the mixing tank.

[0008] Optionally, the upper end of the feeding support frame is an inclined structure not higher than 45 degrees, and the feeding conveyor is fixedly installed on the inclined surface.

[0009] Optionally, the lower part of the feeding conveyor is a semi-cylindrical structure, and a feeding discharge port is vertically provided downward at the bottom of the upper end of the feeding conveyor, and the feeding discharge port extends into the feeding receiving pipe.

[0010] Optionally, the steps of the auxiliary maintenance climbing platform extend upward from the lower end of the feeding conveyor to the upper end position of the feeding conveyor.

[0011] Optionally, a feeding motor is enclosed in the driving machine box, the upper end of the driving machine box is an open structure for heat dissipation, the feeding motor is a reduction motor, and the rotating shaft of the feeding motor is fixedly connected to the upper end of the feeding shaft through a coupling.

[0012] Optionally, a feeding propeller is fixedly provided on the part of the feeding shaft in the inner cavity of the feeding conveyor. The feeding propeller is a spiral structure, and the lower end and the left and right sides of the feeding propeller are tangent to the bottom and the left and right sides of the inner cavity of the feeding conveyor respectively.

[0013] Optionally, two symmetrically arranged handles are fixedly provided on the top of the top sealing plate, and the top sealing plate is fixedly connected to the feeding conveyor by bolts.

[0014] Optionally, two loading hoppers are symmetrically and fixedly installed on the loading plate. The loading hoppers are in a vertical state, and the left and right loading hoppers are butted into an integral structure. A regulating valve is fixedly installed on the connecting pipe connecting the lower end of the loading hopper to the inner cavity of the feeding conveyor. The regulating valve is used to adjust the material ratio of the mortar raw material and the ash material in the two loading hoppers. A level alarm is provided at the lower part in the middle of the inner cavity of the loading hopper. When the material level in the loading hopper is lower than the level alarm, the level alarm gives an alarm and the feeding motor stops working.

[0015] The present invention provides a processing device for facilitating feeding in the processing of building mortar raw materials, having the following beneficial effects:

[0016] First of all, by adopting mechanical conveying and mixing technologies, the device realizes the automatic feeding and mixing process of mortar raw materials. Compared with the traditional manual or semi-mechanized production method, the production efficiency is greatly improved, the time and labor costs of manual operation are reduced. At the same time, the mechanized production method can also ensure the uniformity of raw material mixing, thereby improving the quality stability and consistency of products.

[0017] Secondly, the device is designed with a reasonable conveying structure. Through the inclined structure of the feeding conveyor and the pushing action of the feeding propeller, continuous upward conveying of materials is achieved. This design not only improves the conveying efficiency but also avoids scattering and waste of materials during the conveying process. In addition, the setting of the feeding discharge port enables the materials to smoothly enter the mixing tank, ensuring the continuity and stability of material mixing.

[0018] Thirdly, through the setting of the loading hopper and the regulating valve, the device achieves precise control of the proportion of mortar raw materials and ash materials. Operators can adjust the proportion of materials in the two loading hoppers according to different mortar formula requirements, thus meeting diverse production needs. This flexibility enables the device to adapt to mortar production lines of different scales and requirements, improving the applicability and market competitiveness of the device.

[0019] In addition, the device is also equipped with a material level alarm. When the materials in the loading hopper are lower than the set position, it can automatically send an alarm signal to stop the feeding motor. This function not only avoids the equipment from idling due to lack of materials, saving energy and maintenance costs, but also improves the safety and reliability of the equipment.

[0020] Finally, the design of the device takes into account the convenience of operation and maintenance. The top sealing plate is fixedly connected to the feeding conveyor by bolts, facilitating disassembly and installation; the setting of the auxiliary maintenance climbing platform enables operators to easily reach various parts of the equipment for maintenance; the open structure of the drive cabinet is conducive to heat dissipation, extending the service life of the equipment.

[0021] In summary, the processing equipment for building mortar raw materials proposed by the present invention, through an automated and continuous production method, improves production efficiency and quality stability; through precise material proportion control and material level alarm functions, it improves the flexibility and safety of the equipment; through convenient operation and maintenance design, it reduces labor costs and maintenance costs. Therefore, the device has broad application prospects and important practical value in the field of building mortar raw material processing. Brief Description of the Drawings

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.

[0023] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.

[0024] In the drawings:

[0025] Figure 1 A first axonometric structural schematic diagram of the present invention is shown;

[0026] Figure 2Shows a second-axis perspective structural schematic diagram of the present invention;

[0027] Figure 3 Shows a front-view structural schematic diagram of the present invention;

[0028] Figure 4 Shows a perspective structural schematic diagram of the top sealing plate and the feeding conveyor in a separated state of the present invention;

[0029] Figure 5 Shows a perspective structural schematic diagram of the top sealing plate removed and the loading plate and the feeding conveyor in a separated state of the present invention;

[0030] Figure 6 Shows a perspective structural schematic diagram of a part of the loading plate of the present invention;

[0031] Figure 7 Shows a perspective structural schematic diagram of the feeding shaft and the feeding conveyor in a separated state of the present invention.

[0032] List of reference numerals

[0033] 1. Fixed bottom platform;

[0034] 2. Mixing tank; 201. Feeding receiving pipe; 202. Mixing and discharging pipe;

[0035] 3. Feeding support frame;

[0036] 4. Feeding conveyor; 401. Feeding discharge port;

[0037] 5. Auxiliary maintenance and climbing platform;

[0038] 6. Driving machine box; 601. Feeding motor;

[0039] 7. Feeding shaft; 701. Feeding propeller;

[0040] 8. Top sealing plate; 801. Handle;

[0041] 9. Loading plate; 901. Loading hopper; 902. Regulating valve; 903. Level alarm. Detailed implementation manners

[0042] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0043] Embodiment 1: Please refer to Figures 1 to 7 :

[0044] The present invention provides a processing device for facilitating feeding in the processing of building mortar raw materials, including: a fixed base 1, a mixing tank 2, a feeding support frame 3, a feeding conveyor 4, an auxiliary maintenance elevated platform 5, a driving machine box 6, a feeding shaft 7, a top sealing plate 8, and a loading plate 9; one end of the top of the fixed base 1 is fixedly installed with the mixing tank 2, and a spiral stirring mechanism and a stirring motor are arranged in the mixing tank 2; the other end of the top of the fixed base 1 is fixedly installed with the feeding support frame 3 and the auxiliary maintenance elevated platform 5, and the feeding support frame 3 and the auxiliary maintenance elevated platform 5 are arranged in parallel; the upper end of the feeding support frame 3 is fixedly installed with the feeding conveyor 4; at least three top sealing plates 8 are sequentially encapsulated from top to bottom at the top of the feeding conveyor 4, and a loading plate 9 is fixedly encapsulated at the lowermost position at the top of the feeding conveyor 4; the uppermost end of the feeding conveyor 4 is fixedly butted with the driving machine box 6; the feeding shaft 7 is installed through the middle of the feeding conveyor 4.

[0045] Wherein, a feeding receiving pipe 201 is arranged upward along the upper edge of the inlet of the mixing tank 2, and a mixing discharge pipe 202 extending to one side is arranged downward along the lower edge of the inlet of the mixing tank 2.

[0046] Wherein, the upper end of the feeding support frame 3 is an inclined structure not higher than 45 degrees, and the feeding conveyor 4 is fixedly installed on this inclined surface. When the material is conveyed to the uppermost end of the feeding conveyor 4, it enters the feeding receiving pipe 201 of the mixing tank 2 through the feeding discharge port 401. Since the upper end of the feeding support frame 3 is an inclined structure not higher than 45 degrees and the feeding conveyor 4 is fixedly installed on this inclined surface, the material can smoothly slide into the mixing tank 2.

[0047] Wherein, the lower part of the feeding conveyor 4 is in a semi-cylindrical structure, a feeding discharge port 401 is vertically arranged downward at the bottom of the upper end of the feeding conveyor 4, and the feeding discharge port 401 extends into the feeding receiving pipe 201.

[0048] Wherein, the steps of the auxiliary maintenance elevated platform 5 extend from the lower end of the feeding conveyor 4 upward to the upper end position of the feeding conveyor 4. The setting of the auxiliary maintenance elevated platform 5 facilitates the operation personnel to carry out the maintenance and repair of the equipment. Its steps extend from the lower end of the feeding conveyor 4 upward to the upper end position of the feeding conveyor 4, enabling the operation personnel to easily reach each part of the equipment.

[0049] Wherein, a feeding motor 601 is sleeved in the driving machine box 6, the upper end of the driving machine box 6 is an open structure for heat dissipation, the feeding motor 601 is a reduction motor, and the rotating shaft of the feeding motor 601 is fixedly connected with the upper end of the feeding shaft 7 through a coupling.

[0050] Among them, a feeding screw 701 is fixedly arranged on the part of the feeding shaft 7 located in the inner cavity of the feeding conveyor 4. The feeding screw 701 is of a spiral structure. The lower end and the left and right sides of the feeding screw 701 are respectively tangent to the bottom and the left and right sides of the inner cavity of the feeding conveyor 4. When the feeding motor 601 in the driving machine box 6 starts, the feeding shaft 7 is driven to rotate through a coupling. The feeding screw 701 on the feeding shaft 7 rotates accordingly, forming a power source for material transportation. Since the lower end and the left and right sides of the feeding screw 701 are tangent to the bottom and the left and right sides of the inner cavity of the feeding conveyor 4, when the screw rotates, the material can be pushed from bottom to top to achieve continuous feeding.

[0051] Among them, two handles 801 that are symmetrically arranged up and down are fixedly arranged on the top of the top sealing plate 8. The top sealing plate 8 is fixedly connected to the feeding conveyor 4 through bolts. These top sealing plates 8 are fixedly connected to the feeding conveyor 4 through bolts, ensuring the sealing performance of the conveyor and preventing the material from scattering during transportation. At the same time, the handles 801 on the top sealing plate 8 facilitate the operator to disassemble and install, which is convenient for equipment maintenance and cleaning.

[0052] Embodiment 2: On the basis of Embodiment 1, two loading hoppers 901 are symmetrically and fixedly installed on the loading plate 9. The loading hoppers 901 are in a vertical state, and the left and right loading hoppers 901 are butted against each other to form an integral structure. A regulating valve 902 is fixedly installed on the connecting pipe where the lower end of the loading hopper 901 is connected to the inner cavity of the feeding conveyor 4. The regulating valve 902 is used to adjust the material ratio of the mortar raw material and the ash material in the two loading hoppers 901. A level alarm 903 is arranged at a position slightly lower than the middle part of the inner cavity of the loading hopper 901. When the material level in the loading hopper 901 is lower than the level alarm 903, the level alarm 903 gives an alarm, and the feeding motor 601 stops working. The two loading hoppers 901 on the loading plate 9 are respectively used to store the mortar raw material and the ash material. Through the regulating valve 902, the material ratio in the two loading hoppers 901 can be adjusted to meet the requirements of different mortar formulas. When the material in the loading hopper 901 enters the inner cavity of the feeding conveyor 4 through the connecting pipe, due to the pushing action of the feeding screw 701, the material can smoothly enter the feeding conveyor 4 and be conveyed upward. When the material in the loading hopper 901 is lower than the set position, the level alarm 903 will send an alarm signal to stop the feeding motor 601, thereby avoiding the equipment from idling due to lack of material and improving the operation efficiency and safety of the equipment.

[0053] A processing method for facilitating the feeding of building mortar raw materials:

[0054] First, start the feeding motor 601 in the drive chassis 6. Drive the feeding shaft 7 to rotate through the coupling. The feeding propeller 701 on the feeding shaft 7 rotates accordingly, forming a power source for material conveyance. Since the lower end and the left and right sides of the feeding propeller 701 are tangent to the bottom and the left and right sides of the inner cavity of the feeding conveyor 4, when the propeller rotates, it can push the material from bottom to top to achieve continuous feeding.

[0055] Meanwhile, the two loading hoppers 901 on the loading plate 9 are respectively used to store mortar raw materials and ash materials. Through the regulating valve 902, the material ratio in the two loading hoppers 901 can be adjusted to meet the requirements of different mortar formulas. When the materials in the loading hoppers 901 enter the inner cavity of the feeding conveyor 4 through the connecting pipe, due to the pushing action of the feeding propeller 701, the materials can smoothly enter the feeding conveyor 4 and be conveyed upward.

[0056] At the top of the feeding conveyor 4, at least three top sealing plates 8 are sealed from top to bottom in sequence. These top sealing plates 8 are fixedly connected to the feeding conveyor 4 by bolts, ensuring the sealing performance of the conveyor and preventing the materials from scattering during the conveying process. At the same time, the handles 801 on the top sealing plates 8 facilitate the operation personnel to disassemble and install, which is convenient for the maintenance and cleaning of the equipment.

[0057] When the material is conveyed to the uppermost end of the feeding conveyor 4, it enters the feeding receiving pipe 201 of the mixing tank 2 through the feeding discharge port 401. Since the upper end of the feeding support frame 3 is an inclined structure not higher than 45 degrees, and the feeding conveyor 4 is fixedly installed on this inclined surface, the material can smoothly slide into the mixing tank 2.

[0058] In the mixing tank 2, the spiral stirring mechanism and the stirring motor start to work to mix the incoming materials. After mixing is completed, the mixed mortar is discharged through the mixing discharge pipe 202 for subsequent processes.

[0059] In addition, the setting of the auxiliary maintenance climbing platform 5 facilitates the operation personnel to perform equipment maintenance and repair. Its steps extend from the lower end of the feeding conveyor 4 to the upper end position of the feeding conveyor 4, enabling the operation personnel to easily reach all parts of the equipment.

[0060] It is worth mentioning that a material level alarm 903 is provided at the lower part near the middle of the inner cavity of the loading hopper 901. When the material in the loading hopper 901 is lower than the set position, the material level alarm 903 will send an alarm signal to stop the feeding motor 601 from working, thereby avoiding the equipment from idling due to lack of materials and improving the operation efficiency and safety of the equipment.

Claims

1. A processing device for building mortar raw materials that is easy to load, comprising: A fixed base (1), a mixing tank (2), a loading support frame (3), a loading conveyor (4), an auxiliary maintenance climbing platform (5), a drive chassis (6), a loading shaft (7), a top sealing plate (8) and a loading plate (9); characterized in that one end of the top of the fixed base (1) is fixedly mounted with a mixing tank (2), and a spiral stirring mechanism and a stirring motor are provided in the mixing tank (2); the other end of the top of the fixed base (1) is fixedly mounted with a loading support frame (3) and an auxiliary maintenance climbing platform ( 5), a feeding support frame (3) and an auxiliary maintenance climbing platform (5) are arranged in parallel; a feeding conveyor (4) is fixedly installed on the upper end of the feeding support frame (3); at least three top sealing plates (8) are packaged in sequence from top to bottom on the top of the feeding conveyor (4), and a loading plate (9) is fixedly packaged at the bottom of the top of the feeding conveyor (4); a driving chassis (6) is fixedly docked at the uppermost end of the feeding conveyor (4); a feeding shaft (7) is installed through the middle of the feeding conveyor (4); A feeding receiving pipe (201) is provided upwardly at the edge of the upper end of the inlet of the mixing tank (2), and a mixing discharge pipe (202) extending to one side is provided downwardly at the edge of the lower end of the inlet of the mixing tank (2); The upper end of the loading support frame (3) is an inclined structure not higher than 45 degrees, and the loading conveyor (4) is fixedly installed on the inclined surface; The lower part of the feeding conveyor (4) is a semi-cylindrical structure, and a feeding outlet (401) is vertically downwardly provided at the bottom of the upper end of the feeding conveyor (4), and the feeding outlet (401) extends into the feeding receiving pipe (201); The driving chassis (6) contains a feeding motor (601), the upper end of the driving chassis (6) is an open structure for heat dissipation, the feeding motor (601) is a reduction motor, and the rotating shaft of the feeding motor (601) is fixedly connected to the upper end of the feeding shaft (7) via a coupling; A feeding screw (701) is fixedly provided on the portion of the feeding shaft (7) located in the inner cavity of the feeding conveyor (4); the feeding screw (701) is a spiral structure; the lower end and left and right sides of the feeding screw (701) are tangent to the bottom and left and right sides of the inner cavity of the feeding conveyor (4) respectively; The top of the top sealing plate (8) is fixedly provided with two handles (801) which are symmetrical with each other in the upper and lower directions. The top sealing plate (8) is fixedly connected to the feeding conveyor (4) by bolts. Two charging hoppers (901) are symmetrically fixedly mounted on the charging plate (9). The charging hoppers (901) are in a vertical state, and the two charging hoppers (901) on the left and right are connected to each other to form an integrated structure. A regulating valve (902) is fixedly mounted on a connecting pipe connected to the inner cavity of the feeding conveyor (4) at the lower end of the charging hopper (901). The regulating valve (902) is used to adjust the material ratio of the mortar raw material and the ash material in the two charging hoppers (901). A material level alarm (903) is provided at the lower middle part of the inner cavity of the charging hopper (901). When the material level in the charging hopper (901) is lower than the material level alarm (903), the material level alarm (903) alarms and the feeding motor (601) stops working.

2. The processing equipment for building mortar raw materials that is easy to load according to claim 1 is characterized in that: The steps of the auxiliary maintenance climbing platform (5) extend upward from the lower end of the feeding conveyor (4) to the upper end of the feeding conveyor (4).

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