Directional long-hole segmented pulse fracturing method and equipment for coal and rock strata in mines
By adopting segmented pulse fracturing and 'double sealing medium pressure' technology in coal rock strata under mines, the problems of uneven distribution of long drilling fracturing fractures and low gas extraction efficiency are solved, and the uniformity of coal seam transformation is achieved and Guarantee of production safety.
Patent Information
- Application Number
- CN202410774809.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-06-17
AI Technical Summary
The fracture of the directional long drilling holes in the coal rock strata under the mine has problems such as uneven crack distribution, low gas extraction efficiency, large damage to the sealing equipment and complex design of fracturing points, resulting in limited scope of coal seam transformation and limited safety production.
The segmented pulse fracturing method is adopted, and high-frequency pulse hydraulic fracturing is constructed in the coal rock layer in sections through a directional drilling rig, forming a multi-directional hydraulic fracture network that is not controlled by ground stress, and the hole is sealed in combination with the 'double sealing medium pressure' technology. Ensure that each section of fracturing distance is consistent and efficient.
It significantly improves the effect of long drilling and fracturing, forms a uniformly distributed and interconnected dense crack network, improves the permeability of coal seams and gas extraction efficiency, reduces the impact risk of coal rock layers, and is simple to construct, safe and reliable.
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Figure CN118622267B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of coal rock fracturing in mines, in particular to a directional long-hole segmented pulse fracturing method and equipment for coal rock strata in mines, belonging to the technical field of mining engineering. Background Art
[0002] my country has large reserves of coal resources. In 2020, my country's coal production reached 50.7% of the world's total coal production, ranking first in the world. In recent years, due to the complex geological conditions of coal seams under coal mines, there have been many disasters such as coal and gas outbursts and gas explosions, and the disaster mechanism is complex. Therefore, gas is still one of the important factors restricting coal mine safety production. In order to ensure the safe and efficient production of mines, conventional extraction methods should be improved, and new cracks should be added to the coal seams through artificial permeability enhancement methods to improve the coal seam fracture structure and improve the permeability of the coal seams.
[0003] As an important method to improve reservoir permeability and fluid flow performance, hydraulic fracturing is based on the basic idea of injecting fracturing fluid into the reservoir to form a certain range of fracture networks, thereby improving the fracture connectivity and permeability of the reservoir and achieving the purpose of increasing permeability. Conventional fracturing uses a high-pressure, high-flow pump to inject fracturing fluid into the reservoir. Under the control of geostress, hydraulic main fractures are easily formed in the reservoir, resulting in local stress concentration, fewer branch fractures, and it is difficult to form a complex fracture network. Compared with conventional fracturing, pulse fracturing uses pulse circulation pumping. Under the action of high-frequency pulse water pressure, the coal body is fatigue-damaged, and hydraulic fractures in multiple directions that are not controlled by geostress are generated. At the same time, high-frequency pulse water pressure impacts the coal body, which easily activates the original fractures in the coal body, allowing the hydraulic fractures to communicate with the natural fractures, forming a complex fracture network in the coal body. The frequency and amplitude of water pressure loading can change the expansion morphology of the fracture network.
[0004] Staged fracturing technology is currently widely used in surface oil and gas reservoir fracturing to expand the scope of reservoir fracturing transformation and improve the fracturing production increase effect. However, due to the limited working space in the mine, gas safety restrictions, directional long-distance staged fracturing from bottom to top in the construction of the bottom pumping tunnel, and the limitations of fracturing equipment and sealing technology, the directional long-distance staged fracturing technology in the mine is still in its infancy.
[0005] Conventional constant-displacement fracturing is prone to form hydraulic main fractures in the reservoir. Affected by ground stress, hydraulic fractures are single and have poor uniformity. The scope of coal seam transformation is limited. Some areas may not be fractured, forming high gas concentration areas with small gas pressure gradients. The gas extraction efficiency in this area is low, so pulse fracturing is required to form a uniform fracture network to avoid the formation of a small gas pressure gradient, thereby improving gas extraction efficiency. At the same time, because the high-frequency pulse water of the underground directional long-bore segmented pulse fracturing causes great damage to the sealing equipment, a higher sealing process is required, and interference may occur between the various intervals of pulse fracturing, so it is necessary to determine reasonable fracturing points and sealing positions.
[0006] Conventional fracturing in coal mines is mainly based on the whole-section fracturing of straight boreholes by ordinary hydraulic drilling rigs with constant pumping displacement, and the maximum length of the borehole is within 200 m. The fracturing process uses manual installation of hole sealers and high-pressure sealing pipe strings, and the single-hole action range is small and the engineering workload is large.
[0007] Directional long-distance drilling refers to drilling that relies on the construction of a kilometer-long directional drilling rig underground in a coal mine, with controllable drilling direction and a length generally greater than 200 m. The change in drilling direction and the increase in length pose challenges to conventional fracturing methods and equipment. In terms of fracturing methods, the conventional constant-displacement fracturing of long-distance drilling has the problem of uneven crack distribution throughout the entire section, resulting in blind spots in the long-borehole fracturing transformation; and the direction of crack expansion in conventional constant-displacement fracturing is controlled by the ground stress field, resulting in a small number of conventional constant-displacement fracturing cracks. In terms of fracturing equipment, conventional fracturing rigid high-pressure sealing pipe strings cannot adapt to the bending changes in the direction of directional long-distance drilling, and it is impossible to use manual long-distance installation of sealers and high-pressure sealing pipe strings. Therefore, the uneven distribution of cracks and the small number of cracks in conventional constant-displacement fracturing throughout the entire section are the technical bottlenecks of directional long-hole fracturing in coal and rock formations. Summary of the invention
[0008] In order to overcome the above-mentioned deficiencies of the existing methods and equipment, the present invention proposes a method and equipment for segmented pulse fracturing of directional long boreholes in underground mines. The method and equipment can perform pulse fracturing in segments in directional long boreholes in coal and rock formations. On the one hand, segmented fracturing effectively overcomes the disadvantage of uneven distribution of fracturing cracks due to overall fracturing of long boreholes, and solves the problem of "dense outside and sparse inside" cracks; at the same time, high-frequency pulse water pressure is used in each segment to cause fatigue damage to the coal and rock mass, forming multi-directional hydraulic fractures that are not controlled by ground stress, and activating the original fractures of the coal and rock formations to form a fracture network; finally, the pulse fracture network of each segment is expanded and connected, thereby forming a dense fracture network that is evenly distributed and interconnected in the directional long borehole. This technology significantly improves the fracturing effect of long boreholes. At the same time, with the help of directional drilling rigs, the method is simple, the construction is convenient, it is easy to operate, and it is safe and reliable.
[0009] According to the different drilling construction locations and fracturing layers, corresponding processes have been formed, such as directional long drilling and segmented pulse fracturing technology for the working face level tunnel along the layer, directional long drilling and segmented pulse fracturing technology for the bottom pumping tunnel through the layer, directional long drilling and segmented pulse fracturing technology for the soft coal seam roof, and directional long drilling and segmented pulse fracturing technology for the hard roof.
[0010] The directional long drilling and segmented pulse fracturing process in the working face level tunnel is to construct a directional long borehole in the coal seam in the working face return air tunnel / transport tunnel of the harder coal seam, and inject high-pressure pulse water into the long borehole through the pulse pump to perform segmented pulse fracturing on the coal seam; the directional long drilling and segmented pulse fracturing process in the bottom pumping tunnel is to construct a directional long borehole through the harder coal seam in the bottom pumping tunnel of the coal seam, and inject high-pressure pulse water into the long borehole to perform segmented pulse fracturing on the coal seam to form a fracture network; when the coal seam is relatively soft, the hole collapse is more serious when drilling in the coal seam, and the fracturing The formed cracks will close quickly under closing stress. This can be achieved by constructing a directional long borehole in the roof and using large-displacement segmented pulse fracturing in the long borehole to make the fracturing cracks penetrate the coal seam and form an interconnected crack network in the roof and the coal seam, namely the directional long borehole segmented pulse fracturing process for the roof of soft coal seams; the directional long borehole segmented pulse fracturing process for hard roof is to construct a directional long borehole in the return air lane / transport lane of the working face towards the hard roof rock layer above the coal seam, and inject high-pressure pulse water into the long borehole through a pulse pump to perform segmented pulse fracturing on the hard rock layer.
[0011] A method for directional long-hole segmented pulse fracturing of coal and rock layers in a mine, comprising the following steps:
[0012] S1. According to the target coal and rock layer to be transformed and the drilling construction site, a directional long drilling trajectory of the coal and rock layer is designed, and a directional long drilling is constructed in the target coal and rock layer according to the designed trajectory by a directional drilling rig;
[0013] S2. Determine the number of pulse hydraulic fracturing sections, the length of each section, and the sealing position of each fracturing interval of the directional long drilling according to the actual construction trajectory of the directional long drilling and the actual length in the target coal and rock layer;
[0014] S3. Before pulse hydraulic fracturing, use a directional drill to clean the constructed directional long borehole to remove debris in the hole;
[0015] S4, after the hole sweeping is completed, the drill pipe and the drill bit are withdrawn, the hole sealing device and the high-pressure sealing pipe string are connected, and the high-pressure sealing pipe string and the hole sealing device are sent to the first stage fracturing position by using a directional drilling rig;
[0016] S5. Separate the directional drilling rig from the high-pressure sealed drill pipe, and connect the high-pressure sealed drill pipe, high-pressure hose and pulse hydraulic fracturing pump;
[0017] S6. Open the pulse pump outlet valve, close the pressure relief valve, and then turn on the pulse fracturing pump to perform the first pulse fracturing:
[0018] S7. After the first stage of fracturing is completed, the pump is turned off to release the pressure, and the high-pressure sealing drill pipe and the sealing device are moved back to the second stage of the sealing position using a directional drilling rig;
[0019] S8. Connect the high-pressure sealed directional drill pipe adapter between the high-pressure hose and the high-pressure sealed directional drill pipe, and turn on the pulse fracturing pump to perform the second stage of fracturing:
[0020] S9, repeat S5-S8 until the segmented pulse fracturing of the entire borehole is completed;
[0021] S10. Use a directional drill to remove all high-pressure sealed drill rods and sealing devices in the borehole;
[0022] S11. Observe and evaluate the effect of pulse hydraulic fracturing according to the construction purpose of segmented pulse fracturing.
[0023] In step S1, the drilling construction site is the return air lane / transport lane of the working face, and the target layer to be transformed is the coal seam. A directional drilling rig is used to construct long directional holes along the coal seam in the return air lane / transport lane of the working face to perform segmented pulse fracturing to transform the coal seam.
[0024] In step S1, the drilling construction site is the coal seam bottom extraction lane, and the target layer to be transformed is the coal seam. A directional drill is used to construct a long directional drill hole through the coal seam in the bottom extraction lane to perform segmented pulse fracturing to transform the coal seam.
[0025] In step S1, the drilling construction site is the return air lane / transport lane of the working face, and the target stratum to be transformed is the soft coal seam. Since the coal seam is soft, the hole collapse is serious when drilling in the soft coal seam, the drilling effect is poor, and the cracks formed by fracturing will close quickly under the closing stress. A directional drilling rig is used to construct a through-layer directional long drill hole in the return air lane / transport lane of the working face toward the coal seam roof for segmented pulse fracturing, so that the roof fracturing cracks penetrate the soft coal seam, and a connected crack network is formed in the roof and the soft coal seam, thereby realizing the fracturing transformation of the soft coal seam.
[0026] To ensure that the pulse fracturing cracks in the roof penetrate into the soft coal seam, the vertical distance between the directional long drill hole in the roof and the soft coal seam should not exceed 5 m, and during pulse fracturing, the fracturing time should be extended by 20 to 40 minutes compared with fracturing in the soft coal seam.
[0027] In step S1, the drilling construction site is the return air lane / transport lane of the working face, and the target layer to be transformed is the roof rock layer. A directional drilling rig is used to construct a long directional drill hole through the return air lane / transport lane of the working face toward the roof rock layer to perform segmented pulse fracturing to transform the roof rock layer.
[0028] In step S11, according to the purpose of the segmented pulse fracturing construction, the pulse hydraulic fracturing effect is observed and evaluated specifically:
[0029] The purposes of the staged pulse fracturing construction in step S11 include increasing the permeability of low-permeability coal seams, weakening hard top coal, and weakening the strength of coal and rock to reduce shock;
[0030] The low permeability coal seam directional long-hole segmented pulse fracturing permeability enhancement method is to form a uniform fracture network in the coal seam through the segmented pulse fracturing method, increase the fracture area, and increase the number of fluid migration channels, thereby improving the reservoir permeability;
[0031] The hard top coal directional long drilling segmented pulse fracturing weakening method is to form a uniform fracture network in the coal seam by segmented pulse fracturing in the fully mechanized caving working face, fully cut the coal body, reduce the strength of the coal body, and thus reduce the size of the top coal falling;
[0032] The coal-rock stratum directional long-hole segmented pulse fracturing shock reduction is to construct a long hole in the coal seam or rock stratum to reach the high stress area, perform segmented pulse fracturing in the high stress area, weaken the coal-rock stratum, transfer the high stress, and reduce the probability of coal-rock stratum shock hazards, thereby ensuring safe and efficient production of the mine;
[0033] The observation of the permeability enhancement effect of the directional long-hole segmented pulse fracturing in the low-permeability coal seam includes: the concentration, flow rate and pure amount of gas extraction in the borehole after the segmented pulse fracturing; if the concentration, flow rate and pure amount parameters of gas extraction in the borehole after the segmented pulse fracturing increase by more than 50% compared with those before the construction, it is judged that the effect is good, and if the increase is less than 20%, it is judged that the effect is not good;
[0034] The observation of weakening effect of directional long-hole segmented pulse fracturing of hard top coal includes: the size of top coal after segmented pulse fracturing; if the size of top coal after segmented pulse fracturing increases by more than 50% compared with that before construction, it is judged that the effect is good, and if the size increases by less than 20%, it is judged that the effect is not good;
[0035] The observation of the impact reduction effect of the directional long-hole segmented pulse fracturing in the coal rock formation includes: the impact energy events and energy amplitudes of the coal rock formation after the segmented pulse fracturing. The impact energy events and energy amplitudes of the coal rock formation after the segmented pulse fracturing are reduced by more than 40% compared with those before the construction, which indicates a good effect; and they are reduced by less than 20%, which indicates a poor effect.
[0036] The present invention further discloses a segmented pulse fracturing equipment used in the segmented pulse fracturing method for directional long drilling of coal and rock formations in a mine, comprising:
[0037] A pulse pump, a pulse pump outlet valve, a high-pressure hose, a high-pressure sealed directional drill pipe joint, a high-pressure sealed directional drill pipe, a segmented pulse fracturing sealing device and a drill bit are sequentially connected end to end, wherein the pulse pump outlet valve, the high-pressure hose pressure relief valve, a tee, a flow sensor and a pressure sensor are sequentially arranged on the high-pressure hose along the fluid flow direction;
[0038] The flow sensor is connected to the measuring and controlling instrument through a flow measuring line to monitor the fluid flow in real time, and the measuring and controlling instrument displays and records the flow in real time;
[0039] The pressure sensor is connected to the measuring and controlling instrument through a pressure measuring line to monitor the fluid pressure in real time, and the measuring and controlling instrument displays and records the pressure in real time;
[0040] The segmented pulse fracturing sealing device comprises a kilometer-long directional drilling rig, a plurality of first high-pressure sealed directional drilling rods, a sealing joint, a sealing device near the hole mouth, a change joint near the hole mouth, a plurality of second high-pressure sealed directional drilling rods, a change joint near the bottom end of the hole, a sealing joint near the bottom end of the hole, a sealing device near the bottom end of the hole, and a high-pressure sealed semi-closed directional drilling rod connected in sequence;
[0041] The high-pressure sealed semi-enclosed directional drill rod is connected between the hole sealer at the bottom end near the hole and the drill bit, is blocked at the bottom end near the hole, and is open at the end near the hole opening.
[0042] The high-pressure hose pressure relief valve is a high-pressure wear-resistant ball valve;
[0043] The high-pressure sealed directional drill pipe joint, high-pressure sealed directional drill pipe, hole sealer joint near the hole mouth, hole sealer near the hole mouth, adapter near the hole mouth, adapter near the bottom of the hole, hole sealer joint near the bottom of the hole and hole sealer near the bottom of the hole are hollow high-pressure resistant rods;
[0044] The high-pressure rubber hose and the high-pressure sealed directional drill pipe joint are connected by a U-shaped clamp;
[0045] Threaded connections are adopted between the high-pressure sealed directional drill rod joint and the high-pressure sealed directional drill rod, between the high-pressure sealed directional drill rod and the hole sealer joint, between the variable joint and the hole sealer, and between the high-pressure sealed directional drill rod and the high-pressure sealed directional drill rod.
[0046] The connection of the sealing device and the high-pressure sealed drill pipe described in step S4 refers to connecting and sealing the drill bit, the high-pressure sealed semi-closed directional drill pipe, the bottom end sealer near the hole, the bottom end sealer joint near the hole, the bottom end adapter near the hole, multiple high-pressure sealed directional drill pipes, the near-hole end adapter, the near-hole end sealer, the near-hole end sealer joint and multiple high-pressure sealed directional drill pipes through threads, and then sending them into the borehole in sequence using a directional drilling rig.
[0047] The step S5 of connecting the high-pressure sealed drill pipe, the high-pressure hose and the pulse hydraulic fracturing pump means sequentially connecting the high-pressure sealed directional drill pipe at the outermost end of the orifice with the high-pressure sealed directional drill pipe joint, the high-pressure hose, the flow sensor, the fracturing sensor, the high-pressure hose pressure relief valve, the pulse pump outlet valve and the pulse pump, and the high-pressure sealed directional drill pipe joint and the high-pressure hose are connected by a U-shaped card;
[0048] The flow sensor is connected to the measuring and controlling instrument via a flow measuring line, and the pressure sensor is connected to the measuring and controlling instrument via a pressure measuring line.
[0049] The pulse hydraulic fracturing process described in step S6 is to inject pulse water through a pulse pump, and the pulse water passes through a high-pressure hose, a pulse pump outlet valve, a tee, a flow sensor, a pressure sensor, a high-pressure sealed directional drill pipe joint, a plurality of first high-pressure sealed directional drill pipes, a near-hole end sealer joint, a near-hole end sealer, a near-hole end sealer joint, a plurality of second high-pressure sealed directional drill pipes, a near-hole bottom end adapter, a near-hole bottom end sealer joint, a near-hole bottom end sealer and a high-pressure sealed semi-closed directional drill pipe. With the injection of high-pressure water, the near-hole end sealer and the near-hole bottom end sealer expand to form a closed space between the two sealers. When the pulse water pressure in the pipeline exceeds the one-way valve pressure on the near-hole end adapter and the near-hole bottom end adapter, the pulse water enters the closed area between the near-hole end sealer and the near-hole bottom end sealer. The pulse water acts on the borehole wall to form a damaged crack zone. With the continuous injection of pulse water, the damaged crack zone expands and extends to form a pulse water pressure crack network. Beneficial Effects
[0050] Compared with the existing methods, the directional long-hole segmented pulse fracturing method and equipment for coal and rock strata in mines of the present invention have the following technical advantages:
[0051] First, coal seam permeability enhancement and gas extraction. The permeability enhancement and gas extraction of low permeability coal seams by directional long drilling segmented pulse fracturing is to form a uniform fracture network in the coal seam through the segmented pulse fracturing method, increase the fracture area, and increase the number of fluid migration channels, thereby improving the reservoir permeability.
[0052] Second, the hard top coal is weakened. The system and method of the present invention weakens the top coal through segmented pulse fracturing through directional long drilling. Specifically, a uniform fracture network is formed in the coal seam through the segmented pulse fracturing method in the fully-mechanized caving working face, which fully cuts the coal body, reduces the strength of the coal body, and thereby reduces the size of the top coal falling.
[0053] Third, weakening the strength of coal and rock to reduce impact. The directional long-hole segmented pulse fracturing to reduce impact in coal and rock formations is to construct a long borehole in the coal or rock formation to reach the high stress area, and perform segmented pulse fracturing in the high stress area to weaken the coal and rock formations, transfer the high stress, and reduce the probability of coal and rock formation impact hazards, thereby ensuring safe and efficient production in the mine.
[0054] Fourth, the directional long borehole segmented pulse fracturing technology of the present invention performs pulse fracturing in segments in the directional long borehole of the coal seam, causes fatigue damage to the coal through high-frequency pulse water pressure, forms multi-directional hydraulic fractures that are not controlled by ground stress, and activates the original fractures of the coal seam to form a fracture network. This technology can effectively overcome the disadvantage of uneven distribution of fracturing cracks due to overall fracturing of long boreholes, and solve the problem of "dense outside and sparse inside" cracks. This technology significantly improves the fracturing effect of long boreholes. At the same time, with the help of directional drilling rigs, the method is simple, the construction is convenient, easy to operate, safe and reliable.
[0055] Fifth, the sealing process, the sealing process of the segmented pulse fracturing technology for directional long drilling of coal and rock strata in mines adopts the "double-seal medium pressure" technology. The technology relies on the directional drilling rig to connect two sealers to the drill rod of the drilling rig. After the sealer is pushed to the specified position, pulse water is injected to expand the sealer. When the pressure reaches the set pressure, the one-way valve on the sealer opens, the one-way valve of the sealer close to the bottom of the hole opens toward the orifice, and the one-way valve of the sealer close to the orifice opens toward the bottom of the hole. Pulse water is injected between the two sections of the sealer for fracturing.
[0056] Sixth, the design of the segmented pulse fracturing position is affected by the thickness of the coal seam, the undulation and the accuracy of the directional drilling construction. The directional long borehole will alternate between penetrating the rock layer and the coal seam. Since there is a layer between the coal seam and the rock layer, which is a weak structure inside the borehole, if the sealing position is arranged in the rock layer, the cracks will mainly expand from the coal-rock layer. At the same time, in order to facilitate the backward segmented fracturing, it is necessary to set the fracturing distance of each section to be consistent, reduce the number of drilling withdrawal and rod delivery, and improve the fracturing efficiency. The design of the sealing position of the segmented pulse fracturing of the directional long borehole is put forward higher requirements. Therefore, in order to improve the permeability of the coal seam, the sealing position is arranged in the coal seam as much as possible, while ensuring that the fracturing distance of each section is consistent. BRIEF DESCRIPTION OF THE DRAWINGS
[0057] Figure 1 It is a directional long-hole segmented pulse fracturing pump injection and monitoring system of the present invention;
[0058] Figure 2 It is a directional long-hole segmented pulse fracturing pipe string and sealing equipment of the present invention;
[0059] Figure 3 It is a directional long-hole segmented pulse fracturing process in the working face and lane along the layer;
[0060] Figure 4 It is a directional long-hole segmented pulse fracturing process for bottom pumping tunnel and through-layer;
[0061] Figure 5 It is a directional long-hole segmented pulse fracturing process for the roof of soft coal seams;
[0062] Figure 6It is a directional long-hole segmented pulse fracturing process for hard roof;
[0063] In the figure, 1. pulse pump, 2. pulse pump outlet valve, 3. high-pressure hose, 4. tee, 5. high-pressure hose pressure relief valve, 6. flow sensor, 7. pressure sensor, 8. flow measuring line, 9. pressure measuring line, 10. measuring and controlling instrument, 11. high-pressure sealed directional drill pipe joint, 12. drill bit, 13. first high-pressure sealed directional drill pipe, 14. hole sealer joint near the orifice end, 15. hole sealer near the orifice end, 16. adapter near the orifice end, 17. adapter near the bottom of the hole, 18. hole sealer joint near the bottom of the hole, 19. hole sealer near the bottom of the hole, 20. high-pressure sealed semi-enclosed directional drill pipe, 21. fluid channel, 22. water outlet (one-way valve), 23. closed section, 24. fracturing interval, 25. roof, 26. coal seam, 27. bottom plate, 28. coal seam roadway, 29. bottom extraction roadway, 30. directional long borehole, 31. fracturing network. DETAILED DESCRIPTION
[0064] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0065] like Figure 1~Figure 2 As shown, a directional long-hole segmented pulse fracturing equipment in a mine includes a pulse pump 1, a pulse pump outlet valve 2, a high-pressure hose 3, a high-pressure sealed directional drill pipe joint 11, a high-pressure sealed directional drill pipe 13, a segmented pulse fracturing sealing device, and a drill bit 12, which are connected in sequence from head to tail. The pulse pump outlet valve 2, the high-pressure hose pressure relief valve 5, the tee 4, the flow sensor 6 and the pressure sensor 7 are arranged in sequence along the fluid flow direction on the high-pressure hose 3, wherein the flow sensor 6 is connected to the measuring and controlling instrument 10 through the flow measuring line 8, and the pressure sensor 7 is connected to the measuring and controlling instrument 10 through the pressure measuring line 9, and the measuring and controlling instrument 10 displays and records in real time.
[0066] The segmented pulse fracturing sealing device comprises a plurality of first high-pressure sealed directional drill pipes 13, a sealer joint 14, a sealer near the hole mouth 15, a change joint near the hole mouth 16, a plurality of second high-pressure sealed directional drill pipes, a change joint near the bottom of the hole 17, a sealer joint near the bottom of the hole 18, a sealer near the bottom of the hole 19, and a high-pressure sealed semi-closed directional drill pipe 20 connected in sequence; the high-pressure sealed semi-closed directional drill pipe is connected between the sealer near the bottom of the hole and the drill bit, has a closed section 23 at the bottom of the hole, and is open near the hole mouth.
[0067] A segmented pulse method for directional long drilling of coal and rock layers in a mine, the operation steps are as follows:
[0068] S1. According to the target coal and rock layer to be transformed and the drilling construction site, a directional long drilling trajectory of the coal and rock layer is designed, and a directional long drilling is constructed in the target coal and rock layer according to the designed trajectory by a directional drilling rig;
[0069] S2. Determine the number of pulse hydraulic fracturing sections, the length of each section, and the sealing position of each fracturing interval of the directional long drilling according to the actual construction trajectory of the directional long drilling and the actual length in the target coal and rock layer;
[0070] S3. Before pulse hydraulic fracturing, use a directional drill to clean the constructed directional long borehole and remove debris in the hole;
[0071] S4, after the hole sweeping is completed, the drill pipe and the drill bit are withdrawn, the hole sealing device and the high-pressure sealing pipe string are connected, and the high-pressure sealing pipe string and the hole sealing device are sent to the first stage fracturing position by using a directional drilling rig;
[0072] S5. Separate the directional drilling rig from the high-pressure sealed drill pipe, and connect the high-pressure sealed drill pipe, high-pressure hose and pulse hydraulic fracturing pump;
[0073] S6. Open the pulse pump outlet valve, close the pressure relief valve, and then turn on the pulse fracturing pump to perform the first pulse fracturing:
[0074] S7. After the first stage of fracturing is completed, the pump is turned off to release the pressure, and the high-pressure sealing drill pipe and the sealing device are moved back to the second stage of the sealing position using a directional drilling rig;
[0075] S71, turn off the pulse pump and relieve the pressure of the pipeline through the high-pressure hose pressure relief valve;
[0076] S72. Remove the high-pressure hose from the high-pressure seal mounting rod joint;
[0077] S73, removing the high-pressure sealed directional drill pipe joint, using a directional drilling rig to withdraw the high-pressure sealed drill pipe, and removing the plurality of the second high-pressure sealed directional drill pipes near the hole end so that the sealing device can be retreated to the second stage fracturing point;
[0078] S8. Connect the high-pressure sealed directional drill pipe adapter between the high-pressure hose and the high-pressure sealed directional drill pipe, and turn on the pulse fracturing pump to perform the second stage of fracturing:
[0079] S9, repeat S5-S8 until the segmented pulse fracturing of the entire borehole is completed;
[0080] S10. Use a directional drill to remove all high-pressure sealed drill rods and sealing devices in the borehole;
[0081] S11. Observe and evaluate the effect of pulse hydraulic fracturing according to the construction purpose of segmented pulse fracturing.
[0082] Preferably, a process for segmented pulse fracturing of a directional long-hole drilled in a horizontal lane of a working face, wherein the drilling construction site in step S1 is a return air lane / transport lane of the working face, and the target layer to be transformed is a coal seam, and a directional drill is used to construct a directional long-hole drilled in a return air lane / transport lane of the working face toward the coal seam to perform segmented pulse fracturing to transform the coal seam;
[0083] Preferably, a process for segmented pulse fracturing by directional long drilling in a bottom pumping lane through layers, wherein the drilling construction site in step S1 is a bottom pumping lane of a coal seam, the target layer to be transformed is a coal seam, and a directional drilling rig is used to construct a segmented pulse fracturing by directional long drilling in the bottom pumping lane toward the coal seam to transform the coal seam;
[0084] Preferably, a directional long-hole segmented pulse fracturing process for the roof of a soft coal seam, in step S1, the drilling construction site is the return air lane / transport lane of the working face, and the target layer to be transformed is the soft coal seam. Since the coal seam is soft, the hole collapse is serious when drilling in the soft coal seam, the drilling effect is poor, and the cracks formed by fracturing will close quickly under the closing stress. A directional drilling rig is used to construct a through-layer directional long hole in the return air lane / transport lane of the working face toward the roof of the coal seam for segmented pulse fracturing, so that the roof fracturing cracks penetrate the soft coal seam, and a connected crack network is formed in the roof and the soft coal seam, thereby realizing the fracturing transformation of the soft coal seam;
[0085] Preferably, a directional long-drilling segmented pulse fracturing process for the roof of a soft coal seam, in order to ensure that the roof pulse fracturing cracks penetrate into the soft coal seam, the vertical distance between the directional long drill hole in the roof and the coal seam should be no more than 5 m, and during pulse fracturing, the fracturing time should be extended by half an hour relative to fracturing in the soft coal seam;
[0086] Preferably, a hard roof directional long drilling segmented pulse fracturing process, in step S1, the drilling construction site is the working face return air lane / transport lane, the target layer to be transformed is the roof rock layer, and a directional drilling rig is used to construct a through-layer directional long drilling hole in the working face return air lane / transport lane toward the roof rock layer to perform segmented pulse fracturing to transform the roof rock layer;
[0087] Preferably, the connection of the sealing device and the high-pressure sealed drill pipe in step S4 refers to connecting and sealing the drill bit, the high-pressure sealed semi-closed directional drill pipe, the hole sealer at the bottom of the hole, the hole sealer joint at the bottom of the hole, the adapter at the bottom of the hole, multiple high-pressure sealed directional drill pipes, the adapter at the hole mouth end, the hole sealer at the hole mouth end, the hole sealer joint at the hole mouth end, and multiple high-pressure sealed directional drill pipes through threads, and then sequentially sending them into the borehole using a directional drilling rig;
[0088] Preferably, the connection of the high-pressure sealed drill pipe, the high-pressure hose and the pulse hydraulic fracturing pump in step S5 refers to sequentially connecting the high-pressure sealed directional drill pipe at the outermost end of the orifice with the high-pressure sealed directional drill pipe joint, the high-pressure hose, the flow sensor, the fracturing sensor, the high-pressure hose pressure relief valve, the pulse pump outlet valve, and the pulse pump, and the high-pressure sealed directional drill pipe joint and the high-pressure hose are connected by a U-shaped card;
[0089] Preferably, the flow sensor is connected to the measuring and controlling instrument via a flow measuring line, and the pressure sensor is connected to the measuring and controlling instrument via a pressure measuring line.
[0090] Preferably, the pulse hydraulic fracturing process in step S6 is to inject pulse water through a pulse pump, and the pulse water passes through a high-pressure hose, a pulse pump outlet valve, a tee, a flow sensor, a pressure sensor, a high-pressure sealed directional drill pipe joint, a plurality of first high-pressure sealed directional drill pipes, a near-hole end sealer joint, a near-hole end sealer, a near-hole end sealer joint, a plurality of second high-pressure sealed directional drill pipes, a near-hole bottom end change joint, a near-hole bottom end sealer joint, a near-hole bottom end sealer and a high-pressure sealed semi-closed Directional drill pipe, with the injection of high-pressure water, the sealer near the hole mouth and the sealer near the bottom of the hole expand, forming a closed space between the two sealers. When the pulse water pressure in the pipeline exceeds the one-way valve pressure on the adapter near the hole mouth and the adapter near the bottom of the hole, the pulse water enters the closed area between the sealer near the hole mouth and the sealer near the bottom of the hole. The pulse water acts on the borehole wall to form a damaged crack zone. With the continuous injection of pulse water, the damaged crack zone expands and extends to form a pulse water pressure crack network.
[0091] Preferably, the purposes of the staged pulse fracturing construction in step S11 include increasing the permeability of low-permeability coal seams, weakening hard top coal, and weakening the strength of coal and rock to reduce shock;
[0092] Preferably, the directional long-hole segmented pulse fracturing and permeability enhancement of low-permeability coal seams is to form a uniform fracture network in the coal seams through the segmented pulse fracturing method, increase the fracture area, and increase the number of fluid migration channels, thereby improving the reservoir permeability;
[0093] Preferably, the observation of the permeability enhancement effect of the directional long-bore segmented pulse fracturing in the low-permeability coal seam includes the concentration, flow rate and pure amount of gas extracted from the borehole after the segmented pulse fracturing.
[0094] Preferably, the directional long-hole segmented pulse fracturing weakening of the hard top coal is to form a uniform fracture network in the coal seam by segmented pulse fracturing in the fully mechanized caving working face, fully cut the coal body, reduce the strength of the coal body, and thus reduce the size of the top coal falling;
[0095] Preferably, the observation of weakening effect of directional long-hole segmented pulse fracturing of hard top coal includes the size of top coal bubbling after segmented pulse fracturing;
[0096] Preferably, the directional long-hole segmented pulse fracturing and shock reduction of the coal-rock formation is to construct a long hole in the coal or rock formation to reach the high stress area, perform segmented pulse fracturing in the high stress area, weaken the coal-rock formation, transfer the high stress, and reduce the probability of coal-rock formation shock hazards, thereby ensuring safe and efficient production of the mine;
[0097] Preferably, the observation of the impact reduction effect of the directional long-hole segmented pulse fracturing of the coal rock formation includes the impact energy events and energy amplitudes of the coal rock formation after the segmented pulse fracturing.
[0098] Example 1: Directional long drilling and segmented pulse fracturing to increase permeability and extract gas in low permeability coal seam working face:
[0099] A certain mine is a high-gas mine. The absolute gas outburst volume of the mine is 16.62 m 3 / min, the relative gas outflow is 6.86m 3 / t. The coal seam has an inclination of 1 to 3 degrees and is nearly horizontal. The coal seam thickness is 3.52 to 5.86 m, with an average of 4.62 m.
[0100] like Figure 3 As shown, a method for directional long drilling and segmented pulse fracturing in a low permeability coal seam working face is provided, and the operation steps are as follows:
[0101] (1) Design the trajectory of long directional drilling in the coal-rock layer, and use a directional drill to construct a long directional drilling hole 30 along the coal seam 26 in the return air lane / transport lane 28 of the working face. The drilling depth should be greater than 50 m to avoid the fracturing fracture network 31 from penetrating the lane;
[0102] (2) Determine the number of pulse hydraulic fracturing sections, the length of each section, and the sealing position of each fracturing interval of the directional long drilling hole according to the actual construction trajectory of the directional long drilling hole 30 and the actual length in the target coal and rock layer;
[0103] (3) Before pulse hydraulic fracturing, use a directional drilling rig to clean the constructed directional long borehole 30 to remove debris in the hole;
[0104] (4) After the hole sweeping is completed, the drill pipe and the drill bit 12 are withdrawn, and the drill bit 12, the high-pressure sealed semi-enclosed directional drill pipe 20, the hole sealer 19 at the near-hole bottom, the hole sealer joint 18 at the near-hole bottom, the near-hole bottom adapter 17, a plurality of high-pressure sealed directional drill pipes 13, the hole mouth adapter 16, the hole sealer 15 at the near-hole mouth, the hole sealer joint 14 at the near-hole mouth, a plurality of high-pressure sealed directional drill pipes 13, and the high-pressure sealed directional drill pipe joint 11 are sequentially connected and sealed through threads, and are sequentially sent into the first stage of fracturing position in the borehole by using a directional drilling rig;
[0105] (5) ① Separate the directional drilling rig from the high-pressure sealed drill pipe, and connect the high-pressure sealed directional drill pipe at the outermost end of the hole to the high-pressure sealed directional drill pipe joint 11, the high-pressure hose 3, the flow sensor 6, the fracturing sensor 7, the high-pressure hose pressure relief valve 5, the tee 4, the pulse pump outlet valve 2, and the pulse pump 1 in turn. The high-pressure sealed directional drill pipe joint 11 is connected to the high-pressure hose 3 through a U-shaped card; ② Connect the flow sensor 6 to the measuring and controlling instrument 10 through the flow measuring line 8, and connect the pressure sensor 7 to the measuring and controlling instrument 10 through the pressure measuring line 9.
[0106] (6) ①Open the pulse pump outlet valve 2, close the pressure relief valve 5, and perform the first stage of pulse fracturing: ②Inject pulse water through the pulse pump 1, and the pulse water passes through the high-pressure hose 3, the pulse pump outlet valve 2, the tee 4, the flow sensor 6, the pressure sensor 7, the high-pressure sealed directional drill pipe joint 11, the high-pressure sealed directional drill pipe 13, the near-hole end sealer joint 14, the near-hole end sealer 15, the near-hole end sealer joint 16, multiple high-pressure sealed directional drill pipes 13, the near-hole bottom end change joint 17, the near-hole bottom end sealer joint 18, the near-hole bottom end sealer 19 and the high-pressure sealed semi-closed directional drill pipe In the fluid channel 21 of 20, with the injection of high-pressure water, the sealer 15 near the orifice end and the sealer 19 near the bottom of the hole expand, forming a closed fracturing zone 24 between the two sealers. When the pulse water pressure in the pipeline exceeds the one-way valve pressure on the adapter 16 near the orifice end and the adapter 17 near the bottom of the hole, the pulse water enters the closed fracturing zone 24 between the sealer 15 near the orifice end and the sealer 19 near the bottom of the hole through the sealer outlet 22. The pulse water acts on the borehole wall to form a damaged crack zone. With the continuous injection of pulse water, the damaged crack zone expands and extends to form a pulse water pressure crack network.
[0107] (7) After the first stage of fracturing is completed, the pump is turned off to release the pressure, and the high-pressure sealing drill pipe and the sealing device are moved back to the second stage of the designed sealing position using a directional drilling rig;
[0108] ① Turn off the pulse pump 1 and relieve the pressure of the pipeline through the high-pressure hose pressure relief valve 5. When the pressure is low or the high-pressure water is no longer sprayed, continue to relieve the pressure for 3 to 5 minutes to ensure that the pressure in the pipeline is completely relieved;
[0109] ② Remove the high-pressure hose 3 from the high-pressure sealing mounting rod joint 11;
[0110] ③ Remove the high-pressure sealed directional drill pipe joint 11, use the directional drilling rig to withdraw the high-pressure sealed drill pipe, and remove the high-pressure sealed directional drill pipe 13 near the hole end so that the sealing device can retreat to the second stage fracturing point;
[0111] (8) Connect the high-pressure sealed directional drill pipe adapter 11 between the high-pressure rubber hose 3 and the high-pressure sealed directional drill pipe 13, and turn on the pulse fracturing pump 1 to perform the second stage of fracturing:
[0112] (9) Repeat S5-S8 until the segmented pulse fracturing of the entire borehole is completed;
[0113] (10) Use a directional drill to remove all high-pressure sealed drill rods and sealing devices in the borehole;
[0114] (11) Gas extraction. Remove the segmented pulse fracturing system and the drill bit 21 from the borehole, connect the extraction pipeline, and extract gas from the coal seam in the area;
[0115] (12) Move the directional long-hole segmented pulse fracturing system to the next borehole and repeat steps 1 to 10 to achieve permeability enhancement and extraction in the working face or designated area;
[0116] (13) During the gas extraction process, the gas concentration, flow rate and pure quantity of the extraction borehole are monitored, and the effect of pulse hydraulic fracturing is observed and evaluated.
[0117] Example 2: Directional long drilling and segmented pulse fracturing in the bottom pumping tunnel of low permeability coal seam to increase permeability and eliminate sudden changes
[0118] A coal mine is a protruding mine. A working face is the first mining face of the east wing of the second mining area. The working face is generally a monocline structure, with no faults exposed on the surface. The mined coal seam is the 9# coal seam, with a burial depth of 100~300 m, a coal seam dip of 4°~7°, a thickness of 2.00~4.47 m, and an average of 3.18 m. The gas pressure of the coal seam is 0.07~0.91 MPa, and the gas content is 9.20~14.41 m 3 / t. The initial velocity of coal gas emission is 18~29 mmHg, the coal solidity coefficient f is 1.00~1.70, and the coal damage type is Class II. The coal seam permeability coefficient is 0.140~0.636 m 2 / (MPa 2 ·d).
[0119] like Figure 4 As shown, a method for increasing permeability and eliminating sudden changes by directional long drilling through the bottom pumping lane of a low permeability coal seam is described, and the operation steps are as follows:
[0120] (1) Design the trajectory of long directional drilling in the coal-rock layer, and use a directional drill to construct a long directional drilling hole 30 in the bottom extraction tunnel 29 toward the coal seam 26. The drilling depth should be greater than 50 m to avoid the fracturing fracture network 31 from penetrating the tunnel;
[0121] (2) Determine the number of pulse hydraulic fracturing sections, the length of each section, and the sealing position of each fracturing interval of the directional long drilling hole according to the actual construction trajectory of the directional long drilling hole 30 and the actual length in the target coal and rock layer;
[0122] (3) Before pulse hydraulic fracturing, use a directional drilling rig to clean the constructed directional long borehole 30 to remove debris in the hole;
[0123] (4) After the hole sweeping is completed, the drill pipe and the drill bit 12 are withdrawn, and the drill bit 12, the high-pressure sealed semi-enclosed directional drill pipe 20, the hole sealer 19 at the near-hole bottom, the hole sealer joint 18 at the near-hole bottom, the near-hole bottom adapter 17, a plurality of high-pressure sealed directional drill pipes 13, the hole mouth adapter 16, the hole sealer 15 at the near-hole mouth, the hole sealer joint 14 at the near-hole mouth, a plurality of high-pressure sealed directional drill pipes 13, and the high-pressure sealed directional drill pipe joint 11 are sequentially connected and sealed through threads, and are sequentially sent into the first stage of fracturing position in the borehole by using a directional drilling rig;
[0124] (5) ① Separate the directional drilling rig from the high-pressure sealed drill pipe, and connect the high-pressure sealed directional drill pipe at the outermost end of the hole to the high-pressure sealed directional drill pipe joint 11, the high-pressure hose 3, the flow sensor 6, the fracturing sensor 7, the high-pressure hose pressure relief valve 5, the tee 4, the pulse pump outlet valve 2, and the pulse pump 1 in turn. The high-pressure sealed directional drill pipe joint 11 is connected to the high-pressure hose 3 through a U-shaped card; ② Connect the flow sensor 6 to the measuring and controlling instrument 10 through the flow measuring line 8, and connect the pressure sensor 7 to the measuring and controlling instrument 10 through the pressure measuring line 9.
[0125] (6) ①Open the pulse pump outlet valve 2, close the pressure relief valve 5, and perform the first stage of pulse fracturing: ②Inject pulse water through the pulse pump 1, and the pulse water passes through the high-pressure hose 3, the pulse pump outlet valve 2, the tee 4, the flow sensor 6, the pressure sensor 7, the high-pressure sealed directional drill pipe joint 11, the high-pressure sealed directional drill pipe 13, the near-hole end sealer joint 14, the near-hole end sealer 15, the near-hole end sealer joint 16, multiple high-pressure sealed directional drill pipes 13, the near-hole bottom end change joint 17, the near-hole bottom end sealer joint 18, the near-hole bottom end sealer 19 and the high-pressure sealed semi-closed directional drill pipe In the fluid channel 21 of 20, with the injection of high-pressure water, the sealer 15 near the orifice end and the sealer 19 near the bottom of the hole expand, forming a closed fracturing zone 24 between the two sealers. When the pulse water pressure in the pipeline exceeds the one-way valve pressure on the adapter 16 near the orifice end and the adapter 17 near the bottom of the hole, the pulse water enters the closed fracturing zone 24 between the sealer 15 near the orifice end and the sealer 19 near the bottom of the hole through the sealer outlet 22. The pulse water acts on the borehole wall to form a damaged crack zone. With the continuous injection of pulse water, the damaged crack zone expands and extends to form a pulse water pressure crack network.
[0126] (7) After the first stage of fracturing is completed, the pump is turned off to release the pressure, and the high-pressure sealing drill pipe and the sealing device are moved back to the second stage of the designed sealing position using a directional drilling rig;
[0127] ① Turn off the pulse pump 1 and relieve the pressure of the pipeline through the high-pressure hose pressure relief valve 5. When the pressure is low or the high-pressure water is no longer sprayed, continue to relieve the pressure for 3 to 5 minutes to ensure that the pressure in the pipeline is completely relieved;
[0128] ② Remove the high-pressure hose 3 from the high-pressure sealing mounting rod joint 11;
[0129] ③ Remove the high-pressure sealed directional drill pipe joint 11, use the directional drilling rig to withdraw the high-pressure sealed drill pipe, and remove the high-pressure sealed directional drill pipe 13 near the hole end so that the sealing device can retreat to the second stage fracturing point;
[0130] (8) Connect the high-pressure sealed directional drill pipe adapter 11 between the high-pressure rubber hose 3 and the high-pressure sealed directional drill pipe 13, and turn on the pulse fracturing pump 1 to perform the second stage of fracturing:
[0131] (9) Repeat S5-S8 until the segmented pulse fracturing of the entire borehole is completed;
[0132] (10) Use a directional drill to remove all high-pressure sealed drill rods and sealing devices in the borehole;
[0133] (11) Gas extraction. Remove the segmented pulse fracturing system and the drill bit 21 from the borehole, connect the extraction pipeline, and extract gas from the coal seam in the area;
[0134] (12) Move the directional long-hole segmented pulse fracturing system to the next borehole and repeat steps 1 to 10 to achieve permeability enhancement, extraction and sudden reduction in the working face or designated area;
[0135] (13) During the gas extraction process, the gas concentration, flow rate and pure quantity of the extraction borehole are monitored, and the effect of pulse hydraulic fracturing is observed and evaluated.
[0136] Example 3: Directional long-hole segmented pulse fracturing for permeability enhancement and burst elimination in soft coal seam roof
[0137] A coal mine is a protruding mine. The designed strike length of a fully mechanized caving working face is 1850 m on average and the dip length is 200 m. The coal seam is relatively stable, with a dip angle of 0-12°, an average of 6°, and a thickness of 4 m-20 m, with an average thickness of 13.4 m. According to a comprehensive analysis of nearby drilling data, there are 1-4 layers of interlayer gangue, the lithology is mostly mudstone, and the thickness is 0.2-0.3 m. The coal seam is relatively soft, with a coal solidity coefficient f of 1.20~1.60, and the roof of the coal seam is fine sandstone.
[0138] like Figure 5 As shown, a method for increasing permeability and eliminating bursts by directional long drilling of soft coal seam roof is described, and the specific operation steps are as follows:
[0139] (1) Design the trajectory of long directional drilling in the coal-rock strata, and use a directional drilling rig to construct long directional drilling holes 30 through the coal seam roof 25 in the return air lane / transport lane 28 of the working face. The drilling depth should be greater than 50 m to avoid the hydraulic fracture network 31 penetrating the lane. To ensure that the hydraulic fracture network 31 can penetrate the coal seam, the vertical distance between the long directional drilling hole in the roof 25 and the coal seam 26 should not be greater than 5 m.
[0140] (2) Determine the number of pulse hydraulic fracturing sections, the length of each section, and the sealing position of each fracturing interval of the directional long drilling hole according to the actual construction trajectory of the directional long drilling hole 30 and the actual length in the target coal and rock layer;
[0141] (3) Before pulse hydraulic fracturing, use a directional drilling rig to clean the constructed directional long borehole 30 to remove debris in the hole;
[0142] (4) After the hole sweeping is completed, the drill pipe and the drill bit 12 are withdrawn, and the drill bit 12, the high-pressure sealed semi-enclosed directional drill pipe 20, the hole sealer 19 at the near-hole bottom, the hole sealer joint 18 at the near-hole bottom, the near-hole bottom adapter 17, a plurality of high-pressure sealed directional drill pipes 13, the hole mouth adapter 16, the hole sealer 15 at the near-hole mouth, the hole sealer joint 14 at the near-hole mouth, a plurality of high-pressure sealed directional drill pipes 13, and the high-pressure sealed directional drill pipe joint 11 are sequentially connected and sealed through threads, and are sequentially sent into the first stage of fracturing position in the borehole by using a directional drilling rig;
[0143] (5) ① Separate the directional drilling rig from the high-pressure sealed drill pipe, and connect the high-pressure sealed directional drill pipe at the outermost end of the hole to the high-pressure sealed directional drill pipe joint 11, the high-pressure hose 3, the flow sensor 6, the fracturing sensor 7, the high-pressure hose pressure relief valve 5, the tee 4, the pulse pump outlet valve 2, and the pulse pump 1 in turn. The high-pressure sealed directional drill pipe joint 11 is connected to the high-pressure hose 3 through a U-shaped card; ② Connect the flow sensor 6 to the measuring and controlling instrument 10 through the flow measuring line 8, and connect the pressure sensor 7 to the measuring and controlling instrument 10 through the pressure measuring line 9.
[0144] (6) ①Open the pulse pump outlet valve 2, close the pressure relief valve 5, and perform the first stage of pulse fracturing: ②Inject pulse water through the pulse pump 1, and the pulse water passes through the high-pressure hose 3, the pulse pump outlet valve 2, the tee 4, the flow sensor 6, the pressure sensor 7, the high-pressure sealed directional drill pipe joint 11, the high-pressure sealed directional drill pipe 13, the near-hole end sealer joint 14, the near-hole end sealer 15, the near-hole end sealer joint 16, multiple high-pressure sealed directional drill pipes 13, the near-hole bottom end change joint 17, the near-hole bottom end sealer joint 18, the near-hole bottom end sealer 19 and the fluid channel 21 of the high-pressure sealed semi-enclosed directional drill pipe 20. With the injection of high-pressure water, the near-hole end sealer 15 and the near-hole bottom end sealer 19 expands, forming a closed fracturing interval 24 between the two sealers. When the pulse water pressure in the pipeline exceeds the one-way valve pressure on the near-hole end adapter 16 and the near-hole bottom adapter 17, the pulse water enters the closed fracturing interval 24 between the near-hole end sealer 15 and the near-hole bottom sealer 19 through the sealer outlet 22. The pulse water acts on the borehole wall to form a damaged crack zone. With the continuous injection of pulse water, the damaged crack zone expands and extends to form a pulse water pressure crack network. In order to make the roof pulse fracturing cracks penetrate the coal seam, a connected crack network is formed in the roof and the coal seam, thereby realizing the fracturing transformation of the coal seam, during pulse fracturing, the fracturing time should be extended by about half an hour relative to the coal seam fracturing.
[0145] (7) After the first stage of fracturing is completed, the pump is turned off to release the pressure, and the high-pressure sealing drill pipe and the sealing device are moved back to the second stage of the designed sealing position using a directional drilling rig;
[0146] ① Turn off the pulse pump 1 and relieve the pressure of the pipeline through the high-pressure hose pressure relief valve 5. When the pressure is low or the high-pressure water is no longer sprayed, continue to relieve the pressure for 3 to 5 minutes to ensure that the pressure in the pipeline is completely relieved;
[0147] ② Remove the high-pressure hose 3 from the high-pressure sealing mounting rod joint 11;
[0148] ③ Remove the high-pressure sealed directional drill pipe joint 11, use the directional drilling rig to withdraw the high-pressure sealed drill pipe, and remove the high-pressure sealed directional drill pipe 13 near the hole end so that the sealing device can retreat to the second stage fracturing point;
[0149] (8) Connect the high-pressure sealed directional drill pipe adapter 11 between the high-pressure rubber hose 3 and the high-pressure sealed directional drill pipe 13, and turn on the pulse fracturing pump 1 to perform the second stage of fracturing:
[0150] (9) Repeat S5-S8 until the segmented pulse fracturing of the entire borehole is completed;
[0151] (10) Use a directional drill to remove all high-pressure sealed drill rods and sealing devices in the borehole;
[0152] (11) Gas extraction. Remove the segmented pulse fracturing system and the drill bit 21 from the borehole, connect the extraction pipeline, and extract gas from the coal seam in the area;
[0153] (12) Move the directional long-hole segmented pulse fracturing system to the next borehole and repeat steps 1 to 10 to achieve permeability enhancement, extraction and sudden reduction in the working face or designated area;
[0154] (13) During the gas extraction process, the gas concentration, flow rate and pure quantity of the extraction borehole are monitored, and the effect of pulse hydraulic fracturing is observed and evaluated.
[0155] Example 4: Directional long-hole segmented pulse fracturing for shock reduction in hard roof
[0156] A coal mine is a rock burst mine. The data from the 170 borehole in the middle of a working face show that there is a 30.87 m thick medium-grained sandstone 9.24 m above the working face, and another 13.38 m thick fine-grained sandstone 87.71 m away from the coal seam, resulting in many microseismic high-energy events during the mining process of the working face.
[0157] A method for reducing shock by directional long drilling of hard roof with segmented pulse fracturing ( Figure 6 ), the specific steps are as follows:
[0158] (1) Design the trajectory of long directional drilling in the coal-rock layer, and use a directional drill to construct a long directional drilling hole 31 in the coal seam tunnel 28 of the working face toward the hard roof 25 above the coal seam. The drilling depth should be greater than 50 m to avoid the fracturing fracture network 31 from penetrating the tunnel;
[0159] (2) Determine the number of pulse hydraulic fracturing sections, the length of each section, and the sealing position of each fracturing interval of the directional long drilling hole according to the actual construction trajectory of the directional long drilling hole 30 and the actual length in the target coal and rock layer;
[0160] (3) Before pulse hydraulic fracturing, use a directional drilling rig to clean the constructed directional long borehole 30 to remove debris in the hole;
[0161] (4) After the hole sweeping is completed, the drill pipe and the drill bit 12 are withdrawn, and the drill bit 12, the high-pressure sealed semi-enclosed directional drill pipe 20, the hole sealer 19 at the near-hole bottom, the hole sealer joint 18 at the near-hole bottom, the near-hole bottom adapter 17, a plurality of high-pressure sealed directional drill pipes 13, the hole mouth adapter 16, the hole sealer 15 at the near-hole mouth, the hole sealer joint 14 at the near-hole mouth, a plurality of high-pressure sealed directional drill pipes 13, and the high-pressure sealed directional drill pipe joint 11 are sequentially connected and sealed through threads, and are sequentially sent into the first stage of fracturing position in the borehole by using a directional drilling rig;
[0162] (5) ① Separate the directional drilling rig from the high-pressure sealed drill pipe, and connect the high-pressure sealed directional drill pipe at the outermost end of the hole to the high-pressure sealed directional drill pipe joint 11, the high-pressure hose 3, the flow sensor 6, the fracturing sensor 7, the high-pressure hose pressure relief valve 5, the tee 4, the pulse pump outlet valve 2, and the pulse pump 1 in turn. The high-pressure sealed directional drill pipe joint 11 is connected to the high-pressure hose 3 through a U-shaped card; ② Connect the flow sensor 6 to the measuring and controlling instrument 10 through the flow measuring line 8, and connect the pressure sensor 7 to the measuring and controlling instrument 10 through the pressure measuring line 9.
[0163] (6) ①Open the pulse pump outlet valve 2, close the pressure relief valve 5, and perform the first stage of pulse fracturing: ②Inject pulse water through the pulse pump 1, and the pulse water passes through the high-pressure hose 3, the pulse pump outlet valve 2, the tee 4, the flow sensor 6, the pressure sensor 7, the high-pressure sealed directional drill pipe joint 11, the high-pressure sealed directional drill pipe 13, the near-hole end sealer joint 14, the near-hole end sealer 15, the near-hole end sealer joint 16, multiple high-pressure sealed directional drill pipes 13, the near-hole bottom end change joint 17, the near-hole bottom end sealer joint 18, the near-hole bottom end sealer 19 and the high-pressure sealed semi-closed directional drill pipe In the fluid channel 21 of 20, with the injection of high-pressure water, the sealer 15 near the orifice end and the sealer 19 near the bottom of the hole expand, forming a closed fracturing interval 24 between the two sealers. When the pulse water pressure in the pipeline exceeds the one-way valve pressure on the adapter 16 near the orifice end and the adapter 17 near the bottom of the hole, the pulse water enters the closed fracturing interval 24 between the sealer 15 near the orifice end and the sealer 19 near the bottom of the hole through the sealer water outlet 22. The pulse water acts on the borehole wall to form a damaged crack zone. With the continuous injection of pulse water, the damaged crack zone expands and extends to form a pulse water pressure crack network.
[0164] (7) After the first stage of fracturing is completed, the pump is turned off to release the pressure, and the high-pressure sealing drill pipe and the sealing device are moved back to the second stage of the designed sealing position using a directional drilling rig;
[0165] ① Turn off the pulse pump 1 and relieve the pressure of the pipeline through the high-pressure hose pressure relief valve 5. When the pressure is low or the high-pressure water is no longer sprayed, continue to relieve the pressure for 3 to 5 minutes to ensure that the pressure in the pipeline is completely relieved;
[0166] ② Remove the high-pressure hose 3 from the high-pressure sealing mounting rod joint 11;
[0167] ③ Remove the high-pressure sealed directional drill pipe joint 11, use the directional drilling rig to withdraw the high-pressure sealed drill pipe, and remove the high-pressure sealed directional drill pipe 13 near the hole end so that the sealing device can retreat to the second stage fracturing point;
[0168] (8) Connect the high-pressure sealed directional drill pipe adapter 11 between the high-pressure rubber hose 3 and the high-pressure sealed directional drill pipe 13, and turn on the pulse fracturing pump 1 to perform the second stage of fracturing:
[0169] (9) Repeat S5-S8 until the segmented pulse fracturing of the entire borehole is completed;
[0170] (10) Use a directional drill to remove all high-pressure sealed drill rods and sealing devices in the borehole;
[0171] (11) Move the directional long-hole segmented pulse fracturing system to the next borehole and repeat steps 1 to 10 to achieve pulse fracturing pressure relief on the working face or designated area;
[0172] (12) Evaluation of shock reduction effect. During the mining process, monitor the large-energy microseismic events of roof rock fractures, compare and analyze the frequency and intensity of large-energy microseismic events before and after fracturing, and then evaluate the shock reduction effect of directional long-hole segmented pulse fracturing on the hard roof.
[0173] The advantages of the present invention are as follows:
[0174] This system combines the advantages of staged fracturing and pulse fracturing to realize the staged pulse fracturing method and equipment for directional long boreholes in mines.
[0175] 2. This system adopts the "double-seal medium pressure" technology through the segmented pulse fracturing technology of directional long drilling in coal and rock formations in mines. The technology relies on the directional drilling rig to connect two sealers to the drill rod of the drilling rig. After the sealer is pushed to the specified position, pulse water is injected to expand the sealer. When the pressure reaches the set pressure, the one-way valve on the sealer opens, the one-way valve of the sealer close to the bottom of the hole opens toward the hole mouth, and the one-way valve of the sealer close to the hole mouth opens toward the bottom of the hole. Pulse water is injected between the two sealers for fracturing.
[0176] 3. This system provides the design principles for the sealing position of the sealer. It is recommended that the sealing position be arranged in the coal seam as much as possible, while ensuring that the fracturing distance of each section is consistent.
[0177] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification and equivalent changes made to the above embodiments based on the technical essence of the present invention shall fall within the protection scope of the present invention.
Claims
1. A directional long-hole segmented pulse fracturing method for coal and rock formations in mines, It is characterized in that The following steps are involved: S1. According to the target coal and rock layer to be transformed and the drilling construction site, a directional long drilling trajectory of the coal and rock layer is designed, and a directional long drilling is constructed in the target coal and rock layer according to the designed trajectory by a directional drilling rig; S2. Determine the number of pulse hydraulic fracturing sections, the length of each section, and the sealing position of each fracturing interval of the directional long drilling according to the actual construction trajectory of the directional long drilling and the actual length in the target coal and rock layer; S3. Before pulse hydraulic fracturing, use a directional drill to clean the constructed directional long borehole to remove debris in the hole; S4, after the hole sweeping is completed, the drill pipe and the drill bit are withdrawn, the hole sealing device and the high-pressure sealing pipe string are connected, and the high-pressure sealing pipe string and the hole sealing device are sent to the first stage fracturing position by using a directional drilling rig; S5. Separate the directional drilling rig from the high-pressure sealed drill pipe, and connect the high-pressure sealed drill pipe, high-pressure hose and pulse hydraulic fracturing pump; S6. Open the pulse pump outlet valve, close the pressure relief valve, and then turn on the pulse fracturing pump to perform the first pulse fracturing: S7. After the first stage of fracturing is completed, the pump is turned off to release the pressure, and the high-pressure sealing drill pipe and the sealing device are moved back to the second stage of the sealing position using a directional drilling rig; S8. Connect the high-pressure sealed directional drill pipe adapter between the high-pressure hose and the high-pressure sealed directional drill pipe, and turn on the pulse fracturing pump to perform the second stage of fracturing: S9, repeating steps S5-S8 until the segmented pulse fracturing of the entire borehole is completed; S10. Use a directional drill to remove all high-pressure sealed drill rods and sealing devices in the borehole; S11. Observe and evaluate the effect of pulse hydraulic fracturing according to the construction purpose of segmented pulse fracturing; In step S11, according to the purpose of the segmented pulse fracturing construction, the pulse hydraulic fracturing effect is observed and evaluated specifically: The purpose of the staged pulse fracturing construction in step S11 includes permeability enhancement of low permeability coal seams by directional long drilling staged pulse fracturing, weakening of hard top coal by directional long drilling staged pulse fracturing, and shock reduction by directional long drilling staged pulse fracturing in coal and rock strata; The low permeability coal seam directional long-hole segmented pulse fracturing permeability enhancement method is to form a uniform fracture network in the coal seam through the segmented pulse fracturing method, increase the fracture area, and increase the number of fluid migration channels, thereby improving the reservoir permeability; The hard top coal directional long drilling segmented pulse fracturing weakening method is to form a uniform fracture network in the coal seam by segmented pulse fracturing in the fully mechanized caving working face, fully cut the coal body, reduce the strength of the coal body, and thus reduce the size of the top coal falling; The coal-rock stratum directional long-hole segmented pulse fracturing shock reduction is to construct a long hole in the coal seam or rock stratum to reach the high stress area, perform segmented pulse fracturing in the high stress area, weaken the coal-rock stratum, transfer the high stress, and reduce the probability of coal-rock stratum shock hazards, thereby ensuring safe and efficient production of the mine; The effect observation of the directional long-hole segmented pulse fracturing permeability enhancement in low-permeability coal seams includes: the concentration, flow rate and pure amount of gas extraction in the borehole after segmented pulse fracturing; if the concentration, flow rate and pure amount parameters of gas extraction in the borehole after segmented pulse fracturing increase by more than 50% compared with those before construction, it is judged that the effect is good, and if the increase is less than 20%, it is judged that the effect is not good; The effect observation of the weakening of the hard top coal by directional long drilling staged pulse fracturing includes: the top coal emitting fragmentation after staged pulse fracturing; if the fragmentation parameter of the top coal emitting fragmentation after staged pulse fracturing increases by more than 50% compared with that before construction, it is judged that the effect is good, and if the fragmentation increases by less than 20%, it is judged that the effect is not good; The effect observation of the directional long-hole segmented pulse fracturing and shock reduction of the coal rock formation includes: the impact energy events and energy amplitudes of the coal rock formation after the segmented pulse fracturing. The impact energy events and energy amplitudes of the coal rock formation after the segmented pulse fracturing are reduced by more than 40% compared with those before the construction, which means the effect is good; and they are reduced by less than 20%, which means the effect is poor.
2. According to claim 1, the method for directional long-hole segmented pulse fracturing of coal and rock layers in mines, It is characterized in that In step S1, the drilling construction site is the return air lane / transport lane of the working face, and the target layer to be transformed is the coal seam. A directional drilling rig is used to construct long directional holes along the coal seam in the return air lane / transport lane of the working face to perform segmented pulse fracturing to transform the coal seam.
3. According to claim 1, the method for directional long-hole segmented pulse fracturing of coal and rock strata in a mine, It is characterized in that In step S1, the drilling construction site is the coal seam bottom extraction lane, and the target layer to be transformed is the coal seam. A directional drill is used to construct a long directional drill hole through the coal seam in the bottom extraction lane to perform segmented pulse fracturing to transform the coal seam.
4. According to claim 1, the method for directional long-hole segmented pulse fracturing of coal and rock strata in mines, It is characterized in that In step S1, the drilling construction site is the return air lane / transport lane of the working face, and the target stratum to be transformed is the soft coal seam. Since the coal seam is soft, the hole collapse is serious when drilling in the soft coal seam, the drilling effect is poor, and the cracks formed by fracturing will close quickly under the closing stress. A directional drilling rig is used to construct a through-layer directional long drill hole in the return air lane / transport lane of the working face toward the coal seam roof for segmented pulse fracturing, so that the roof fracturing cracks penetrate the soft coal seam, and a connected crack network is formed in the roof and the soft coal seam, thereby realizing the fracturing transformation of the soft coal seam.
5. According to claim 4, the method for directional long-hole segmented pulse fracturing of coal and rock layers in mines, It is characterized in that To ensure that the pulse fracturing cracks in the roof penetrate into the soft coal seam, the vertical distance between the directional long drill hole in the roof and the soft coal seam should not exceed 5 m, and during pulse fracturing, the fracturing time should be extended by 20 to 40 minutes compared with fracturing in the soft coal seam.
6. The method for directional long-hole segmented pulse fracturing of coal and rock strata in a mine according to claim 1, It is characterized in that In step S1, the drilling construction site is the return air lane / transport lane of the working face, and the target layer to be transformed is the roof rock layer. A directional drilling rig is used to construct a long directional drill hole through the return air lane / transport lane of the working face toward the roof rock layer to perform segmented pulse fracturing to transform the roof rock layer.
7. The segmented pulse fracturing equipment used in the segmented pulse fracturing method for directional long-hole drilling in coal and rock formations in a mine as claimed in any one of claims 1 to 6, It is characterized in that include: A pulse pump, a pulse pump outlet valve, a high-pressure hose, a high-pressure sealed directional drill pipe joint, a high-pressure sealed directional drill pipe, a segmented pulse fracturing sealing device and a drill bit are sequentially connected end to end, wherein the pulse pump outlet valve, the high-pressure hose pressure relief valve, a tee, a flow sensor and a pressure sensor are sequentially arranged on the high-pressure hose along the fluid flow direction; The flow sensor is connected to the measuring and controlling instrument through a flow measuring line to monitor the fluid flow in real time, which is displayed and recorded in real time by the measuring and controlling instrument; The pressure sensor is connected to the measuring and controlling instrument through a pressure measuring line to monitor the fluid pressure in real time, and the measuring and controlling instrument displays and records the pressure in real time; The segmented pulse fracturing sealing device comprises a kilometer-long directional drilling rig, a plurality of first high-pressure sealed directional drilling rods, a sealing joint, a sealing device near the hole mouth, a change joint near the hole mouth, a plurality of second high-pressure sealed directional drilling rods, a change joint near the bottom end of the hole, a sealing joint near the bottom end of the hole, a sealing device near the bottom end of the hole, and a high-pressure sealed semi-closed directional drilling rod connected in sequence; The high-pressure sealed semi-enclosed directional drill rod is connected between the hole sealer at the bottom end near the hole and the drill bit, is blocked at the bottom end near the hole, and is open at the end near the hole opening.
8. The staged pulse fracturing equipment according to claim 7, It is characterized in that The high-pressure hose pressure relief valve is a high-pressure wear-resistant ball valve; The high-pressure sealed directional drill pipe joint, high-pressure sealed directional drill pipe, hole sealer joint near the hole mouth, hole sealer near the hole mouth, adapter near the hole mouth, adapter near the bottom of the hole, hole sealer joint near the bottom of the hole and hole sealer near the bottom of the hole are hollow high-pressure resistant rods; The high-pressure rubber hose and the high-pressure sealed directional drill pipe joint are connected by a U-shaped clamp; Threaded connections are adopted between the high-pressure sealed directional drill rod joint and the high-pressure sealed directional drill rod, between the high-pressure sealed directional drill rod and the hole sealer joint, between the variable joint and the hole sealer, and between the high-pressure sealed directional drill rod and the high-pressure sealed directional drill rod.
9. The staged pulse fracturing equipment according to claim 7, It is characterized in that The connection of the sealing device and the high-pressure sealed drill pipe described in step S4 refers to connecting and sealing the drill bit, the high-pressure sealed semi-closed directional drill pipe, the bottom end sealer near the hole, the bottom end sealer joint near the hole, the bottom end adapter near the hole, multiple high-pressure sealed directional drill pipes, the near-hole end adapter, the near-hole end sealer, the near-hole end sealer joint and multiple high-pressure sealed directional drill pipes through threads, and then sending them into the borehole in sequence using a directional drilling rig.
10. The staged pulse fracturing equipment according to claim 7, It is characterized in that The step S5 of connecting the high-pressure sealed drill pipe, the high-pressure hose and the pulse hydraulic fracturing pump means sequentially connecting the high-pressure sealed directional drill pipe at the outermost end of the orifice with the high-pressure sealed directional drill pipe joint, the high-pressure hose, the flow sensor, the fracturing sensor, the high-pressure hose pressure relief valve, the pulse pump outlet valve and the pulse pump, and the high-pressure sealed directional drill pipe joint and the high-pressure hose are connected by a U-shaped card; The flow sensor is connected to the measuring and controlling instrument via a flow measuring line, and the pressure sensor is connected to the measuring and controlling instrument via a pressure measuring line.
11. The staged pulse fracturing equipment according to claim 7, It is characterized in that The pulse hydraulic fracturing described in step S6 is a process of injecting pulse water through a pulse pump. The pulse water passes through a high-pressure hose, a pulse pump outlet valve, a tee, a flow sensor, a pressure sensor, a high-pressure sealed directional drill pipe joint, a plurality of first high-pressure sealed directional drill pipes, a near-hole end sealer joint, a near-hole end sealer, a plurality of second high-pressure sealed directional drill pipes, a near-hole bottom end adapter, a near-hole bottom end sealer joint, a near-hole bottom end sealer and a high-pressure sealed semi-closed directional drill pipe. With the injection of high-pressure water, the near-hole end sealer and the near-hole bottom end sealer expand to form a closed space between the two sealers. When the pulse water pressure in the pipeline exceeds the one-way valve pressure on the near-hole end adapter and the near-hole bottom end adapter, the pulse water enters the closed area between the near-hole end sealer and the near-hole bottom end sealer. The pulse water acts on the borehole wall to form a damaged crack zone. With the continuous injection of pulse water, the damaged crack zone expands and extends to form a pulse water pressure crack network.
