An arc welding device for a liquid storage tank
By designing an arc welding device for the reservoir tank, the combination of drive components, adjustment mechanism and transmission components is used to solve the problem of insufficient welding caused by the fixation of welding trajectory, and the welding quality is improved.
Patent Information
- Application Number
- CN202411061744.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-08-05
AI Technical Summary
During the arc welding process of the reservoir tank body, due to the fixed welding trajectory, it is impossible to flexibly adjust according to actual conditions, resulting in insufficient welding in certain areas, affecting the uniformity of the weld and welding quality.
An arc welding device including a driving assembly, an adjustment mechanism and a transmission assembly is designed. The drive assembly drives the tank body to rotate, and the adjustment mechanism drives the welding rod to move along the reciprocating chute, and the transmission assembly realizes the automatic feeding of the welding rod to ensure that the welding rod is fully covered by the welding rod.
By flexibly adjusting the welding trajectory, the coverage area of the welding rod to the weld is increased, which significantly improves the welding quality and ensures the uniformity and continuity of the weld.
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Figure CN118635623B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tank arc welding, and in particular to an arc welding device for a liquid storage tank. Background Art
[0002] With the rapid development of modern industrial technology, the demand for liquid storage tanks, as important equipment for storing and transporting various liquids, is increasing. In the manufacturing process of liquid storage tanks, welding technology is a crucial link, which directly affects the sealing, strength and service life of the tank. Therefore, efficient and stable arc welding equipment plays an indispensable role in the production of liquid storage tanks.
[0003] Arc welding technology uses the heat generated by the electric arc to melt the metal at the joint of the workpieces, thereby achieving the connection between the workpieces. This welding method has the advantages of high weld quality, high welding efficiency, and flexible operation, and is widely used in the welding of various metal materials. In the welding of the liquid storage tank, arc welding technology also plays an important role.
[0004] When performing arc welding on tanks such as liquid storage tanks, it is generally adopted to drive the liquid storage tank body and the tank cover to rotate synchronously so that the contact surface of the liquid storage tank body and the tank cover evenly passes through the working area of the welder. This method ensures the uniformity and continuity of the weld. However, this method of welding along the contact surface of the liquid storage tank body and the tank cover cannot be flexibly adjusted according to the actual situation during the welding process due to the fixed welding trajectory, which easily leads to insufficient welding in certain specific areas, affecting the uniformity of the weld and reducing the welding quality of the device. Summary of the invention
[0005] The purpose of the present application is to solve the problem that welding is performed along the contact surface between the liquid storage tank body and the tank cover. Since the welding trajectory is fixed, it cannot be flexibly adjusted according to the actual situation during the welding process, which easily leads to insufficient welding in certain specific areas, affecting the uniformity of the weld and reducing the welding quality of the device. The present application provides an arc welding device for a liquid storage tank body.
[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:
[0007] An arc welding device for a liquid storage tank body comprises a base, one end of the base is provided with an arc-shaped mounting groove, a plurality of driving rollers are rotatably connected inside the arc-shaped mounting groove, and the plurality of driving rollers are arranged in a semicircular shape on the inner side of the arc-shaped mounting groove, one end of the base is provided with a lifting slide groove, a lifting support slide rod is slidably connected inside the lifting slide groove, one end of the lifting support slide rod is fixedly connected with a mounting plate, one end of the mounting plate is provided with a feeding slide groove, the feeding slide groove is slidably connected inside with an inverted T-shaped feeding slide table, and one end of the inverted T-shaped feeding slide table is provided with a reciprocating slide The reciprocating slide is internally slidably connected to a reciprocating slide, one end of the reciprocating slide is fixedly connected to a conductive joint, one end of the conductive joint is fixedly connected to a welding rod, one end of the conductive joint is fixedly connected to a conductive wire, one end of the mounting plate is installed with an adjusting mechanism for driving the reciprocating slide to reciprocate along the length direction of the reciprocating slide, one end of the mounting plate is installed with a transmission component for driving an inverted T-shaped feeding slide to drive the reciprocating slide to move along the length direction of the feeding slide, and one end of the base is installed with a driving component for driving the driving roller to rotate.
[0008] By adopting the above technical scheme, when the driving component is started to drive the tank body to rotate on the inner wall of the arc-shaped installation groove and cooperate with the welding rod for welding, the welding rod is driven to reciprocate along the length direction of the reciprocating slide groove by starting the adjustment mechanism, and at the same time, the transmission component is cooperated to drive the welding rod to move slowly and continuously in the direction of the tank body weld, so that one end of the welding rod is melted inside the weld to form a molten pool to complete the welding, thereby effectively increasing the welding area of the welding rod to the tank body weld, making the welding of the welding rod to the tank body weld more complete, and improving the welding quality of the device.
[0009] Furthermore, the adjustment mechanism includes an inverted T-shaped reciprocating slide rod slidably connected to one end of the mounting plate, one end of the inverted T-shaped reciprocating slide rod is provided with an adjustment slide groove, one end of the mounting plate is rotatably connected to an adjustment wheel, one side of the adjustment wheel is eccentrically rotatably connected to an adjustment slider, one end of the adjustment slider is slidably connected to the inside of the adjustment slide groove, one side of the mounting plate is fixedly connected to an adjustment motor, the output end of the adjustment motor is fixedly connected to the adjustment wheel, and the bottom of the inverted T-shaped reciprocating slide rod is installed with a synchronization component that drives the reciprocating slide to move synchronously along the length direction of the reciprocating slide groove.
[0010] By adopting the above-mentioned technical scheme, by setting the synchronization component and the coordinated use with the adjustment groove, the adjustment wheel and the adjustment slider, starting the adjustment motor can drive the adjustment wheel to drive the adjustment slider to rotate eccentrically, and drive the adjustment slider to slide along the inside of the adjustment groove, and at the same time push the inverted T-shaped reciprocating slide rod to drive the reciprocating slide table to move back and forth along the length direction of the reciprocating groove, thereby effectively improving the practicality of the device.
[0011] Furthermore, the synchronization component includes a follower sleeve fixedly connected to the top of the reciprocating slide, a follower slide rod is slidably inserted inside the follower sleeve, and the top of the follower slide rod is fixedly connected to the inverted T-shaped reciprocating slide rod.
[0012] By adopting the above technical scheme and setting the coordinated use of the follower slide and the follower sleeve, when the adjusting motor is started to drive the adjusting wheel to rotate, the adjusting wheel cooperates with the transmission assembly to drive the inverted T-shaped feeding slide to move along the length direction of the feeding slide, and at the same time, the reciprocating slide pulls the follower sleeve to move along the length direction of the follower slide, and the inverted T-shaped reciprocating slide cooperates with the follower slide and the follower sleeve to drive the reciprocating slide to move synchronously, thereby further improving the practicability of the device.
[0013] Furthermore, the transmission assembly includes a bevel gear 1 fixedly connected to one end of the adjusting wheel, one end of the mounting plate is rotatably connected to a bevel gear 2 meshing with the bevel gear 1, the bottom of the bevel gear 2 is fixedly connected to a feeding screw, and the feeding screw is threadedly connected to the inverted T-shaped feeding slide.
[0014] By adopting the above technical scheme, by setting the coordinated use of bevel gear one and bevel gear two, it is convenient to drive the bevel gear one and bevel gear two to engage when the driving adjustment wheel drives the adjustment slider to rotate eccentrically, and push the feeding screw to push the inverted T-shaped feeding slide to move along the length direction of the feeding chute, so that the inverted T-shaped feeding slide pushes the reciprocating slide to drive the welding rod to move along the length direction of the feeding chute, thereby facilitating the automatic feeding of the welding rod, and effectively improving the welding efficiency and welding quality of the device.
[0015] Furthermore, the diameter of the bevel gear 2 is greater than the diameter of the bevel gear 1.
[0016] By adopting the above technical solution, by setting the diameter of bevel gear two to be larger than that of bevel gear one, it is convenient to reduce the rotation efficiency of the feed screw driven by bevel gear two, thereby reducing the movement efficiency of the inverted T-shaped feeding slide along the length direction of the feeding chute, thereby reducing the efficiency of the welding rod moving toward the weld along the length direction of the feeding chute, so that the speed at which the device pushes the welding rod to move toward the weld is more in line with the working conditions, thereby improving the practicability of the device.
[0017] Furthermore, a pair of T-shaped columns 1 are fixedly connected to one side of the mounting plate, a receiving slot is opened at one end of the mounting plate, the receiving slot is arranged between two T-shaped columns 1, a receiving slider is slidably connected inside the receiving slot, one end of the receiving slider is fixedly connected to T-shaped column 2, and the middle section of the conductive wire is embedded between the two T-shaped columns 1 and bypasses one end of T-shaped column 2.
[0018] By adopting the above technical scheme, by setting the storage spring and the storage slider and the T-shaped column two for practical use, it is convenient to embed the middle section of the conductive wire between the two T-shaped columns one and bypass one end of the T-shaped column two when one end of the conductive wire is pulled to an external generator, and then use the rebound characteristics of the storage spring to push the storage slider to drive the T-shaped column two to move away from the T-shaped column one along the length direction of the storage slide groove, and drive the middle section of the conductive wire to be stored between the two T-shaped columns one and T-shaped column two, so as to facilitate the real-time storage of one end of the conductive wire during practice, effectively reduce the adverse effects of the conductive wire on the operation of the device, and improve the safety of the device.
[0019] Furthermore, a ring is rotatably sleeved on one end of the second T-shaped column, and the ring forms a rolling conflict with the conductive wire.
[0020] By adopting the above technical solution, by setting the ring and the T-shaped column one and T-shaped column two for use, the conductive wire forms a rolling conflict with the T-shaped column one and T-shaped column two through the ring, which effectively reduces the wear between the conductive wire and the T-shaped column one and T-shaped column two, and effectively improves the safety of the device.
[0021] Furthermore, one end of the base is rotatably connected to a lifting screw, one end of the lifting support slide rod passes through a lifting slide groove and is threadedly connected to the lifting screw, one end of the base is fixedly connected to a lifting motor, the output end of the lifting motor is fixedly connected to the lifting screw, and one end of the lifting support slide rod is installed with a resistance member for pushing the tank body to fit tightly against the driving roller.
[0022] By adopting the above technical scheme, by setting the cooperation of the resistance piece with the lifting screw rod and the lifting support slide rod, starting the lifting motor can drive the lifting support slide rod to drive the welding rod to move along the length direction of the lifting slide groove, and drive the welding rod to move closer to the weld of the tank body, and at the same time drive the resistance piece to form a resistance with the top of the tank body, thereby increasing the friction between the driving roller and the tank body, making the driving roller drive the tank body to rotate more stably, reducing the slippage between the driving roller and the tank body, and further improving the welding quality of the device.
[0023] Furthermore, the abutment member comprises a pair of pressing rollers rotatably connected to one end of the lifting support slide bar, and the two pressing rollers are symmetrically installed above the arc-shaped installation groove.
[0024] By adopting the above technical solution, by setting the cooperation between the pressing roller and the lifting support slide bar, when the lifting support slide bar of the driving head moves toward the inside of the arc-shaped installation groove along the length direction of the lifting slide groove, the pressing roller is driven to form a rolling conflict with the top of the tank body inside the arc-shaped installation groove, thereby effectively improving the friction between the tank body and the driving roller, and improving the stability of the driving roller when driving the tank body to rotate.
[0025] Furthermore, the driving assembly includes a synchronous wheel fixedly connected to one end of the driving roller, a plurality of the synchronous wheels are peripherally sleeved with a synchronous belt, one end of the base is fixedly connected to a driving motor, and an output end of the driving motor is fixedly connected to a driving roller.
[0026] By adopting the above technical solution, by setting up the coordinated use of the synchronous belt and the synchronous wheel, it is convenient to start the drive motor to drive the synchronous wheel to drive multiple drive rollers to rotate synchronously, thereby further improving the stability of the drive roller driving the tank body to rotate.
[0027] In summary, the present application includes at least one of the following beneficial effects:
[0028] The present application sets up the coordinated use of the driving assembly and the adjusting mechanism, so that when the tank body weld is driven to align the welding rod and rotate, the welding rod is driven to reciprocate above the weld along the length direction of the reciprocating chute, and at the same time, the transmission assembly drives the welding rod to move slowly toward the weld along the length direction of the feeding chute, so that the welding rod continues to melt inside the weld to form a molten pool and complete the welding, thereby effectively increasing the welding area of the welding rod to the tank body weld, making the welding of the welding rod to the tank body weld more complete and improving the welding quality of the device.
[0029] In the present application, a synchronization component is set up for use with an adjustment slot, an adjustment wheel, and an adjustment slider, so that starting the adjustment motor can drive the adjustment wheel to cause the adjustment slider to rotate eccentrically, and drive the adjustment slider to slide along the inside of the adjustment slot, and at the same time push the inverted T-shaped reciprocating slide rod to drive the reciprocating slide table to move back and forth along the length direction of the reciprocating slot, thereby effectively improving the practicality of the device.
[0030] By setting up the coordinated use of bevel gear one and bevel gear two, when the driving adjustment wheel drives the adjustment slider to rotate eccentrically, bevel gear one and bevel gear two are driven to engage, and the feeding screw is pushed to push the inverted T-shaped feeding slide to move along the length direction of the feeding chute, so that the inverted T-shaped feeding slide pushes the reciprocating slide to drive the welding rod to move along the length direction of the feeding chute, thereby facilitating the automatic feeding of the welding rod, and effectively improving the welding efficiency and welding quality of the device.
[0031] When one end of the traction conductive wire is connected to an external generator, the middle section of the traction conductive wire is embedded between the two T-shaped pillars one and bypasses one end of the T-shaped pillar two. Then, the rebound characteristic of the storage spring is used to push the storage slider to drive the T-shaped pillar two to move away from the T-shaped pillar one along the length direction of the storage slide groove, and drive the middle section of the conductive wire to be stored between the two T-shaped pillars one and two, so as to facilitate the real-time storage of one end of the conductive wire during practice, effectively reduce the adverse effects of the conductive wire on the operation of the device, and improve the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a three-dimensional structural schematic diagram of the main body of the device in this application;
[0033] Figure 2 It is a schematic diagram of the side three-dimensional structure of the mounting plate in this application;
[0034] Figure 3 is a cross-sectional view of the top of the mounting plate in this application;
[0035] Figure 4 It is a schematic diagram of the back three-dimensional structure of the mounting plate in this application;
[0036] Figure 5 It is an exploded view of the connection structure between the T-shaped column 2 and the collar in the present application;
[0037] Figure 6 It is a three-dimensional structural schematic diagram of the driving component in this application.
[0038] Description of reference numerals:
[0039] 1. Base; 2. Arc-shaped mounting groove; 3. Driving roller; 4. Lifting slide; 5. Lifting support slide; 6. Mounting plate; 7. Feeding slide; 8. Inverted T-shaped feeding slide; 9. Reciprocating slide; 10. Reciprocating slide; 11. Conductive joint; 12. Welding rod; 13. Conductive wire; 14. Inverted T-shaped reciprocating slide; 15. Adjusting slide; 16. Adjusting wheel; 17. Adjusting slider; 18. Adjusting motor; 19. Follow-up sleeve; 20. Follow-up slide; 21. Bevel gear one; 22. Bevel gear two; 23. Feeding screw; 24. T-shaped column one; 25. Storage slide; 26. Storage slider; 27. T-shaped column two; 28. Storage spring; 29. Ring; 30. Lifting screw; 31. Lifting motor; 32. Pressing roller; 33. Synchronous wheel; 34. Synchronous belt; 35. Driving motor. DETAILED DESCRIPTION
[0040] The following is combined with Figure 1-6 This application is described in further detail.
[0041] The embodiment of the present application discloses an arc welding device for a liquid storage tank.
[0042] Reference Figure 1-Figure 3An arc welding device for a liquid storage tank body comprises a base 1, an arc-shaped mounting groove 2 is provided at one end of the base 1, a plurality of driving rollers 3 are rotatably connected inside the arc-shaped mounting groove 2, and the plurality of driving rollers 3 are arranged in a semicircular shape on the inner side of the arc-shaped mounting groove 2, a lifting slide groove 4 is provided at one end of the base 1, a lifting support slide rod 5 is slidably connected inside the lifting slide groove 4, one end of the lifting support slide rod 5 is fixedly connected to a mounting plate 6, a feeding slide groove 7 is provided at one end of the mounting plate 6, an inverted T-shaped feeding slide table 8 is slidably connected inside the feeding slide groove 7, a reciprocating slide groove 9 is provided at one end of the inverted T-shaped feeding slide table 8, and a reciprocating slide groove 9 is provided at one end of the reciprocating slide A reciprocating slide 10 is slidably connected inside the groove 9, one end of the reciprocating slide 10 is fixedly connected to a conductive joint 11, one end of the conductive joint 11 is fixedly connected to a welding rod 12, one end of the conductive joint 11 is fixedly connected to a conductive wire 13, one end of the mounting plate 6 is mounted with an adjustment mechanism for driving the reciprocating slide 10 to reciprocate along the length direction of the reciprocating slide 9, one end of the mounting plate 6 is mounted with a transmission assembly for driving the inverted T-shaped feeding slide 8 to drive the reciprocating slide 10 to move along the length direction of the feeding slide 7, and one end of the base 1 is mounted with a driving assembly for driving the driving roller 3 to rotate;
[0043] Among them, the adjustment mechanism includes an inverted T-shaped reciprocating slide rod 14 slidably connected to one end of the mounting plate 6, an adjustment slot 15 is opened at one end of the inverted T-shaped reciprocating slide rod 14, an adjustment wheel 16 is rotatably connected to one end of the mounting plate 6, an adjustment slider 17 is eccentrically rotatably connected to one side of the adjustment wheel 16, one end of the adjustment slider 17 is slidably connected to the inside of the adjustment slot 15, an adjustment motor 18 is fixedly connected to one side of the mounting plate 6, and the output end of the adjustment motor 18 is fixedly connected to the adjustment wheel 16, and a synchronization component is installed at the bottom of the inverted T-shaped reciprocating slide rod 14 to drive the reciprocating slide 10 to move synchronously along the length direction of the reciprocating slot 9;
[0044] Moreover, the synchronization component includes a follower sleeve 19 fixedly connected to the top of the reciprocating slide 10, a follower slide rod 20 is slidably inserted inside the follower sleeve 19, and the top of the follower slide rod 20 is fixedly connected to the inverted T-shaped reciprocating slide rod 14;
[0045] Moreover, the transmission assembly includes a bevel gear 1 21 fixedly connected to one end of the adjusting wheel 16, one end of the mounting plate 6 is rotatably connected to a bevel gear 22 meshing with the bevel gear 1 21, the bottom of the bevel gear 22 is fixedly connected to a feeding screw 23, and the feeding screw 23 is threadedly connected to the inverted T-shaped feeding slide 8;
[0046] Moreover, the diameter of the bevel gear 2 22 is greater than the diameter of the bevel gear 1 21 .
[0047] When in use, firstly, the tank body to be welded is placed in the arc-shaped installation groove 2 to form rolling resistance with the driving roller 3, and the weld seam to be welded of the tank body is aligned with the welding rod 12, then the driving assembly is started to drive the tank body to rotate, and the external generator is connected to the conductive wire 13 to output current to the welding rod 12 through the conductive joint 11, and an arc is drawn between the welding rod 12 and the tank body, and one end of the welding rod 12 is melted by the arc to form a molten pool in the weld seam of the tank body for welding;
[0048] At the same time, by starting the adjustment motor 18 to drive the adjustment wheel 16 to drive the adjustment slider 17 to rotate eccentrically, the adjustment slider 17 pushes the inner wall of the adjustment slot 15 to drive the inverted T-shaped reciprocating slide bar 14 to reciprocate along the length direction of the reciprocating slot 9, and at the same time, the inverted T-shaped reciprocating slide bar 14 drives the follower slide bar 20 to push the follower sleeve 19 to drive the reciprocating slide table 10 to reciprocate along the length direction of the reciprocating slot 9, and the reciprocating slide table 10 drives the welding rod 12 to reciprocate above the tank body weld along the length direction of the reciprocating slot 9, thereby effectively increasing the welding area of the welding rod 12 on the tank body weld, making the welding of the welding rod 12 on the tank body weld more sufficient, and improving the welding quality of the device;
[0049] The second gear 22 is larger than the first gear 21, and the second gear 22 is engaged with the first gear 22, thereby reducing the feeding speed of the first gear 22 and the feeding screw 23.
[0050] Reference Figure 3-Figure 5 A pair of T-shaped columns 24 are fixedly connected to one side of the mounting plate 6, a receiving chute 25 is provided at one end of the mounting plate 6, the receiving chute 25 is arranged between the two T-shaped columns 24, a receiving slider 26 is slidably connected inside the receiving chute 25, one end of the receiving slider 26 is fixedly connected to a T-shaped column 27, the middle section of the conductive wire 13 is embedded between the two T-shaped columns 24, and bypasses one end of the T-shaped column 27;
[0051] A collar 29 is rotatably sleeved on one end of the second T-shaped column 27 , and the collar 29 and the conductive wire 13 form a rolling conflict.
[0052] When in use, when the adjustment mechanism is started to drive the transmission assembly to drive the reciprocating slide 10 to drive the welding rod 12 to move downward along the length direction of the feeding chute 7, the conductive connector 11 pulls one end of the conductive wire 13 to form a rolling conflict with the ring 29, and pulls the T-shaped column 27 to push the storage slider 26 to move along the length direction of the storage chute 25, and squeezes the storage spring 28 to produce a contraction deformation;
[0053] Then, when the reciprocating slide 10 is driven to drive the welding rod 12 to move upward along the length direction of the feeding chute 7, the storage spring 28 is caused to rebound and deform, and the rebound pushes the storage slider 26 to move along the length direction of the storage chute 25. At the same time, the storage slider 26 drives the T-shaped column 27 to push the middle section of the conductive wire 13 to move away from the T-shaped column 1 24 along the length direction of the storage chute 25, and the excess part of the middle section of the conductive wire 13 is stored between the T-shaped column 1 24 and the T-shaped column 2 27, so as to facilitate the real-time storage of one end of the conductive wire 13 during practice, effectively reduce the adverse effects of the conductive wire 13 on the operation of the device, and improve the safety of the device.
[0054] Reference Figure 1 and Figure 5 One end of the base 1 is rotatably connected to a lifting screw 30, one end of the lifting support slide bar 5 passes through the lifting slide slot 4 and is threadedly connected to the lifting screw 30, one end of the base 1 is fixedly connected to a lifting motor 31, the output end of the lifting motor 31 is fixedly connected to the lifting screw 30, and one end of the lifting support slide bar 5 is installed with a resistance member for pushing the tank body to fit closely with the driving roller 3;
[0055] The abutment member includes a pair of pressing rollers 32 rotatably connected to one end of the lifting support slide bar 5, and the two pressing rollers 32 are symmetrically installed above the arc-shaped installation groove 2;
[0056] Furthermore, the driving assembly includes a synchronous wheel 33 fixedly connected to one end of the driving roller 3, and a synchronous belt 34 is provided on the outer periphery of the plurality of synchronous wheels 33. A driving motor 35 is fixedly connected to one end of the base 1, and an output end of the driving motor 35 is fixedly connected to a driving roller 3.
[0057] When in use, first start the lifting motor 31 to drive the pressing roller 32 to form a threaded connection with one end of the lifting support slide bar 5, and drive the lifting support slide bar 5 to drive the welding rod 12 to move downward along the length direction of the lifting slide groove 4, and at the same time drive the welding rod 12 to move closer to the weld of the tank body installed inside the arc-shaped installation groove 2, and at the same time make the lifting support slide bar 5 drive the pressing roller 32 to form a rolling conflict with the top of the tank body installed inside the arc-shaped installation groove 2 along the length direction of the lifting slide groove 4, so that the tank body inside the arc-shaped installation groove 2 forms a close conflict with the driving roller 3, which increases the friction between the driving roller 3 and the tank body, reduces the slippage between the driving roller 3 and the tank body, and further improves the welding quality of the device;
[0058] Then, by starting the driving motor 35, a synchronous wheel 33 is driven to drive the synchronous belt 34 to rotate, and the synchronous belt 34 is cooperated to drive multiple synchronous belts 34 to rotate synchronously, so that multiple driving rollers 3 rotate synchronously and drive the tank body inside the arc-shaped mounting groove 2 to rotate, further improving the practicality of the device.
[0059] Working principle: first, put the tank body to be welded into the arc-shaped installation groove 2 to form rolling conflict with the driving roller 3, and align the weld seam of the tank body to be welded with the welding rod 12, then start the lifting motor 31 to drive the lifting support slide bar 5 to drive the welding rod 12 to move downward along the length direction of the lifting slide groove 4, and at the same time drive the welding rod 12 to move closer to the weld seam of the tank body installed in the arc-shaped installation groove 2, and drive the pressing roller 32 to form rolling conflict with the top of the tank body installed in the arc-shaped installation groove 2 along the length direction of the lifting slide groove 4;
[0060] Then, a synchronous wheel 33 is driven by starting a driving motor 35 to drive a synchronous belt 34 to rotate, and the synchronous belt 34 is used to drive multiple synchronous belts 34 to rotate synchronously, so that multiple driving rollers 3 rotate synchronously, and drive the tank body inside the arc-shaped installation groove 2 to rotate. At the same time, the conductive wire 13 is connected to an external generator to output current to the welding rod 12 through the conductive joint 11, and an arc is drawn between the welding rod 12 and the tank body, and one end of the welding rod 12 is melted by the arc to form a molten pool in the tank body weld for welding;
[0061] Then, the adjusting motor 18 is started to drive the adjusting wheel 16 to drive the adjusting slider 17 to rotate eccentrically, and the adjusting slider 17 pushes the inner wall of the adjusting slot 15 to drive the inverted T-shaped reciprocating slide bar 14 to reciprocate along the length direction of the reciprocating slot 9, and at the same time, the inverted T-shaped reciprocating slide bar 14 drives the follower slide bar 20 to push the follower sleeve 19 to drive the reciprocating slide table 10 to reciprocate along the length direction of the reciprocating slot 9, and the reciprocating slide table 10 drives the welding rod 12 to reciprocate above the tank body weld along the length direction of the reciprocating slot 9, thereby effectively increasing the welding area of the tank body weld by the welding rod 12;
[0062] While driving the reciprocating slide 10 to drive the welding rod 12 to reciprocate along the length direction of the reciprocating slide 9, the adjusting wheel 16 drives the bevel gear 1 21 to mesh with the bevel gear 2 22, and the bevel gear 2 22 drives the feeding screw 23 to form a threaded connection with the inverted T-shaped feeding slide 8, and at the same time drives the inverted T-shaped feeding slide 8 to drive the welding rod 12 to move toward the tank body weld along the length direction of the feeding slide 7, so that after one end of the welding rod 12 close to the weld is melted, the welding rod 12 is pushed to move in the direction of the tank body weld, thereby realizing automatic feeding of the welding rod 12;
[0063] At the same time, the conductive connector 11 pulls one end of the conductive wire 13 to form a rolling conflict with the ring 29, and pulls the second T-shaped column 27 to push the storage slider 26 to move along the length direction of the storage slide groove 25, and squeezes the storage spring 28 to produce a contraction deformation;
[0064] Then, when the reciprocating slide 10 is driven to drive the welding rod 12 to move upward along the length direction of the feeding chute 7, the storage spring 28 rebounds and pushes the storage slider 26 to move along the length direction of the storage chute 25. At the same time, the storage slider 26 drives the T-shaped column 27 to push the middle section of the conductive wire 13 to move away from the T-shaped column 1 24 along the length direction of the storage chute 25, and the excess part of the middle section of the conductive wire 13 is stored between the T-shaped column 1 24 and the T-shaped column 2 27.
[0065] The examples of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and to design various embodiments with various modifications suitable for specific uses.
Claims
1. An arc welding device for a liquid storage tank, comprising a base (1), characterized in that: One end of the base (1) is provided with an arc-shaped mounting groove (2), and a plurality of driving rollers (3) are rotatably connected inside the arc-shaped mounting groove (2). The plurality of driving rollers (3) are arranged in a semicircular shape on the inner side of the arc-shaped mounting groove (2). One end of the base (1) is provided with a lifting slide groove (4), and a lifting support slide rod (5) is slidably connected inside the lifting slide groove (4). One end of the lifting support slide rod (5) is fixedly connected to a mounting plate (6). One end of the mounting plate (6) is provided with a feeding slide groove (7), and an inverted T-shaped feeding slide table (8) is slidably connected inside the feeding slide groove (7). One end of the inverted T-shaped feeding slide table (8) is provided with a reciprocating slide groove (9), and the reciprocating slide groove (9) is provided with a plurality of driving rollers (3) arranged in a semicircular shape on the inner side of the arc-shaped mounting groove (2). A reciprocating slide (10) is slidably connected inside, one end of the reciprocating slide (10) is fixedly connected to a conductive joint (11), one end of the conductive joint (11) is fixedly connected to a welding rod (12), one end of the conductive joint (11) is fixedly connected to a conductive wire (13), one end of the mounting plate (6) is mounted with an adjustment mechanism for driving the reciprocating slide (10) to reciprocate along the length direction of the reciprocating slide groove (9), one end of the mounting plate (6) is mounted with a transmission component for driving an inverted T-shaped feeding slide (8) to drive the reciprocating slide (10) to move along the length direction of the feeding slide groove (7), and one end of the base (1) is mounted with a driving component for driving the driving roller (3) to rotate; One end of the base (1) is rotatably connected to a lifting screw (30), one end of the lifting support slide rod (5) passes through a lifting slide groove (4) and is threadedly connected to the lifting screw (30), one end of the base (1) is fixedly connected to a lifting motor (31), the output end of the lifting motor (31) is fixedly connected to the lifting screw (30), and one end of the lifting support slide rod (5) is installed with a resistance member for pushing the tank body and the driving roller (3) to fit tightly; Furthermore, the abutment member comprises a pair of pressing rollers (32) rotatably connected to one end of the lifting support slide bar (5), and the two pressing rollers (32) are symmetrically mounted above the arc-shaped mounting groove (2); Furthermore, the transmission assembly comprises a bevel gear 1 (21) fixedly connected to one end of the adjusting wheel (16); one end of the mounting plate (6) is rotatably connected to a bevel gear 2 (22) meshing with the bevel gear 1 (21); a feed screw (23) is fixedly connected to the bottom of the bevel gear 2 (22); and the feed screw (23) is threadedly connected to the inverted T-shaped feed slide (8).
2. The arc welding device for a liquid storage tank according to claim 1, characterized in that: The adjustment mechanism comprises an inverted T-shaped reciprocating slide rod (14) slidably connected to one end of a mounting plate (6); an adjustment slot (15) is provided at one end of the inverted T-shaped reciprocating slide rod (14); an adjustment wheel (16) is rotatably connected to one end of the mounting plate (6); an adjustment slider (17) is eccentrically rotatably connected to one side of the adjustment wheel (16); one end of the adjustment slider (17) is slidably connected to the inside of the adjustment slot (15); an adjustment motor (18) is fixedly connected to one side of the mounting plate (6); an output end of the adjustment motor (18) is fixedly connected to the adjustment wheel (16); and a synchronization component is installed at the bottom of the inverted T-shaped reciprocating slide rod (14) for driving the reciprocating slide table (10) to move synchronously along the length direction of the reciprocating slot (9).
3. The arc welding device for a liquid storage tank according to claim 2, characterized in that: The synchronization component comprises a follower sleeve (19) fixedly connected to the top of the reciprocating slide (10), a follower slide rod (20) is slidably inserted inside the follower sleeve (19), and the top of the follower slide rod (20) is fixedly connected to the inverted T-shaped reciprocating slide rod (14).
4. The arc welding device for a liquid storage tank according to claim 1, characterized in that: The diameter of the bevel gear 2 (22) is greater than the diameter of the bevel gear 1 (21).
5. The arc welding device for a liquid storage tank according to claim 1, characterized in that: A pair of T-shaped columns (24) are fixedly connected to one side of the mounting plate (6); a receiving slide groove (25) is provided at one end of the mounting plate (6); the receiving slide groove (25) is arranged between the two T-shaped columns (24); a receiving slider (26) is slidably connected inside the receiving slide groove (25); a receiving spring (28) is connected to one side of the receiving slider (26); one end of the receiving slider (26) is fixedly connected to the T-shaped column (27); a middle section of the conductive wire (13) is embedded between the two T-shaped columns (24) and bypasses one end of the T-shaped column (27).
6. The arc welding device for a liquid storage tank according to claim 5, characterized in that: One end of the second T-shaped column (27) is rotatably sleeved with a collar (29), and the collar (29) forms a rolling contact with the conductive wire (13).
7. The arc welding device for a liquid storage tank according to claim 1, characterized in that: The driving assembly comprises a synchronous wheel (33) fixedly connected to one end of a driving roller (3), a plurality of synchronous wheels (33) are provided with a synchronous belt (34) on their outer peripheries, one end of the base (1) is fixedly connected to a driving motor (35), and an output end of the driving motor (35) is fixedly connected to a driving roller (3).
Citation Information
Patent Citations
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