Insulating rubber gloves spray optimization method and system

Abstract

The present invention discloses an insulating rubber glove spray optimization method and system, which relates to the field of surface coating liquid. The method includes: reading the basic characteristics and functional characteristics of a batch of insulating gloves, configuring a pre-sprayed layer to perform interlayer characteristic analysis, determining an interlayer superposition decision plan, determining a hierarchical distribution decision plan based on functional area distribution, fitting an interlayer superposition decision plan and a hierarchical distribution decision plan, determining an assembly spray plan for equipment parameter control conversion, determining dynamic control parameters of the entire spray cycle to set a control program for a programmable controller, and executing fixed-point instruction generation and equipment linkage control. The method solves the technical problems that the prior art lacks a complete and effective processing method for spraying multiple coatings, cannot effectively combine coating properties and adjacent conditions for effective superposition processing, and cannot meet the quality requirements of functional diversity, and achieves the technical effect of effectively ensuring the quality and automation of diversified glove spraying.

Description

Technical Field

[0001] The present application relates to the field of surface coating liquid, and in particular to an insulating rubber glove spray optimization method and system. Background Art

[0002] Insulating rubber gloves are widely used in the fields of electricity, machinery, chemical industry, etc. Due to the different needs of scenario-based work protection, the requirements for the protective performance of gloves are different. At present, gloves are mostly coated based on protection needs to meet the needs of improving scenario-based work. Nowadays, most coating operations are based on spraying equipment. The existing technology still has certain technical limitations. There is a lack of complete and effective processing methods for the spraying of multiple coatings. It is impossible to effectively combine the properties of the coatings and the adjacent conditions for effective superposition processing, and it is impossible to meet the technical problems of functional diversity and quality requirements. Summary of the invention

[0003] The present application provides an insulating rubber glove spray optimization method and system to solve the technical problems that the prior art lacks a complete and effective processing method for the spraying of multiple coatings, cannot effectively combine the properties of the coatings and the adjacent conditions for effective superposition processing, and cannot meet the quality requirements of functional diversity, thereby achieving the technical effect of effectively ensuring the quality and degree of automation of the spraying of diversified gloves.

[0004] The present application provides an insulating rubber glove spray optimization method, which is applied to an insulating rubber glove spray optimization system, including: reading basic characteristics and functional characteristics of a batch of insulating gloves, configuring a pre-spray coating, the pre-spray coating including a functional layer and a label layer, the functional layer including at least one layer, the basic characteristics including material characteristics and geometric characteristics;

[0005] Based on the superposition decision model, the interlayer characteristics of the pre-sprayed layer are analyzed, the spraying superposition decision and the adhesion curing state decision are executed, and the interlayer superposition decision scheme is determined, wherein the interlayer characteristics include the interlayer compatibility and adhesion of each sprayed layer;

[0006] In combination with the distribution decision model, the pre-sprayed coating layer is traversed to locate the functional area, and a hierarchical distribution decision scheme based on the functional area distribution is determined, wherein the functional area distribution includes area distribution and thickness distribution;

[0007] Fitting the inter-layer stacking decision plan and the hierarchical distribution decision plan to determine the assembly spraying plan;

[0008] An interactive equipment control mechanism performs equipment parameter control conversion on the assembly spraying scheme to determine dynamic control parameters of the entire spraying cycle, wherein the control equipment includes spraying equipment and curing equipment;

[0009] Based on the dynamic control parameters, the control program of the programmable controller is set to execute the fixed-point instruction generation and the equipment linkage control.

[0010] In a possible implementation, the interlayer characteristic analysis of the pre-sprayed layer is performed, and a spraying overlay decision is executed, and the following processing is performed: the overlay decision model includes an overlay decision layer and a curing decision layer;

[0011] Based on the superimposed decision layer, the pre-sprayed coating layer is traversed, and the adjacent layer to be avoided is determined based on the inter-layer compatibility, mutual interference and the influence of the original performance of the glove as constraints;

[0012] In combination with the avoidance adjacent layer, the pre-sprayed layer is subjected to sequence decision making to determine the spraying sequence;

[0013] The step of making a sequence decision on the pre-spray coating comprises:

[0014] Based on the functional impact, the pre-sprayed coating is subjected to a spray material mixing analysis, and the mixed sprayed coating is marked;

[0015] Based on the mixed spray layer, a spraying order decision is made for the pre-spray layer.

[0016] In a possible implementation, the adhesion solidification state decision is executed, and the following processing is performed: the spraying order is transferred to the solidification decision layer, and the optimal spraying state of the adjacent spray layer is analyzed for each spraying order based on the maximum adhesion;

[0017] Based on the optimal spraying state, determining a layer curing state;

[0018] The layer solidification state and the spraying order are mapped to determine the inter-layer stacking decision plan.

[0019] In a possible implementation, in combination with a distribution decision model, the pre-sprayed coating layer is traversed to locate the functional area, and the following processing is performed: the pre-sprayed coating layer is traversed to define the universal functional area of ​​the batch of insulating gloves based on the geometric characteristics, and a first demarcated area is determined;

[0020] Conduct industrial big data retrieval to mine the second delineated area that meets the generalization criteria;

[0021] The first defined area and the second defined area are merged to determine the area distribution, wherein the area distribution corresponds one-to-one to the pre-sprayed coating layer.

[0022] In a possible implementation, the functional area distribution includes a thickness distribution, and the following processing is performed: based on the functional strength and the coating material properties, the coating thickness is determined, and the coating thickness corresponds to the pre-sprayed coating layer one by one;

[0023] Setting a preset gradient, performing a gradient decrease based on the coating thickness, and determining an outward expansion spraying area;

[0024] Based on the coating thickness, the outward expansion spraying area and the area distribution, and based on global uniformity, coating thickness compensation adjustment is performed layer by layer to determine the thickness distribution.

[0025] In a possible implementation, the equipment parameter control conversion is performed on the assembly spraying scheme, and the following processing is performed: in combination with the equipment control mechanism, a unit conversion relationship is determined, and the unit conversion relationship is a conversion step relationship between a unit scheme indicator and an equipment parameter;

[0026] Based on the unit conversion relationship, determine the spraying control parameters and curing control parameters based on the assembly spraying scheme;

[0027] Based on the time coordination relationship, the spraying control parameter and the curing control parameter are associated to determine the dynamic control parameter.

[0028] In a possible implementation, after executing the fixed-point instruction generation and the equipment linkage control, the following processing is performed: synchronously perform real-time spray monitoring and return the spray monitoring data;

[0029] Based on the spray control accuracy and the equipment response rate, the spray monitoring data is verified to determine abnormal spray characteristics, and the abnormal spray characteristics meet the frequency threshold;

[0030] The abnormal spraying characteristics are traced back to the source, and the dynamic control parameters are calibrated.

[0031] The present application also provides an insulating rubber glove spray optimization system, comprising: a first reading module, the first reading module is used to read the basic characteristics and functional characteristics of a batch of insulating gloves, configure a pre-spray coating, the pre-spray coating includes a functional layer and a label layer, the functional layer includes at least one layer, and the basic characteristics include material characteristics and geometric characteristics;

[0032] An interlayer characteristic analysis module, which is used to perform interlayer characteristic analysis on the pre-sprayed layer based on a superposition decision model, execute spray superposition decision and adhesion solidification state decision, and determine an interlayer superposition decision scheme, wherein the interlayer characteristic includes interlayer compatibility and adhesion of each sprayed layer;

[0033] A functional area positioning module, the functional area positioning module is used to combine the distribution decision model, traverse the pre-sprayed layer to locate the functional area, and determine a hierarchical distribution decision scheme based on the functional area distribution, the functional area distribution includes area distribution and thickness distribution;

[0034] A first fitting module, the first fitting module is used to fit the inter-layer stacking decision scheme and the hierarchical distribution decision scheme to determine the assembly spraying scheme;

[0035] An equipment parameter control conversion module, which is used for interactive equipment control mechanism, performs equipment parameter control conversion on the assembly spraying scheme, and determines dynamic control parameters of the entire spraying cycle, wherein the control equipment includes spraying equipment and curing equipment;

[0036] A control program setting module is used to set the control program of the programmable controller based on the dynamic control parameters, and to execute fixed-point instruction generation and device linkage control.

[0037] One or more technical solutions provided in this application have at least the following technical effects or advantages:

[0038] The present application provides an insulating rubber glove spray optimization method and system, which relate to the field of surface coating liquid technology. It solves the technical problems that the prior art lacks a complete and effective treatment method for spraying multiple coatings, cannot effectively combine the coating properties and adjacent conditions for effective superposition treatment, and cannot meet the quality requirements of functional diversity, thereby achieving the technical effect of effectively ensuring the quality and automation level of diversified glove spraying. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the accompanying drawings of the embodiment of the present invention will be briefly introduced below. A flow chart is used in the present application to illustrate the operations performed by the system according to the embodiment of the present application. It should be understood that the preceding or following operations are not necessarily performed accurately in order. On the contrary, various steps can be processed in reverse order or simultaneously as needed. At the same time, other operations can also be added to these processes, or one or more operations can be removed from these processes.

[0040] Figure 1 A schematic diagram of a process for optimizing the spraying of insulating rubber gloves provided in an embodiment of the present application;

[0041] Figure 2 A schematic diagram of the structure of an insulating rubber glove spray optimization system provided in an embodiment of the present application. DETAILED DESCRIPTION

[0042] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below.

[0043] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings. The described embodiments should not be regarded as limiting the present application. All other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of this application.

[0044] In the following description, reference is made to "some embodiments", which describe a subset of all possible embodiments, but it is understood that "some embodiments" may be the same subset or different subsets of all possible embodiments, and may be combined with each other without conflict, and the terms "first\second" involved are merely to distinguish similar objects and do not represent a specific ordering of objects. The terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product, or server that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or modules that are not clearly listed or inherent to these processes, methods, products, or devices. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by technicians in the technical field of this application. The terms used herein are for the purpose of describing the embodiments of the present application only.

[0045] The present application embodiment provides an insulating rubber glove spray optimization method, the method is applied to an insulating rubber glove spray optimization system, such as Figure 1 As shown, the method includes:

[0046] Step A100, reading the basic characteristics and functional characteristics of a batch of insulating gloves, configuring a pre-spray coating, the pre-spray coating comprising a functional layer and a label layer, the functional layer comprising at least one layer, and the basic characteristics comprising material characteristics and geometric characteristics;

[0047] The basic characteristics and functional characteristics of batch insulating gloves are the key indicators for evaluating their performance and use effects. Therefore, the basic characteristics and functional characteristics of insulating gloves from the same batch are read first. The basic characteristics of batch insulating gloves may include material characteristics, namely the insulating performance, wear resistance, weather resistance, and comfort of insulating gloves; geometric characteristics, namely the size, thickness, and shape of insulating gloves; the functional characteristics of batch insulating gloves may include high-voltage protection characteristics, namely the gloves can effectively isolate high-voltage current and protect users from electric shock; flexible operation characteristics, namely the gloves can maintain hand flexibility according to the user's operating requirements, facilitating various fine operations; and anti-slip design characteristics, namely the surface of the gloves is treated with anti-slip treatment to increase friction and prevent slipping or falling off during use.

[0048] In order to further improve the performance and use effect of insulating gloves, batch insulating gloves can be configured with a pre-spray coating, which includes a functional layer and a label layer, and the functional layer includes at least one layer that may include a coating that enhances insulation performance and a coating that improves wear resistance, so as to further improve the performance of the gloves. The functional layer is set to ensure that the coating can be firmly attached to the surface of the gloves and is not easy to fall off. The label layer is mainly used to identify relevant information of the gloves, such as batch number, production date, specifications and dimensions, so that users and managers can quickly identify the information of the gloves to ensure correct use and management. The basic characteristics and functional characteristics of batch insulating gloves together constitute their superior performance and use effect. Through reasonable material selection and structural design, as well as the configuration of the pre-spray coating, insulating gloves can play the greatest protective role in the user's working environment.

[0049] Execute step A200, based on the stacking decision model, perform interlayer characteristic analysis on the pre-sprayed layer, execute spraying stacking decision and adhesion curing state decision, and determine an interlayer stacking decision scheme, wherein the interlayer characteristic includes interlayer compatibility and adhesion of each sprayed layer;

[0050] In a possible implementation, step A200 further includes step A210, wherein the superposition decision model includes a superposition decision layer and a solidification decision layer; performing step A220, based on the superposition decision layer, traversing the pre-sprayed coating layer, and determining the avoidance adjacent layer with interlayer compatibility, mutual interference and the influence of the original performance of the glove as constraints;

[0051] The superposition decision model is a multi-level decision framework. It optimizes the configuration of the pre-spray coating of insulating gloves by combining the superposition decision layer and the curing decision layer. The superposition decision model can handle complex decision problems involving multiple interdependent and mutually influential coatings. The superposition decision layer is mainly responsible for handling the order decision problem of the pre-spray coating, and the curing decision layer focuses on analyzing and determining the curing state of the coating. The curing decision layer receives the spraying order from the superposition decision layer, and analyzes the optimal spraying state of the adjacent spray layers in each spraying order based on the maximum adhesion.

[0052] Further traversing the pre-spray coating constructed above based on the superimposed decision layer means performing a detailed analysis and evaluation on each layer of the pre-spray coating. During the traversal process, the inter-layer compatibility, mutual interference and the impact on the original performance of the gloves are used as constraints to determine whether the pre-spraying will affect the original performance of the rubber gloves, for example, affecting the insulation performance of the glove material.

[0053] Interlayer compatibility refers to the degree of match between different coatings in chemical and physical properties. It is the key to ensure good compatibility between coatings and avoid problems such as coating peeling and cracking. Therefore, in the superposition decision layer, it is necessary to comprehensively consider the material, thickness, hardness and other characteristics of each coating to ensure that they can be closely combined to form a stable whole. Mutual interference focuses on the mutual influence of each coating on the function. For example, some coatings may have the function of enhancing insulation performance, but at the same time they may also reduce the flexibility or wear resistance of the gloves. Therefore, in the superposition decision layer, it is necessary to weigh the advantages and disadvantages of each coating and find the best combination to achieve an overall improvement in the performance of the gloves. The impact on the original performance of the gloves is another important constraint. The addition of the pre-spray coating should not excessively affect the original performance of the gloves, such as insulation performance, comfort, etc. Therefore, in the superposition decision layer, the addition amount and distribution position of the pre-spray coating need to be precisely controlled to ensure that the gloves can still maintain good performance after adding the coating.

[0054] Based on the above constraints, the stacking decision layer will determine the avoidance of adjacent layers. Avoidance of adjacent layers refers to coatings that need special attention to avoid mutual interference or performance impact during the stacking process. By reasonably adjusting the order, thickness and other parameters of each coating, the negative impact between adjacent layers can be minimized, thereby achieving the optimal configuration of the pre-sprayed coating.

[0055] Execute step A230, and make order decisions for the pre-sprayed coatings in combination with the avoidance adjacent layer to determine the spraying order; the avoidance adjacent layer refers to the coating that needs special attention to avoid mutual interference or performance impact during the spraying process, and then classify and sort the pre-sprayed coatings according to the characteristics of the avoidance adjacent layer. Distinguish the coatings that have potential interference or impact with the avoidance adjacent layer, and record the data of mutual impact during the spraying process. Then determine the spraying order by evaluating the performance requirements, compatibility and impact of each coating on the original performance of the glove.

[0056] Executing step A240, wherein a sequence decision is made for the pre-sprayed coating, including:

[0057] Based on the functional impact, the pre-sprayed coating is subjected to a spray material mixing analysis, and the mixed sprayed coating is marked;

[0058] Based on the mixed spray layer, a spraying order decision is made for the pre-spray layer.

[0059] In order to avoid functional synergy and possible mutual interference between the coatings, the pre-spray coating is first analyzed based on the functional impact. Through in-depth analysis of the physical and chemical properties of the coatings, the performance changes after mixing different coatings are evaluated, and mixed spray coatings that may have special performance improvement effects or potential interference risks are marked, and special treatment is given in the spraying sequence. For example, if there are two spray materials that will not affect the functional characteristics when spraying gloves, mixed spraying is performed, otherwise single-layer spraying is performed.

[0060] Further, based on the information of the mixed spray layer, the performance requirements of the coating, the constraints of avoiding adjacent layers, and the characteristics of the mixed spray layer, the spray order decision is made for the pre-spray layer. By weighing the advantages and disadvantages of each coating and their mutual influence, a spray order that can both meet the performance requirements and avoid interference is determined, and it is recorded as a spray order decision for output. The spray order decision can maximize the performance contribution of each coating while minimizing the negative impact between adjacent layers.

[0061] Based on the overlay decision model, the interlayer characteristic analysis of the pre-sprayed layer is performed, and the spray overlay decision and the adhesion solidification state decision are executed. In a possible implementation, step A200 further includes step A260, transferring the spraying order to the solidification decision layer, and analyzing the optimal spraying state of the adjacent sprayed layers according to the spraying order based on the maximum adhesion; executing step A270, determining the hierarchical solidification state based on the optimal spraying state; executing step A280, mapping the hierarchical solidification state and the spraying order, and determining the interlayer overlay decision plan.

[0062] After the spraying sequence is transferred to the curing decision layer, the optimal spraying state of the adjacent spray layers in each spraying sequence is analyzed based on the maximum adhesion. Adhesion is a key factor in coating performance. Adhesion is a standard that determines whether the coating can be firmly attached to the glove substrate and whether a good interface bonding can be formed between the coatings.

[0063] First of all, for each adjacent spray layer, it is also necessary to consider the physical and chemical properties of the coating, such as type, composition, viscosity, and spraying process parameters such as spraying pressure, spraying speed, spraying temperature, etc., and then evaluate the adhesion of the coating under different spraying parameters to determine the optimal spraying state of each adjacent spray layer, that is, the spraying parameter combination that can achieve maximum adhesion.

[0064] According to the analysis results of the optimal spraying state, the layered curing state of the coating is determined. This means determining the curing order, curing temperature, curing time and other parameters of each coating to ensure that the coating can be cured layer by layer to form a stable and continuous coating structure, and that the maximum mutual adhesion can be achieved in this curing state, such as solid, semi-solid, etc. When the adjacent sprayed layer reaches the above state, the next coating is sprayed. Ultimately, the spraying order, the optimal spraying state of the adjacent coating and the layered curing state will be comprehensively considered to achieve the best performance of the pre-sprayed coating, complete the mapping of the layered curing state and the spraying order, and form a complete interlayer stacking decision plan for output.

[0065] Execute step A300, combine the distribution decision model, traverse the pre-sprayed layer to locate the functional area, and determine a hierarchical distribution decision scheme based on the functional area distribution, wherein the functional area distribution includes area distribution and thickness distribution;

[0066] Extract key features from the integrated data, such as adhesion, wear resistance, insulation performance, etc. of the coating, as well as geometric characteristics of specific areas of the gloves, and use these feature data to train a distribution decision model so that the model can accurately match the pre-sprayed coating with the functional area of ​​the gloves, and output the distribution decision model. Further, traverse the pre-sprayed coating in combination with the distribution decision model to locate the functional area, which means analyzing the performance characteristics of each pre-sprayed coating one by one, and then taking each pre-sprayed coating as input, and using the trained distribution decision model to locate the functional area. In a possible implementation, step A300 further includes step A310, traversing the pre-sprayed coating, defining the universal functional area of ​​the batch of insulating gloves based on the geometric characteristics, and determining the first demarcated area;

[0067] First, the length, width, thickness and other geometric characteristics of the batch of insulating gloves are measured and analyzed to obtain the overall shape and structural characteristics of the gloves. Based on the results of the geometric characteristic analysis, the universal functional area of ​​the gloves is determined. The universal functional area refers to the division of gloves into areas with different functional characteristics according to the usage scenarios and functional requirements of the gloves. Then, according to the performance characteristics and usage requirements of the coating, such as the adhesion, wear resistance, insulation performance and other factors of the coating, the boundaries of the functional areas are accurately defined. For example, for friction coatings, conventional gloves may process the fingertip area and the palm area, etc. The first demarcated area is determined according to the characteristics of the pre-spray coating and the geometric characteristics of the batch of insulating gloves.

[0068] Execute step A320 to perform industrial big data retrieval to mine the second delineated area that meets the generalization standard;

[0069] A generalization standard usually refers to a rule or feature with universal applicability, which is used to describe the common attributes of a class of data or objects. In the process of retrieving industrial big data, the generalization standard can include performance indicators in terms of product quality, production efficiency, energy consumption, etc. The use of industrial big data retrieval technology to collect and analyze relevant data refers to obtaining data from sources such as the company's production system, monitoring system, quality inspection system, etc., and using data mining technology to find a second delineated area that meets the generalization standard. The second delineated area is other than the first area, such as an area frequently involved in the application process.

[0070] Execute step A330 to merge the first delineated area and the second delineated area to determine the area distribution, wherein the area distribution corresponds one-to-one to the pre-sprayed coating layer.

[0071] Since the first demarcated area is a key functional area preliminarily determined based on the geometric characteristics and functional requirements of insulating gloves, and the second demarcated area is an area that meets the generalization standard obtained through industrial big data retrieval and mining. Therefore, there may be a certain overlap between the first demarcated area and the second demarcated area, and there may also be their own unique parts. Based on the boundaries, shapes, sizes and other factors of the first demarcated area and the second demarcated area, the first demarcated area and the second demarcated area are fused to ensure that the fused area contains both the characteristics of the key functional area and the generalization standard obtained by big data mining, so as to output the area distribution, and the area distribution corresponds to the pre-sprayed coating one by one, which means that each coating is corresponded to the fused demarcated area according to the performance characteristics, thickness requirements, spraying process and other factors of the pre-sprayed coating, and the specific position and range that each coating should cover can be obtained by calculating the area distribution of each coating in the demarcated area.

[0072] A hierarchical distribution decision scheme based on the functional area distribution is determined, wherein the functional area distribution includes area distribution and thickness distribution. The specific position and range of each functional area as well as the role and importance of the functional area in the overall performance of the glove are analyzed. Firstly, the area distribution within the functional area is obtained according to the results of the previous fusion of the first demarcated area and the second demarcated area. The area distribution is used to describe the specific area and range that each coating should cover. The thickness distribution refers to the thickness requirement of the coating in different functional areas. Further, the appropriate coating thickness is determined for each functional area based on the performance requirements of each functional area, the characteristics of the coating and the constraints of the production process.

[0073] In a possible implementation, step A300 further includes step A340, determining a coating thickness based on functional strength and coating material properties, wherein the coating thickness corresponds to the pre-sprayed coating layer one by one;

[0074] Evaluate the importance of each functional area in the overall performance of the gloves and the specific requirements for the coating performance, perform functional strength analysis on each functional area of ​​the insulating gloves to obtain the functional strength, and then evaluate the performance of the pre-spray coating material based on key indicators such as the coating's insulation performance, wear resistance, adhesion, and the performance of the coating at different thicknesses to obtain the coating material performance.

[0075] Further, according to the functional strength of each functional area and the performance of the coating material, the coating material that can meet these requirements is selected, and the corresponding coating thickness is determined. The coating thickness and the pre-spray coating are in a one-to-one correspondence, providing scientific and reasonable guidance for the coating configuration of insulating gloves. This helps to improve the performance and use effect of the gloves, while ensuring the economy and feasibility of the coating configuration.

[0076] Execute step A350, set a preset gradient, perform a gradient decrease based on the coating thickness, and determine an outward expansion spraying area;

[0077] According to the performance requirements of insulating gloves, the performance characteristics of coating materials and the requirements of production process, the preset gradient is determined. The preset gradient is the trend that the coating thickness gradually decreases from the key functional area to the outside, and the gradient decrease calculation is performed based on the preset gradient according to the coating thickness of each pre-sprayed layer. Starting from the coating thickness in the key functional area, the coating thickness gradually decreases outward to form a continuously changing gradient distribution. The coating thickness is satisfied within the area distribution that gradually expands outward from the key functional area. The coating edge thickness does not directly drop to 0, and there is a decreasing trend. Its boundary can be delineated according to the result of the gradient decrease, and the range and shape of the outward expansion spraying area are determined to ensure that the outward expansion spraying area matches the shape and size of the gloves and that the spraying process can be smoothly implemented.

[0078] Execute step A360, based on the coating thickness, the outward expansion spraying area and the area distribution, based on the global uniformity, perform coating thickness compensation adjustment layer by layer to determine the thickness distribution.

[0079] Based on the requirements of coating thickness, external spraying area, area distribution and global uniformity, the coating thickness compensation adjustment is carried out layer by layer, which means analyzing the global uniformity by analyzing the coating thickness differences, area distribution and shape and range of the external spraying area in each area of ​​the gloves. Global uniformity refers to the uniformity of the overall coating distribution of the insulating gloves. In order to avoid uneven coating, the regional thickness of each layer is fine-tuned based on the global uniformity. Further, according to the area distribution and coating thickness differences of each area, the amount of coating thickness that needs to be compensated or reduced is calculated, and corresponding adjustments are made in the external spraying area to ensure that the adjusted coating thickness distribution can meet the performance requirements and maintain global uniformity.

[0080] Execute step A400 to fit the inter-layer stacking decision plan and the hierarchical distribution decision plan to determine an assembly spraying plan;

[0081] Firstly, the interlayer superposition decision scheme and the hierarchical distribution decision scheme are deeply analyzed. The interlayer superposition decision scheme focuses on the superposition relationship and mutual influence between each coating to ensure the compatibility and performance synergy between the coatings. The hierarchical distribution decision scheme focuses on determining the thickness and position of each coating according to the distribution and performance requirements of the functional areas. Then, based on the performance, thickness, distribution and superposition relationship of the coating, the coating is optimized and adjusted layer by layer according to the position and thickness of each coating determined by the hierarchical distribution decision scheme, combined with the superposition rules and compatibility requirements in the interlayer superposition decision scheme, so as to complete the formulation of the assembly spraying scheme. The assembly spraying scheme can comprehensively consider multiple factors such as the performance, thickness, distribution and superposition relationship of the coating, aiming to improve the overall performance and use effect of the insulating gloves.

[0082] Next, step A500 is executed, in which the interactive equipment control mechanism performs equipment parameter control conversion on the assembly spraying scheme to determine the dynamic control parameters of the entire spraying cycle, wherein the control equipment includes the spraying equipment and the curing equipment;

[0083] In a possible implementation, step A500 further includes step A510, determining a unit conversion relationship in combination with the device control mechanism, wherein the unit conversion relationship is a conversion step relationship between a unit scheme indicator and a device parameter; executing step A520, determining a spray control parameter and a curing control parameter based on the assembly spray scheme based on the unit conversion relationship;

[0084] The equipment's operating system, control logic, parameter setting range, and adjustment step size are used to conduct an in-depth analysis of the equipment's control mechanism, thereby determining the unit conversion relationship. The unit conversion relationship refers to the conversion step relationship between unit scheme indicators (such as coating thickness, spraying speed, etc.) and equipment parameters (such as motor speed, spraying pressure, etc.). The unit conversion relationship is determined based on the characteristics of the equipment's control mechanism and actual production needs. Based on the assembly spraying scheme and the unit conversion relationship, the spraying control parameters of the assembly spraying scheme are determined. The spraying control parameters are the parameters that directly affect the uniformity, thickness, and performance of the coating, and may include spraying speed, spraying pressure, spray gun distance, etc. The curing control parameters can be set according to the material and performance requirements of the coating. The curing control parameters directly affect the performance and service life of the coating, and may include curing temperature, curing time, etc.

[0085] Execute step A530 to associate the spraying control parameter with the curing control parameter based on the time coordination relationship to determine the dynamic control parameter.

[0086] Based on the time required for each step, the connection between them and the possible mutual influence, the time synergy relationship between the two process steps of spraying and curing is analyzed. Based on the analysis results of the time synergy relationship, the association method between the spraying control parameters and the curing control parameters is designed. For example, we can set that when the spraying control parameter reaches the preset value, the curing equipment automatically starts, and automatically adjusts the curing temperature and time according to factors such as the thickness of the sprayed coating and material properties.

[0087] After establishing the association between spraying and curing parameters, the dynamic control parameters are further determined. The dynamic control parameters are dynamically adjusted according to the real-time data in the production process to ensure product quality and production efficiency. The dynamic control parameters may include real-time adjustment of spraying speed, dynamic control of curing temperature, etc. Among them, the control equipment may include spraying equipment and curing equipment. The spraying equipment is mainly used to apply paint on the surface of the gloves to form a protective film or decorative layer, and usually includes a spray gun, a paint supply system, a spray control system, etc. The curing equipment is mainly used to cure the sprayed paint so that it is closely combined with the surface of the gloves to form a strong and durable coating. The curing equipment usually includes a heating system, a ventilation system, a temperature control system, etc.

[0088] Finally, step A600 is executed to set the control program of the programmable controller based on the dynamic control parameters, and to execute the fixed-point instruction generation and equipment linkage control.

[0089] First, based on the functional characteristics of the programmable controller, input and output interfaces, communication protocols, etc., as well as the control requirements of the spraying and curing equipment, an in-depth analysis of the control program requirements is conducted, and the dynamic control parameters including spraying speed, curing temperature, time and other parameters are integrated into the control program. The dynamic control parameters can be dynamically adjusted according to real-time data in the production process. Based on the demand analysis such as defining control logic, writing instruction sequences, setting input and output parameters and the integration of dynamic control parameters, the control program is started to be written. During the writing process, the characteristics of the equipment and the process requirements must be fully considered to ensure the correctness and stability of the program.

[0090] In the control program, the generation of fixed-point instructions and the linkage control of equipment are realized. Fixed-point instructions refer to the execution of specific operations at specific times and locations according to production processes and process requirements. By writing corresponding instruction sequences and control logic, it is ensured that the spraying and curing equipment can perform precise operations at specified locations. Based on the collaborative work of spraying equipment and curing equipment, data sharing and status monitoring between equipment, etc. Through linkage control, it is ensured that linkage control between equipment is realized, as well as the smooth progress and efficient coordination of the entire production process.

[0091] In one possible implementation, step A600 further includes step A610, synchronously performing real-time spray monitoring and transmitting spray monitoring data; executing step A620, verifying the spray monitoring data based on the spray control accuracy and the equipment response rate, and determining abnormal spray characteristics, wherein the abnormal spray characteristics meet the frequency threshold; executing step A630, tracing the abnormal spray characteristics, and calibrating the dynamic control parameters.

[0092] Real-time monitoring of the spraying process is achieved through sensors and monitoring systems installed on the spraying equipment. Key data of the spraying process, such as spraying speed, spraying pressure, coating thickness, etc., are collected in real time. The real-time monitoring data is transmitted back to the central control system or data processing unit in real time for subsequent analysis and processing. Data verification is performed after receiving the spraying monitoring data, which means comparing and verifying the monitoring data based on the spraying control accuracy and equipment response rate. If the data is found to be abnormal or exceeds the preset range, it will be marked and used as a candidate for abnormal spraying characteristics.

[0093] On the basis of data verification, abnormal spraying characteristics are further determined, including unstable spraying speed, spraying pressure fluctuations, uneven coating thickness, etc. In order to accurately identify abnormal characteristics, a frequency threshold needs to be set. When the frequency or duration of abnormal spraying characteristics exceeds the threshold, it can be judged as abnormal and requires further tracing and processing.

[0094] By analyzing the influencing factors such as equipment status, environmental conditions, and raw material quality, the specific reasons leading to abnormal spraying can be found out, and the abnormal spraying characteristics can be traced back. According to the traceability results of the abnormal spraying characteristics, the dynamic control parameters are calibrated. During the calibration process, it is necessary to adjust the spraying speed, spraying pressure, curing temperature and other parameters, and re-perform real-time spraying monitoring and data verification to ensure the effectiveness of the calibration effect.

[0095] The embodiments of the present application solve the technical problems that the prior art lacks a complete and effective processing method for spraying multiple coatings, cannot effectively combine the properties of the coatings and the adjacent conditions for effective superposition processing, and cannot meet the quality requirements of functional diversity, thereby achieving the technical effect of effectively ensuring the quality and degree of automation of spraying of diversified gloves.

[0096] In the above, refer to Figure 1 A method for optimizing the spraying of insulating rubber gloves according to an embodiment of the present invention is described in detail. Figure 2 An insulating rubber glove spray optimization system according to an embodiment of the present invention is described.

[0097] An insulating rubber glove spray optimization system according to an embodiment of the present invention is used to solve the technical problems that the prior art lacks a complete and effective processing method for spraying multiple coatings, cannot effectively combine the properties of the coatings and the adjacent conditions for effective superposition processing, and cannot meet the quality requirements of functional diversity, thereby achieving the technical effect of effectively ensuring the quality and degree of automation of the spraying of diversified gloves.

[0098] An insulating rubber glove spray optimization system comprises: a first reading module 10, an interlayer characteristic analysis module 20, a functional area positioning module 30, a first fitting module 40, an equipment parameter control conversion module 50, and a control program setting module 60.

[0099] A first reading module 10, the first reading module 10 is used to read the basic characteristics and functional characteristics of a batch of insulating gloves, and configure a pre-sprayed coating, the pre-sprayed coating includes a functional layer and a label layer, the functional layer includes at least one layer, and the basic characteristics include material characteristics and geometric characteristics;

[0100] An interlayer characteristic analysis module 20, which is used to perform interlayer characteristic analysis on the pre-sprayed layer based on a superposition decision model, execute spray superposition decision and adhesion solidification state decision, and determine an interlayer superposition decision scheme, wherein the interlayer characteristic includes interlayer compatibility and adhesion of each sprayed layer;

[0101] A functional area positioning module 30, the functional area positioning module 30 is used to combine the distribution decision model, traverse the pre-sprayed layer to perform functional area positioning, and determine a hierarchical distribution decision scheme based on the functional area distribution, the functional area distribution including area distribution and thickness distribution;

[0102] A first fitting module 40, the first fitting module 40 is used to fit the inter-layer stacking decision scheme and the hierarchical distribution decision scheme to determine the assembly spraying scheme;

[0103] The equipment parameter control conversion module 50 is used for the interactive equipment control mechanism to perform equipment parameter control conversion on the assembly spraying scheme and determine the dynamic control parameters of the whole spraying cycle, wherein the control equipment includes the spraying equipment and the curing equipment;

[0104] The control program setting module 60 is used to set the control program for the programmable controller based on the dynamic control parameters, and to execute fixed-point instruction generation and device linkage control.

[0105] The specific configuration of the interlayer characteristic analysis module 20 will be described in detail below. As described above, the interlayer characteristic analysis is performed on the pre-sprayed layer, and the spraying superposition decision is executed. The interlayer characteristic analysis module 20 may further include: a first hierarchical unit for the superposition decision model including a superposition decision layer and a solidification decision layer; a first traversal unit for traversing the pre-sprayed layer based on the superposition decision layer, and determining the avoidance adjacent layer with the interlayer compatibility, mutual interference and the original performance of the glove as constraints; a first order decision unit for performing an order decision on the pre-sprayed layer in combination with the avoidance adjacent layer to determine the spraying order; a second order decision unit for performing an order decision on the pre-sprayed layer, including:

[0106] Based on the functional impact, the pre-sprayed coating is subjected to a spray material mixing analysis, and the mixed sprayed coating is marked;

[0107] Based on the mixed spray layer, a spraying order decision is made for the pre-spray layer.

[0108] The specific configuration of the interlayer characteristic analysis module 20 will be described in detail below. As described above, the interlayer characteristic analysis module 20 can further include: a transfer unit for transferring the spraying order to the curing decision layer, and analyzing the optimal spraying state of the adjacent spray layers according to the spraying order based on the maximum adhesion; a curing unit for determining the hierarchical curing state based on the optimal spraying state; and a mapping unit for mapping the hierarchical curing state and the spraying order to determine the interlayer superposition decision plan.

[0109] The specific configuration of the functional area positioning module 30 will be described in detail below. As described above, in combination with the distribution decision model, the pre-sprayed coating layer is traversed to locate the functional area, and the functional area positioning module 30 may further include: a second traversal unit is used to traverse the pre-sprayed coating layer, and the batch of insulating gloves is universally defined based on the geometric characteristics. The functional area is defined to determine the first delimited area; a retrieval unit is used to perform industrial big data retrieval and mine the second delimited area that meets the generalization standard; a fusion unit is used to fuse the first delimited area with the second delimited area to determine the area distribution, wherein the area distribution corresponds to the pre-sprayed coating layer one by one.

[0110] The specific configuration of the functional area positioning module 30 will be described in detail below. As described above, the functional area distribution includes thickness distribution, and the functional area positioning module 30 may further include: a second hierarchical unit for determining the coating thickness based on functional strength and coating material performance, wherein the coating thickness corresponds to the pre-sprayed coating layer; a gradient decreasing unit for setting a preset gradient, performing a gradient decrease based on the coating thickness, and determining the outward expansion spraying area; a compensation adjustment unit for performing coating thickness compensation adjustment layer by layer based on the coating thickness, the outward expansion spraying area, and the area distribution, based on global uniformity, and determining the thickness distribution.

[0111] The specific configuration of the equipment parameter control conversion module 50 will be described in detail below. As described above, the equipment parameter control conversion is performed on the assembly spraying scheme, and the equipment parameter control conversion module 50 may further include: a first unit conversion unit is used to determine a unit conversion relationship in combination with the equipment control mechanism, and the unit conversion relationship is a conversion step relationship between a unit scheme indicator and an equipment parameter; a second unit conversion unit is used to determine a spraying control parameter and a curing control parameter based on the assembly spraying scheme based on the unit conversion relationship; and an association unit is used to associate the spraying control parameter with the curing control parameter based on a time coordination relationship to determine the dynamic control parameter.

[0112] The specific configuration of the control program setting module 60 will be described in detail below. As described above, after executing the fixed-point instruction generation and the equipment linkage control, the control program setting module 60 may further include: a data feedback unit for synchronously performing real-time spray monitoring and feedback of spray monitoring data; a verification unit for verifying the spray monitoring data based on the spray control accuracy and the equipment response rate, determining abnormal spray characteristics, and the abnormal spray characteristics satisfying the frequency threshold; a calibration unit for tracing the abnormal spray characteristics and calibrating the dynamic control parameters.

[0113] An insulating rubber glove spraying optimization system provided by an embodiment of the present invention can execute an insulating rubber glove spraying optimization method provided by any embodiment of the present invention, and has functional modules and beneficial effects corresponding to the execution method.

[0114] Although the present application makes various references to certain modules in the system according to the embodiments of the present application, any number of different modules may be used and run on the user terminal and / or server, and the various units and modules included are only divided according to functional logic, but are not limited to the above division, as long as the corresponding functions can be achieved; in addition, the specific names of the functional units are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of the present invention.

[0115] The above specific implementations do not constitute a limitation on the protection scope of this application. It should be understood by those skilled in the art that various modifications, combinations and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions and improvements made within the spirit and principles of this application should be included in the protection scope of this application.

Claims

1. An insulating rubber gloves spray optimization method, characterized in that: The method comprises: Read the basic characteristics and functional characteristics of a batch of insulating gloves, configure a pre-spray coating, the pre-spray coating includes a functional layer and a label layer, the functional layer includes at least one layer, and the basic characteristics include material characteristics and geometric characteristics; Based on the superposition decision model, the interlayer characteristics of the pre-sprayed layer are analyzed, the spraying superposition decision and the adhesion curing state decision are executed, and the interlayer superposition decision scheme is determined, wherein the interlayer characteristics include the interlayer compatibility and adhesion of each sprayed layer; In combination with the distribution decision model, the pre-sprayed coating layer is traversed to locate the functional area, and a hierarchical distribution decision scheme based on the functional area distribution is determined, wherein the functional area distribution includes area distribution and thickness distribution; Fitting the inter-layer stacking decision plan and the hierarchical distribution decision plan to determine the assembly spraying plan; An interactive equipment control mechanism performs equipment parameter control conversion on the assembly spraying scheme to determine dynamic control parameters of the entire spraying cycle, wherein the control equipment includes spraying equipment and curing equipment; Based on the dynamic control parameters, the control program is set for the programmable controller to execute the fixed-point instruction generation and the equipment linkage control; Performing interlayer characteristic analysis on the pre-sprayed coating and executing spraying overlay decision, the method further comprises: The superposition decision model includes a superposition decision layer and a solidification decision layer; Based on the superimposed decision layer, the pre-sprayed coating layer is traversed, and the adjacent layer to be avoided is determined based on the inter-layer compatibility, mutual interference and the influence of the original performance of the glove as constraints; In combination with the avoidance adjacent layer, the pre-sprayed layer is subjected to sequence decision making to determine the spraying sequence; The step of making a sequence decision on the pre-spray coating comprises: Based on the functional impact, the pre-sprayed coating is subjected to a spray material mixing analysis, and the mixed sprayed coating is marked; Based on the mixed spray layer, making a spraying order decision for the pre-spray layer; Executing an attachment solidification state decision, the method further comprises: The spraying sequence is transferred to the curing decision layer, and the optimal spraying state of the adjacent spray layers is analyzed according to the spraying sequence based on the maximum adhesion; Based on the optimal spraying state, determining a layer curing state; Mapping the layer curing state and the spraying order to determine the inter-layer stacking decision plan; In combination with the distribution decision model, the pre-sprayed coating layer is traversed to locate the functional area, and the method further includes: Traversing the pre-sprayed coating layer, defining the universal functional area of ​​the batch of insulating gloves based on the geometric characteristics, and determining a first demarcated area; Conduct industrial big data retrieval to mine the second delineated area that meets the generalization criteria; Merging the first defined area and the second defined area to determine the area distribution, wherein the area distribution corresponds to the pre-sprayed coating layer one by one; Performing equipment parameter control conversion on the assembly spraying scheme, the method further includes: In combination with the device control mechanism, a unit conversion relationship is determined, wherein the unit conversion relationship is a conversion step relationship between a unit scheme indicator and a device parameter; Based on the unit conversion relationship, determine the spraying control parameters and curing control parameters based on the assembly spraying scheme; Based on the time coordination relationship, the spraying control parameter is associated with the curing control parameter to determine the dynamic control parameter; After executing the fixed-point instruction generation and device linkage control, the method further includes: Simultaneously conduct real-time spray monitoring and transmit spray monitoring data back; Based on the spray control accuracy and the equipment response rate, the spray monitoring data is verified to determine abnormal spray characteristics, and the abnormal spray characteristics meet the frequency threshold; The abnormal spraying characteristics are traced back to the source, and the dynamic control parameters are calibrated.

2. The method for optimizing spraying of insulating rubber gloves according to claim 1, characterized in that: The functional area distribution includes thickness distribution, and the method further comprises: Determine the coating thickness based on the functional strength and coating material properties, wherein the coating thickness corresponds to the pre-sprayed coating one by one; Setting a preset gradient, performing a gradient decrease based on the coating thickness, and determining an outward expansion spraying area; Based on the coating thickness, the outward expansion spraying area and the area distribution, and based on global uniformity, coating thickness compensation adjustment is performed layer by layer to determine the thickness distribution.

3. An insulating rubber glove spraying optimization system, characterized in that: The system is used to implement the insulating rubber glove spray optimization method according to any one of claims 1 to 2, and the system comprises: A first reading module, the first reading module is used to read the basic characteristics and functional characteristics of a batch of insulating gloves, configure a pre-spray coating, the pre-spray coating includes a functional layer and a label layer, the functional layer includes at least one layer, and the basic characteristics include material characteristics and geometric characteristics; An interlayer characteristic analysis module, which is used to perform interlayer characteristic analysis on the pre-sprayed layer based on a superposition decision model, execute spray superposition decision and adhesion solidification state decision, and determine an interlayer superposition decision scheme, wherein the interlayer characteristic includes interlayer compatibility and adhesion of each sprayed layer; A functional area positioning module, the functional area positioning module is used to combine the distribution decision model, traverse the pre-sprayed layer to locate the functional area, and determine a hierarchical distribution decision scheme based on the functional area distribution, the functional area distribution includes area distribution and thickness distribution; A first fitting module, the first fitting module is used to fit the inter-layer stacking decision scheme and the hierarchical distribution decision scheme to determine the assembly spraying scheme; An equipment parameter control conversion module, which is used for interactive equipment control mechanism, performs equipment parameter control conversion on the assembly spraying scheme, and determines dynamic control parameters of the entire spraying cycle, wherein the control equipment includes spraying equipment and curing equipment; A control program setting module, the control program setting module is used to set the control program for the programmable controller based on the dynamic control parameters, and execute fixed-point instruction generation and device linkage control; The inter-layer characteristic analysis module also includes: a first hierarchical unit for the superposition decision model including a superposition decision layer and a solidification decision layer; a first traversal unit for traversing the pre-sprayed layer based on the superposition decision layer, and determining the avoidance adjacent layer based on the inter-layer compatibility, mutual interference and the original performance of the glove as constraints; a first order decision unit for making an order decision on the pre-sprayed layer in combination with the avoidance adjacent layer to determine the spraying order; a second order decision unit for making an order decision on the pre-sprayed layer, including: performing a spraying mixing analysis on the pre-sprayed layer based on the functional impact and marking the mixed sprayed layer; and making a spraying order decision on the pre-sprayed layer based on the mixed sprayed layer; The transfer unit is used to transfer the spraying order to the curing decision layer, and analyze the optimal spraying state of the adjacent spray layers according to the spraying order based on the maximum adhesion; the curing unit is used to determine the layer curing state based on the optimal spraying state; the mapping unit is used to map the layer curing state and the spraying order to determine the inter-layer superposition decision plan; The functional area positioning module also includes: a second traversal unit for traversing the pre-sprayed coating layer, defining the universal functional area of ​​the batch of insulating gloves based on the geometric characteristics, and determining a first delimited area; a retrieval unit for performing industrial big data retrieval and mining a second delimited area that meets the generalization standard; a fusion unit for fusing the first delimited area with the second delimited area to determine the area distribution, wherein the area distribution corresponds to the pre-sprayed coating layer one by one; The equipment parameter control conversion module also includes: a first unit conversion unit for determining a unit conversion relationship in combination with the equipment control mechanism, wherein the unit conversion relationship is a conversion step relationship between a unit scheme indicator and an equipment parameter; a second unit conversion unit for determining a spraying control parameter and a curing control parameter based on the assembly spraying scheme based on the unit conversion relationship; and an association unit for associating the spraying control parameter with the curing control parameter based on a time coordination relationship to determine the dynamic control parameter; The control program setting module also includes: a data feedback unit for synchronously performing real-time spray monitoring and feedback of spray monitoring data; a verification unit for verifying the spray monitoring data based on the spray control accuracy and the equipment response rate, and determining abnormal spray characteristics, wherein the abnormal spray characteristics meet the frequency threshold; a calibration unit for tracing the abnormal spray characteristics and calibrating the dynamic control parameters.

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