A raw material crushing device for mushroom cultivation
By designing metering components and conveying mechanisms in the raw material crushing device for fungi planting, the problem of difficulty in accurately metering and conveying of traditional devices is solved, and the automatic quantitative transportation and metering of raw materials is realized, and the working efficiency is improved.
Patent Information
- Application Number
- CN202411091859.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-08-09
AI Technical Summary
It is difficult for traditional raw material crushing devices for fungi planting to achieve accurate measurement and transportation of crushed raw materials, resulting in the need to be re-metered during subsequent distribution, which increases the workload and affects efficiency.
A device including a crushing box, a conveying mechanism and a metering assembly is designed. By setting up components such as feed shell, partition, sliding plate, barrier plate, restraint and electromagnet, the quantitative conveying and metering of crushed raw materials is realized. Automatically control material transport and closure using motors and rope pulling systems.
Quantitative measurement and automatic conveying of crushed raw materials are realized, working efficiency is improved, and workload of manual measurement and proportion is reduced.
Smart Images

Figure CN118663370B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fungus cultivation, and in particular to a raw material crushing device for fungus cultivation. Background Art
[0002] There are various choices of raw materials for mushroom cultivation, mainly including waste from crops and forestry production, as well as some specific raw materials. Mixing different raw materials in proportion can effectively improve the growth environment of mushrooms. When waste from crops and forestry production is used as raw materials, crushing equipment is required to crush the raw materials.
[0003] Most crushing devices crush raw materials by setting up a crushing box and rotating crushing rollers in the crushing box. The crushing rollers rotate with each other to crush the raw materials. However, after the traditional crushing devices crush the raw materials, the raw materials are usually discharged directly from the discharge port of the crushing box. As long as the crushing rollers continue to crush the raw materials, broken raw materials will be continuously discharged from the discharge port of the crushing box. It is difficult for the staff to measure and transport the crushed raw materials according to the specifications. When different raw materials are subsequently used in proportion, the crushed raw materials need to be measured and proportioned again, which increases the workload and affects the work efficiency. Summary of the invention
[0004] The purpose of the present invention is to solve the above-mentioned technical problems and to propose a raw material crushing device for mushroom cultivation.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A raw material crushing device for mushroom cultivation, comprising a workbench and a crushing box fixedly arranged at the upper end of the workbench, a feed hopper fixedly arranged at the upper end of the crushing box, two crushing rollers rotatably arranged inside the crushing box, one end of the rotating shafts of the two crushing rollers passes through the crushing box and is provided with mutually meshing gears, a first motor for driving one of the crushing rollers to rotate is arranged on one side of the crushing box, a material drop opening matched with the output end of the crushing box is opened on the surface of the workbench, and a conveying mechanism matched with the material drop opening for conveying crushed materials is arranged at the lower end of the workbench;
[0007] The conveying mechanism includes a conveying pipe and a spiral conveying rod rotatably arranged inside the conveying pipe, a second motor for driving the spiral conveying rod to rotate is fixedly arranged on the outside of the conveying pipe, a discharge pipe is fixedly arranged on one side of the lower end of the conveying pipe, a feed shell is fixedly arranged on one side of the upper end of the conveying pipe, a connecting frame matching with the blanking opening is fixedly arranged on the upper end of the feed shell, the connecting frame is fixedly connected to the lower end surface of the workbench by bolts, and a metering component for assisting the quantitative conveying of crushed materials is arranged inside the feed shell.
[0008] As a further description of the above technical solution:
[0009] The metering assembly includes a partition fixedly arranged in the middle of the feed shell and end plates respectively fixedly arranged at both ends of the inner wall of the feed shell, and the feed shell is divided into two feed chambers by the partition, and a movable plate matching the two feed chambers is slidably provided inside the connecting frame, and pull ropes are fixedly arranged on both sides of the movable plate, and a sliding cavity is opened at the lower ends of the two end plates, and a sliding plate is slidably provided in the sliding cavity, and baffle plates matching the two feed chambers are respectively fixedly arranged at the lower ends of the two sliding plates, and sliding grooves are opened on the inner walls of the two sliding cavities, and sliding blocks are slidably provided in the sliding grooves, and the sliding blocks are connected to the bottom surface of the sliding groove by a compression spring, and a hinged seat matching the sliding block is fixedly arranged on one side of the two sliding plates, and restraining parts for restraining the baffle plate from flipping downward are respectively arranged on both sides of the feed shell.
[0010] As a further description of the above technical solution:
[0011] The restraining part includes a U-shaped bending rod and an outer shell fixedly arranged on the outer side of the feed shell, one end of the U-shaped bending rod movably penetrates into the connecting frame, the other end of the U-shaped bending rod movably penetrates into the sliding cavity and is provided with a restraining block, one end of the restraining block is in contact with the surface of the sliding plate, the surface of the sliding plate is provided with a restraining groove matching the restraining block, the other end of the restraining block is connected to the inner wall of the sliding cavity through a connecting spring, a winding roller matching with a pull rope is rotatably provided inside the outer shell, a third motor for driving the winding roller to rotate is fixedly arranged on the outer side of the outer shell, the third motor is a non-self-locking motor, and a touch pressure switch matching with the U-shaped bending rod is fixedly arranged on the outer side of the outer shell, and the touch pressure switch is electrically connected to the third motor.
[0012] As a further description of the above technical solution:
[0013] Electromagnets are fixedly embedded at both ends of the inner wall of the connection frame, iron sheets matching with the electromagnets are fixedly embedded at both sides of the movable plate, and the two electromagnets are electrically connected to the touch switches on the opposite sides respectively.
[0014] As a further description of the above technical solution:
[0015] The side walls of the connection frame are respectively provided with installation cavities, and guide rollers which are matched with the pull ropes are rotatably arranged inside the installation cavities.
[0016] As a further description of the above technical solution:
[0017] The surface of the restraining block is rotatably embedded with a ball matched with the surface of the sliding plate.
[0018] As a further description of the above technical solution:
[0019] A guide rod matched with the sliding block is fixedly arranged in the sliding groove, and the sliding block is slidably connected with the guide rod.
[0020] As a further description of the above technical solution:
[0021] A support frame for supporting the conveying pipe is provided at the lower end of the workbench, a protective cover fixedly provided on the outer side of the crushing box for covering two gears is provided, and a side tooth plate cooperating with a crushing roller is fixedly provided on the inner wall of the crushing box.
[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0023] In the present invention, by arranging a feed shell, a partition plate, an end plate, a sliding plate, a material baffle plate, a sliding block, a compression spring and a restraining member, the effect of quantitative conveying of the crushed raw materials is achieved, that is, when the material in one of the feed chambers reaches a certain weight, the material baffle plate slides downward, so that the restraining groove is aligned and stuck with the restraining member, thereby achieving the effect of raw material metering;
[0024] In the present invention, by arranging the cooperation between the U-shaped bending rod and the touch-pressure switch, when the restraining block at the end of the U-shaped bending rod is stuck in the restraining groove, the U-shaped bending rod squeezes the touch-pressure switch to make the third motor connected to it work and the electromagnet connected to it cut off the power, thereby driving the winding roller to rotate and wind the pull rope to make the moving plate move, so as to achieve the effect of closing the feeding chamber filled with materials. When the moving plate is further close to another electromagnet, the iron sheet at the end of the moving plate is adsorbed by the electromagnet, and the U-shaped bending rod is squeezed to move at this time, so that the restraining block is separated from the restraining groove, and then the baffle plate flips downward, so that the material in the feeding chamber falls into the feeding pipe for transportation.
[0025] In the present invention, the movement of the movable plate cooperates with the two feed chambers, so that the materials are sequentially stored in the two feed chambers for metering, and the metered materials are sequentially conveyed into the conveying pipe, thereby effectively improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The appearance diagram of the crushing device provided according to an embodiment of the present invention is shown;
[0027] Figure 2 It shows a schematic diagram of an explosion of a crushing device structure provided according to an embodiment of the present invention;
[0028] Figure 3 A top cross-sectional view of a crushing box structure provided according to an embodiment of the present invention is shown;
[0029] Figure 4 A schematic diagram of the structure of a conveying assembly according to an embodiment of the present invention is shown;
[0030] Figure 5A schematic diagram of the internal structure of a feed shell according to an embodiment of the present invention is shown;
[0031] Figure 6 A cross-sectional view of a feed shell structure provided according to an embodiment of the present invention is shown;
[0032] Figure 7 A schematic diagram of a partial structure of a restraining member provided according to an embodiment of the present invention is shown;
[0033] Figure 8 The embodiment provided according to the present invention shows Figure 7 Schematic diagram of the structure at A in the middle;.
[0034] Legend: 1. Workbench; 2. Crushing box; 3. Feed hopper; 4. First motor; 5. Conveying pipe; 6. Material discharge port; 7. Second motor; 8. Feed shell; 9. Discharge pipe; 10. Connecting frame; 11. Moving plate; 12. Iron sheet; 13. Crushing roller; 14. Side tooth plate; 15. Protective cover; 16. Material baffle plate; 17. Partition plate; 18. End plate; 19. Sliding plate; 20. Guide roller; 21. Pull rope; 22. U-shaped bending rod; 23. Sliding block; 24. Compression spring; 25. Guide rod; 26. Connecting spring; 27. Constraint block; 28. Ball; 29. Constraint groove; 30. Housing; 31. Third motor; 32. Touch pressure switch; 33. Electromagnet; 34. Winding roller. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] like Figure 1-8 As shown, a raw material crushing device for mushroom cultivation comprises a workbench 1 and a crushing box 2 fixedly arranged on the upper end of the workbench 1, a feed hopper 3 is fixedly arranged on the upper end of the crushing box 2, two crushing rollers 13 are rotatably arranged inside the crushing box 2, one end of the rotating shaft of the two crushing rollers 13 passes through the crushing box 2 and is provided with gears meshing with each other, a first motor 4 for driving one of the crushing rollers 13 to rotate is arranged on one side of the crushing box 2, a material drop opening 6 matched with the output end of the crushing box 2 is opened on the surface of the workbench 1, and a conveying mechanism matched with the material drop opening 6 for conveying crushed materials is arranged at the lower end of the workbench 1. When in use, the raw material to be crushed is added into the crushing box 2 from the feed hopper 3, and the raw material is crushed through the rotation and cooperation of the two crushing rollers 13, and the crushed raw material falls into the conveying mechanism through the material drop opening 6, and is conveyed and transferred as the conveying mechanism works;
[0037] The conveying mechanism includes a conveying pipe 5 and a spiral conveying rod rotatably arranged inside the conveying pipe 5. A second motor 7 for driving the spiral conveying rod to rotate is fixedly arranged on the outside of the conveying pipe 5. A discharge pipe 9 is fixedly arranged on one side of the lower end of the conveying pipe 5. A feed shell 8 is fixedly arranged on one side of the upper end of the conveying pipe 5. A connecting frame 10 matching with the blanking opening 6 is fixedly arranged on the upper end of the feed shell 8. The connecting frame 10 is fixedly connected to the lower end surface of the workbench 1 by bolts. A metering component for assisting the quantitative conveying of crushed materials is arranged inside the feed shell 8. When in use, the crushed raw materials enter the conveying pipe 5. As the spiral conveying rod rotates, the raw materials are conveyed to the discharge pipe 9 and discharged.
[0038] Further, the metering assembly includes a partition 17 fixedly arranged in the middle of the feed shell 8 and end plates 18 respectively fixedly arranged at both ends of the inner wall of the feed shell 8. The feed shell 8 is divided into two feed chambers by the partition 17. A movable plate 11 matching the two feed chambers is slidably arranged inside the connection frame 10. Pull ropes 21 are fixedly arranged on both sides of the movable plate 11. A sliding chamber is opened at the lower end of the two end plates 18. A sliding plate 19 is slidably arranged in the sliding chamber. The lower ends of the two sliding plates 19 are respectively fixedly provided with baffle plates matching the two feed chambers. 16, the inner walls of the two slide cavities are provided with slide grooves and a sliding block 23 is slidably arranged in the slide grooves, the sliding block 23 is connected to the inner bottom surface of the slide groove by a compression spring 24, one side of the two sliding plates 19 is fixedly provided with a hinge seat matched with the sliding block 23, and both sides of the feed shell 8 are respectively provided with a restraining member for restraining the baffle plate 16 to flip downward. When in use, the moving plate 11 is first located at the upper end of one of the feed cavities so that the upper end of the feed cavity is in a closed state, and the upper end of the other feed cavity is in an open state (refer to the attached manual Figure 4 With attached Figure 5 ), at this time, the crushed raw materials will fall into the open feed chamber. Due to the obstruction of the baffle plate 16, the raw materials will gradually gather in the feed chamber. As the materials gradually gather, under the action of gravity, the baffle plate 16 will move downward, and the downward movement of the baffle plate 16 will drive the sliding plate 19 to move downward, thereby achieving the effect of storing the raw materials in the feed chamber for metering.
[0039] Further, the restraining member includes a U-shaped bending rod 22 and a shell 30 fixedly arranged on the outside of the feed shell 8, one end of the U-shaped bending rod 22 is movable through the connecting frame 10, and the other end of the U-shaped bending rod 22 is movable through the sliding cavity and is provided with a restraining block 27, one end of the restraining block 27 is in contact with the surface of the sliding plate 19, and the surface of the sliding plate 19 is provided with a restraining groove 29 that matches the restraining block 27, and the other end of the restraining block 27 is connected to the inner wall of the sliding cavity through a connecting spring 26, and a winding roller 34 that matches the pull rope 21 is rotatably arranged inside the shell 30, and a third motor 31 for driving the winding roller 34 to rotate is fixedly arranged on the outside of the shell 30, and the third motor 31 is non-self-locking The outer side of the motor and the housing 30 is fixedly provided with a touch pressure switch 32 that cooperates with the U-shaped bending rod 22. The touch pressure switch 32 is electrically connected to the third motor 31. Electromagnets 33 are fixedly embedded at both ends of the inner wall of the connecting frame 10. Iron sheets 12 that cooperate with the electromagnets 33 are fixedly embedded on both sides of the movable plate 11. The two electromagnets 33 are electrically connected to the touch pressure switches 32 on the opposite sides respectively. When in use, the sliding plate 19 moves downward, which will gradually align the constraint groove 29 with the constraint block 27. When the constraint block 27 is aligned with the constraint groove 29, the constraint block 27 is stuck in the constraint groove 29 under the reset action of the connecting spring 26. At this time, the baffle plate 16 cannot continue to move downward. The U-shaped bending rod 22 is moved, that is, the feed chamber is filled with raw materials, so that the raw materials measured each time are the storage amount when the feed chamber is fully loaded. When the constraint block 27 is stuck in the constraint groove 29, the U-shaped bending rod 22 is driven to move and squeeze the touch switch 32. The touch switch 32 is squeezed to rotate the third motor 31 connected thereto, and the electromagnet 33 connected thereto is powered off, thereby releasing the adsorption of the iron sheet 12 at one end of the movable plate 11. The rotation of the third motor 31 drives the winding roller 34 to rotate to reel in the pull rope 21, thereby pulling the movable plate 11 to move and close the upper end of the feed chamber that was originally opened. When the upper end of the feed chamber is closed, the movement of the movable plate 11 will cause the iron sheet 12 at the other end to contact with the other end. An electromagnet 33 is adsorbed, and during this process, the movable plate 11 squeezes the U-shaped bent rod 22, so that the movement of the U-shaped bent rod 22 drives the constraint block 27 to disengage from the constraint groove 29, releasing the squeezing of the touch pressure switch 32, and the third motor 31 stops working. At this time, the baffle plate 16 is no longer constrained and will flip downward to discharge the material, so that the raw materials measured in the feed chamber are discharged into the conveying pipe 5. Due to the movement of the movable plate 11, the upper end of the originally closed feed chamber will be opened. At this time, the crushed raw materials fall into the feed chamber for metering. Similarly, when the feed chamber is full, the movable plate 11 will move in the opposite direction, so as to achieve the effect of metering the two feed chambers in turn.
[0040] Furthermore, the side walls of the connection frame 10 are respectively provided with installation cavities, inside which guide rollers 20 cooperating with the pull rope 21 are rotatably provided, thereby effectively ensuring the smoothness of the movement of the pull rope 21, reducing the friction and wear of the pull rope 21, and increasing the service life of the pull rope 21.
[0041] Furthermore, a ball 28 that matches the surface of the sliding plate 19 is rotatably embedded on the surface of the restraining block 27 , and the friction resistance is effectively reduced through the rolling contact between the ball 28 and the sliding plate 19 .
[0042] Furthermore, a guide rod 25 matched with the sliding block 23 is fixed in the sliding groove, and the sliding block 23 is slidably connected to the guide rod 25. Under the guiding action of the guide rod 25, the sliding block 23 slides stably to avoid twisting and deformation of the compression spring 24.
[0043] Furthermore, a support frame for supporting the conveying pipe 5 is provided at the lower end of the workbench 1, a protective cover 15 fixedly provided on the outer side of the crushing box 2 for covering the two gears, a side tooth plate 14 matched with the crushing roller 13 is fixedly provided on the inner wall of the crushing box 2, the support frame effectively ensures the firmness of the installation of the conveying pipe 5, the protective cover 15 covers the two meshing gears, effectively improving the safety during the gear meshing transmission process, the teeth on the surface of the crushing roller 13 and the teeth of the side tooth plate 14 are staggered, respectively, to improve the crushing efficiency of the raw materials.
[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A raw material crushing device for mushroom cultivation, comprising a workbench (1) and a crushing box (2) fixedly arranged on the upper end of the workbench (1), a feed hopper (3) fixedly arranged on the upper end of the crushing box (2), two crushing rollers (13) rotatably arranged inside the crushing box (2), one end of the rotating shaft of the two crushing rollers (13) passing through the crushing box (2) and provided with mutually meshing gears, a first motor (4) for driving one of the crushing rollers (13) to rotate is arranged on one side of the crushing box (2), characterized in that: The surface of the workbench (1) is provided with a material dropping opening (6) which matches with the output end of the crushing box (2); the lower end of the workbench (1) is provided with a conveying mechanism which matches with the material dropping opening (6) and is used to convey the crushed materials; The conveying mechanism comprises a conveying pipe (5) and a screw conveying rod rotatably arranged inside the conveying pipe (5); a second motor (7) for driving the screw conveying rod to rotate is fixedly arranged outside the conveying pipe (5); a discharge pipe (9) is fixedly arranged on one side of the lower end of the conveying pipe (5); a feed shell (8) is fixedly arranged on one side of the upper end of the conveying pipe (5); a connecting frame (10) matching with the blanking opening (6) is fixedly arranged on the upper end of the feed shell (8); the connecting frame (10) is fixedly connected to the lower end surface of the workbench (1) by bolts; and a metering component for assisting the quantitative conveying of crushed materials is arranged inside the feed shell (8); The metering assembly comprises a partition (17) fixedly arranged in the middle of the feed shell (8) and end plates (18) respectively fixedly arranged at both ends of the inner wall of the feed shell (8); the feed shell (8) is divided into two feed chambers by the partition (17); a movable plate (11) cooperating with the two feed chambers is slidably arranged inside the connection frame (10); pull ropes (21) are fixedly arranged on both sides of the movable plate (11); a sliding chamber is formed at the lower ends of the two end plates (18); a sliding plate (21) is slidably arranged in the sliding chamber 19), the lower ends of the two sliding plates (19) are respectively fixed with baffle plates (16) matched with the two feed chambers, the inner walls of the two slide chambers are provided with slide grooves and sliding blocks (23) are slidably arranged in the slide grooves, the sliding blocks (23) are connected to the bottom surface of the slide grooves through compression springs (24), one side of the two sliding plates (19) is fixed with a hinge seat matched with the sliding block (23), and both sides of the feed shell (8) are respectively provided with restraining members for restraining the baffle plates (16) from turning downward; The restraining member comprises a U-shaped bending rod (22) and a shell (30) fixedly arranged on the outside of the feed shell (8), one end of the U-shaped bending rod (22) movably penetrates into the connecting frame (10), the other end of the U-shaped bending rod (22) movably penetrates into the sliding cavity and is provided with a restraining block (27), one end of the restraining block (27) is in contact with the surface of the sliding plate (19), the surface of the sliding plate (19) is provided with a restraining groove (29) matching with the restraining block (27), and the other end of the restraining block (27) is provided with a restraining groove (29) matching with the restraining block (27). One end is connected to the inner wall of the sliding cavity through a connecting spring (26); a winding roller (34) cooperating with the pull rope (21) is rotatably provided inside the housing (30); a third motor (31) for driving the winding roller (34) to rotate is fixedly provided on the outside of the housing (30); the third motor (31) is a non-self-locking motor; a touch-pressure switch (32) cooperating with the U-shaped bending rod (22) is fixedly provided on the outside of the housing (30); the touch-pressure switch (32) is electrically connected to the third motor (31); Electromagnets (33) are fixedly embedded at both ends of the inner wall of the connection frame (10), iron sheets (12) matching the electromagnets (33) are fixedly embedded at both sides of the movable plate (11), and the two electromagnets (33) are electrically connected to the touch switches (32) on the opposite sides respectively.
2. A raw material crushing device for mushroom cultivation according to claim 1, characterized in that: The side walls of the connection frame (10) are respectively provided with installation cavities, and guide rollers (20) that cooperate with the pull rope (21) are rotatably arranged inside the installation cavities.
3. The raw material crushing device for mushroom cultivation according to claim 1 is characterized in that: A ball (28) is rotatably embedded on the surface of the restraining block (27) and matches the surface of the sliding plate (19).
4. The raw material crushing device for mushroom cultivation according to claim 1 is characterized in that: A guide rod (25) matched with the sliding block (23) is fixedly provided in the sliding groove, and the sliding block (23) is slidably connected to the guide rod (25).
5. The raw material crushing device for mushroom cultivation according to claim 1 is characterized in that: A support frame for supporting a conveying pipe (5) is provided at the lower end of the workbench (1), a protective cover (15) fixedly provided on the outer side of the crushing box (2) for covering two gears, and a side tooth plate (14) cooperating with a crushing roller (13) is fixedly provided on the inner wall of the crushing box (2).
