A continuous sludge thermal decomposition device
By designing the sludge suction, regulation and cleaning components of the continuous sludge thermal decomposition device, the problem of impurities blockage in sludge treatment is solved, the service life and working efficiency of the device are improved, and artificial fatigue and water resource consumption are reduced.
Patent Information
- Application Number
- CN202410990006.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2044-07-23
AI Technical Summary
In the existing sludge treatment technology, a large amount of impurities are easily adsorbed during the sludge absorption process, resulting in blockage of the device and reducing service life.
A continuous sludge thermal decomposition device is designed, including a sludge suction assembly, a regulating assembly and a cleaning assembly. The mud suction assembly drives the rotary rod to rotate through the rotating shaft, cleans the surface of the circular plate and keeps the mud inlet hole unobstructed; the adjustment assembly adjusts the height of the sludge cover through the threaded rod and the support leg to reduce artificial fatigue; the cleaning assembly washes the circular plate and mud inlet hole through the annular water pipe and the water pump to prevent clogging.
It effectively avoids debris blockage during mud absorption, improves the service life of the device, reduces artificial fatigue, and saves water resources.
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Figure CN118702377B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of sludge treatment, and more specifically, to a continuous sludge thermal decomposition device. Background Art
[0002] During highway construction, a large amount of sewage is generated, and sludge is produced after the sewage is treated. The sludge contains a large amount of organic matter, heavy metals, pathogens, etc. If not properly treated, it will cause serious pollution to the environment.
[0003] Traditional sludge treatment methods mainly include landfill, incineration, composting, etc. These methods have problems such as large land occupation, high treatment cost, and easy generation of secondary pollution. Sludge thermal decomposition technology is a new type of sludge treatment technology, which can convert the organic matter in sludge into combustible gas, tar, carbon and other products, realizing the reduction, harmlessness and resource utilization of sludge.
[0004] However, for the sludge generated during highway construction, generally, a sludge suction pipe and a sludge suction pump are used in cooperation to suck the sludge into the interior of the decomposition device for treatment. During the sludge suction process, a large amount of impurities will be adsorbed, such as stones, cement blocks, broken bricks, etc. A large amount of solid matter entering the interior of the device is likely to cause blockage of the interior of the device and reduce the service life of the device. Summary of the Invention
[0005] Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a continuous sludge thermal decomposition device.
[0006] To solve the above problems, the present invention adopts the following technical solutions.
[0007] A continuous sludge thermal decomposition device includes a dehydration bin. A third driving motor is fixedly connected to the edge of the upper surface of the dehydration bin. The output end of the third driving motor is fixedly connected to a second gear. A centrifugal cylinder is rotatably connected to the middle of the inner bottom of the dehydration bin. A second annular rack is fixedly connected to the outer surface of the centrifugal cylinder. The bottom of the centrifugal cylinder is connected to a sediment pump through a rotary joint. A carbonization heating assembly is fixedly connected to the bottom of the dehydration bin. A drainage component is arranged at the edge of the inner bottom of the dehydration bin. A sludge suction assembly for adsorbing sludge is connected to the outer surface of the dehydration bin.
[0008] The sludge suction assembly includes a sludge suction pump fixed on the outer surface of the dewatering bin. The output end and the input end of the sludge suction pump are respectively connected with a sludge pipe and a connecting hose. The other end of the connecting hose is connected with a handheld cylinder. The bottom of the handheld cylinder is fixedly connected with a sludge cover. The inner bottom of the sludge cover is fixedly connected with a circular plate. A plurality of sludge inlet holes are formed in the interior of the circular plate. A rotating shaft penetrates through and is rotatably connected to the upper surface of the circular plate. The top of the rotating shaft is fixedly connected with a second worm gear. A rotating rod is fixedly connected to the outer surface of the rotating shaft near the bottom. A second driving motor is fixedly connected to the outer surface of the sludge cover. The output end of the second driving motor is fixedly connected with a second worm.
[0009] Further, one end of the second worm extends into the interior of the sludge cover and meshes with the second worm gear. The rotating rod is located below the circular plate and is in close contact with the circular plate. A flange is connected to the outer surface of the sludge cover near the bottom. An adjusting assembly is connected to the edge of the upper surface of the sludge cover. A cleaning assembly is connected to the edge of the inner top of the sludge cover.
[0010] Further, the drainage component includes a drainage groove fixed at the edge of the inner bottom of the dewatering bin and a water collecting tank connected to the carbonization heating assembly. Two guide pipes are communicated with the bottom of the drainage groove. The other ends of the guide pipes extend into the interior of the water collecting tank.
[0011] Further, the adjusting assembly includes an internally threaded sleeve plate fixed at the edge of the upper surface of the sludge cover. A threaded rod is threadedly connected to the interior of the internally threaded sleeve plate. The bottom of the threaded rod is connected with a circular ring through a bearing. A plurality of support legs are fixedly connected to the bottom of the circular ring.
[0012] Further, a circular contact plate is arranged at the bottom of the support leg. The bottom of the support leg penetrates through the flange of the sludge cover and slides mutually.
[0013] Further, the cleaning assembly includes an annular water pipe fixed at the inner top of the sludge cover, a second servo motor fixed at the outer surface of the sludge cover near the top, and a water inlet hose fixed at one side of the water collecting tank. The output end of the water inlet hose is fixedly connected with a water pump. The output end of the second servo motor is fixedly connected with a first gear. A plurality of water outlet holes are formed in the inner surface of the annular water pipe. An annular baffle is slidably sleeved on the outer surface of the annular water pipe. A plurality of through holes are formed in the inner surface of the annular baffle. A first annular rack is fixedly connected to the outer surface of the annular baffle. The first annular rack meshes with the first gear. The other end of the water pump is communicated with the annular water pipe.
[0014] Further, the number of the water outlet holes is the same as that of the through holes, and the water outlet holes correspond to the through holes one by one. Rubber rings are fixedly connected to both sides of the inner surface of the annular baffle. The cross section of the annular baffle is arc-shaped and fits with the annular water pipe.
[0015] Further, the carbonization heating assembly includes a carbonization chamber fixed to the bottom of the dehydration chamber. A fixed grid plate is fixedly connected to the inner surface of the carbonization chamber. A first drive motor is fixedly connected to one side of the outer surface of the carbonization chamber. A first worm is fixedly connected to the output end of the first drive motor. A movable grid plate is slidably connected to the edge of the lower surface of the fixed grid plate. An elliptical slide rail is fixedly connected to the lower surface of the movable grid plate. A mounting shaft is rotatably connected to the inner bottom of the carbonization chamber. A first worm gear is fixedly connected to the middle of the outer surface of the mounting shaft. A mounting shaft is fixedly connected to the top of the outer surface of the mounting shaft. A cloth feeding assembly is connected between the first worm gear and the L-shaped rod on the outer surface of the mounting shaft. The first worm meshes with the first worm gear. The other end of the sand pump extends into the interior of the carbonization chamber. The L-shaped rod is located below the elliptical slide rail, and the vertical part of the L-shaped rod extends into the elliptical slide rail.
[0016] Further, the cloth feeding assembly includes two stirring shafts fixed to the outer surface of the mounting shaft near the bottom. The outer surface of the mounting shaft is fixedly connected with a first sector-shaped guide plate, a second sector-shaped guide plate, a third sector-shaped guide plate, and a fourth sector-shaped guide plate in sequence.
[0017] Further, the diameters of the first sector-shaped guide plate, the second sector-shaped guide plate, the third sector-shaped guide plate, and the fourth sector-shaped guide plate are different, and the stirring shafts are in contact with the inner bottom of the carbonization chamber.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] 1. In this solution, by providing a sludge suction assembly, when sucking sludge, the rotating shaft drives the two rotating rods to rotate. The rotating rotating rods can clean the surface of the circular plate, sweep the sundries off the surface of the circular plate, keep the mud inlet unblocked, ensure the continuous smoothness during sludge suction, avoid blockage caused by sundries during sludge suction, and effectively block some water-insoluble solids through the circular plate to prevent the solids from entering the interior of the device, causing blockage to the device and subsequent difficult-to-handle situations.
[0020] 2. In this solution, by providing an adjustment assembly, the whole ring is driven to move, and the support legs slide inside the flange of the sludge hood and contact the ground to support the sludge hood. At this time, it is not necessary for the staff to hold the hand-held cylinder in the same posture, greatly improving the comfort of the staff, and the height of the sludge hood can be adjusted to prevent the sludge hood from sucking air in vain.
[0021] 3. This solution is equipped with a cleaning component. The water inside the water collection tank can be pumped into the annular water pipe through a water pump and sprayed out through multiple water outlet holes. The sprayed water can wash the circular plate and the mud inlet hole, preventing the sludge remaining in the mud inlet hole from blocking the mud inlet hole after drying, avoiding the dredging work of the mud inlet hole, using the water separated from the sludge to clean the mud inlet hole and the circular plate, and saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a schematic structural diagram of the present invention Figure 1 ;
[0023] Figure 2 is a schematic structural diagram of the present invention Figure 2 ;
[0024] Figure 3 is a schematic cross-sectional structural diagram of the dehydration bin of the present invention;
[0025] Figure 4 is a schematic structural diagram of the sludge hood of the present invention Figure 1 ;
[0026] Figure 5 is a schematic structural diagram of the sludge hood of the present invention Figure 2 ;
[0027] Figure 6 is a schematic cross-sectional structural diagram of the sludge hood of the present invention;
[0028] Figure 7 is of the present invention Figure 6 enlarged view of part A;
[0029] Figure 8 is a schematic structural diagram of the annular baffle of the present invention;
[0030] Figure 9 is a schematic structural diagram of the carbonization heating component of the present invention;
[0031] Figure 10 is a schematic structural diagram of the cloth feeding component of the present invention.
[0032] Explanation of the reference numerals in the drawings:
[0033] 1. Dehydration bin; 2. Drainage trough; 3. Water collection tank; 4. Diversion pipe;
[0034] 5. Carbonization heating component; 51. Carbonization chamber; 52. First driving motor; 53. Fixed grid plate; 54. Movable grid plate; 55. Oval slide rail; 56. L-shaped rod; 57. First worm; 58. First worm gear;
[0035] 59. Cloth component; 591. Stirring shaft; 592. First sector-shaped deflector; 593. Second sector-shaped deflector; 594. Third sector-shaped deflector; 595. Fourth sector-shaped deflector; 510. Mounting shaft;
[0036] 6. Mud suction component; 61. Mud suction pump; 62. Sludge pipe; 63. Connecting hose; 64. Handheld cylinder; 65. Sludge cover; 66. Second driving motor;
[0037] 67. Adjusting component; 671. Threaded rod; 672. Ring; 673. Support leg; 674. Internally threaded sleeve plate;
[0038] 68. Cleaning component; 681. Second servo motor; 682. First gear; 683. Annular water pipe; 684. Annular baffle; 685. Water outlet hole; 686. Through hole; 687. First annular rack; 688. Water pump; 689. Inlet hose;
[0039] 69. Second worm; 610. Second worm gear; 611. Circular plate; 612. Mud inlet hole; 613. Rotating shaft; 614. Rotating rod;
[0040] 7. Third driving motor; 8. Centrifugal cylinder; 9. Second gear; 10. Sand pump; 11. Second annular rack. Detailed implementation manners
[0041] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0042] Please refer to Figures 1 to 10 , a continuous sludge thermal decomposition device, including a dehydration bin 1. A third driving motor 7 is fixedly connected to the edge of the upper surface of the dehydration bin 1. The output end of the third driving motor 7 is fixedly connected to a second gear 9. A centrifugal cylinder 8 is rotatably connected to the middle of the inner bottom of the dehydration bin 1. A second annular rack 11 is fixedly connected to the outer surface of the centrifugal cylinder 8. The bottom of the centrifugal cylinder 8 is connected to a sand pump 10 through a rotary joint. A carbonization heating component 5 is fixedly connected to the bottom of the dehydration bin 1. A drainage component is arranged at the edge of the inner bottom of the dehydration bin 1. A mud suction component 6 for adsorbing sludge is connected to the outer surface of the dehydration bin 1.
[0043] Such as Figure 2 , Figure 4 , Figure 5 And Figure 6As shown in the figure, the sludge suction assembly 6 includes a sludge suction pump 61 fixed on the outer surface of the dehydration bin 1. The output end and the input end of the sludge suction pump 61 are respectively connected with a sludge pipe 62 and a connecting hose 63. The other end of the connecting hose 63 is connected with a hand-held cylinder 64. The bottom of the hand-held cylinder 64 is fixedly connected with a sludge cover 65. The inner bottom of the sludge cover 65 is fixedly connected with a circular plate 611. A plurality of mud inlet holes 612 are formed inside the circular plate 611. The upper surface of the circular plate 611 penetrates and rotatably connects with a rotating shaft 613. The top of the rotating shaft 613 is fixedly connected with a second worm gear 610. The outer surface of the rotating shaft 613 is fixedly connected with a rotating rod 614 near the bottom. The outer surface of the sludge cover 65 is fixedly connected with a second driving motor 66. The output end of the second driving motor 66 is fixedly connected with a second worm 69.
[0044] One end of the second worm 69 extends into the sludge cover 65 and meshes with the second worm gear 610. The rotating rod 614 is located below the circular plate 611 and is in close contact with the circular plate 611. A flange is connected to the outer surface of the sludge cover 65 near the bottom. An adjusting assembly 67 is connected to the edge of the upper surface of the sludge cover 65. A cleaning assembly 68 is connected to the edge of the inner top of the sludge cover 65.
[0045] The drainage component includes a drainage trough 2 fixed at the inner bottom edge of the dehydration bin 1 and a water collection tank 3 connected to the carbonization heating assembly 5. The bottom of the drainage trough 2 communicates with two diversion pipes 4. The other ends of the diversion pipes 4 extend into the water collection tank 3.
[0046] Turn on the sludge suction pump 61 to work. Hold the hand-held cylinder 64 and transport the sludge cover 65 to the sludge. Through the suction of the sludge suction pump 61, the sludge enters the inside of the sludge cover 65 through the mud inlet holes 612. The sludge then enters the inside of the dehydration bin 1 through the sludge cover 65, the hand-held cylinder 64 and the sludge suction pump 61 and falls into the inside of the centrifugal cylinder 8. The third driving motor 7 works to drive the second gear 9 to rotate. The second gear 9 drives the centrifugal cylinder 8 to rotate at a high speed through the second annular rack 11, so that the centrifugal cylinder 8 centrifuges the sludge inside it, dehydrates the sludge, and the water is thrown out of the inside of the centrifugal cylinder 8 and enters the drainage trough 2, and is discharged into the water collection tank 3 through the diversion pipe 4 for collection.
[0047] When sucking mud, the second drive motor 66 is simultaneously turned on to drive the second worm 69 to rotate. The second worm 69 drives the second worm gear 610 and the rotating shaft 613 to rotate. The rotating shaft 613 drives two rotating rods 614 to rotate. When there are leaves, plastic bags, and some stones adsorbed on the surface of the circular plate 611 inside the mud inlet hole 612, the rotating rotating rods 614 can clean the surface of the circular plate 611, sweep the sundries off the surface of the circular plate 611, keep the mud inlet hole 612 unblocked, ensure the continuous unblocking during mud suction, avoid blockage caused by sundries during mud suction, and effectively block some water-insoluble solids through the circular plate 611 to prevent the solids from entering the interior of the device and causing blockage and subsequent difficult-to-handle situations.
[0048] As Figure 6 shown, the adjusting assembly 67 includes an internally threaded sleeve plate 674 fixed at the edge of the upper surface of the sludge cover 65. A threaded rod 671 is threadedly connected inside the internally threaded sleeve plate 674. The bottom of the threaded rod 671 is connected to a circular ring 672 through a bearing. The bottom of the circular ring 672 is uniformly and fixedly connected with support legs 673.
[0049] A circular contact plate is provided at the bottom of the support leg 673. The bottom of the support leg 673 penetrates through the flange of the sludge cover 65 and slides therewith.
[0050] However, during the process of sucking mud, it is necessary to ensure that there is a certain distance between the bottom of the sludge cover 65 and the ground to ensure that the sludge can enter the interior of the sludge cover 65. However, the staff needs to hold the hand-held cylinder 64 at a certain height for a long time, which will increase the fatigue of the staff over time and result in low work efficiency.
[0051] At this time, by rotating the threaded rod 671 under the action of the thread inside the internally threaded sleeve plate 674, the threaded rod 671 moves downward, driving the entire circular ring 672 to move downward. The circular ring 672 drives the four support legs 673 to slide downward inside the flange of the sludge cover 65 and gradually come into contact with the ground, forming a supporting effect on the sludge cover 65. At this time, the staff does not need to hold the hand-held cylinder 64 in the same posture, greatly improving the comfort of the staff and effectively reducing the fatigue of the staff. At the same time, as the water level drops, the support legs 673 can slide upward, and the sludge cover 65 gradually moves downward close to the ground, so that the bottom of the sludge cover 65 is always inside the sludge, avoiding the empty suction of the sludge cover 65 above the water level of the sludge.
[0052] As Figure 2 、 Figure 7 and Figure 8As shown in the figure, the cleaning component 68 includes an annular water pipe 683 fixed to the top inside the sludge hood 65, a second servo motor 681 fixed to the outer surface of the sludge hood 65 near the top, and a water inlet hose 689 fixed to one side of the water collection tank 3. The output end of the water inlet hose 689 is fixedly connected to a water pump 688. The output end of the second servo motor 681 is fixedly connected to a first gear 682. A plurality of water outlet holes 685 are formed on the inner surface of the annular water pipe 683. An annular baffle 684 is slidably sleeved on the outer surface of the annular water pipe 683. A plurality of through holes 686 are formed on the inner surface of the annular baffle 684. A first annular rack 687 is fixedly connected to the outer surface of the annular baffle 684. The first annular rack 687 meshes with the first gear 682. The other end of the water pump 688 is communicated with the annular water pipe 683.
[0053] The number of the water outlet holes 685 is the same as that of the through holes 686, and the water outlet holes 685 correspond to the through holes 686 one by one. Rubber rings are fixedly connected to both sides of the inner surface of the annular baffle 684. The cross section of the annular baffle 684 is arc-shaped and fits with the annular water pipe 683.
[0054] After the sludge hood 65 is used, if the round plate 611 and the mud inlet hole 612 are not cleaned in time, once the sludge on the surfaces of the round plate 611 and the mud inlet hole 612 dries, it is very easy to block the mud inlet hole 612, and it is necessary to clean the mud inlet hole 612 one by one, which delays the working time.
[0055] After the sludge is absorbed, at this time, the water inlet hose 689 is opened to transport the clear water inside the water collection tank 3 to the inside of the annular water pipe 683 through the water pump 688. The water inside the annular water pipe 683 is sprayed out through a plurality of water outlet holes 685. The water sprayed out from the water outlet holes 685 can wash the round plate 611 and the mud inlet hole 612, and can quickly wash the sludge inside the mud inlet hole 612, effectively preventing the sludge remaining inside the mud inlet hole 612 from blocking the mud inlet hole 612 after drying, avoiding the dredging work of the mud inlet hole 612, and using the water separated from the sludge to clean the mud inlet hole 612 and the round plate 611, saving water resources;
[0056] When the annular water pipe 683 is idle, the second servo motor 681 drives the first gear 682 to rotate. The first gear 682 drives the first annular rack 687 to rotate. The first annular rack 687 drives the annular baffle 684 to slide on the surface of the annular water pipe 683. The annular baffle 684 drives the through holes 686 to move away from the water outlet holes 685, so that the water outlet holes 685 and the through holes 686 are staggered from each other, sealing the water outlet holes 685, and preventing sludge from entering the inside of the annular water pipe 683 during mud suction, improving the practicability of the equipment.
[0057] Such as Figure 9 and Figure 10As shown, the carbonization heating assembly 5 includes a carbonization bin 51 fixed at the bottom of the dehydration bin 1, a fixed grid plate 53 is fixedly connected to the inner surface of the carbonization bin 51, a first drive motor 52 is fixedly connected to one side of the outer surface of the carbonization bin 51, a first worm 57 is fixedly connected to the output end of the first drive motor 52, a movable grid plate 54 is slidably connected to the edge of the lower surface of the fixed grid plate 53, an elliptical slide rail 55 is fixedly connected to the lower surface of the movable grid plate 54, and a mounting shaft 510 is rotatably connected to the bottom of the carbonization bin 51. A first worm gear 58 is fixedly connected to the middle of the outer surface of the mounting shaft 510, a mounting shaft 510 is fixedly connected to the top of the outer surface of the mounting shaft 510, a cloth assembly 59 is connected to the outer surface of the mounting shaft 510 between the first worm gear 58 and the L-shaped rod 56, the first worm 57 is meshed with the first worm gear 58, the other end of the sludge pump 10 extends to the interior of the carbonization bin 51, the L-shaped rod 56 is located below the elliptical slide rail 55, and the vertical portion of the L-shaped rod 56 extends to the interior of the elliptical slide rail 55.
[0058] After the centrifugal drum 8 rationally dehydrates the sludge, a large amount of sludge remains inside the centrifugal drum 8. At this time, the first drive motor 52 is turned on to drive the first worm 57 to rotate. The first worm 57 drives the installation shaft 510 to rotate through the first worm gear 58. The installation shaft 510 drives the L-shaped rod 56 to rotate inside the elliptical slide rail 55. Since the L-shaped rod 56 rotates in a circular motion, and the motion radius is consistent with the distance from the nearest end of the elliptical slide rail 55 to the center of the installation shaft 510, the L-shaped rod 56 will drive the L-shaped rod 56 to rotate left and right. The movable grid plate 54 is swung back and forth to the right, thereby driving the movable grid plate 54 to move back and forth, and the grid plates on the movable grid plate 54 and the grid plates on the fixed grid plate 53 are constantly staggered and overlapped. At this time, the mud residue in the centrifugal cylinder 8 is transported to the interior of the carbonization bin 51 through the sludge pump 10. When the mud residue passes through the movable grid plate 54 and enters the interior of the fixed grid plate 53, it will be squeezed and hit by the moving fixed grid plate 53, and the large pieces of mud residue will be hit into small particles, which can effectively make the subsequent decomposition more thorough, shorter in time, more efficient, and reduce the loss of resources.
[0059] like Figure 10 As shown, the cloth assembly 59 includes two stirring shafts 591 fixed on the outer surface of the mounting shaft 510 near the bottom, and the outer surface of the mounting shaft 510 is fixedly connected with a first fan-shaped guide plate 592, a second fan-shaped guide plate 593, a third fan-shaped guide plate 594 and a fourth fan-shaped guide plate 595 in sequence.
[0060] The first fan-shaped flow guide plate 592 , the second fan-shaped flow guide plate 593 , the third fan-shaped flow guide plate 594 and the fourth fan-shaped flow guide plate 595 have different diameters, and the stirring shaft 591 is in contact with the bottom of the carbonization bin 51 .
[0061] However, the fallen mud residue always forms a mud pile in the middle of the bottom inside the carbonization bin 51, causing the mud inside the mud pile to not be sufficiently heated and decomposed, and the decomposition is not thorough enough;
[0062] At this time, when the installation shaft 510 rotates, it simultaneously drives the first sector-shaped deflector 592, the second sector-shaped deflector 593, the third sector-shaped deflector 594, and the fourth sector-shaped deflector 595 to rotate. The mud will first fall on the first sector-shaped deflector 592, the second sector-shaped deflector 593, the third sector-shaped deflector 594, and the fourth sector-shaped deflector 595. Since the diameters of the first sector-shaped deflector 592, the second sector-shaped deflector 593, the third sector-shaped deflector 594, and the fourth sector-shaped deflector 595 are different, the positions where the mud falls from their surfaces are different, and the mud can be thrown to different positions at the bottom of the carbonization bin 51, so that the mud is spread as flat as possible on the bottom inside the carbonization bin 51, enabling the mud to be fully heated and decomposed and carbonized, further improving the decomposition efficiency. At the same time, the stirring shaft 591 stirs the mud to ensure that the temperature of each area of the mud is consistent and avoid incomplete decomposition in some areas.
[0063] Usage method: First, the sludge can be sucked into the interior of the device through the mud suction assembly 6. By rotating the rotating rod 614 on the surface of the circular plate 611, impurities can be cleaned from the surface of the circular plate 611 to avoid clogging the mud inlet hole 612. At the same time, the adjustment assembly 67 can support the mud hood 65, reducing the need for manual holding of the hand-held cylinder 64 in a single position for a long time. The cleaning assembly 68 can clean the circular plate 611 and the mud inlet hole 612 after the mud suction is completed, preventing the remaining sludge in the mud inlet hole 612 from drying and clogging the mud inlet hole 612;
[0064] The carbonization heating assembly 5 can break up the dehydrated mud blocks into small particles, enabling the mud to be fully heated. The cloth distribution assembly 59 can evenly throw the fallen mud to various areas of the carbonization bin 51, preventing the mud from forming a mud pile inside the carbonization bin 51 and avoiding incomplete heating and carbonization of the internal mud.
[0065] The above is only a preferred specific implementation manner of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, making equivalent substitutions or changes, should be covered by the protection scope of the present invention.
Claims
1. A continuous sludge thermal decomposition device, comprising a dehydration bin, a third drive motor is fixedly connected to the edge of the upper surface of the dehydration bin, an output end of the third drive motor is fixedly connected to a second gear, a centrifugal drum is rotatably connected to the middle of the inner bottom of the dehydration bin, a second annular rack is fixedly connected to the outer surface of the centrifugal drum, a sediment pump is connected to the bottom of the centrifugal drum through a rotary joint, a carbonization heating assembly is fixedly connected to the bottom of the dehydration bin, and a drainage component is provided at the inner bottom edge of the dehydration bin; Features: The outer surface of the dehydration bin is connected with a sludge suction assembly for absorbing sludge; the sludge suction assembly includes a sludge suction pump fixed on the outer surface of the dehydration bin, the output end and the input end of the sludge suction pump are respectively connected with a sludge pipe and a connecting hose, the other end of the connecting hose is connected with a hand-held cylinder, the bottom of the hand-held cylinder is fixedly connected with a sludge cover, the bottom of the sludge cover is fixedly connected with a circular plate, the inside of the circular plate is provided with a plurality of sludge inlet holes, and the upper surface of the circular plate is penetrated and rotatably connected with a rotating shaft; The top of the rotating shaft is fixedly connected to a second worm gear, the outer surface of the rotating shaft is fixedly connected to a rotating rod near the bottom, the outer surface of the sludge hood is fixedly connected to a second drive motor, the output end of the second drive motor is fixedly connected to a second worm, one end of the second worm extends to the inside of the sludge hood and meshes with the second worm gear, the rotating rod is located below the circular plate, the rotating rod is tightly fitted with the circular plate, the outer surface of the sludge hood is connected to a flange near the bottom, the edge of the upper surface of the sludge hood is connected to an adjustment component, and the edge of the top of the sludge hood is connected to a cleaning component; The adjustment assembly comprises an internal threaded sleeve fixed at the edge of the upper surface of the sludge hood, the internal thread of the internal threaded sleeve is connected to a threaded rod, the bottom of the threaded rod is connected to a ring through a bearing, and the bottom of the ring is evenly and fixedly connected to a support leg; The cleaning assembly includes an annular water pipe fixed on the top of the sludge hood, a second servo motor fixed on the outer surface of the sludge hood near the top, and a water inlet hose fixed on one side of the water collecting tank, the output end of the water inlet hose is fixedly connected to a water pump, the output end of the second servo motor is fixedly connected to a first gear, a plurality of water outlet holes are provided on the inner surface of the annular water pipe, an annular baffle is provided on the sliding sleeve of the outer surface of the annular water pipe, a plurality of through holes are provided on the inner surface of the annular baffle, a first annular rack is fixedly connected to the outer surface of the annular baffle, the first annular rack is meshed with the first gear, and the other end of the water pump is connected to the annular water pipe.
2. A continuous sludge thermal decomposition device according to claim 1, characterized in that: The drainage component includes a drainage trough fixed at the bottom edge of the dehydration bin and a water collecting box connected to the carbonization heating assembly. The bottom of the drainage trough is connected to two guide pipes, and the other end of the guide pipe extends to the inside of the water collecting box.
3. A continuous sludge thermal decomposition device according to claim 2, characterized in that: A circular contact plate is arranged at the bottom of the supporting legs, and the bottoms of the supporting legs penetrate the flange of the sludge hood and slide against each other.
4. A continuous sludge thermal decomposition device according to claim 3, characterized in that: The number of the water outlet holes and the through holes is the same, and the water outlet holes correspond to the through holes one by one. Rubber rings are fixedly connected to both sides of the inner surface of the annular baffle. The cross section of the annular baffle is arc-shaped and fits the annular water pipe.
5. A continuous sludge thermal decomposition device according to claim 4, characterized in that: The carbonization heating assembly includes a carbonization bin fixed to the bottom of the dehydration bin, the inner surface of the carbonization bin is fixedly connected to a fixed grid plate, one side of the outer surface of the carbonization bin is fixedly connected to a first driving motor, the output end of the first driving motor is fixedly connected to a first worm gear, a movable grid plate is slidably connected to the edge of the lower surface of the fixed grid plate, the lower surface of the movable grid plate is fixedly connected to an elliptical slide rail, the bottom of the carbonization bin is rotatably connected to a mounting shaft, the middle of the outer surface of the mounting shaft is fixedly connected to a first worm gear, the top of the outer surface of the mounting shaft is fixedly connected to the mounting shaft, the outer surface of the mounting shaft is located between the first worm gear and the L-shaped rod and is connected to a cloth assembly, the first worm gear and the first worm gear are meshed with each other, the other end of the mud pump extends to the interior of the carbonization bin, the L-shaped rod is located below the elliptical slide rail, and the vertical portion of the L-shaped rod extends to the interior of the elliptical slide rail.
6. A continuous sludge thermal decomposition device according to claim 5, characterized in that: The material distribution assembly includes two stirring shafts fixed on the outer surface of the mounting shaft near the bottom, and the outer surface of the mounting shaft is fixedly connected with a first fan-shaped guide plate, a second fan-shaped guide plate, a third fan-shaped guide plate and a fourth fan-shaped guide plate in sequence.
7. A continuous sludge thermal decomposition device according to claim 6, characterized in that: The first fan-shaped flow guide plate, the second fan-shaped flow guide plate, the third fan-shaped flow guide plate and the fourth fan-shaped flow guide plate have different diameters, and the stirring shaft is in contact with the bottom of the carbonization bin.
Citation Information
Patent Citations
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