A kind of automatic processing device and method of textile metal wire
By designing an automated processing device for multi -component collaborative work, the problem of unstable and low degree of automation and automation of traditional textile metal wire processing devices is solved, and the stable processing and efficient production of textile metal wires are realized.
Patent Information
- Application Number
- CN202410943537.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-07-15
AI Technical Summary
Traditional textile wire processing devices cannot guarantee the stability of the tension during the wire drawing process, which can easily lead to textile wire breakage and low degree of automation, which is not conducive to industrial automatic processing.
Designed a kind of feed component, feed wiring component, pull -pull preheating component, modgery component, clip -holding component, rising silk module, lattice supply component, receiving wiring component, and receiving feed. The automated machining device of the component, through the collaboration of these components, realizes the stable heating of textile metal wires, modeling, and rising silk, to ensure the stability and automation of pulling force.
Through this device, the probability of drawing and breaking of textile metal wires is reduced, the degree of automation of processing is improved, and it is suitable for industrial production needs. It also reduces friction and extends the service life of equipment through the circulating flow of metal drawing oil.
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Figure CN118719836B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of textile metal wire processing, and in particular relates to an automatic processing device and method for textile metal wire. Background Art
[0002] Textile metal wires have many functions in textiles. First, metal wires are conductive, which makes textiles antistatic. When metal fibers are injected into textiles, due to their conductivity, static charges have a strong ability to escape, static electricity is not easily generated, and static electricity generated is also easier to escape, thus avoiding the accumulation of static electricity. This antistatic property makes this textile particularly useful in professional workplaces, such as static work clothes and ultra-clean work clothes, and is also suitable for military and armed police uniforms and training uniforms. For general civilian textiles, such as knitted sweaters and cashmere sweaters, organic conductive fibers can also be added to avoid interference caused by static electricity in work and life. Secondly, textile metal wires also have the function of radiation protection. Metal fiber radiation protection fabrics use the unique and stable electromagnetic shielding properties of metal fibers to provide people with radiation protection. In addition, textile metal wires also have special rigidity and variable bendability, which gives the fabric a special variable shape memory pleat effect. This kind of metal wire fabric is the most popular functional fabric at present. It not only has natural memory wrinkles and antistatic properties, but also weaves unembroidered silk into the fabric to make ready-made clothes, which has a good anti-light effect, especially in the sun. This kind of metal wire fabric not only has a metallic luster, but also is straight and visible. It is noble and gorgeous to wear, showing an elegant, luxurious, romantic temperament and taste. Therefore, this fabric is suitable for making men's and women's fashion jackets, high-end casual cotton coats and casual down jackets, etc.
[0003] Due to different processing methods during the production process, textile metal wires are prone to have concave or protruding areas, making their overall flatness less than ideal. If they are not processed in time, subsequent use of the textile metal wires to make metal wire fabrics will result in undesirable phenomena such as broken wires.
[0004] The traditional processing device for textile metal wire has some shortcomings when in use. First, it cannot guarantee the stability of the pulling force during the wire drawing process, which easily leads to the breakage of the textile metal wire. Second, it cannot fully oil the textile metal wire and clean the surface debris during drawing to improve the drawing quality. The coated wire drawing oil cannot be recycled. Third, its automation level is low, which is not conducive to industrial automatic processing. Therefore, it is necessary to optimize and improve the traditional processing device for textile metal wire. Summary of the invention
[0005] The object of the present invention is to overcome at least one of the above problems existing in the prior art and to provide an automated processing device for textile metal wire.
[0006] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:
[0007] The present invention provides an automated processing device for textile metal wires, comprising a feeding assembly, a feeding wiring assembly, a drawing and preheating assembly, a die-through drawing assembly, a clamping and conveying assembly, a wire-increasing drawing assembly, a drawing oil supply assembly, a receiving wiring assembly and a receiving assembly; the textile metal wires drawn out by the feeding assembly enter the drawing and preheating assembly under the guidance of the feeding wiring assembly, the drawing and preheating assembly uniformly heats the entering textile metal wires, the heated textile metal wires are firstly passed through the die-through drawing assembly under the drive of the clamping and conveying assembly, the textile metal wires after the die-through drawing enter the wire-increasing drawing assembly which is continuously supplied with oil by the drawing oil supply assembly for wire-increasing drawing, and the textile metal wires after the wire-increasing drawing enter the receiving assembly under the guidance of the receiving wiring assembly.
[0008] Furthermore, in the above-mentioned automated processing device for textile metal wire, the unwinding assembly and the receiving assembly are each provided with a wire roller for winding the textile metal wire in a spiral reciprocating winding manner, and the wire roller is directly or indirectly driven to rotate by a corresponding unwinding and rewinding motor.
[0009] Furthermore, in the above-mentioned automated processing device for textile metal wire, the unwinding wiring assembly and the receiving wiring assembly have the same structure, and the two are centrally symmetrically distributed; the unwinding wiring assembly includes a slot-shaped support table, on which a plurality of screw rods distributed in parallel are movably supported, the length of the screw rods gradually decreases from the outside to the inside and one end of all the screw rods is flush, a wire guide head is sleeved on the screw rod, the flush end of the screw rod is connected to a drive rod via an electromagnetic clutch, a transmission gear is fixedly installed on the drive rod, a transmission chain belt is sleeved between two adjacent transmission gears, and one of the drive rods is driven to rotate by a wiring drive motor;
[0010] The wire guide head includes a movable block and a wire guide block, the movable block is provided with a screw groove that cooperates with the corresponding screw rod, the lower end of the movable block is provided with a guide rail, the upper end of the groove-shaped support platform is provided with a guide groove that cooperates with the guide rail, the length direction of the guide groove is parallel to the axial direction of the screw rod, the upper end of the movable block is provided with an anti-slip swivel head whose rotation is restricted in the wire guide block, and the wire guide block is provided with a wire guide hole for facilitating the passage of textile metal wire.
[0011] Furthermore, in the above-mentioned automated processing device for textile metal wire, the drawing and preheating assembly includes a heat-insulating hood, a temperature-averaging metal tube and an electromagnetic induction heating coil. The front and rear end plates of the heat-insulating hood are provided with wire guide openings, the temperature-averaging metal tube is installed inside the heat-insulating hood, and the heat-insulating hood is located on the outside of the temperature-averaging metal tube and is sleeved with an electromagnetic induction heating coil. The axis of the temperature-averaging metal tube coincides with the axis of the wire guide opening, and the inner diameter of the temperature-averaging metal tube is larger than the diameter of the wire guide opening.
[0012] Furthermore, in the above-mentioned automated processing device for textile metal wire, the die-piercing and pulling assembly includes a drawing seat, in which a drawing die, a positioning ring, a flipping motor and a negative pressure dust collector are installed, the positioning ring can provide rotational support for the drawing die, a drawing reducing channel is provided in the drawing die, a convex disk with a tooth groove is provided at one end of the drawing die, and a driving gear meshing with the tooth groove is installed at the output end of the flipping motor; the drawing seat is located on the rear side of the drawing die and is provided with a chip removal cavity, and the inner wall of the chip removal cavity is circumferentially provided with a plurality of spring telescopic rods, the movable end of the spring telescopic rod has a tendency to displace radially inward along the chip removal cavity, and the movable end of the spring telescopic rod is provided with a scraping block abutting against the textile metal wire after die-piercing and drawing, and the negative pressure dust collector is connected to the chip removal cavity through a negative pressure suction pipe.
[0013] Furthermore, in the above-mentioned automated processing device for textile metal wire, the clamping and conveying assembly includes a clamping cover, the two side plates of the clamping cover are embedded with rubber wire guide rings, the inner side wall of the clamping cover is circumferentially installed with a plurality of axially arranged linear guide pairs, the slider of the linear guide pair is installed with a lifting push rod that can be radially extended and retracted, and the movable end of the lifting push rod is installed with a mechanical clamp for clamping the textile metal wire.
[0014] Furthermore, in the above-mentioned automated processing device for textile metal wire, the wire drawing assembly includes a dustproof sealing cover and a drawing motor, the dustproof sealing cover is internally movably supported with a wire drawing roller, the drawing motor is transmission-connected to the wire drawing roller via an anti-slip transmission chain belt, a variable diameter spiral wire drawing groove is provided on the outside of the wire drawing roller, the area between the dustproof sealing cover and the outside of the wire drawing roller serves as an oil inlet area, the internal cavity of the wire drawing roller serves as an oil return area, and the bottom surface of the variable diameter spiral wire drawing groove is provided with a chip removal channel for connecting the oil inlet area and the oil return area.
[0015] Furthermore, in the above-mentioned automated processing device for textile metal wire, the drawing oil supply assembly includes an oil supply tank, the oil supply pipe of the oil supply tank is connected to an oil spray rod, the oil spray rod is fixed on the top side of the dustproof sealing cover, and the oil spray rod is located on one side of the oil inlet area and has an oil spray head evenly arranged thereon, the suction pump built into the oil supply tank is connected to a suction nozzle extending into the oil return area through an oil return pipe, and a filter cover is installed on the outside of the suction end of the suction nozzle located in the oil return area.
[0016] Furthermore, the above-mentioned automated processing device for textile metal wire also includes a controller, which is respectively connected to the discharge assembly, discharge wiring assembly, drawing preheating assembly, die-piercing drawing assembly, clamping and conveying assembly, wire expansion and drawing assembly, drawing oil supply assembly, material receiving wiring assembly, and each power component in the material receiving assembly, and the controller is connected to the background terminal through a wireless communication module.
[0017] The present invention also provides an automated processing method for textile metal wire, which is implemented based on an automated processing device for textile metal wire and comprises the following steps:
[0018] 1) The unloading component unloads the material, and the drawn textile metal wire enters the drawing and preheating component under the guidance of the unloading wiring component;
[0019] 2) The drawing preheating component uniformly heats the incoming textile metal wire, and the heated textile metal wire enters the die-through drawing component under the drive of the clamping and conveying component for die-through drawing;
[0020] 3) After passing through the die and drawing, the textile metal wire enters the wire drawing assembly for wire drawing. During the wire drawing process, the wire drawing oil supply assembly is used to continuously supply oil to the wire drawing assembly;
[0021] 4) After the wire drawing, the textile metal wire enters the receiving assembly under the guidance of the receiving wiring assembly, and the receiving assembly receives the wire.
[0022] The beneficial effects of the present invention are:
[0023] 1. The die-piercing drawing assembly of the present invention mainly utilizes the drawing die in conjunction with the drawing preheating assembly to hot-draw the textile metal wire, thereby reducing the difficulty of drawing. At the same time, the drawing die can rotate during the drawing process, so that the textile metal wire after hot drawing has a good initial roundness, and also makes the force uniform during subsequent wire drawing, greatly reducing the probability of subsequent drawing fracture. The chip removal chamber is designed to temporarily store the intercepted drawing powder, and the temporarily stored intercepted drawing powder can be transferred in time by using a negative pressure dust collector.
[0024] 2. The wire drawing assembly of the present invention mainly utilizes the wire drawing roller to further draw the textile metal wire after hot drawing. The metal wire drawing oil provided by the drawing oil supply assembly can form a circulation flow in the wire drawing assembly through the oil inlet area, the chip removal channel, the oil return area and the related pipelines. The metal wire drawing oil can reduce the friction coefficient between the textile metal wire and the wire drawing roller, making the textile metal wire smoother during the stretching process, reducing the wear of the wire drawing roller, and thus extending the service life of the wire drawing roller. The textile metal wire will generate a large amount of heat during the stretching process. The use of circulating oil to transfer heat can effectively avoid deformation or cracking of the textile metal wire and maintain the stability of the textile metal wire during the processing. The metal wire drawing oil can remove impurities and oxides on the surface of the textile metal wire and keep the surface of the textile metal wire clean. Impurities will be collected in the inner cavity of the wire drawing roller during the circulation process for temporary storage and will be opened regularly for cleaning. The metal wire drawing oil contains a rust inhibitor, which can form a protective film on the surface of the textile metal wire to prevent the textile metal wire from rusting during the processing.
[0025] 3. The discharge wiring assembly of the present invention is reasonably designed. It can realize the regulation of the travel distance of the wire guide head on each screw rod by controlling the on and off time of each electromagnetic clutch. It can ensure the stability of the pulling force during the wiring process and avoid the breakage of the textile metal wire.
[0026] 4. The components of the present invention can work together, with a high degree of automation, which is conducive to industrial automatic processing
[0027] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0029] Figure 1 It is a schematic diagram of the overall structure of the device of the present invention;
[0030] Figure 2 It is a structural schematic diagram of the material placing and wiring assembly in the present invention;
[0031] Figure 3 It is a structural schematic diagram of the wire guide head in the present invention;
[0032] Figure 4 It is a schematic diagram of the main structure of the drawing and preheating assembly in the present invention;
[0033] Figure 5It is a side view structural schematic diagram of the drawing preheating assembly in the present invention;
[0034] Figure 6 It is a structural schematic diagram of the die-through drawing component in the present invention;
[0035] Figure 7 It is a structural schematic diagram of the clamping and conveying assembly in the present invention;
[0036] Figure 8 It is a schematic diagram of the structure of the clamping cover and the linear guide pair in the present invention;
[0037] Fig. 9 It is a structural schematic diagram of the wire drawing assembly in the present invention;
[0038] Fig.10 It is a schematic diagram of the position of the chip removal channel in the present invention;
[0039] Fig.11 It is a structural schematic diagram of the drawing oil supply assembly in the present invention;
[0040] Fig.12 It is a connection block diagram of the controller and main components in the present invention;
[0041] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0042] 1-Discharging component;
[0043] 2- material unloading and wiring assembly, 201- slotted support table, 202- lead screw, 203- wire guide head, 2031- movable block, 2032- wire guide block, 2033- lead screw slot, 2034- guide rail, 2035- anti-slip rotating head, 2036- wire guide hole, 204- electromagnetic clutch, 205- driving rod, 206- transmission gear, 207- transmission chain belt, 208- wiring drive motor;
[0044] 3-drawing preheating assembly, 301-insulation cover, 302-wire guide port, 303-temperature-averaging metal tube, 304-electromagnetic induction heating coil;
[0045] 4-die-through drawing assembly, 401-drawing seat, 402-drawing die, 403-positioning ring, 404-drawing reducing channel, 405-convex plate, 406-tooth groove, 407-flip motor, 408-driving gear, 409-chip removal chamber, 410-spring telescopic rod, 411-scraping block, 412-negative pressure suction pipe, 413-negative pressure dust collector;
[0046] 5-clamping and conveying assembly, 501-clamping cover, 502-linear guide pair, 503-lifting push rod, 504-mechanical clamping claw;
[0047] 6-wire drawing assembly, 601-dustproof sealing cover, 602-wire drawing roller, 603-drawing motor, 604-anti-slip transmission chain belt, 605-reducing spiral wire drawing groove, 606-chip removal channel;
[0048] 7-pull-out oil supply assembly, 701-oil supply tank, 702-oil delivery pipe, 703-injection rod, 704-oil return pipe, 705-suction nozzle, 706-filter cover;
[0049] 8- Material collection and wiring assembly;
[0050] 9- Material receiving component;
[0051] 10- Textile wire;
[0052] 11- Controller;
[0053] 12- Wireless communication module. DETAILED DESCRIPTION
[0054] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0055] like Figure 1 As shown, the present embodiment provides an automated processing device for textile metal wire, comprising a feeding assembly 1, a feeding feeding wiring assembly 2, a drawing and preheating assembly 3, a die-through drawing assembly 4, a clamping and conveying assembly 5, a wire-increasing drawing assembly 6, a drawing and oiling assembly 7, a collecting wiring assembly 8 and a collecting assembly 9; the textile metal wire 10 drawn out by the feeding assembly 1 enters the drawing and preheating assembly 3 under the guidance of the feeding feeding wiring assembly 2, the drawing and preheating assembly 3 uniformly heats the entering textile metal wire 10, the heated textile metal wire 10 is firstly drawn through the die-through drawing assembly 4 under the drive of the clamping and conveying assembly 5, the textile metal wire 10 after the die-through drawing enters the wire-increasing drawing assembly 6 which is continuously supplied with oil by the drawing and oiling supply assembly 7 for wire-increasing drawing, and the textile metal wire 10 after the wire-increasing drawing enters the collecting assembly 9 under the guidance of the collecting wiring assembly 8.
[0056] In this embodiment, the unwinding assembly 1 and the receiving assembly 9 are each provided with a wire roller for winding the textile metal wire 10 in a spiral reciprocating winding manner, and the wire roller is directly or indirectly driven to rotate by the corresponding unwinding and rewinding motor.
[0057] like Figure 2As shown, the unloading wiring assembly 2 and the receiving wiring assembly 8 have the same structure, and the two are centrally symmetrically distributed. The unloading wiring assembly 2 includes a slot-shaped support table 201, on which a number of parallelly distributed screw rods 202 are movably supported. The length of the screw rods 202 gradually decreases from the outside to the inside, and one end of all the screw rods is flush. A wire guide head 203 is sleeved and installed on the screw rod 202. The flush end of the screw rod 202 is connected to the drive rod 205 through an electromagnetic clutch 204. A transmission gear 206 is fixedly installed on the drive rod 205. A transmission chain belt 207 is sleeved and installed between two adjacent transmission gears 206. One of the drive rods 205 is driven to rotate by a wiring drive motor 208. The travel distance of the wire guide head 203 on each screw rod can be regulated by controlling the on and off time of each electromagnetic clutch 204.
[0058] like Figure 3 As shown, the wire guide head 203 includes a movable block 2031 and a wire guide block 2032, wherein a screw rod groove 2033 cooperating with the corresponding screw rod 202 is provided in the movable block 2031, a guide rail 2034 is provided at the lower end of the movable block 2031, and a guide groove cooperating with the guide rail 2034 is provided at the upper end of the groove-shaped support platform 201, and the length direction of the guide groove is parallel to the axial direction of the screw rod 202. An anti-slip rotating head 2035 whose rotation is restricted in the wire guide block 2032 is provided at the upper end of the movable block 2031, and a wire guide hole 2036 is provided in the wire guide block 2032 for the textile metal wire 10 to pass through.
[0059] like Figure 4 and Figure 5 As shown, the drawing preheating assembly 3 includes a heat preservation cover 301, a temperature-averaging metal tube 303 and an electromagnetic induction heating coil 304. The front and rear end plates of the heat preservation cover 301 are provided with a wire guide port 302. The heat preservation cover 301 is provided with a temperature-averaging metal tube 303 inside. The temperature-averaging metal tube 303 is made of a metal material that can be heated by electromagnetic induction. The heat preservation cover 301 is located on the outside of the temperature-averaging metal tube 303 and is sleeved with an electromagnetic induction heating coil 304. The axis of the temperature-averaging metal tube 303 coincides with the axis of the wire guide port 302, and the inner diameter of the temperature-averaging metal tube 303 is greater than the diameter of the wire guide port 302.
[0060] like Figure 6As shown, the die-through drawing assembly 4 includes a drawing seat 401, in which a drawing die 402, a positioning ring 403, a flip motor 407 and a negative pressure dust collector 413 are installed. The positioning ring 403 can provide rotation support for the drawing die 402, a drawing diameter reducing channel 404 is provided in the drawing die 402, a convex plate 405 with a tooth groove 406 is provided at one end of the drawing die 402, and a driving gear 408 meshing with the tooth groove 406 is installed at the output end of the flip motor 407. The drawing seat 401 is located at the rear side of the drawing die 402 and is provided with a chip removal cavity 409. The inner wall of the chip removal cavity 409 is circumferentially installed with a plurality of spring telescopic rods 410. The movable end of the spring telescopic rod 410 has a tendency to move radially inward along the chip removal cavity 409. The movable end of the spring telescopic rod 410 is installed with a scraper block 411 that abuts against the textile metal wire 10 after the die-through drawing. The negative pressure dust collector 413 is connected to the chip removal cavity 409 through the negative pressure suction pipe 412. The die-through drawing assembly 4 mainly uses the drawing die 402 to cooperate with the drawing preheating assembly 3 to hot-draw the textile metal wire 10, reducing the difficulty of drawing. At the same time, the drawing die 402 can rotate during the drawing process, so that the textile metal wire 10 after hot drawing has a good initial roundness, and also makes the force uniform during the subsequent wire drawing, which greatly reduces the probability of subsequent drawing fracture. The chip removal chamber 409 is designed to temporarily store intercepted drawing chips, and the temporarily stored intercepted drawing chips can be transferred in time by using the negative pressure dust collector 413 .
[0061] like Figure 7 and Figure 8 As shown, the clamping and conveying assembly 5 includes a clamping cover 501, and the two side plates of the clamping cover 501 are embedded with rubber wire guide rings, which can assist in removing the residual drawing powder. The inner side wall of the clamping cover 501 is circumferentially installed with a plurality of linear guide pairs 502 arranged along the axial direction, and the slider of the linear guide pair 502 is installed with a lifting push rod 503 that can be extended and retracted in the radial direction. The movable end of the lifting push rod 503 is installed with a mechanical clamp 504 for clamping the textile metal wire 10. The linear guide pair 502, the lifting push rod 503, and the mechanical clamp 504 together constitute a clamping member. The clamping and conveying assembly 5 is mainly used to provide reliable pulling traction for the die-piercing and drawing assembly 4. The specific operation is to use each clamping member to clamp the textile metal wire 10 from the inlet end to the outlet end in turn. After the clamping member moves to the outlet end, its mechanical clamping claw 504 releases the lock on the textile metal wire 10, the lifting push rod 503 shrinks, and the linear guide pair 502 drives the lifting push rod 503 and the mechanical clamping claw 504 to move to the inlet end, that is, the reset is completed, and wait for the next clamping and conveying operation.
[0062] like Fig. 9 and Fig.10As shown, the wire drawing assembly 6 includes a dustproof sealing cover 601 and a drawing motor 603. The dustproof sealing cover 601 is internally supported with a wire drawing roller 602. The drawing motor 603 is connected to the wire drawing roller 602 through a non-slip transmission chain belt 604. A variable diameter spiral wire drawing groove 605 is provided on the outside of the wire drawing roller 602. The area between the dustproof sealing cover 601 and the outside of the wire drawing roller 602 is used as an oil inlet area. The internal cavity of the wire drawing roller 602 is used as an oil return area. The bottom surface of the variable diameter spiral wire drawing groove 605 is provided with a chip removal channel 606 for connecting the oil inlet area and the oil return area.
[0063] like Fig.11 As shown, the drawing oil supply assembly 7 includes an oil supply tank 701, and the oil delivery pipe 702 of the oil supply tank 701 is connected to an oil spray rod 703, and the oil spray rod 703 is fixed on the top side of the dustproof sealing cover 601, and the oil spray rod 703 is evenly provided with an oil spray head on one side of the oil supply tank 701 located in the oil inlet area, and the suction pump built into the oil supply tank 701 is connected to the suction nozzle 705 extending into the oil return area through the oil return pipe 704, and the suction end of the suction nozzle located in the oil return area is provided with a filter cover 706. The metal wire drawing oil provided by the drawing oil supply assembly 7 can form a circulation flow through the oil inlet area, the chip removal channel 606, the oil return area and the related pipelines, and the metal wire drawing oil can reduce the friction coefficient between the textile metal wire 10 and the wire drawing roller 602, so that the textile metal wire 10 is smoother during the stretching process, and the wear of the wire drawing roller 602 is reduced, thereby extending the service life of the wire drawing roller 602. The textile metal wire 10 generates a large amount of heat during the stretching process. If the heat is not dissipated in time, the textile metal wire may be deformed or cracked. Metal wire drawing oil can absorb and take away this heat to maintain the stability of the textile metal wire 10 during the processing. Metal wire drawing oil can remove impurities and oxides on the surface of the textile metal wire 10 and keep the surface of the textile metal wire 10 clean. During the circulation process, impurities will be collected in the inner cavity of the wire drawing roller 602 for temporary storage and opened regularly for cleaning. The metal wire drawing oil contains a rust inhibitor, which can form a protective film on the surface of the textile metal wire 10 to prevent the textile metal wire 10 from rusting during the processing.
[0064] like Fig.12 As shown, it also includes a controller 11, which is respectively connected to the power components in the discharge component 1, the discharge wiring component 2, the drawing preheating component 3, the die-piercing drawing component 4, the clamping and conveying component 5, the wire drawing component 6, the drawing oil supply component 7, the receiving wiring component 8, and the receiving component 9. The controller 11 is connected to the background terminal through the wireless communication module 12.
[0065] This embodiment also provides an automated processing method for textile metal wire, comprising the following steps:
[0066] 1) The unloading component 1 unloads the material, and the drawn textile metal wire 10 enters the drawing and preheating component 3 under the guidance of the unloading wiring component 2;
[0067] 2) The drawing preheating component 3 uniformly heats the incoming textile metal wire 10, and the heated textile metal wire 10 enters the die-through drawing component 4 driven by the clamping and conveying component 5 for die-through drawing;
[0068] 3) After passing through the die and drawing, the textile metal wire 10 enters the wire drawing assembly 6 for wire drawing. During the wire drawing process, the drawing oil supply assembly 7 is used to continuously supply oil to the wire drawing assembly;
[0069] 4) After the wire drawing, the textile metal wire 10 enters the receiving assembly 9 under the guidance of the receiving wiring assembly 8, and the receiving assembly 9 receives the wire.
[0070] The preferred embodiments of the present invention disclosed above are only useful to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An automated processing device for textile metal wire, characterized in that: It includes a feeding assembly, a feeding wiring assembly, a drawing and preheating assembly, a die-through drawing assembly, a clamping and conveying assembly, a wire-increasing drawing assembly, a drawing oil supply assembly, a material-collecting wiring assembly and a material-collecting assembly; the textile metal wire drawn out by the feeding assembly enters the drawing and preheating assembly under the guidance of the feeding wiring assembly, the drawing and preheating assembly uniformly heats the entering textile metal wire, the heated textile metal wire is firstly passed through the die-through drawing assembly under the drive of the clamping and conveying assembly, the textile metal wire after the die-through drawing enters the wire-increasing drawing assembly continuously supplied with oil by the drawing oil supply assembly for wire-increasing drawing, and the textile metal wire after the wire-increasing drawing enters the material-collecting assembly under the guidance of the material-collecting wiring assembly; The unloading wiring assembly and the receiving wiring assembly have the same structure, and the two are centrally symmetrically distributed; the unloading wiring assembly includes a slot-shaped support table, on which a plurality of screw rods distributed in parallel are movably supported, the length of the screw rods gradually decreases from the outside to the inside, and one end of all the screw rods is flush, a wire guide head is sleeved on the screw rod, and the flush end of the screw rod is connected to the driving rod via an electromagnetic clutch, a transmission gear is fixedly installed on the driving rod, and a transmission chain belt is sleeved between two adjacent transmission gears, and one of the driving rods is driven to rotate by a wiring drive motor; The die-piercing and pulling assembly comprises a pulling seat, in which a pulling die, a positioning ring, a flip motor and a negative pressure dust collector are installed, the positioning ring can provide rotational support for the pulling die, a pulling diameter reducing channel is provided in the pulling die, a convex disk with a tooth groove is provided at one end of the pulling die, and a driving gear meshing with the tooth groove is installed at the output end of the flip motor; the pulling seat is provided with a chip removal cavity at the rear side of the drawing die, and a plurality of spring telescopic rods are circumferentially installed on the inner wall of the chip removal cavity, the movable end of the spring telescopic rod has a tendency to move radially inwardly along the chip removal cavity, and a scraping block abutting against the textile metal wire after die-piercing and pulling is installed at the movable end of the spring telescopic rod, and the negative pressure dust collector is connected with the chip removal cavity through a negative pressure suction pipe; The wire drawing assembly includes a dustproof sealing cover and a drawing motor, the dustproof sealing cover has a wire drawing roller movably supported inside, the drawing motor is connected to the wire drawing roller through a non-slip transmission chain, a variable diameter spiral wire drawing groove is provided on the outside of the wire drawing roller, the area between the dustproof sealing cover and the outside of the wire drawing roller is used as an oil inlet area, the internal cavity of the wire drawing roller is used as an oil return area, and a chip removal channel for connecting the oil inlet area and the oil return area is provided on the bottom surface of the variable diameter spiral wire drawing groove; The drawing oil supply assembly includes an oil supply tank, the oil delivery pipe of the oil supply tank is connected to an oil spray rod, the oil spray rod is fixed to the top side of the dustproof sealing cover, and the oil spray rod is evenly provided with an oil spray head on one side of the oil inlet area, the suction pump built into the oil supply tank is connected to the suction nozzle extending into the oil return area through the oil return pipe, and the suction end of the suction nozzle located in the oil return area is installed with a filter cover on the outside; It also includes a controller, which is respectively connected to the discharge component, discharge wiring component, drawing preheating component, die-piercing drawing component, clamping and conveying component, wire expansion drawing component, drawing oil supply component, material collection wiring component, and each power component in the material collection component, and the controller is connected to the background terminal through a wireless communication module.
2. The automated processing device for textile metal wire according to claim 1, characterized in that: The unwinding assembly and the receiving assembly are each provided with a wire roller for winding the textile metal wire in a spiral reciprocating winding manner, and the wire roller is directly or indirectly driven to rotate by a corresponding unwinding and rewinding motor.
3. The automated processing device for textile metal wire according to claim 2, characterized in that: The wire guide head includes a movable block and a wire guide block, the movable block is provided with a screw groove that cooperates with the corresponding screw rod, the lower end of the movable block is provided with a guide rail, the upper end of the groove-shaped support platform is provided with a guide groove that cooperates with the guide rail, the length direction of the guide groove is parallel to the axial direction of the screw rod, the upper end of the movable block is provided with an anti-slip swivel head whose rotation is restricted in the wire guide block, and the wire guide block is provided with a wire guide hole for facilitating the passage of textile metal wire.
4. The automated processing device for textile metal wire according to claim 3, characterized in that: The drawing preheating component includes a heat-insulating cover, a temperature-averaging metal tube and an electromagnetic induction heating coil. The front and rear end plates of the heat-insulating cover are provided with wire guide openings. The temperature-averaging metal tube is installed inside the heat-insulating cover. The heat-insulating cover is located on the outside of the temperature-averaging metal tube and is sleeved with an electromagnetic induction heating coil. The axis of the temperature-averaging metal tube coincides with the axis of the wire guide opening, and the inner diameter of the temperature-averaging metal tube is larger than the diameter of the wire guide opening.
5. The automated processing device for textile metal wire according to claim 4, characterized in that: The clamping and conveying assembly includes a clamping cover, and the two side plates of the clamping cover are embedded with rubber wire guide rings. The inner wall of the clamping cover is circumferentially installed with a plurality of linear guide pairs arranged axially. A lifting push rod that can be radially extended and retracted is installed on the slider of the linear guide pair, and a mechanical clamp for clamping the textile metal wire is installed at the movable end of the lifting push rod.
6. An automated processing method for textile metal wire, implemented based on the automated processing device for textile metal wire according to claim 5, characterized in that: The steps include: 1) The unloading component unloads the material, and the drawn textile metal wire enters the drawing and preheating component under the guidance of the unloading wiring component; 2) The drawing preheating component uniformly heats the incoming textile metal wire, and the heated textile metal wire enters the die-through drawing component under the drive of the clamping and conveying component for die-through drawing; 3) After passing through the die and drawing, the textile metal wire enters the wire drawing assembly for wire drawing. During the wire drawing process, the wire drawing oil supply assembly is used to continuously supply oil to the wire drawing assembly; 4) After the wire drawing, the textile metal wire enters the receiving assembly under the guidance of the receiving wiring assembly, and the receiving assembly receives the wire.
Citation Information
Patent Citations
Fine metal wire drawing unit
CN104028571A
Wire drawing device capable of facilitating cooling and used for steel wire production
CN114074125A