An intelligent welding device based on machine vision detection

By using a combination of arc-shaped shrapnel shroud and jet head in the inner ring seam welding device of the steel gas cylinder, the problems of welding slag shield and cooling delay are solved, and efficient completion and defects of the inner ring seam welding work of the steel gas cylinder are achieved. Identification improves welding efficiency and quality.

CN118720514BActive Publication Date: 2025-01-10SUZHOU MINGTU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411226181.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-01-10
Estimated Expiration
2044-09-03

AI Technical Summary

Technical Problem

During the welding process of inner ring seams of steel gas cylinders, the defect structure of welding slag blocking and incomplete cooling affect the identification efficiency of infrared vision flaw detectors, resulting in a reduction in welding work efficiency.

Method used

An intelligent welding device based on machine vision detection is designed. The arc-shaped shrapnel shrot is combined with a jet head to remove welding slag through airflow and perform air-cooling treatment to ensure that the defect structure appears in time, and welding and flaw detection are carried out simultaneously. .

Benefits of technology

The efficiency of welding work of the inner ring seam of the steel gas cylinder is improved, the timely identification and repair of defect structures is ensured, and the airtightness and quality of the welding process is enhanced.

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Abstract

The present invention relates to the field of welding, and in particular to an intelligent welding device based on machine vision detection, including a second electrically controlled flip frame and an arc-shaped spring-shaped air deflector, etc. The intelligent welding device based on machine vision detection of the present invention, during welding work, allows the annular seam welding area in the steel cylinder body to pass through the arc-shaped spring-shaped air deflector and the infrared visual flaw detector in sequence, and at the same time, the nozzle blows air to the annular seam welding area in the steel cylinder body along the arc-shaped spring-shaped air deflector, so that the airflow flowing in the arc-shaped spring-shaped air deflector cooperates with the brush to blow off the welding slag and cool the annular seam welding area in the steel cylinder body, thereby enhancing the infrared visual flaw detector's recognition effect on the defective structure of the welding area, and the welding work and flaw detection work of the annular seam in the steel cylinder body are carried out simultaneously, thereby improving the welding work efficiency of the steel cylinder body. At the same time, it overcomes the technical shortcomings that the defective structure is blocked by welding slag and the defective structure cannot be timely displayed due to incomplete cooling, which affects the flaw detection work efficiency.
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Description

Technical Field

[0001] The invention relates to the field of welding, and in particular to an intelligent welding device based on machine vision detection. Background Art

[0002] The steel gas cylinder is composed of a circular body in the middle and a hemispherical head at the end. In order to enhance the airtightness of the annular weld of the steel gas cylinder, the inner annular seam of the steel gas cylinder is generally welded. At this time, the welding gun needs to be inserted into the interior of the steel gas cylinder and aligned with the inner annular seam for corresponding welding work. During the welding work, an infrared visual flaw detector is usually installed next to the welding gun, so that the welding work and flaw detection work of the inner annular seam of the steel gas cylinder can be carried out in sequence in the steel gas cylinder. When the infrared visual flaw detector identifies a defective structure in the welded area of ​​the inner annular seam of the steel gas cylinder, the welding gun can also be installed in the first The defective structure of the inner circumferential seam of the steel cylinder is repaired by welding for a while, but the ventilation effect inside the steel cylinder is poor, and a large amount of welding slag will be generated on the inner circumferential seam of the steel cylinder during the welding work. When the defective structure in the welding area of ​​the inner circumferential seam of the steel cylinder is blocked by the welding slag, it will affect the infrared visual flaw detector's recognition effect on the defective structure of the inner circumferential seam of the steel cylinder, and when the welding area of ​​the inner circumferential seam of the steel cylinder is not completely cooled and formed, the defective structure in the welding area of ​​the inner circumferential seam of the steel cylinder will not be able to appear in time, affecting the infrared visual flaw detector's recognition efficiency of the defective structure of the inner circumferential seam of the steel cylinder. Summary of the invention

[0003] In order to overcome the shortcomings of performing welding and flaw detection on the inner circumferential seam of a steel gas cylinder in sequence, such as the defective structure being blocked by welding slag and the defective structure not being able to be revealed in time due to incomplete cooling, which affects the efficiency of flaw detection, the present invention provides an intelligent welding device based on machine vision detection.

[0004] The technical scheme is as follows: an intelligent welding device based on machine vision detection, comprising a mounting frame, a transverse guide rail, a rotating clamping mechanism, a mounting plate, a first electrically controlled flip frame, an electrically controlled slide block, a welding gun, a second electrically controlled flip frame, a fixing part, an arc-shaped spring deflector, an infrared visual flaw detector and a jet nozzle; the mounting frame is fixedly connected with a transverse guide rail; the transverse guide rail is connected with a rotating clamping mechanism for driving the cylinder body to rotate; the mounting frame is fixedly connected with a mounting plate; the mounting plate is rotatably connected with a first electrically controlled flip frame; the slide block on the first electrically controlled flip frame The electric control slider is rotatably connected; a welding gun is installed on the electric control slider; the mounting plate is rotatably connected to the second electric control flip frame; a fixing piece is fixedly connected to the second electric control flip frame; an elastic arc-shaped spring sheet air deflector is fixedly connected to the fixing piece; an infrared visual flaw detector is installed on the second electric control flip frame; a protective soft cover is fixedly connected to the infrared visual flaw detector, and the protective soft cover is fixedly connected to the arc-shaped spring sheet air deflector; an air jet is fixedly connected to the arc-shaped spring sheet air deflector; an air supply pipe is fixedly connected between the mounting plate and the second electric control flip frame; the air supply pipe is connected to the air jet;

[0005] The first electrically controlled flip frame and the second electrically controlled flip frame are both composed of a power part that provides rotational power and a rotating part that receives power to rotate; the power parts of both are installed on the mounting plate, the rotating part of the first electrically controlled flip frame is connected to the electrically controlled slider, and the rotating part of the second electrically controlled flip frame is connected to the fixing part.

[0006] Preferably, the arc-shaped spring-flake air deflector is made of steel material; the fixing member is an electromagnet, which can generate electromagnetic force on the arc-shaped spring-flake air deflector made of steel material.

[0007] Preferably, a spacer is fixedly connected to the arc-shaped spring-flake air guide cover, and a recessed structure adapted to the middle of the arc-shaped spring-flake air guide cover is provided in the middle of the spacer.

[0008] Preferably, a plurality of ventilation groove structures are provided on the edge of the spacer.

[0009] Preferably, the protective soft cover is made of insulating material capable of shielding electromagnetic force.

[0010] Preferably, a suction head is fixedly connected to the right end of the mounting plate; an exhaust pipe is fixedly connected to the mounting frame; and the exhaust pipe is connected to the suction head.

[0011] Preferably, a brush is provided on the spacer.

[0012] Preferably, the arc-shaped spring-type air guide cover is provided with a plurality of first through-hole structures; and the spacer is provided with a plurality of second through-hole structures corresponding to the first through-hole structures.

[0013] Preferably, a marking liquid storage tank is installed on the second electrically controlled flip frame; the liquid outlet of the marking liquid storage tank is connected to an electrically controlled nozzle; a visual probe is installed in the first electrically controlled flip frame, and a lighting lamp is installed on the visual probe.

[0014] Preferably, a baffle for shielding the visual probe is fixedly connected to the electrically controlled slider.

[0015] Beneficial effects: The intelligent welding device based on machine vision detection of the present invention is provided with a welding gun on the first electrically controlled flip frame, and an arc-shaped spring guide cover and an infrared visual flaw detector are provided on the second electrically controlled flip frame. When the welding gun performs welding work on the annular seam in the steel cylinder body, the electrically controlled rotating frame drives the steel cylinder body to rotate, so that the completed welding area of ​​the annular seam in the steel cylinder body passes through the arc-shaped spring guide cover and the infrared visual flaw detector in sequence, and at the same time, the air jet blows air along the arc-shaped spring guide cover to the completed welding area of ​​the annular seam in the steel cylinder body, so that the airflow flowing in the arc-shaped spring guide cover cooperates with the brush to blow off the welding slag and cool the annular seam welding area in the steel cylinder body, thereby enhancing the defective structure recognition effect of the infrared visual flaw detector on the welding area, and the welding work and flaw detection work of the annular seam in the steel cylinder body are carried out simultaneously, thereby improving the welding work efficiency of the steel cylinder body;

[0016] The intelligent welding device based on machine vision detection of the present invention realizes welding work and flaw detection work on the inner annular seam of a steel gas cylinder in sequence, while overcoming the technical shortcomings that defective structures are blocked by welding slag and defective structures cannot be timely revealed due to incomplete cooling, thereby affecting the efficiency of flaw detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the three-dimensional structure of the present invention is provided;

[0018] Figure 2 A schematic diagram for describing the placement state of the steel cylinder of the present invention;

[0019] Figure 3 A schematic diagram of the three-dimensional structure of the suction head of the present invention is provided;

[0020] Figure 4 A schematic diagram of the three-dimensional structure of a first electric-controlled flip frame of the present invention is described;

[0021] Figure 5 A schematic diagram of the three-dimensional structure of the spacer of the present invention is provided;

[0022] Figure 6 A schematic diagram of the three-dimensional structure of the arc-shaped spring-shaped air deflector cover of the present invention is provided;

[0023] Figure 7 A schematic diagram of the three-dimensional structure of a visual probe of the present invention is provided;

[0024] Figure 8 The present invention is described in detail in the working state diagram inside the steel cylinder.

[0025] Figure numerals: 1-mounting frame, 2-lateral guide rail, 21-electrically controlled sliding frame, 22-electrically controlled rotating frame, 23-electrically controlled clamping plate, 3-mounting plate, 41-first electrically controlled flip frame, 42-electrically controlled slider, 43-welding gun, 44-baffle, 51-second electrically controlled flip frame, 52-fixing piece, 53-arc-shaped spring guide cover, 5301-first through hole, 54-spacer, 5401-ventilation groove, 5402-second through hole, 55-brush, 6-infrared visual flaw detector, 61-protective soft cover, 7-jet nozzle, 71-gas pipe, 8-suction head, 81-exhaust pipe, 9-marking liquid storage tank, 91-electrically controlled nozzle, 10-visual probe, 11-cylinder body. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Example 1

[0028] An intelligent welding device based on machine vision detection, such as Figure 1-Figure 7 As shown, it includes a mounting frame 1, a transverse guide rail 2, a rotating clamping mechanism, a mounting plate 3, a first electrically controlled flip frame 41, an electrically controlled slider 42, a welding gun 43, a second electrically controlled flip frame 51, a fixing part 52, an arc-shaped spring deflector 53, an infrared visual flaw detector 6, an air jet 7 and a suction head 8; the mounting frame 1 is fixedly connected to the transverse guide rail 2; the transverse guide rail 2 is connected to the rotating clamping mechanism; the rotating clamping mechanism is composed of an electrically controlled sliding frame 21, an electrically controlled rotating frame 22 and an electrically controlled clamping plate 23; the transverse guide rail 2 is slidably connected to the electrically controlled sliding frame 21; two electrically controlled rotating frames 22 are rotatably connected to the electrically controlled sliding frame 21; two electrically controlled clamping plates 23 which are symmetrical to each other are respectively installed on the two electrically controlled rotating frames 22; the mounting plate 3 is fixedly connected to the mounting frame 1; the right end of the mounting plate 3 is rotatably connected to the first electrically controlled flip frame 41; the first electrically controlled flip frame 41 An electric-controlled slider 42 is slidably connected; a welding gun 43 is installed on the electric-controlled slider 42; the right end of the mounting plate 3 is also rotatably connected to a second electric-controlled flip frame 51; a fixing piece 52 is fixedly connected to the second electric-controlled flip frame 51; an elastic arc-shaped spring-shaped air deflector 53 is fixedly connected to the fixing piece 52; an infrared visual flaw detector 6 is installed on the second electric-controlled flip frame 51; a protective soft cover 61 is fixedly connected to the infrared visual flaw detector 6, and the protective soft cover 61 is fixedly connected to the arc-shaped spring-shaped air deflector 53; an air jet head 7 with an air jet port tilted upward is fixedly connected to the arc-shaped spring-shaped air deflector 53; an air supply pipe 71 is fixedly connected between the mounting plate 3 and the second electric-controlled flip frame 51; the air supply pipe 71 is connected to the air jet head 7; a suction head 8 is fixedly connected to the right end of the mounting plate 3; an exhaust pipe 81 is fixedly connected to the mounting frame 1; one end of the exhaust pipe 81 is connected to the suction head 8; the other end of the exhaust pipe 81 is externally connected to an exhaust device;

[0029] The first electrically-controlled flip frame 41 and the second electrically-controlled flip frame 51 are both composed of a power part that provides rotational power and a rotating part that receives power to rotate; the power parts of both are installed on the mounting plate 3, the rotating part of the first electrically-controlled flip frame 41 is connected to the electrically-controlled slider 42, and the rotating part of the second electrically-controlled flip frame 51 is connected to the fixing part 52.

[0030] like Figure 5 and Figure 6As shown, the arc-shaped spring-clip air guide cover 53 is made of elastic steel material; the fixing part 52 is made of an electromagnet; a rubber gasket 54 is fixedly connected to the upper surface of the arc-shaped spring-clip air guide cover 53, and a recessed structure adapted to the middle of the arc-shaped spring-clip air guide cover 53 is provided in the middle of the gasket 54; a plurality of ventilation grooves 5401 are provided on the edge of the gasket 54; the protective soft cover 61 is made of insulating material, which can shield the electromagnetic force generated by the electromagnet on the infrared visual flaw detector 6, thereby preventing the infrared visual flaw detector 6 from being damaged by the electromagnetic force of the electromagnet for a long time.

[0031] The welding and flaw detection steps of an intelligent welding device based on machine vision detection of the present invention are as follows.

[0032] The operator first connects the gas delivery pipe 71 to an air flow delivery device, and connects the air extraction pipe 81 to a vacuum suction device, and then clamps the body and the end cap of the steel cylinder 11 between the two electric control clamps 23 . Then, the electrically-controlled sliding frame 21 drives the steel cylinder body 11 between the two electrically-controlled clamping plates 23 to move to the left along the transverse guide rail 2, allowing the first electrically-controlled flip frame 41 and the second electrically-controlled flip frame 51 on the mounting plate 3 to enter the interior of the steel cylinder body 11, and then the first electrically-controlled flip frame 41 drives the welding gun 43 on the electrically-controlled slide block 42 to flip counterclockwise by 90 degrees at a front-view angle, so that the welding parts of the welding gun 43 are vertically aligned downward with the lower area of ​​the inner ring seam of the steel cylinder body 11. At the same time, the second electrically-controlled flip frame 51 drives the arc-shaped spring deflector 53 and the infrared visual flaw detector 6 to rotate counterclockwise by 90 degrees at a top-view angle, so that the arc-shaped spring deflector 53 is close to the front upper area of ​​the inner ring seam of the steel cylinder body 11, and the protective soft cover 61 is close to the front area of ​​the steel cylinder body 11. At this time, the infrared visual flaw detector 6 is in a detection working state facing the front area of ​​the inner ring seam of the steel cylinder body 11 inside the protective soft cover 61. The flipping state of the first electrically-controlled flip frame 41 and the second electrically-controlled flip frame 51 is as shown in FIG. Figure 8 As shown, the fixing part 52 restarts the electromagnet to generate electromagnetic attraction to the arc-shaped spring sheet air deflector 53, so that the arc-shaped spring sheet air deflector 53 made of steel is magnetized and generates weak magnetic attraction to the steel cylinder body 11 through the spacer 54. The arc-shaped spring sheet air deflector 53 uses the weak magnetic attraction to stick to the front upper area of ​​the inner annular seam of the steel cylinder body 11, and a flow channel is left between the middle recessed structure of the spacer 54 and the inner annular seam of the steel cylinder body 11. At the same time, the arc-shaped spring sheet air deflector 53 uses the weak magnetic attraction to push the protective soft cover 61 to stick to the front area of ​​the inner annular seam of the steel cylinder body 11. Since the magnetic attraction between the arc-shaped spring sheet air deflector 53 and the inner wall of the steel cylinder body 11 is isolated and weakened by the spacer 54, the steel cylinder body 11 will not be affected by the extrusion and friction from the arc-shaped spring sheet air deflector 53 and its rotational motion state will not be affected.

[0033] Subsequently, the electrically-controlled rotating frame 22 drives the electrically-controlled clamping plate 23 to rotate slowly clockwise at a left viewing angle, so that the electrically-controlled clamping plate 23 drives the cylinder body 11 to rotate slowly. During this process, each area of ​​the inner annular seam of the cylinder body 11 passes under the welding gun 43 in turn, and the electrically-controlled slider 42 drives the welding gun 43 to move downward close to the inner annular seam of the cylinder body 11. The welding gun 43 welds each area of ​​the inner annular seam of the cylinder body 11 in turn. At the same time, the external vacuum suction equipment performs suction work on the suction head 8 through the suction pipe 81, so that most of the slag and smoke generated by the welding gun 43 during the welding process are sucked away by the suction head 8 above in time. Since the magnetic attraction between the arc-shaped spring deflector 53 and the inner wall of the cylinder body 11 is isolated and weakened by the spacer 54, the magnetization effect of the cylinder body 11 itself will also be greatly weakened. Therefore, the iron filings and welding slag splashed during the welding process are not easily magnetically attracted to the cylinder body 11.

[0034] At the same time, as the electrically controlled rotating frame 22 drives the steel cylinder body 11 to rotate continuously, the inner annular seam welding area of ​​the steel cylinder body 11 will rotate and move along the spacer 54 toward the infrared visual flaw detector 6 after leaving the welding gun 43, and at the same time, the external air flow conveying equipment continuously conveys air flow to the nozzle 7 through the air pipe 71, and the air flow is blown out from the nozzle 7 and flows along the flow channel between the spacer 54 and the inner annular seam of the steel cylinder body 11, so that the inner annular seam welding area of ​​the steel cylinder body 11 is cooled by the air flow, so that the inner annular seam welding area of ​​the steel cylinder body 11 is quickly cooled and formed, and part of the air flow will flow out from each ventilation groove 5401, so that part of the heat absorbed by the air flow during the cooling process is released outward through each ventilation groove 5401 in advance, and the outflowing air flow will carry The heat is sucked away through the suction head 8, which is beneficial to reduce the amount of heat accumulated in the circulation channel between the gasket 54 and the inner annular seam of the steel cylinder body 11, accelerate the cooling efficiency of the welding area of ​​the inner annular seam of the steel cylinder body 11, and make the defective structure in the inner annular seam of the steel cylinder body 11 appear in time. At the same time, when the airflow quickly flows through the welding area of ​​the inner annular seam of the steel cylinder body 11, the welding slag remaining in the inner annular seam of the steel cylinder body 11 can be blown away, which greatly reduces the phenomenon that the defective structure in the inner annular seam of the steel cylinder body 11 is blocked by welding slag. The welding area of ​​the inner annular seam of the steel cylinder body 11 will enter the protective soft cover 61 after leaving the arc-shaped spring-shaped deflector 53, and the defective structure in the inner annular seam of the steel cylinder body 11 will be identified and recorded by the infrared visual flaw detector 6, so that welding work and flaw detection work can be carried out simultaneously.

[0035] The repair welding working steps of the intelligent welding device based on machine vision detection of the present invention are as follows.

[0036] When the infrared visual flaw detector 6 records the existence of a defective structure in the inner annular seam of the steel cylinder body 11, after the welding gun 43 completes the welding work of a circle of the inner annular seam of the steel cylinder body 11, the electrically controlled rotating frame 22 drives the steel cylinder body 11 to rotate, so that the defective structure in the inner annular seam of the steel cylinder body 11 is rotated to align with the welding gun 43, and then the welding gun 43 promptly performs repair welding on the defective structure in the inner annular seam of the steel cylinder body 11, thereby improving the overall welding work efficiency of the steel cylinder body 11.

[0037] Example 2

[0038] like Figure 1-Figure 7 As shown, the difference between this embodiment and embodiment 1 is that a brush 55 made of hard plastic material is provided on the spacer 54 of this embodiment; a plurality of first through holes 5301 structures are provided on the arc-shaped spring deflector 53; and a plurality of second through holes 5402 structures corresponding to the first through holes 5301 structures are provided on the spacer 54.

[0039] During the welding of the inner annular seam of the steel cylinder body 11, the electrically controlled rotating frame 22 drives the steel cylinder body 11 to rotate. During the movement of the welded portion of the inner annular seam of the steel cylinder body 11 along the spacer 54, the welded portion of the steel cylinder body 11 is continuously cooled by the airflow in the spacer 54 and gradually cooled. In addition, during the welding portion of the steel cylinder body 11 passing through the brush 55 on the spacer 54 in sequence, the brush 55 is close to the welded portion of the steel cylinder body 11 to gradually crush and brush off the welding slag agglomerated on the surface thereof. Since the welding slag agglomerated on the surface of the welded portion of the steel cylinder body 11 is a thin layer of brittle structure, the brush 55 of hard plastic material can easily crush the agglomerated welding slag. At the same time, the airflow flowing along the spacer 54 timely crushes the welding slag brushed off by the brush 55, and blows it outward through each of the first through hole 5301 structure and the second through hole 5402 structure, thereby further improving the welding slag treatment effect on the welded portion of the steel cylinder body 11.

[0040] Example 3

[0041] like Figure 1-Figure 7 As shown, the difference between this embodiment and embodiment 1 is that a marking liquid storage tank 9 is installed on the second electrically-controlled flip frame 51 of this embodiment; the liquid outlet of the marking liquid storage tank 9 is connected to an electrically-controlled nozzle 91; the liquid outlet of the electrically-controlled nozzle 91 is located inside the protective soft cover 61, and the direction of the liquid outlet of the electrically-controlled nozzle 91 is the same as the search direction of the infrared visual flaw detector 6; a visual probe 10 is installed in the first electrically-controlled flip frame 41, and a lighting lamp is installed on the visual probe 10, and the search direction of the visual probe 10 is the same as the direction of the welding part of the welding gun 43; a baffle 44 is fixed to the electrically-controlled slider 42.

[0042] During the welding of the inner annular seam of the steel cylinder body 11, when the electrically controlled slider 42 drives the welding gun 43 downward to weld the inner annular seam of the steel cylinder body 11, the electrically controlled slider 42 drives the baffle 44 to move downward and shield the visual probe 10, so as to prevent the strong light generated by the welding gun 43 during the welding work from damaging the image sensor of the visual probe 10. At the same time, it can also prevent the debris generated by the welding gun 43 during the welding work from splashing onto the visual probe 10, thereby providing isolation protection for the visual probe 10. When the infrared visual flaw detector 6 detects a defective structure in the inner annular seam of the steel cylinder body 11, the electrically controlled nozzle 91 controls the marking liquid in the marking liquid storage tank 9 to spray onto the defective structure of the inner annular seam of the steel cylinder body 11. Since the infrared visual flaw detector 6 is at a large distance from the inner annular seam of the steel cylinder body 11, the marking liquid sprayed onto the inner annular seam of the steel cylinder body 11 will not splash onto the infrared visual flaw detector 6.

[0043] Afterwards, during the repair welding of the inner annular seam of the steel cylinder body 11, the electrically controlled slider 42 drives the welding gun 43 to reset upward, and at the same time, the electrically controlled slider 42 drives the baffle 44 upward to leave the visual probe 10, and then, during the self-rotation of the steel cylinder body 11 driven by the electrically controlled rotating frame 22, the visual probe 10 cooperates with the lighting installed thereon to identify the marking liquid on the inner annular seam of the steel cylinder body 11, and then the welding gun 43 repairs the defective structure marked by the marking liquid on the inner annular seam of the steel cylinder body 11, thereby realizing the position of the marking liquid on the inner annular seam of the steel cylinder body 11 through visual identification, thereby improving the accuracy of the welding gun 43 in repairing the defective structure on the inner annular seam of the steel cylinder body 11.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent welding device based on machine vision detection, comprising: a mounting frame (1); A transverse guide rail (2) is fixedly connected to the mounting frame (1); a rotating clamping mechanism for driving the cylinder body (11) to rotate is connected to the transverse guide rail (2); It is characterized in that The invention comprises a mounting plate (3); the mounting plate (3) is fixedly connected to the mounting frame (1); the mounting plate (3) is rotatably connected to a first electrically controlled flip frame (41); an electrically controlled slider (42) is slidably connected to the first electrically controlled flip frame (41); a welding gun (43) is mounted on the electrically controlled slider (42); the mounting plate (3) is rotatably connected to a second electrically controlled flip frame (51); a fixing member (52) is fixedly connected to the second electrically controlled flip frame (51); a spring-loaded member (52) is fixedly connected to the fixing member (52) The second electrically controlled flip frame (51) is provided with an infrared visual flaw detector (6); a protective soft cover (61) is fixedly connected to the infrared visual flaw detector (6), and the protective soft cover (61) is fixedly connected to the arc-shaped spring-flake flow guide cover (53); an air jet (7) is fixedly connected to the arc-shaped spring-flake flow guide cover (53); an air supply pipe (71) is fixedly connected between the mounting plate (3) and the second electrically controlled flip frame (51); the air supply pipe (71) is connected to the air jet (7); The first electrically controlled flip frame (41) and the second electrically controlled flip frame (51) are both composed of a power part that provides rotational power and a rotating part that receives power to rotate; the power parts of both are mounted on a mounting plate (3), the rotating part of the first electrically controlled flip frame (41) is connected to an electrically controlled slider (42), and the rotating part of the second electrically controlled flip frame (51) is connected to a fixing member (52); A suction head (8) is fixedly connected to the right end of the mounting plate (3); an air extraction pipe (81) is fixedly connected to the mounting frame (1); and the air extraction pipe (81) is connected to the suction head (8); A brush (55) is provided on the spacer (54); The arc-shaped shrapnel deflector (53) is made of steel material; The fixing member (52) is an electromagnet, which can generate electromagnetic force on the arc-shaped spring-shaped air guide cover (53) made of steel material; A spacer (54) is fixedly connected to the arc-shaped spring-type air guide cover (53), and a concave structure adapted to the middle of the arc-shaped spring-type air guide cover (53) is provided in the middle of the spacer (54); A plurality of ventilation grooves (5401) are provided on the edge of the spacer (54); The protective soft cover (61) is made of insulating material capable of shielding electromagnetic force; The arc-shaped spring-shaped air guide cover (53) is provided with a plurality of first through-hole (5301) structures; and the spacer (54) is provided with a plurality of second through-hole (5402) structures corresponding to the first through-hole (5301) structures.

2. The intelligent welding device based on machine vision detection according to claim 1 is characterized in that: A marking liquid storage tank (9) is installed on the second electrically controlled flip frame (51); a liquid outlet port of the marking liquid storage tank (9) is connected to an electrically controlled nozzle (91); a visual probe (10) is installed in the first electrically controlled flip frame (41), and an illuminating lamp is installed on the visual probe (10).

3. The intelligent welding device based on machine vision detection according to claim 2 is characterized in that: A baffle (44) for shielding the visual probe (10) is fixedly connected to the electric control slider (42).

Citation Information

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