A preparation system and process for a highly smooth silicone tube

By designing a high-smooth silicone tube preparation system, the rapid cooling and winding of silicone tubes is achieved using the frame and drive mechanism, the problem of low efficiency of existing processes is solved and the forming speed and quality is improved.

CN118721822BActive Publication Date: 2025-01-07SHANDONG SANYING PHARM TECH CO LTD
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Patent Information

Application Number
CN202411222795.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-01-07
Estimated Expiration
2044-09-02

AI Technical Summary

Technical Problem

The preparation process of existing high-smooth silicone tubes is cumbersome, has low efficiency, slow forming speed, and wastes manpower. It requires an efficient preparation system and process.

Method used

A high-smooth silicone tube preparation system including a frame, an extruder, an air-cooler, a drive mechanism, a winding mechanism and an circumcision mechanism is designed to drive the reciprocating of the rotor and the cylinder, the slider and the ring frame through the drive motor. Movement to achieve rapid cooling and winding of silicone tubes, use bevel gears and turntables for vulcanization and cutting, reduce manual operation and improve efficiency.

Benefits of technology

It realizes efficient and fast silicone tube molding, reduces manpower waste, improves molding speed and quality, and improves overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of high-smoothness silicone tube preparation, specifically a high-smoothness silicone tube preparation system and process, including a frame, the surface of the frame is fixedly connected to an extruder body, the surface of the frame is fixedly connected to an air cooler body, the lower end of the frame is installed with a conveyor belt, the surface of the frame is provided with a driving mechanism, the surface of the frame is fixedly connected to a winding mechanism, the lower end of the frame is fixedly connected to a ring cutting mechanism, the driving mechanism includes a driving motor, the driving motor is fixedly connected to the back of the frame, and one end of the output shaft of the driving motor is fixedly connected to a rotating wheel. In the present invention, the rotating ring rotates, and when the rotating ring rotates, all the cutting knives are driven to rotate to cut the silicone tube, and the cutting is performed when the upper limit ring and the lower limit ring are relatively close, so that the force on the silicone tube is minimized, deformation is prevented, the overall quality is improved, and the molding block is high in efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of high-smoothness silicone tube preparation, and in particular to a system and process for preparing a high-smoothness silicone tube. Background Art

[0002] High-smooth silicone tube is a tube made of silicone with excellent smoothness. Silicone tube itself has many excellent properties, and high-smooth silicone tube is more outstanding in terms of smoothness. It is usually made of high-quality silicone material through special processing, and the internal surface is very smooth, which makes the liquid or gas encounter less resistance when flowing in the tube and can pass more smoothly. For example, in some industrial applications that require high fluid transmission efficiency, such as fine chemicals, pharmaceutical manufacturing, etc., high-smooth silicone tube can ensure fast and stable material transmission.

[0003] In the prior art, generally, the silicone tube is extruded and molded by an extruder to form the initial shape, and then cooled and vulcanized. The semi-finished silicone tube is then wound, vulcanized, and cut, etc. The steps are very complicated and need to be made by different machines. This is not only inefficient and slow in molding speed, but also wastes manpower. Therefore, a preparation system for highly smooth silicone tubes is needed. Summary of the invention

[0004] The object of the present invention is to provide a system and process for preparing a highly smooth silicone tube, so as to solve the problems raised in the above background technology. To achieve the above object, the present invention provides the following technical solutions: A system for preparing a highly smooth silicone tube, comprising a frame, the surface of the frame is fixedly connected with an extruder body, the surface of the frame is fixedly connected with an air cooler body, a conveyor belt is installed at the lower end of the frame, a driving mechanism is arranged on the surface of the frame, a winding mechanism is fixedly connected to the surface of the frame, a ring cutting mechanism is fixedly connected to the lower end of the frame, the driving mechanism comprises a driving motor, the driving motor is fixedly connected to the back of the frame, one end of the output shaft of the driving motor is fixedly connected with a rotating wheel, both sides of the surface of the frame are fixedly connected with slide rails, the interior of the slide rails is slidably connected with a slider, the surface of the rotating wheel is fixedly connected with a cylinder, a slide groove is provided on the back of the slider, the cylinder is slidably connected inside the slide groove, and the surface of the slider is fixedly connected with a supporting mechanism.

[0005] Preferably, the supporting mechanism includes an annular frame, which is fixedly connected to the surface of the slider, the surface of the frame is fixedly connected with an L-shaped rack, the surface of the annular frame is fixedly connected with a fixed shaft, the surface of the fixed shaft close to the slider is rotatably connected with a gear, the surface of the fixed shaft far from the slider is rotatably connected with a diamond block, the surface of the diamond block is rotatably connected with L-shaped rod 1, the surface of the other diamond block is rotatably connected with L-shaped rod 2, and the lower ends of L-shaped rod 1 and L-shaped rod 2 are rotatably connected with special-shaped rods.

[0006] Preferably, the winding mechanism includes a bevel gear, which is rotatably connected to the surface of the frame, a transmission belt is transmission-connected between the rotating shaft of the bevel gear and the output shaft of the driving motor, a fixed plate is fixedly connected to the surface of the frame, a large gear is rotatably connected to the surface of the fixed plate, a gear ring is rotatably connected to the surface of the fixed plate, a cloth rolling roller is fixedly connected to the surface of the gear ring, and a cutting mechanism is provided on the surface of the fixed plate.

[0007] Preferably, the cutting mechanism includes a sliding groove, which is opened on the surface of the fixed plate, the sliding groove is slidably connected to the inside of the sliding groove, a spring 1 is arranged inside the sliding groove, the sliding plate is slidably connected to the inside of the sliding plate, the surface of the sliding plate is rotatably connected to scissors, the surfaces of the scissors and the extrusion rod are rotatably connected to connecting rods, and the surface of the extrusion rod is provided with a spring 2.

[0008] Preferably, the circular cutting mechanism includes a turntable, which is rotatably connected to the surface of the frame, and a transmission belt is connected to the rotating shaft of the turntable and the rotating shaft of the bevel gear. The lower surface of the fixed plate is fixedly connected to a limiting slide groove, and an eight-shaped groove is provided on the surface of the turntable, and an upper limit ring is slidably connected inside the eight-shaped groove, and a lower limit ring is slidably connected inside the eight-shaped groove, and the lower surface of the upper limit ring is rotatably connected to a swivel, and a plurality of cutting knives are slidably connected inside the swivel, and a V-shaped telescopic rod is fixedly connected between each two cutting knives, and one end of the outer cutting knife is fixedly connected to an inclined block, and an inclined groove is provided on the surface of the inclined block, and one end of the lower limit ring is fixedly connected to an L-shaped slide rod.

[0009] Preferably, the fixed shaft, diamond block, L-shaped rod 1 and L-shaped rod 2 are arranged in plurality on the surface circumference of the annular frame, and one side of the gear is also rotatably connected with L-shaped rod 1, and the gear is meshed with the L-shaped rack.

[0010] Preferably, one side of the large gear is meshed with the bevel gear, and the other side of the large gear is meshed with the gear ring.

[0011] A process for preparing a highly smooth silicone tube system comprises the following steps:

[0012] S1. First, the mixed rubber material is put into the extruder body, and it is extruded through the mold to form the initial shape of the silicone tube, and then quickly cooled by air cooling through the air cooling machine body to fix its shape. At this time, the drive motor is started. When the drive motor is started, the wheel is driven to rotate. When the wheel rotates, the cylinder on the surface is driven to rotate. When the cylinder rotates, the slider is driven to reciprocate up and down inside the slide rail through the slide groove;

[0013] S2, when the slider reciprocates, it drives the annular frame fixed on the surface to reciprocate at the same time, and when the annular frame reciprocates up and down, it drives the gear on the surface to reciprocate up and down on the fixed shaft, and at the same time, the gear rotates on the fixed shaft through the meshing L-shaped rack, and when the gear rotates, it drives the L-shaped rod 1 connected to the surface to rotate, and the L-shaped rod 1 drives the special-shaped rod to rotate at the same time, and the special-shaped rod drives the L-shaped rod 2 to rotate at the same time, and the L-shaped rod 2 rotates on the fixed shaft through the diamond block, and when the L-shaped rod 1 and the L-shaped rod 2 rotate toward the inner circle of the annular frame, one end of the L-shaped rod 1 and the L-shaped rod 2 will rotate relatively, and the other end will rotate relatively at the special-shaped rod at the same time. At this time, all the special-shaped rods will be close together to form a closed state, and when they are turned outward, they will support the silicone tube to prevent the silicone tube from deforming downward due to gravity, and at the same time, when the L-shaped rod 1 and the L-shaped rod 2 rotate toward the outer circle of the annular frame, the special-shaped rod will be driven to turn outward;

[0014] S3. The silicone tube coming down through the annular frame will pause on the surface of the gear ring. At this time, the high-temperature resistant cloth on the cloth roll is manually placed on the surface of the silicone tube, and then the drive motor is started again. The output shaft of the drive motor drives the bevel gear to rotate through the transmission belt. When the bevel gear rotates, it drives the large gear to rotate. When the large gear rotates, it drives the gear ring to rotate. When the gear ring rotates, it drives the cloth roll to rotate, and the silicone tube moving downward is wound and vulcanized.

[0015] S4. When the winding standard is reached, the extrusion rod is manually pushed. When the extrusion rod is pushed, the sliding plate is driven to slide inside the sliding groove and squeeze the spring 1. When it is close to the high-temperature resistant cloth, the extrusion rod squeezes the spring 2 again and slides inside the sliding plate. When the extrusion rod slides, one end of the connecting rod is driven forward, and the other end of the connecting rod is relatively close, and the scissors are pulled relatively closed to cut the high-temperature resistant cloth.

[0016] S5. When the wound silicone tube passes through the gear ring, it will gradually enter between the upper limit ring and the lower limit ring. At the same time, the rotating shaft of the bevel gear and the transmission belt are transmitted to the turntable to drive the turntable to rotate. When the turntable rotates, the upper limit ring and the lower limit ring are driven to slide in the eight-shaped groove through the shape of the eight-shaped groove. At the same time, the upper limit ring and the lower limit ring are moved back and forth relative to each other through the limit slide. When the upper limit ring and the lower limit ring are relatively close, the L-shaped slide bar will first squeeze the inclined block, and the inclined block drives one of the cutters in the turntable. Slide into the silicone tube. When the cutter slides, the V-shaped telescopic rod drives all the cutters to slide into the silicone tube and pierce the silicone tube. At this time, the L-shaped slide bar will enter the inclined groove, driving the inclined surface block to rotate through the swivel. When the swivel rotates, it drives all the cutters to rotate and cut the silicone tube. When the upper limit ring and the lower limit ring are relatively close, the cutting is carried out. At the same time, the cutter exerts force on each surface of the silicone tube and then rotates. In this way, the deformation of the silicone tube is minimized and finally it is transported to the next process through the conveyor belt.

[0017] In the present invention, the rotating ring rotates, which drives all the cutters to rotate, and the silicone tube is cut. The cutting is performed when the upper limit ring and the lower limit ring are relatively close to each other. In this way, the force on the silicone tube is reduced to a minimum, deformation is prevented, the overall quality is improved, and the forming block is high in efficiency.

[0018] In the present invention, when the cutters slide, the V-shaped telescopic rod drives all the cutters to slide into the silicone tube and pierce the silicone tube. The cutters exert force on each surface of the silicone tube and then rotate. In this way, the deformation of the silicone tube is minimized, and the quality of the silicone tube after cutting is further improved.

[0019] In the present invention, the L-shaped rod one and the L-shaped rod two rotate relative to each other, and the other end drives the special-shaped rods to rotate relative to each other at the same time. At this time, all the special-shaped rods will be close to each other to form a closed state, and will support the silicone tube when turning outward to prevent the silicone tube from being deformed downward due to gravity. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional appearance of the present invention;

[0021] Figure 2 It is a schematic diagram of the back structure of the frame of the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the driving mechanism of the present invention;

[0023] Figure 4 This is a schematic diagram of the front structure of the runner of the present invention;

[0024] Figure 5 This is a schematic diagram of the back structure of the slider of the present invention;

[0025] Figure 6 It is a structural schematic diagram of the supporting mechanism of the present invention;

[0026] Figure 7 It is a schematic diagram of the winding mechanism structure of the present invention;

[0027] Figure 8 It is a schematic diagram of the top view of the winding mechanism of the present invention;

[0028] Fig. 9 It is a schematic diagram of the structure of the cutting mechanism of the present invention;

[0029] Fig.10 It is a schematic diagram of the structure of the ring cutting mechanism of the present invention;

[0030] Fig.11 This is a schematic diagram of the front structure of the turntable of the present invention;

[0031] Fig.12 This is a schematic diagram of the enlarged structure of the upper limit ring of the present invention;

[0032] Fig.13 It is a schematic diagram of the enlarged structure of the lower limit ring of the present invention.

[0033] In the figure: 1, frame; 2, extruder body; 3, air cooler body; 4, conveyor belt; 5, driving mechanism; 6, supporting mechanism; 7, winding mechanism; 8, cutting mechanism; 9, ring cutting mechanism; 51, driving motor; 52, rotating wheel; 53, slide rail; 54, slider; 55, cylinder; 56, slide groove; 61, ring frame; 62, L-shaped rack; 63, fixed shaft; 64, gear; 65, diamond block; 66, L-shaped rod one; 67, L-shaped rod two; 68, special-shaped rod; 71, bevel gear; 72 , transmission belt one; 73, fixed plate; 74, large gear; 75, gear ring; 76, cloth roll roller; 81, sliding groove; 82, sliding plate; 83, spring one; 84, extrusion rod; 85, scissors; 86, connecting rod; 87, spring two; 91, turntable; 92, transmission belt two; 93, limit slide groove; 94, eight-shaped groove; 95, upper limit ring; 96, lower limit ring; 97, swivel; 98, cutter; 99, V-shaped telescopic rod; 910, inclined block; 911, inclined groove; 912, L-shaped slide rod. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figures 1 to 13 The present invention provides a technical solution: a preparation system for a high-smoothness silicone tube, comprising a frame 1, an extruder body 2 is fixedly connected to the surface of the frame 1, an air cooler body 3 is fixedly connected to the surface of the frame 1, a conveyor belt 4 is installed at the lower end of the frame 1, a driving mechanism 5 is arranged on the surface of the frame 1, a winding mechanism 7 is fixedly connected to the surface of the frame 1, a ring cutting mechanism 9 is fixedly connected to the lower end of the frame 1, the driving mechanism 5 comprises a driving motor 51, the driving motor 51 is fixedly connected to the back of the frame 1, one end of the output shaft of the driving motor 51 is fixedly connected to a rotating wheel 52, slide rails 53 are fixedly connected to both sides of the surface of the frame 1, a slider 54 is slidably connected inside the slide rail 53, a cylinder 55 is fixedly connected to the surface of the rotating wheel 52, a slide groove 56 is provided on the back of the slider 54, the cylinder 55 is slidably connected inside the slide groove 56, and a supporting mechanism 6 is fixedly connected to the surface of the slider 54.

[0036] The supporting mechanism 6 includes an annular frame 61, which is fixedly connected to the surface of the slider 54, an L-shaped rack 62 is fixedly connected to the surface of the frame 1, a fixed shaft 63 is fixedly connected to the surface of the annular frame 61, a gear 64 is rotatably connected to the surface of the fixed shaft 63 close to the slider 54, a diamond block 65 is rotatably connected to the surface of the fixed shaft 63 away from the slider 54, an L-shaped rod 1 66 is rotatably connected to the surface of the diamond block 65, an L-shaped rod 2 67 is rotatably connected to the surface of the other diamond block 65, and the lower ends of the L-shaped rod 1 66 and the L-shaped rod 2 67 are rotatably connected to the special-shaped rod 68, a plurality of fixed shafts 63, diamond blocks 65, L-shaped rods 1 66, and L-shaped rods 2 67 are arranged on the surface circumference of the annular frame 61, and one side of the gear 64 is also rotatably connected to the L-shaped rod 1 66, and the gear 64 is engaged with the L-shaped rack 62, and the L-shaped rod 1 66 and the L-shaped rod 2 67 rotate relative to each other, and the other end drives the special-shaped rods 68 to rotate relative to each other at the same time. At this time, all the special-shaped rods 68 will be close to each other to form a closed state, and when they are turned outward, they will support the silicone tube to prevent the silicone tube from being deformed downward due to gravity.

[0037] The winding mechanism 7 includes a bevel gear 71, which is rotatably connected to the surface of the frame 1, and a transmission belt 72 is transmission-connected between the rotating shaft of the bevel gear 71 and the output shaft of the driving motor 51. A fixed plate 73 is fixedly connected to the surface of the frame 1, and a large gear 74 is rotatably connected to the surface of the fixed plate 73. A gear ring 75 is rotatably connected to the surface of the fixed plate 73, and a cloth rolling roller 76 is fixedly connected to the surface of the gear ring 75. A cutting mechanism 8 is provided on the surface of the fixed plate 73, and one side of the large gear 74 is meshed with the bevel gear 71, and the other side of the large gear 74 is meshed with the gear ring 75.

[0038] The cutting mechanism 8 includes a sliding groove 81, which is provided on the surface of the fixed plate 73. The sliding groove 81 is slidably connected to a sliding plate 82, and a spring 83 is arranged inside the sliding groove 81. The sliding plate 82 is slidably connected to an extrusion rod 84. The surface of the sliding plate 82 is rotatably connected to a scissors 85. The surfaces of the scissors 85 and the extrusion rod 84 are both rotatably connected to a connecting rod 86. The surface of the extrusion rod 84 is provided with a spring 2 87. When the extrusion rod 84 slides, one end of the connecting rod 86 is driven forward, and at the same time, the other end of the connecting rod 86 will be relatively close, and the scissors 85 are pulled relatively closed, so that the high temperature resistant cloth can be cut, which is very convenient and saves time and effort.

[0039] The ring cutting mechanism 9 includes a turntable 91, which is rotatably connected to the surface of the frame 1, a transmission belt 92 is connected between the rotating shaft of the turntable 91 and the rotating shaft of the bevel gear 71, a limit slide groove 93 is fixedly connected to the lower surface of the fixed plate 73, an eight-shaped groove 94 is provided on the surface of the turntable 91, an upper limit ring 95 is slidably connected inside the eight-shaped groove 94, a lower limit ring 96 is slidably connected inside the eight-shaped groove 94, a swivel 97 is rotatably connected to the lower surface of the upper limit ring 95, a plurality of cutters 98 are slidably connected inside the swivel 97, a V-shaped telescopic rod 99 is fixedly connected between every two cutters 98, and all the cutters 98 are driven to the silicon by the V-shaped telescopic rod 99 when the cutters 98 slide. The cutter 98 slides inside the rubber tube and punctures the silicone tube. The cutter 98 exerts force on each surface of the silicone tube and then rotates. In this way, the deformation of the silicone tube is minimized, which further improves the quality of the silicone tube after cutting. One end of the outer cutter 98 is fixedly connected to a bevel block 910, and a bevel groove 911 is provided on the surface of the bevel block 910. One end of the lower limit ring 96 is fixedly connected to an L-shaped slide bar 912, which rotates through a swivel ring 97. When the swivel ring 97 rotates, all the cutters 98 are driven to rotate to cut the silicone tube. The cutting is performed when the upper limit ring 95 is relatively close to the lower limit ring 96. In this way, the force on the silicone tube is minimized, deformation is prevented, and the overall quality is improved.

[0040] The use method and advantages of the present invention: The preparation system and process of the high-smoothness silicone tube, when used, the working process is as follows:

[0041] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 As shown;

[0042] S1. First, the mixed rubber material is put into the extruder body 2, and it is extruded through the mold to form the preliminary shape of the silicone tube, and then quickly cooled by air cooling through the air cooling machine body 3 to fix its shape. At this time, the drive motor 51 is started. When the drive motor 51 is started, it drives the rotating wheel 52 to rotate. When the rotating wheel 52 rotates, it drives the cylinder 55 on the surface to rotate. When the cylinder 55 rotates, it drives the slider 54 to reciprocate up and down inside the slide rail 53 through the slide groove 56;

[0043] S2, when the slider 54 reciprocates, it drives the annular frame 61 fixed on the surface to reciprocate at the same time, and when the annular frame 61 reciprocates up and down, it drives the gear 64 on the surface to reciprocate up and down on the fixed shaft 63, and at the same time, the gear 64 rotates on the fixed shaft 63 through the meshing L-shaped rack 62, and when the gear 64 rotates, it drives the L-shaped rod 1 66 connected to the surface to rotate, and the L-shaped rod 1 66 drives the special-shaped rod 68 to rotate at the same time, and the special-shaped rod 68 drives the L-shaped rod 2 67 to rotate at the same time, and the L-shaped rod 2 67 is connected to the fixed shaft 63 through the diamond block 65. 3, when the L-shaped rod 1 66 and the L-shaped rod 2 67 rotate toward the inner circle of the ring frame 61, one end of the L-shaped rod 1 66 and the L-shaped rod 2 67 will rotate relatively, and the other end will rotate relatively at the special-shaped rod 68 at the same time. At this time, all the special-shaped rods 68 will be close together to form a closed state, and will support the silicone tube when turning outward to prevent the silicone tube from deforming downward due to gravity. At the same time, when the L-shaped rod 1 66 and the L-shaped rod 2 67 rotate toward the outer circle of the ring frame 61, the special-shaped rod 68 will be turned outward;

[0044] S3, the silicone tube coming down through the annular frame 61 will pause on the surface of the gear ring 75. At this time, the high temperature resistant cloth on the cloth roll 76 is manually placed on the surface of the silicone tube, and then the drive motor 51 is started again. The output shaft of the drive motor 51 drives the bevel gear 71 to rotate through the transmission belt 1 72. When the bevel gear 71 rotates, it drives the large gear 74 to rotate. When the large gear 74 rotates, it drives the gear ring 75 to rotate. When the gear ring 75 rotates, it drives the cloth roll 76 to rotate, so as to wind and vulcanize the silicone tube moving downward;

[0045] S4. When the winding standard is reached, the squeezing rod 84 is manually pushed. When the squeezing rod 84 is pushed, the sliding plate 82 is driven to slide inside the sliding groove 81 and squeeze the spring 1 83. When it is close to the high-temperature resistant cloth, the squeezing rod 84 squeezes the spring 2 87 again and slides inside the sliding plate 82. When the squeezing rod 84 slides, one end of the connecting rod 86 is driven forward, and the other end of the connecting rod 86 is relatively close, and the scissors 85 are pulled relatively closed, so that the high-temperature resistant cloth is cut, which is very convenient and saves time and effort.

[0046] S5. When the wound silicone tube passes through the gear ring 75, it will gradually enter between the upper limit ring 95 and the lower limit ring 96. At the same time, the rotating shaft of the bevel gear 71 is transmitted to the turntable 91 through the transmission belt 2 92, driving the turntable 91 to rotate. When the turntable 91 rotates, the upper limit ring 95 and the lower limit ring 96 are driven to slide in the eight-shaped groove 94 through the shape of the eight-shaped groove 94. At the same time, the upper limit ring 95 and the lower limit ring 96 are made to reciprocate back and forth relative to each other through the limiting slide groove 93. When the upper limit ring 95 and the lower limit ring 96 are relatively close to each other, the L-shaped slide bar 912 will first squeeze the inclined surface block 910, and the inclined surface block 910 will drive one of the cutters 98 to slide into the silicone tube in the rotating ring 97. The cutter 98 slides When the upper limit ring 95 is relatively close to the lower limit ring 96, the cutting knife 98 is driven to minimize the force on the silicone tube, prevent deformation, and improve the overall quality. At the same time, the cutting knife 98 exerts force on each surface of the silicone tube and then rotates. In this way, the deformation of the silicone tube is minimized, which further improves the quality of the cut silicone tube. Finally, it is transported to the next process through the conveyor belt 4.

[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A system for preparing a highly smooth silicone tube, comprising a frame (1), characterized in that: The surface of the frame (1) is fixedly connected to an extruder body (2), the surface of the frame (1) is fixedly connected to an air cooler body (3), the lower end of the frame (1) is installed with a conveyor belt (4), the surface of the frame (1) is provided with a driving mechanism (5), the surface of the frame (1) is fixedly connected to a winding mechanism (7), the lower end of the frame (1) is fixedly connected to a ring cutting mechanism (9), the driving mechanism (5) comprises a driving motor (51), the driving motor (51) is fixedly connected to the back of the frame (1), one end of the output shaft of the driving motor (51) is fixedly connected to a rotating wheel (52), both sides of the surface of the frame (1) are fixedly connected to slide rails (53), the interior of the slide rails (53) is slidably connected to a slider (54), the surface of the rotating wheel (52) is fixedly connected to a cylinder (55), the back of the slider (54) is provided with a slide groove (56), the cylinder (55) is slidably connected inside the slide groove (56), and the surface of the slider (54) is fixedly connected to a supporting mechanism (6); The supporting mechanism (6) comprises an annular frame (61), wherein the annular frame (61) is fixedly connected to the surface of the slider (54), an L-shaped rack (62) is fixedly connected to the surface of the frame (1), a fixed shaft (63) is fixedly connected to the surface of the annular frame (61), a gear (64) is rotatably connected to the surface of the fixed shaft (63) close to the slider (54), a rhombus block (65) is rotatably connected to the surface of the fixed shaft (63) away from the slider (54), an L-shaped rod (66) is rotatably connected to the surface of the rhombus block (65), an L-shaped rod (66) is rotatably connected to the surface of the other rhombus block (65), and a special-shaped rod (68) is rotatably connected to the lower ends of the L-shaped rod (66) and the L-shaped rod (67); The winding mechanism (7) comprises a bevel gear (71), the bevel gear (71) is rotatably connected to the surface of the frame (1), a transmission belt (72) is transmission-connected between the rotating shaft of the bevel gear (71) and the output shaft of the driving motor (51), a fixing plate (73) is fixedly connected to the surface of the frame (1), a large gear (74) is rotatably connected to the surface of the fixing plate (73), a gear ring (75) is rotatably connected to the surface of the fixing plate (73), a cloth rolling roller (76) is fixedly connected to the surface of the gear ring (75), and a cutting mechanism (8) is provided on the surface of the fixing plate (73); The cutting mechanism (8) comprises a sliding groove (81), wherein the sliding groove (81) is provided on the surface of the fixed plate (73), the interior of the sliding groove (81) is slidably connected to a sliding plate (82), a spring 1 (83) is provided inside the sliding groove (81), the interior of the sliding plate (82) is slidably connected to an extrusion rod (84), a scissors (85) is rotatably connected to the surface of the sliding plate (82), the surfaces of the scissors (85) and the extrusion rod (84) are both rotatably connected to a connecting rod (86), and a spring 2 (87) is provided on the surface of the extrusion rod (84); The circular cutting mechanism (9) comprises a rotating disk (91), the rotating disk (91) being rotatably connected to the surface of the frame (1), a second transmission belt (92) being transmission-connected between the rotating shaft of the rotating disk (91) and the rotating shaft of the bevel gear (71), a limiting sliding groove (93) being fixedly connected to the lower surface of the fixing plate (73), an eight-shaped groove (94) being provided on the surface of the rotating disk (91), an upper limit ring (95) being slidably connected inside the eight-shaped groove (94), and the interior of the eight-shaped groove (94) being slidably connected to the limiting sliding groove (93). A lower limit ring (96) is connected, the lower surface of the upper limit ring (95) is rotatably connected to a rotating ring (97), a plurality of cutting knives (98) are slidably connected inside the rotating ring (97), a V-shaped telescopic rod (99) is fixedly connected between every two cutting knives (98), one end of the outer cutting knives (98) is fixedly connected to a bevel block (910), a surface of the bevel block (910) is provided with an oblique groove (911), and one end of the lower limit ring (96) is fixedly connected to an L-shaped sliding rod (912); The fixed shaft (63), diamond-shaped block (65), L-shaped rod 1 (66), and L-shaped rod 2 (67) are arranged in a plurality on the surface circumference of the annular frame (61), and one side of the gear (64) is also rotatably connected to the L-shaped rod 1 (66), and the gear (64) is meshed with the L-shaped rack (62).

2. A system for preparing a highly smooth silicone tube according to claim 1, characterized in that: One side of the large gear (74) is meshed with the bevel gear (71), and the other side of the large gear (74) is meshed with the gear ring (75).

3. A process for preparing a highly smooth silicone tube according to claim 1 or claim 2, characterized in that: The following steps are involved: S1, firstly, the mixed rubber material is put into the extruder body (2), and is extruded through the die to form the initial shape of the silicone tube, and then quickly cooled by air cooling through the air cooling machine body (3) to fix its shape, and then the driving motor (51) is started. When the driving motor (51) is started, the rotating wheel (52) is driven to rotate, and when the rotating wheel (52) rotates, the cylinder (55) on the surface is driven to rotate. When the cylinder (55) rotates, it drives the slider (54) to reciprocate up and down inside the slide rail (53) through the slide groove (56); S2, when the slider (54) reciprocates, it drives the annular frame (61) fixed on the surface to reciprocate at the same time. When the annular frame (61) reciprocates up and down, it drives the gear (64) on the surface to reciprocate up and down on the fixed shaft (63). At the same time, the gear (64) rotates on the fixed shaft (63) through the meshing L-shaped rack (62). When the gear (64) rotates, it drives the L-shaped rod 1 (66) connected to the surface to rotate. The L-shaped rod 1 (66) drives the special-shaped rod (68) to rotate at the same time. The special-shaped rod (68) drives the L-shaped rod 2 (67) to rotate at the same time. The L-shaped rod 2 (67) is connected to the fixed shaft (63) through the diamond block (65). When the L-shaped rod (66) and the L-shaped rod (67) rotate toward the inner circle of the annular frame (61), one end of the L-shaped rod (66) and the L-shaped rod (67) rotates relatively, and the other end rotates relatively at the same time on the special-shaped rod (68). At this time, all the special-shaped rods (68) are close to each other to form a closed state, and when they are turned outward, they support the silicone tube to prevent the silicone tube from being deformed downward due to gravity. At the same time, when the L-shaped rod (66) and the L-shaped rod (67) rotate toward the outer circle of the annular frame (61), the special-shaped rods (68) are driven to turn outward; S3, the silicone tube coming down through the annular frame (61) will pause on the surface of the gear ring (75), at which time the high temperature resistant cloth on the cloth roll roller (76) is manually placed on the surface of the silicone tube, and then the drive motor (51) is started again, the output shaft of the drive motor (51) drives the bevel gear (71) to rotate through the transmission belt 1 (72), the bevel gear (71) drives the large gear (74) to rotate when the bevel gear (71) rotates, the large gear (74) drives the gear ring (75) to rotate when the large gear (74) rotates, and the cloth roll roller (76) drives when the gear ring (75) rotates, so as to wind and vulcanize the silicone tube moving downward; S4, when the winding standard is reached, the squeezing rod (84) is manually pushed. When the squeezing rod (84) is pushed, the sliding plate (82) is driven to slide inside the sliding groove (81) and squeeze the spring 1 (83). When the squeezing rod (84) is close to the high temperature resistant cloth, the squeezing rod (84) squeezes the spring 2 (87) again and slides inside the sliding plate (82). When the squeezing rod (84) slides, one end of the connecting rod (86) is driven forward, and at the same time, the other end of the connecting rod (86) is relatively close, and the scissors (85) are pulled relatively closed to cut the high temperature resistant cloth; S5. When the wound silicone tube passes through the gear ring (75), it gradually enters between the upper limit ring (95) and the lower limit ring (96). At the same time, the rotating shaft of the bevel gear (71) is transmitted to the turntable (91) through the transmission belt 2 (92), driving the turntable (91) to rotate. When the turntable (91) rotates, the upper limit ring (95) and the lower limit ring (96) are driven to slide in the eight-shaped groove (94) through the shape of the eight-shaped groove (94). At the same time, the upper limit ring (95) and the lower limit ring (96) are relatively reciprocated back and forth through the limit slide groove (93). When the upper limit ring (95) and the lower limit ring (96) are relatively close, the L-shaped slide rod (912) first squeezes the inclined surface block (910), and the inclined surface block (910) drives One of the cutters (98) slides into the silicone tube in the rotating ring (97). When the cutter (98) slides, it drives all the cutters (98) to slide into the silicone tube through the V-shaped telescopic rod (99) and punctures the silicone tube. At this time, the L-shaped slide bar (912) enters the inclined groove (911) and drives the inclined surface block (910) to rotate through the rotating ring (97). When the rotating ring (97) rotates, it drives all the cutters (98) to rotate and cut the silicone tube. When the upper limit ring (95) and the lower limit ring (96) are relatively close to each other, the cutter (98) exerts force on each surface of the silicone tube and then rotates. In this way, the deformation of the silicone tube is minimized. Finally, it is transported to the next process through the conveyor belt (4).

Citation Information

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