A multifunctional photovoltaic cell tinning belt conveyor
By designing a multi-function photovoltaic cell tin-plated solder belt conveyor, combining cylindrical drum, limit box and detection components, the problems of overtightening and surface wear of the photovoltaic solder belt during the conveying process are solved, and the smooth conveying and high-quality production of the solder belt is achieved.
Patent Information
- Application Number
- CN202411014878.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-07-26
AI Technical Summary
Existing photovoltaic welding belt conveying equipment can easily lead to overtightening and surface wear of the welding belt during transportation, affecting production quality.
A multi-functional photovoltaic cell tin-plated solder belt conveyor is designed, adopting a cylindrical roller structure and positioning base plate, combining a limit box, limit frame, vacuum roller and detection components to achieve smooth conveying of butt welding belts, limit position and surface defect detection.
Through the cooperation of dynamic drum electronic scale and thermocouple induction needle, real-time adjustment of the tension of the butt belt is achieved, avoiding breakage and wear caused by excessive tightness, and improving the conveying stability and production quality of the welding belt.
Smart Images

Figure CN118738219B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of photovoltaic welding tapes, and in particular to a multifunctional photovoltaic cell sheet tinning welding tape conveyor. Background Art
[0002] Photovoltaic welding tape, also known as tinned copper tape or tin-coated copper tape, is an important component of photovoltaic modules. It is used for connection in photovoltaic cell packaging and is applied to the series or parallel connection of photovoltaic cells. It plays an important role in conducting electricity to improve the output voltage and power of photovoltaic modules. Photovoltaic welding tape is an important material in the welding process of photovoltaic modules. Its quality directly affects the current collection efficiency of photovoltaic modules, and has a great impact on the power of photovoltaic modules and the efficiency of photovoltaic power generation systems. It will lead out the electric energy converted from light energy on silicon wafers and transmit it to electrical equipment, playing an important role in conducting electricity to improve the output voltage and power of photovoltaic modules. The quality of photovoltaic welding tape is related to the power transmission efficiency and service life of photovoltaic modules. The performance indicators of photovoltaic welding tape, such as appearance size, mechanical properties, surface structure, resistivity, etc., are important factors affecting the efficiency of photovoltaic power generation, the fragmentation rate of photovoltaic cells, and the long-term reliability and durability of photovoltaic modules. High-quality and high-tech photovoltaic welding tape can not only greatly improve the power generation efficiency, but also reduce the fragmentation rate of photovoltaic cells, and ensure the long-term stable operation of photovoltaic modules. As the production process of photovoltaic welding tape needs to convey the photovoltaic welding tape to the production and processing equipment, there are some defects in the conveying process of photovoltaic welding tape, such as:
[0003] The existing transportation equipment for photovoltaic welding ribbons directly adjusts the tightness of the photovoltaic welding ribbons by pushing the tensioning roller through a motor. During the transportation of the photovoltaic welding ribbons in a relatively tight state, they are prone to excessive contact with the transportation rollers and generate heat, causing the photovoltaic welding ribbons to break in an overly tight state. As the tinned welding ribbons of photovoltaic cells are transported in the conveying device, the tensioning wheels and the contacting transportation device are prone to excessive contact with the surface of the photovoltaic welding ribbons, causing wear, resulting in defects on the surface of the photovoltaic welding ribbons, thereby affecting production quality.
[0004] In view of the above problems, it is urgently necessary to carry out innovative design based on the original photovoltaic welding tape conveying device. Summary of the invention
[0005] The purpose of the present invention is to provide a multifunctional photovoltaic cell tinning solder tape conveyor to solve the problem that the tension of the photovoltaic solder tape is adjusted by pushing the tensioning roller by a motor as proposed in the above background technology. During the transportation of the photovoltaic solder tape in a relatively tight state, it is easy for the photovoltaic solder tape to be over-contacted with the transport roller and generate heat, causing the photovoltaic solder tape to break in an over-tight state. Moreover, as the photovoltaic cell tinning solder tape is transported in the conveying device, the tension wheel and the contacting transport device are prone to excessive contact with the surface of the photovoltaic solder tape and cause wear, causing defects on the surface of the photovoltaic solder tape, thereby affecting the production quality.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multifunctional photovoltaic cell tinning solder belt conveyor, comprising a conveying roller, which is arranged as a cylindrical roller structure, the conveying roller is rotatably connected at the upper end of a positioning base plate, and conveying rollers are equidistantly arranged on the surface of the positioning base plate, and the surface of the conveying roller is provided with grooves that are slidably matched with the photovoltaic cell tinning solder belt, so as to assist the photovoltaic cell tinning solder belt to be smoothly conveyed to one side;
[0007] A limit box is symmetrically arranged at each of the two ends of the positioning base plate, and a limit frame is installed at the bottom of the limit box. Two limit frames are symmetrically arranged, and positioning cylinders are arranged on the surfaces of the two limit frames. The interior of one of the positioning cylinders is rotatably connected to one end of the threaded rod, and the interior of the other positioning cylinder is threadedly connected to the threaded rod, and one end of the threaded rod passes through a limit frame, and the end through which the threaded rod passes is sleeved with a connecting gear;
[0008] A limit clamping plate is symmetrically and slidably connected to the side walls of the two limit boxes, one side of the limit clamping plate is set as a U-shaped opening, and a dust suction roller is rotatably connected in the U-shaped opening of the limit clamping plate, and one side of the limit clamping plate is provided with an adjustment component inside the limit box, which is used to adjust the width limit parts of the dust suction roller located on both sides of the tinned solder strip of the photovoltaic cell to maintain the stability of the transportation of the tinned solder strip of the photovoltaic cell;
[0009] A mounting frame is installed on the top of the limit frame, the top of the mounting frame is connected to one end of the telescopic plate, and the bottom end of the telescopic plate is symmetrically provided with an insulating cylinder, and the limit boxes and positioning base plates are symmetrically provided on both sides of the mounting frame, and a photovoltaic welding strip detection component is installed at the bottom end and inside of the insulating cylinder, which is used to adjust the tension of the photovoltaic welding strip, detect surface defects of the photovoltaic welding strip and measure the weight of the photovoltaic welding strip.
[0010] The above technical solution is adopted to facilitate the positioning, surface defect and weight measurement of the photovoltaic welding ribbon while it is being conveyed.
[0011] Preferably, a conveyor belt with tooth blocks is sleeved on the surface of the connecting gear, and the tooth blocks of the conveyor belt are meshed and connected with the connecting gear.
[0012] By adopting the above technical solution, the gears of the connecting gears cooperate with the conveyor belt to realize linkage and synchronous adjustment of the spacing between the limit frames.
[0013] Preferably, the adjustment component comprises:
[0014] A metal conductive column is symmetrically installed inside the conveying roller, and a metal port is symmetrically arranged on the inner wall of the groove of the conveying roller, and a gap is left between the metal port of the conveying roller and the surface of the metal conductive column;
[0015] A power-on controller is installed on one side of the metal conductive column, and the power-on controller is installed inside the limit box;
[0016] An air pump, which is connected to the power-on controller via a cable and is installed inside the limit box;
[0017] One end of the telescopic bellows is connected to the air port of the air pump, and the other end of the telescopic bellows is connected to the surface of the limiting clamping plate.
[0018] By adopting the above technical solution, the adjustment component is used to adjust the limiting guides on both sides of different photovoltaic welding strips.
[0019] Preferably, the telescopic bellows is slidably connected to a hole arranged inside the limit box, and the side wall of the limit box is penetrated by the air pump.
[0020] By adopting the above technical solution, as the telescopic bellows is slidably connected inside the limit box, the limit clamping plate is pushed to move and limit the positions of both sides of the photovoltaic welding strip.
[0021] Preferably, one side of the dust collection roller contacts a cleaning roller, and the cleaning roller is rotatably connected in a U-shaped opening of the limiting clamping plate, and the side wall surface of the cleaning roller abuts against the positioning scraper.
[0022] By adopting the above technical solution, cleaning is achieved by removing dust from the surface through the contact between the cleaning roller and the dust collecting roller.
[0023] Preferably, the positioning scraper is arranged through the inside of one side of the U-shaped opening of the limiting clamp, and the positioning scraper is arranged obliquely, and the bottom end of the positioning scraper is provided with a hollow frame flush with the bottom end of the limiting clamp.
[0024] By adopting the above technical solution, the dust can be easily removed by positioning the scraper at an angle.
[0025] Preferably, the photovoltaic ribbon detection assembly comprises:
[0026] An electromagnet column is mounted on the top of the inner wall of the insulating cylinder, and a conductive winding is connected to the surface of the electromagnet column;
[0027] A thermocouple sensing needle is installed on the surface of one of the positioning base plates, and the thermocouple sensing needle is electrically connected to the conductive winding of the electromagnet column;
[0028] A light spring column, which is slidably connected to the bottom end of the insulating cylinder, and a spring structure is provided on the outer wall of the light spring column, and the spring is connected to the bottom end of the insulating cylinder;
[0029] A surface defect measuring instrument, both ends of which are respectively connected to the bottom end of one of the lightweight spring columns;
[0030] The dynamic roller electronic scale is rotatably connected between the two lightweight spring columns.
[0031] By adopting the above technical solution, the electromagnet column and the thermocouple sensing needle are cooperated to perform limit installation, which facilitates the limit installation of the device.
[0032] Preferably, the detection end of the thermocouple sensing needle is installed toward one side of the dust collection roller and the conveying roller, and the height of the top end of the thermocouple sensing needle is lower than the height of the bottom end of the inner groove of the conveying roller.
[0033] By adopting the above technical solution, the thermocouple sensing needle detects the heat generated by the vacuum roller, which facilitates the tension adjustment of the photovoltaic welding ribbon conveyor.
[0034] Preferably, a metal sheet that is attracted to the magnetic field of the electromagnet column is provided at the top end of the lightweight spring column.
[0035] By adopting the above technical solution, the lightweight spring column and the electromagnet column cooperate to achieve limited installation.
[0036] Preferably, the dynamic roller electronic scale is located below the surface defect measuring instrument, and the roller surface of the dynamic roller electronic scale is covered with a silicone sleeve.
[0037] By adopting the above technical solution, the dynamic roller electronic scale and the surface defect measuring instrument cooperate to realize the functional detection of the photovoltaic welding ribbon.
[0038] Compared with the prior art, the invention has the following beneficial effects: the multifunctional photovoltaic cell tinning welding belt conveyor:
[0039] 1. During use, the heat generated by the dust collection roller and the conveying roller in contact with the photovoltaic welding ribbon is detected through the thermocouple induction installed on one side of the positioning base plate. When the photovoltaic welding ribbon is too tight and contacts the conveying roller, the temperature rises during the conveying process, so that the two thermosensitive materials inside the thermocouple induction needle generate a voltage difference in the same temperature field to realize current, and the conductive winding connected to the thermocouple induction needle is connected, so that the electromagnet column generates a magnetic field to absorb the metal sheet set on the top of the lightweight spring column, so that the lightweight spring column lifts the height of the dynamic roller electronic scale to avoid excessive compression of the photovoltaic welding ribbon by the dynamic roller electronic scale. When the photovoltaic welding ribbon and the conveying roller are in a relatively loose state, the temperature drops, the current difference decreases, and the magnetic field suction force generated by the electromagnet column decreases, so that the lightweight spring column adjusts the height of the dynamic roller electronic scale to press the photovoltaic welding ribbon, thereby adjusting the tension;
[0040] 2. The flow of current is achieved through the metal port set on the surface of the conveying roller and the photovoltaic welding ribbon, which facilitates the driving between the limiting clamps so that the limiting clamps can limit the two sides of the photovoltaic welding ribbon. When the width of the photovoltaic welding ribbon is small, it is convenient to limit the two sides of the photovoltaic welding ribbon and reduce excessive shaking of the photovoltaic welding ribbon during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 It is a schematic diagram of the overall external three-dimensional structure of the present invention;
[0042] Figure 2 It is a schematic diagram of the overall internal cross-sectional structure of the present invention;
[0043] Figure 3 It is a schematic diagram of the overall internal side-section stereoscopic structure of the present invention;
[0044] Figure 4 It is a schematic diagram of the three-dimensional structure of the insulating tube and the thermocouple sensing needle installed in the present invention;
[0045] Figure 5 This is a schematic diagram of the three-dimensional structure of the positioning base plate and the thermocouple sensing needle installation of the present invention;
[0046] Figure 6 It is a schematic diagram of the three-dimensional structure of the metal conductive column and the limiting clamp plate installed in the present invention;
[0047] Figure 7 It is a schematic diagram of the three-dimensional structure of the installation section of the limiting clamping plate and the positioning scraper of the present invention;
[0048] Figure 8 It is a schematic diagram of the three-dimensional structure of the position limiting clamping plate and the positioning scraper separated from each other in the present invention;
[0049] Fig. 9 This is a schematic diagram of the three-dimensional structure of the limit box and the limit clamping plate of the present invention;
[0050] Fig.10 It is a schematic diagram of the three-dimensional structure of the installation section of the insulating cylinder and the electromagnet column of the present invention.
[0051] In the figure: 1. limit frame; 2. positioning cylinder; 3. threaded rod; 4. connecting gear; 5. limit box; 6. positioning base plate; 7. conveying roller; 8. metal conductive column; 9. power controller; 10. air pump; 11. telescopic bellows; 12. limit splint; 13. dust suction roller; 14. cleaning roller; 15. positioning scraper; 16. mounting frame; 17. telescopic plate; 18. insulating cylinder; 19. electromagnet column; 20. thermocouple sensing needle; 21. light spring column; 22. surface defect measuring instrument; 23. dynamic roller electronic scale. DETAILED DESCRIPTION
[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0053] See also Figure 1-10 , the present invention provides a technical solution: a multifunctional photovoltaic cell tinning welding belt conveyor;
[0054] Among them, the conveying roller 7 is set as a cylindrical roller structure, the conveying roller 7 is rotatably connected to the upper end of the positioning base plate 6, and the conveying rollers 7 are equidistantly arranged on the surface of the positioning base plate 6, and the surface of the conveying roller 7 is provided with grooves that are slidably adapted to the tinned solder strips of the photovoltaic cells, so as to assist the tinned solder strips of the photovoltaic cells to be smoothly conveyed to one side;
[0055] A limit box 5 is symmetrically arranged at both ends of the positioning base plate 6, and a limit frame 1 is installed at the bottom of the limit box 5. There are two limit frames 1 symmetrically arranged, and a positioning cylinder 2 is arranged on the surface of the two limit frames 1. The interior of one positioning cylinder 2 is rotatably connected with one end of the threaded rod 3, and the interior of the other positioning cylinder 2 is threadedly connected with the threaded rod 3, and one end of the threaded rod 3 passes through a limit frame 1, and the end through which the threaded rod 3 passes is sleeved with a connecting gear 4, and a conveyor belt with a tooth block is sleeved on the surface of the connecting gear 4, and the tooth block of the conveyor belt is meshed and connected with the connecting gear 4;
[0056] A limiting clamp 12 is symmetrically and slidably connected to the side walls of the two limiting boxes 5. One side of the limiting clamp 12 is set to a U-shaped opening, and a dust suction roller 13 is rotatably connected in the U-shaped opening of the limiting clamp 12. One side of the limiting clamp 12 is located inside the limiting box 5 and an adjustment component is provided for adjusting the width limiting parts of the dust suction roller 13 located on both sides of the tinned solder strip of the photovoltaic cell to maintain the stability of the transportation of the tinned solder strip of the photovoltaic cell. One side of the dust suction roller 13 is in contact with a cleaning roller 14, and the cleaning roller 14 is rotatably connected in the U-shaped opening of the limiting clamp 12. The side wall of the cleaning roller 14 is against the positioning scraper 15. The positioning scraper 15 is arranged inside one side of the U-shaped opening of the limiting clamp 12, and the positioning scraper 15 is arranged obliquely, and the bottom end of the positioning scraper 15 is provided with a hollow frame flush with the bottom end of the limiting clamp 12;
[0057] A mounting frame 16 is mounted on the top of the limit frame 1, the top of the mounting frame 16 is connected to one end of the telescopic plate 17, and an insulating cylinder 18 is symmetrically arranged at the bottom of the telescopic plate 17, and a limit box 5 and a positioning bottom plate 6 are symmetrically arranged on both sides of the mounting frame 16, and a photovoltaic welding strip detection component is installed at the bottom and inside of the insulating cylinder 18, which is used to adjust the tension of the photovoltaic welding strip, detect surface defects of the photovoltaic welding strip, and measure the weight of the photovoltaic welding strip;
[0058] In conjunction with the accompanying drawings Figure 1-10 As shown, the limit box 5 is positioned and installed through the limit frame 1, and the limit clamping plate 12 is located inside the limit box 5 and is slidably connected, as shown in FIG. Figure 1-3As shown, the U-shaped opening of the limiting clamping plate 12 is connected to the dust collecting roller 13, so that the dust collecting roller 13 is arranged on both sides of the conveying roller 7 at the upper end of the positioning base plate 6, as shown in FIG. Figure 1-3 As shown, it is convenient to limit the two sides of the photovoltaic welding strip. As the dust collection roller 13 takes away the surface dust on the two sides of the photovoltaic welding strip, after the dust collection roller 13 is driven to rotate by the photovoltaic welding strip, it contacts the dust collection roller 13 through the cleaning roller 14, and the dust collection roller 13 cleans the dust adhering to the surface of the cleaning roller 14 to achieve a cleaning effect. The positioning scraper 15 located in the internal hole of the limiting clamping plate 12 is used to scrape off the dust on the surface of the cleaning roller 14. The telescopic plate 17 arranged at the upper end of the mounting frame 16 is synchronously displaced with the distance adjustment between the two limiting frames 1, and rotates through a connecting gear 4, driving the surface meshing transmission belt to rotate synchronously, so that the connecting gear 4 drives the limiting box 5 to rotate and pushes the threaded rod 3 to rotate and be threadedly connected with the limiting frame 1, and the distance between the two limiting frames 1 is adjusted to facilitate the transportation of photovoltaic welding strips of different widths.
[0059] The adjustment components include:
[0060] The metal conductive column 8 is symmetrically installed inside the conveying roller 7, and the inner wall of the groove of the conveying roller 7 is symmetrically provided with metal ports, and a gap is left between the metal port of the conveying roller 7 and the surface of the metal conductive column 8;
[0061] A power-on controller 9 is installed on one side of the metal conductive column 8, and the power-on controller 9 is installed inside the limit box 5;
[0062] An air pump 10, which is connected to the power controller 9 via a cable, and the air pump 10 is installed inside the limit box 5;
[0063] The telescopic bellows 11 has one end connected to the air port of the air pump 10, and the other end of the telescopic bellows 11 is connected to the surface of the limit clamp 12. The telescopic bellows 11 is slidably connected to the hole set inside the limit box 5, and the side wall of the limit box 5 is penetrated by the air pump 10;
[0064] In conjunction with the accompanying drawings Figure 1-10 As shown, the metal conductive pillars 8 are symmetrically arranged inside the conveying roller 7, as shown in FIG. Figure 6-8As shown, a gap is left between the metal strip arranged at the metal port of the conveying roller 7 and the metal conductive column 8 to avoid high temperature caused by contact and rotation, wherein the metal conductive column 8 and the metal port of the conveying roller 7 contain electrons that can move freely, and when the two metals are two centimeters apart, they will conduct electricity, and there are electrons that can move freely in the metal, and the directional movement of the electrons generates current, so that the metal conductive columns 8 located on both sides of the conveying roller 7 are energized, so that the power-on controller 9 connected to this end is electrically connected to the air pump 10, so that the air pump 10 can inflate the inside of the telescopic bellows 11 to push the dust collecting roller 13 on one side of the limit clamp 12 close to both sides of the photovoltaic welding strip, wherein the distance between the metal ports inside the conveying roller 7 is the minimum width distance of the photovoltaic welding strip, and the metal ports inside the conveying roller 7 are elliptical;
[0065] When the width of the photovoltaic welding belt is wide, since the internal opening of the conveying roller 7 is an arc, it does not contact the metal port inside the conveying roller 7. The power-on controller 9 that is powered on on one side remains stable under the control of the synchronous control system and does not start the air pump 10 to work, so as to avoid excessive restriction of the photovoltaic welding belt and cause the surface to be squeezed and worn. When the width of the photovoltaic welding belt is small, it contacts the metal port inside the conveying roller 7, which is convenient for electronic movement to be powered on. When the two power-on controllers 9 are powered on synchronously, they are connected under the control of the synchronous control system, and the air pump 10 is started synchronously to inflate the telescopic bellows 11 and push the limit clamp 12;
[0066] Photovoltaic ribbon detection components include:
[0067] The electromagnet column 19 is mounted on the top of the inner wall of the insulating tube 18, and the surface of the electromagnet column 19 is connected to a conductive winding;
[0068] The thermocouple sensing needle 20 is installed on the surface of a positioning base plate 6, and the thermocouple sensing needle 20 is electrically connected to the conductive winding of the electromagnet column 19. The detection end of the thermocouple sensing needle 20 is installed toward the dust collection roller 13 and the conveying roller 7, and the top of the thermocouple sensing needle 20 is lower than the bottom of the inner groove of the conveying roller 7.
[0069] A light spring column 21 is slidably connected to the bottom end of the insulating cylinder 18, and a spring structure is provided on the outer wall of the light spring column 21, and the spring is connected to the bottom end of the insulating cylinder 18, and a metal sheet is provided on the top end of the light spring column 21 to attract the magnetic field of the electromagnet column 19;
[0070] The surface defect measuring instrument 22 has two ends connected to the bottom end of a light spring column 21 respectively;
[0071] A dynamic roller electronic scale 23 is rotatably connected between two lightweight spring columns 21. The dynamic roller electronic scale 23 is located below the surface defect measuring instrument 22, and a silicone sleeve is provided on the roller surface of the dynamic roller electronic scale 23.
[0072] In conjunction with the accompanying drawings Figure 1-10 As shown, the electromagnet column 19 disposed inside the insulating cylinder 18 is connected to the thermocouple sensing needle 20, as shown in FIG. Figure 5 As shown, the thermocouple sensing needle 20 is close to one side of the conveying roller 7, and is used to detect the heat during the conveying process of the conveying roller 7 and the photovoltaic welding ribbon. The lightweight spring column 21 at the bottom of the insulating cylinder 18 slides downward, so that the roller of the dynamic roller electronic scale 23 directly contacts the photovoltaic welding ribbon, and the photovoltaic welding ribbon is weighed and detected after rolling. The surface defect measuring instrument 22 located above the dynamic roller electronic scale 23 takes pictures of the surface of the photovoltaic welding ribbon to facilitate the inspection of the surface defects of the photovoltaic welding ribbon. After the insulating cylinder 18 and the lightweight spring column 21 cooperate with the spring to descend, and the dynamic roller electronic scale 23 contacts the photovoltaic welding ribbon due to the dynamic roller electric The sub-scale 23 presses the photovoltaic welding tape for conveying. The conveying roller 7 detected by the thermocouple sensing needle 20 is adjusted too tightly, which causes the temperature to rise, causing the thermocouple sensing needle 20 to detect the temperature rise. The voltage difference between the two thermosensitive materials inside the thermocouple sensing needle 20 at the same temperature generates an electric current. The generated current generates a magnetic induction magnetic field inside the solenoid valve, which converts thermal energy into electrical energy, so that the electromagnet column 19 absorbs the metal sheet of the lightweight spring column 21. The spring surrounding the outside of the lightweight spring column 21 cooperates to lift the dynamic roller electronic scale 23, loosening the excessive pressure on the photovoltaic welding tape and adjusting the tension.
[0073] Working principle: When using the multifunctional photovoltaic cell tinning welding belt conveyor, first, one end of the photovoltaic cell tinning welding belt that needs to be rolled up or conveyed is passed through the device to contact and connect with the power pushing equipment, so that the photovoltaic welding belt is located in the device for sliding transportation. As the photovoltaic welding belt is located in the groove on the surface of the conveying roller 7 and contacts the metal port arranged on the surface of the conveying roller 7, the surface of the photovoltaic welding belt is connected to the two sides of the conveying roller 7 to realize power supply. The metal conductive column 8 arranged on one side of the conveying roller 7 is in a power-on state, so that the metal conductive column 8 at the power-on port is connected to the connected power-on controller 9, and the air pump 10 is started to inflate the telescopic bellows 11, and the telescopic push limit splint 12 is rotated to connect the connected dust suction roller 13 to one side of the photovoltaic welding belt. After power is turned on, the dust suction roller 13 on the other side of the photovoltaic welding belt is synchronously started to limit the conveying position of the photovoltaic welding belt. At the same time, the fiber hair on the surface of the dust suction roller 13 cleans the dust on the surface of the photovoltaic welding belt, so that the dust is transported to the cleaning roller 14 and scraped away by the positioning scraper 15. After the photovoltaic welding strip passes through one end of the positioning base plate 6 provided with a thermocouple sensing needle 20, it contacts the dynamic roller electronic scale 23. At this time, the dynamic roller electronic scale 23 is restricted by the lightweight spring column 21 to achieve tension adjustment by pressing down the photovoltaic welding strip. When the tension adjustment is excessive, the thermocouple sensing needle 20 detects that the surface temperature of the dust collection roller 13 and the conveying roller 7 has increased. At this time, the two thermosensitive materials inside the thermocouple sensing needle 20 generate a voltage difference and are connected to the electromagnet column 19, so that the conductive winding and the iron core inside the electromagnet column 19 generate an electromagnetic field, so that the electromagnet column 19 absorbs the metal sheet at the top of the lightweight spring column 21, so that the lightweight spring column 21 drives the dynamic roller electronic scale 23 and the surface defect measuring instrument 22 to lift, and adjust the tightness of the photovoltaic welding strip. At the same time, the surface defect measuring instrument 22 is located between the dynamic roller electronic scale 23 to shoot and scan the surface of the photovoltaic welding strip. At the same time, the dynamic roller electronic scale 23 detects the photovoltaic welding strip for weighing, so as to achieve the weighing of the photovoltaic welding strip and the functional inspection of surface defects.
[0074] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multifunctional photovoltaic cell tinning belt conveyor, comprising: A conveying roller (7) is provided as a cylindrical roller structure, the conveying roller (7) is rotatably connected to the upper end of the positioning base plate (6), and the surface of the positioning base plate (6) is provided with conveying rollers (7) at equal intervals, and the surface of the conveying roller (7) is provided with grooves that are slidably matched with the tinned solder strip of the photovoltaic cell piece, so as to assist in smoothly conveying the tinned solder strip of the photovoltaic cell piece to one side; The invention is characterized in that: a limit box (5) is symmetrically arranged at each end of the positioning base plate (6), and a limit frame (1) is installed at the bottom end of the limit box (5), two limit frames (1) are symmetrically arranged, and a positioning cylinder (2) is arranged on the surface of the two limit frames (1), one of the positioning cylinders (2) is rotatably connected to one end of the threaded rod (3), and the other positioning cylinder (2) is threadedly connected to the threaded rod (3), and one end of the threaded rod (3) passes through a limit frame (1), and the end through which the threaded rod (3) passes is sleeved with a connecting gear (4); A limit clamp (12) is symmetrically slidably connected to the side walls of the two limit boxes (5); one side of the limit clamp (12) is provided with a U-shaped opening, and a dust collecting roller (13) is rotatably connected in the U-shaped opening of the limit clamp (12); one side of the limit clamp (12) is provided with an adjustment component located inside the limit box (5) for adjusting the width limit portions of the dust collecting roller (13) located on both sides of the tinned solder strip of the photovoltaic cell, so as to maintain the stability of the transportation of the tinned solder strip of the photovoltaic cell; A mounting frame (16) is mounted on the top of the limiting frame (1); the top of the mounting frame (16) is connected to one end of the telescopic plate (17); an insulating tube (18) is symmetrically arranged at the bottom of the telescopic plate (17); and limiting boxes (5) and positioning bottom plates (6) are symmetrically arranged on both sides of the mounting frame (16); a photovoltaic welding strip detection component is installed at the bottom and inside of the insulating tube (18) for adjusting the tension of the photovoltaic welding strip, detecting surface defects of the photovoltaic welding strip, and measuring the weight of the photovoltaic welding strip.
2. A multifunctional photovoltaic cell tinning belt conveyor according to claim 1, characterized in that: A conveyor belt with tooth blocks is sleeved on the surface of the connecting gear (4), and the tooth blocks of the conveyor belt are meshed and connected with the connecting gear (4).
3. The multifunctional photovoltaic cell tinning belt conveyor according to claim 1 is characterized in that: The adjustment component comprises: A metal conductive column (8) is symmetrically mounted inside the conveying roller (7), and a metal port is symmetrically arranged on the inner wall of the groove of the conveying roller (7), and a gap is left between the metal port of the conveying roller (7) and the surface of the metal conductive column (8); A power-on controller (9), which is installed on one side of the metal conductive column (8), and the power-on controller (9) is installed inside the limit box (5); An air pump (10) connected to the power controller (9) via a cable, and the air pump (10) is installed inside the limit box (5); One end of the telescopic bellows (11) is connected to the air port of the air pump (10), and the other end of the telescopic bellows (11) is connected to the surface of the limit clamp (12).
4. The multifunctional photovoltaic cell tinning belt conveyor according to claim 3 is characterized in that: The telescopic bellows (11) is slidably connected to a hole arranged inside the limit box (5), and the side wall of the limit box (5) is penetrated by the air pump (10).
5. The multifunctional photovoltaic cell tinning belt conveyor according to claim 1, characterized in that: One side of the dust collection roller (13) contacts a cleaning roller (14), and the cleaning roller (14) is rotatably connected in a U-shaped opening of the limiting clamping plate (12), and a side wall surface of the cleaning roller (14) abuts against a positioning scraper (15).
6. The multifunctional photovoltaic cell tinning belt conveyor according to claim 5, characterized in that: The positioning scraper (15) is arranged to penetrate inside one side of the U-shaped opening of the limiting clamp (12), and the positioning scraper (15) is arranged to be inclined, and a hollow frame flush with the bottom end of the limiting clamp (12) is arranged at the bottom end of the positioning scraper (15).
7. The multifunctional photovoltaic cell tinning belt conveyor according to claim 1, characterized in that: The photovoltaic ribbon detection assembly comprises: An electromagnet column (19) is mounted on the top of the inner wall of the insulating cylinder (18), and a conductive winding is connected to the surface of the electromagnet column (19); A thermocouple sensing needle (20) is mounted on the surface of one of the positioning base plates (6), and the thermocouple sensing needle (20) is electrically connected to the conductive winding of the electromagnet column (19); A light spring column (21) is slidably connected to the bottom end of the insulating cylinder (18), and a spring structure is provided on the outer wall of the light spring column (21), and the spring is connected to the bottom end of the insulating cylinder (18); A surface defect measuring instrument (22), both ends of which are respectively connected to the bottom end of one of the lightweight spring columns (21); A dynamic roller electronic scale (23) is rotatably connected between the two lightweight spring columns (21).
8. The multifunctional photovoltaic cell tinning belt conveyor according to claim 7, characterized in that: The detection end of the thermocouple sensing needle (20) is installed toward one side of the dust collection roller (13) and the conveying roller (7), and the top end of the thermocouple sensing needle (20) is lower than the bottom end of the inner groove of the conveying roller (7).
9. The multifunctional photovoltaic cell tinning belt conveyor according to claim 7, characterized in that: The top end of the light spring column (21) is provided with a metal sheet that is attracted to the magnetic field of the electromagnet column (19).
10. The multifunctional photovoltaic cell tinning belt conveyor according to claim 7, characterized in that: The dynamic roller electronic scale (23) is located below the surface defect measuring instrument (22), and a silicone sleeve is provided on the roller surface of the dynamic roller electronic scale (23).
Citation Information
Patent Citations
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