A high-efficiency and energy-saving distillation tower for chemical production

By optimizing the internal structure and design of the distilled tower, the problems of the flow of gas in the traditional distillation tower in the traditional distillation tower are not ideal, and the more efficient separation effect and energy utilization efficiency are achieved.

CN118750894BActive Publication Date: 2025-01-24SHANDONG KAIFENGYUAN ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202411240639.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-01-24
Estimated Expiration
2044-09-05

AI Technical Summary

Technical Problem

During the operation of a traditional distillation tower, the flow state of the gas and liquid phases in the tower is difficult to reach the ideal state, resulting in limited mass transfer and heat transfer efficiency, which in turn affects the separation effect.

Method used

By optimizing the internal structure of the distillation tower, a new separation structure is adopted to increase the non-contact between the gas and liquid phases, enhance the mass transfer rate, and set up multiple sets of connecting tubes and adsorption disks to guide the effective separation and treatment of steam and liquid.

Benefits of technology

The separation effect and equipment efficiency are improved, the droplet entrainment phenomenon is reduced, the fractionation speed is increased, and the energy utilization efficiency is improved.

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Abstract

The present invention discloses a high-efficiency and energy-saving distillation tower for chemical production, which relates to the technical field of distillation towers, and includes a base mechanism, a liquid storage mechanism is fixedly installed on the top of the base mechanism near one side edge, and a distillation mechanism is fixedly connected to the output end of the liquid storage mechanism. In the use of the present invention, the device directly affects the separation effect and equipment efficiency by optimizing its internal structure, adopts a new separation structure, increases the non-contact between gas and liquid phases and enhances the mass transfer rate, improves the separation effect, and sets multiple groups of connecting pipes and adsorption plates, steam is taken over and guided to avoid confusion with liquid. At the same time, by guiding the liquid to enter the bottom of the inner wall of the distillation tank, liquids with the same composition are gathered together for unified treatment, reducing the treatment steps and improving the energy utilization efficiency. At the same time, the liquid distribution on the tower plate is more uniform, which is conducive to reducing the droplet entrainment phenomenon and improving the fractionation speed.
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Description

Technical Field

[0001] The invention relates to the technical field of distillation towers, in particular to a high-efficiency and energy-saving distillation tower used in chemical production. Background Art

[0002] The distillation tower in chemical production is a key equipment for separation of mixtures. It separates high-purity components through distillation operation based on the difference in volatility of each component in the mixture. The working principle of the distillation tower is similar to fractional distillation, but more sophisticated and efficient. During the distillation process, the raw material mixture enters the distillation tower from the middle or lower part of the tower, and exchanges heat and mass with the rising steam when passing through the tower plates or packings. The volatile components rise with the steam, while the non-volatile components remain in the liquid phase and continue to fall. At the top of the tower, the volatile components are condensed and partially refluxed into the tower to maintain a constant composition at the top of the tower; at the bottom of the tower, the non-volatile components are condensed and partially refluxed into the tower to maintain a constant composition at the top of the tower; at the bottom of the tower, the non-volatile components are condensed and partially refluxed into the tower to maintain a constant composition at the top of the tower. The volatile components are concentrated and discharged from the system. By adjusting the operating parameters such as reflux ratio, tower top temperature, tower bottom temperature, etc., efficient separation of the mixture can be achieved. Distillation towers are widely used in chemical production, such as oil refining, petrochemicals, fine chemicals, pharmaceuticals, food and other industries. It can be used to separate various liquid mixtures, such as hydrocarbon mixtures, alcohol mixtures, acid mixtures, etc., to obtain high-purity products or intermediates. With the continuous development of chemical technology, the design and operation of distillation towers are becoming more advanced and intelligent, providing a more reliable and efficient separation method for chemical production.

[0003] In the prior art, such as Chinese patent number: CN116785745A, a distillation tower for the production of chemical raw materials is provided, including a distillation tower body, the upper and lower ends of the rear wall of the distillation tower body are respectively provided with a collecting mechanism and a filtering and discharging mechanism, the inner bottom wall of the distillation tower body is fixedly embedded with a spiral heating tube, the upper side wall of the distillation tower body is movably penetrated with a hollow stirring rod, the outer wall of one end of the hollow stirring rod located inside the distillation tower body is fixedly connected with a plurality of stirring blades and nozzles, and the outer wall of one end of the hollow stirring rod located outside the distillation tower body is provided with a rotating mechanism. The present invention can drive each stirring blade and each nozzle to move over a large range in the distillation tower body by rotating and reciprocating up and down hollow stirring rods at the same time, thereby achieving large-scale stirring of raw materials and large-scale flushing of the inner wall of the distillation tower body, improving the distillation efficiency of raw materials while also improving the flushing range and flushing effect of the inner wall of the distillation tower.

[0004] In the operation of traditional distillation towers, the flow state of the gas-liquid two-phase in the tower is difficult to reach the ideal state, which leads to limited mass transfer and heat transfer efficiency, thus affecting the separation effect. At the same time, the design of the tower tray often ignores the interaction mechanism between the gas-liquid two-phase, resulting in uneven liquid distribution, increased droplet entrainment and backmixing.

[0005] 1. Gas-liquid two-phase flow problem: Inside the distillation tower, the flow state of the gas-liquid two-phase is crucial to the mass transfer and heat transfer process. However, due to the complexity of fluid dynamics, there are often phenomena such as uneven flow, eddy currents, and dead zones inside the tower, which lead to a decrease in mass transfer and heat transfer efficiency and affect the separation effect.

[0006] 2. Defects in tray design: Traditional tray design often focuses on structural strength and durability, while neglecting in-depth research on the interaction mechanism between the gas and liquid phases. This leads to uneven distribution of liquid on the tray, increases the occurrence of droplet entrainment and backmixing, and further reduces the separation efficiency. Summary of the invention

[0007] The object of the present invention is to provide an efficient and energy-saving distillation tower for chemical production, so as to solve the problem that when the equipment proposed in the above background is in use, the flow of gas-liquid two-phases in the traditional distillation tower is difficult to reach an ideal state during operation, resulting in limited mass transfer and heat transfer efficiency, thereby affecting the separation effect.

[0008] To achieve the above object, the present invention provides the following technical solution: an efficient and energy-saving distillation tower for chemical production, comprising a base mechanism, a liquid storage mechanism is fixedly installed on the top of the base mechanism near one side edge, the output end of the liquid storage mechanism is fixedly connected to a distillation mechanism, and the output end of the distillation mechanism is fixedly connected to a condensation mechanism;

[0009] The distillation mechanism includes a distillation tank, the outer wall of the distillation tank is fixedly connected with four support rods A, the bottom of the inner wall and the inner wall of the distillation tank are fixedly connected with a heating plate, the outer wall of the distillation tank is connected with a sealing cover plate near the top through a locking block, a barometer is fixedly installed on the top of the sealing cover plate near the left edge, a thermometer is fixedly installed on the top of the sealing cover plate near the right edge, an air valve is fixedly connected to the center of the top of the sealing cover plate, the output end of the air valve is fixedly connected to a transmission pipe, a plurality of inner plates are fixedly installed on the inner wall of the distillation tank, inner grooves are provided inside the plurality of inner plates, a group of fixed grooves are provided inside the plurality of inner plates, and connecting pipes A are fixedly inserted into the inner walls of the plurality of groups of fixed grooves.

[0010] Preferably, the bottoms of the multiple groups of connecting tubes A are fixedly connected to adsorption plates, and each two of the multiple inner plates are fixedly connected to a connecting plate.

[0011] Preferably, the base mechanism includes a main body plate, and the top of the main body plate is fixedly connected to the bottom of a group of support rods A near the left edge, and four rollers are fixedly connected to the bottom of the main body plate.

[0012] Preferably, the condensation mechanism includes a condensation tank, and the top of the main body plate is fixedly connected to the bottom of a group of support rods B near the left edge, a condensation pipe is fixedly installed inside the condensation tank, the top of the condensation pipe is fixedly connected to an external pipe, and the outer wall of the condensation tank is fixedly installed with a support rod B.

[0013] Preferably, a connecting pipe B is fixedly connected to the outer wall of the condensation tank near the bottom, the output end of the connecting pipe B is fixedly connected to a circulating fan, and the output end of the transmission pipe is fixedly connected to the input end of the circulating fan, and the bottom of the circulating fan is fixedly connected to the top of the main plate.

[0014] Preferably, an output pipe is fixedly connected to the outer wall of the condensation tank near the bottom, a collecting assembly is fixedly connected to one side of the outer wall of the condensation tank, and the bottom of the collecting assembly is fixedly connected to the top of the main plate, a reflux pipe is fixedly connected to the bottom of the condensation tank, and the output end of the reflux pipe is connected to the interior of one of the multiple connecting plates.

[0015] Preferably, the liquid storage mechanism comprises a liquid storage box, and the bottom of the liquid storage box is fixedly mounted on the top of the main body plate near the right edge, and a group of sliding grooves are preset inside the liquid storage box.

[0016] Preferably, a group of inner surfaces of the sliding grooves are all slidably embedded with sliding blocks, a group of outer surfaces of the sliding blocks are fixedly connected with a linkage plate, and a handle bar is fixedly connected with the top of the linkage plate.

[0017] Preferably, two U-shaped locking rods are fixedly connected to the top of the linkage plate, and adsorption tubes are tightly locked on the inner surface walls of the two U-shaped locking rods.

[0018] Preferably, the output end of the adsorption tube is fixedly connected to a pipeline, and the output end of the pipeline is connected to the interior of one of the multiple connecting plates, and the outer wall of the pipeline is provided with a corrugated tube.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention is in use. When the device is in use, its design directly affects the separation effect and equipment efficiency by optimizing its internal structure. A new separation structure is adopted to improve the separation effect by increasing the non-contact between the gas and liquid phases and enhancing the mass transfer rate. A plurality of connecting pipes and adsorption plates are provided to guide the steam to avoid confusion with the liquid. At the same time, by guiding the liquid to enter the bottom of the inner wall of the distillation tank, liquids with the same composition are gathered together for unified treatment, thereby reducing the treatment steps and improving the energy utilization efficiency. At the same time, the liquid on the tower plate is more evenly distributed, which is conducive to reducing the droplet entrainment phenomenon and improving the distillation rate.

[0021] When the present invention is in use, the distillation mechanism utilizes the layout of multiple connecting plates and inner plates to achieve the natural flow and uniform distribution of the liquid by using gravity. The efficient heating of the heating plate causes the liquid to evaporate rapidly into steam, while the multiple adsorption plates and connecting tubes effectively capture and guide the steam. The condensing mechanism rapidly condenses the steam into liquid through the coordinated action of the external refrigeration equipment and the condensing tube, thereby achieving an efficient distillation and condensation process.

[0022] During use, the chemical liquid treatment device of the present invention provides a comprehensive and efficient solution for the treatment of chemical liquids with its efficient integrated design, flexible mobility, safe and reliable storage system, precise liquid transportation and regulation, efficient distillation and condensation process, and environmental protection and energy saving.

[0023] In the present invention, the design of the negative pressure pump and the adsorption tube realizes the effective suction and continuous delivery of the liquid during use. The precise coordination of the external driving device with the linkage plate, the slider and other components ensures the stability and continuity of the liquid transmission process. The introduction of the bellows further improves the system's adaptability to distance changes, making the entire delivery process more flexible and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a main structural plan view of a high-efficiency and energy-saving distillation tower for chemical production according to the present invention;

[0025] Figure 2 This is a plan view of a base structure in a high-efficiency and energy-saving distillation tower used in chemical production according to the present invention;

[0026] Figure 3 This is a cutaway perspective view of a liquid storage mechanism in a high-efficiency and energy-saving distillation tower for chemical production according to the present invention;

[0027] Figure 4 A three-dimensional diagram of a distillation mechanism in a high-efficiency and energy-saving distillation tower for chemical production according to the present invention;

[0028] Figure 5 It is a sectional stereoscopic diagram of a distillation mechanism in a high-efficiency and energy-saving distillation tower used in chemical production according to the present invention;

[0029] Figure 6 This is a top plan view of the interior of a distillation tank in a high-efficiency and energy-saving distillation tower for chemical production according to the present invention;

[0030] Figure 7 This is an internal plan view of a distillation mechanism in a high-efficiency and energy-saving distillation tower for chemical production according to the present invention;

[0031] Figure 8 It is a partial structural stereogram of a high-efficiency and energy-saving distillation tower used in chemical production according to the present invention;

[0032] Fig. 9 This is a sectional three-dimensional exploded view of a condensing mechanism in a high-efficiency and energy-saving distillation tower for chemical production according to the present invention;

[0033] Fig.10 It is a partial stereoscopic diagram of a high-efficiency and energy-saving distillation tower used in chemical production according to the present invention.

[0034] In the figure: 1, base mechanism; 11, main body plate; 12, roller; 2, liquid storage mechanism; 21, liquid storage tank; 211, sliding groove; 22, slider; 23, linkage plate; 24, handle bar; 25, U-shaped lock bar; 26, adsorption tube; 27, pipeline; 28, bellows; 3, distillation mechanism; 31, distillation tank; 311, support rod A; 312, heating plate; 32, sealing cover plate; 321, barometer; 322. Thermometer; 33. Air valve; 331. Transfer pipe; 34. Inner plate; 341. Inner tank; 342. Fixed tank; 35. Connecting pipe A; 351. Adsorption plate; 36. Connecting plate; 4. Condensation mechanism; 41. Condensation tank; 42. Condensation pipe; 421. External pipe; 43. Support rod B; 44. Connecting pipe B; 45. Circulation fan; 46. Output pipe; 47. Collection assembly; 48. Reflux pipe. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0036] Reference Figure 1-Figure 10 As shown: The present invention provides a high-efficiency and energy-saving distillation tower for chemical production, comprising a base mechanism 1, a liquid storage mechanism 2 is fixedly installed at the top of the base mechanism 1 near one side edge, the output end of the liquid storage mechanism 2 is fixedly connected to a distillation mechanism 3, and the output end of the distillation mechanism 3 is fixedly connected to a condensation mechanism 4;

[0037] The distillation mechanism 3 includes a distillation tank 31, the outer wall of the distillation tank 31 is fixedly connected with four support rods A311, the bottom of the inner wall and the inner wall of the distillation tank 31 are fixedly connected with a heating plate 312, the outer wall of the distillation tank 31 is connected with a sealing cover plate 32 near the top through a locking block, a barometer 321 is fixedly installed at the top of the sealing cover plate 32 near the left edge, a thermometer 322 is fixedly installed at the top of the sealing cover plate 32 near the right edge, an air valve 33 is fixedly connected at the center of the top of the sealing cover plate 32, and a transmission pipe 331 is fixedly connected to the output end of the air valve 33, a plurality of inner plates 34 are fixedly installed on the inner wall of the distillation tank 31, an inner groove 341 is opened inside the plurality of inner plates 34, a group of fixed grooves 342 is opened inside the plurality of inner plates 34, a connecting pipe A35 is fixedly inserted into the inner wall of the plurality of groups of fixed grooves 342, an adsorption plate 351 is fixedly connected to the bottom of the plurality of groups of connecting pipes A35, and a connecting plate 36 is fixedly connected between every two of the plurality of inner plates 34;

[0038] The base mechanism 1 includes a main body plate 11, and the top of the main body plate 11 is fixedly connected to the bottom of a group of support rods A311 near the left edge, and four rollers 12 are fixedly connected to the bottom of the main body plate 11;

[0039] The condensation mechanism 4 includes a condensation tank 41, and the top of the main plate 11 is fixedly connected to the bottom of a group of support rods B43 near the left edge. A condensation pipe 42 is fixedly installed inside the condensation tank 41, and the top of the condensation pipe 42 is fixedly connected to an external pipe 421. The outer wall of the condensation tank 41 is fixedly installed with a support rod B43. The outer wall of the condensation tank 41 is fixedly connected to a connecting pipe B44 near the bottom position. The output end of the connecting pipe B44 is fixedly connected to a circulating fan 45, and the output end of the transmission pipe 331 is fixedly connected to the input end of the circulating fan 45, and the bottom of the circulating fan 45 is fixedly connected to the top of the main plate 11. The outer wall of the condensation tank 41 is fixedly connected to an output pipe 46 near the bottom position. One side of the outer wall of the condensation tank 41 is fixedly connected to a collecting component 47, and the bottom of the collecting component 47 is fixedly connected to the top of the main plate 11. The bottom of the condensation tank 41 is fixedly connected to a return pipe 48, and the output end of the return pipe 48 is connected to the inside of one of the multiple connecting plates 36.

[0040] In this embodiment, when the chemical liquid is drawn into the interior of one of the connecting plates 36, and the multiple connecting plates 36 and the multiple inner plates 34 are in a connected state with each other, and under the action of gravity, the chemical liquid can be kept falling downward (the chemical liquid can be kept flowing between the multiple connecting plates 36 and the inner surface wall of the inner groove 341), and under the transmission of the lowest end connecting plate 36, the liquid can finally fall to the bottom position of the inner surface wall of the distillation tank 31, and then when the heating plate 312 arranged on the inner surface wall and the bottom is powered on, a high temperature can be formed inside it, so that the liquid on the inner surface wall is effectively heated, and during the heating process, steam can be kept to form, and under the action of cold weight and hot lightness, the steam can be kept floating upward as a whole, and then under the adsorption of the multiple adsorption plates 351, the steam can be kept to be effectively collected, and through the multiple groups of connecting pipes A35, the steam can be kept to be effectively transmitted to the top of the distillation tank 31;

[0041] When the formed steam is effectively collected through the gas valve 33, and is finally transferred to the interior of the condenser 41 according to the transfer pipe 331 as the conveying path, and the external pipe 421 at its top is connected to the external refrigeration equipment, the cooled liquid can be transferred to the interior of the condenser pipe 42 to form a low temperature, and then the interior of the condenser 41 is kept at a low temperature, the steam inside the condenser 41 can be condensed to form liquid, and then the water droplets fall into the interior of the condenser 41 under the action of gravity, and finally the condensed liquid can be discharged through the output pipe 46 to complete the distillation treatment of the chemical device. During the condensation process, the liquid phase will re-enter the interior of the distillation tank 31 through the reflux pipe 48, thereby establishing a cold reflux, and the reflux liquid phase will re-fill the interior of the inner tank 341 and the multiple connecting plates 36, establishing a vapor-liquid phase heat and mass transfer process in the distillation section. Example

[0042] according to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 as well as Figure 8As shown, the liquid storage mechanism 2 includes a liquid storage box 21, and the bottom of the liquid storage box 21 is fixedly installed with the top of the main body plate 11 near the right edge, and a group of sliding grooves 211 are preset inside the liquid storage box 21, and the inner surface walls of a group of sliding grooves 211 are all slidably embedded with sliders 22, and a linkage plate 23 is fixedly connected between the outer surfaces of a group of sliders 22, and a handle rod 24 is fixedly connected to the top of the linkage plate 23. Two U-shaped locking rods 25 are fixedly connected to the top of the linkage plate 23, and the inner surface walls of the two U-shaped locking rods 25 are tightly locked with adsorption tubes 26, and the output end of the adsorption tube 26 is fixedly connected with a pipe 27, and the output end of the pipe 27 is connected to the inside of one of the multiple connecting plates 36, and the outer surface wall of the pipe 27 is provided with a bellows 28;

[0043] The distillation mechanism 3 includes a distillation tank 31, the outer wall of the distillation tank 31 is fixedly connected with four support rods A311, the bottom of the inner wall and the inner wall of the distillation tank 31 are fixedly connected with a heating plate 312, the outer wall of the distillation tank 31 is connected with a sealing cover plate 32 near the top through a locking block, a barometer 321 is fixedly installed at the top of the sealing cover plate 32 near the left edge, a thermometer 322 is fixedly installed at the top of the sealing cover plate 32 near the right edge, an air valve 33 is fixedly connected at the center of the top of the sealing cover plate 32, and a transmission pipe 331 is fixedly connected to the output end of the air valve 33, a plurality of inner plates 34 are fixedly installed on the inner wall of the distillation tank 31, an inner groove 341 is opened inside the plurality of inner plates 34, a group of fixed grooves 342 is opened inside the plurality of inner plates 34, a connecting pipe A35 is fixedly inserted into the inner wall of the plurality of groups of fixed grooves 342, an adsorption plate 351 is fixedly connected to the bottom of the plurality of groups of connecting pipes A35, and a connecting plate 36 is fixedly connected between every two of the plurality of inner plates 34.

[0044] In this embodiment, the liquid is first transferred to the interior of the liquid storage tank 21 for preliminary storage, and the adsorption tube 26 can be locked on the top of the linkage plate 23 by two U-shaped locking rods 25. Under the action of the negative pressure pump, the negative pressure inside the adsorption tube 26 can be maintained, so that the chemical liquid inside the liquid storage tank 21 can be drawn into itself, and finally transferred to the interior of the distillation mechanism 3 through the pipeline 27 and the bellows 28 for subsequent distillation treatment. In this process, the handle rod 24 can be used as a linkage medium under the up and down extension of the external driving device, and under the cooperation of a group of sliders 22 slidingly embedded in the sliding groove 211, the linkage plate 23 and the components fixed thereto can be driven to move up and down, and the bellows 28 can provide distance adjustment for such adjustment. Example

[0045] according to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 as well as Fig.10 As shown, the liquid storage mechanism 2 includes a liquid storage box 21, and the bottom of the liquid storage box 21 is fixedly installed with the top of the main body plate 11 near the right edge, and a group of sliding grooves 211 are preset inside the liquid storage box 21, and the inner surface walls of a group of sliding grooves 211 are all slidably embedded with sliders 22, and a linkage plate 23 is fixedly connected between the outer surfaces of a group of sliders 22, and a handle rod 24 is fixedly connected to the top of the linkage plate 23. Two U-shaped locking rods 25 are fixedly connected to the top of the linkage plate 23, and the inner surface walls of the two U-shaped locking rods 25 are tightly locked with adsorption tubes 26, and the output end of the adsorption tube 26 is fixedly connected with a pipe 27, and the output end of the pipe 27 is connected to the inside of one of the multiple connecting plates 36, and the outer surface wall of the pipe 27 is provided with a bellows 28;

[0046] The distillation mechanism 3 includes a distillation tank 31, the outer wall of the distillation tank 31 is fixedly connected with four support rods A311, the bottom of the inner wall and the inner wall of the distillation tank 31 are fixedly connected with a heating plate 312, the outer wall of the distillation tank 31 is connected with a sealing cover plate 32 near the top through a locking block, a barometer 321 is fixedly installed at the top of the sealing cover plate 32 near the left edge, a thermometer 322 is fixedly installed at the top of the sealing cover plate 32 near the right edge, an air valve 33 is fixedly connected at the center of the top of the sealing cover plate 32, and a transmission pipe 331 is fixedly connected to the output end of the air valve 33, a plurality of inner plates 34 are fixedly installed on the inner wall of the distillation tank 31, an inner groove 341 is opened inside the plurality of inner plates 34, a group of fixed grooves 342 is opened inside the plurality of inner plates 34, a connecting pipe A35 is fixedly inserted into the inner wall of the plurality of groups of fixed grooves 342, an adsorption plate 351 is fixedly connected to the bottom of the plurality of groups of connecting pipes A35, and a connecting plate 36 is fixedly connected between every two of the plurality of inner plates 34;

[0047] The condensation mechanism 4 includes a condensation tank 41, and the top of the main plate 11 is fixedly connected to the bottom of a group of support rods B43 near the left edge. A condensation pipe 42 is fixedly installed inside the condensation tank 41, and the top of the condensation pipe 42 is fixedly connected to an external pipe 421. The outer wall of the condensation tank 41 is fixedly installed with a support rod B43. The outer wall of the condensation tank 41 is fixedly connected to a connecting pipe B44 near the bottom position, and the output end of the connecting pipe B44 is fixedly connected to a circulating fan 45, and the output end of the transmission pipe 331 is fixedly connected to the input end of the circulating fan 45, and the bottom of the circulating fan 45 is fixedly connected to the top of the main plate 11, and the outer wall of the condensation tank 41 is fixedly connected to an output pipe 46 near the bottom position. One side of the outer wall of the condensation tank 41 is fixedly connected to a collecting component 47, and the bottom of the collecting component 47 is fixedly connected to the top of the main plate 11.

[0048] In this embodiment, the liquid storage mechanism 2, the distillation mechanism 3 and the condensation mechanism 4 are first fixedly installed on the top of the base mechanism 1, and then the liquid storage mechanism 2, the distillation mechanism 3 and the condensation mechanism 4 interact with each other to complete the mutual transportation and transfer of chemical liquids and complete the distillation process. A group of rollers 12 are fixedly installed on the bottom of the main plate 11. When the group of rollers 12 maintain rolling friction with the ground, the effective transfer process of the device can be completed and the equipment can be moved easily.

[0049] The working principle of the whole mechanism is as follows: first, the liquid storage mechanism 2, the distillation mechanism 3 and the condensation mechanism 4 are firmly installed on the top of the base mechanism 1. These mechanisms work together to achieve smooth transportation and distillation processing between chemical liquids. In particular, a group of rollers 12 are equipped at the bottom of the main plate 11 to ensure the flexible movement of the device on the ground, which is convenient for overall transportation and deployment. During operation, the liquid storage mechanism 2 serves as the starting point of the whole system. The core component, the liquid storage tank 21, is made of high-strength corrosion-resistant material and can withstand the storage requirements of various chemical liquids. A liquid level sensor is provided inside the tank. The liquid inventory is monitored in real time to ensure timely replenishment. In addition, in order to prevent the liquid from chemically reacting or precipitating during storage, the liquid storage tank is also equipped with a stirring device to keep the liquid uniform by rotating at a low speed. The chemical liquid is first sent to the liquid storage tank 21 for pre-storage. The adsorption tube 26 is firmly fixed on the linkage plate 23 using two U-shaped locking rods 25. When the negative pressure pump is started, negative pressure is formed inside the adsorption tube 26, thereby effectively sucking the liquid in the liquid storage tank 21 and continuously transporting it to the distillation mechanism 3 through the pipeline 27 and the bellows 28. In this process, the external driving device is driven by the handle bar 2 4 cooperates with the slider 22 in the sliding groove 211 to realize the up and down adjustment of the linkage plate 23 and its auxiliary components, and the bellows 28 flexibly adapts to the distance change to ensure the continuity of liquid transmission. After entering the distillation mechanism 3, the chemical liquid is distributed to multiple connecting plates 36, which are interconnected with the inner plate 34. Using the gravity, the liquid flows freely between the plates and in the inner groove 341 until it finally converges to the bottom of the distillation tank 31. The heating plate 312 built into the distillation tank 31 generates high temperature after power is turned on, heats the liquid, and causes it to evaporate into steam. During the rising process, the steam is heated by multiple The adsorption disk 351 captures and guides the steam to the top of the distillation tank through the connecting pipe A35, and finally collects the steam through the gas valve 33 and transports it to the condensation mechanism 4 along the transmission pipe 331. In the condensation mechanism 4, the top of the condensation tank 41 is connected to the external refrigeration equipment through the external pipe 421 to ensure that the low temperature environment is maintained in the tank. The cooled steam condenses into liquid under the action of the condensation pipe 42, and then drips to the bottom of the condensation tank under the action of gravity, and is finally discharged through the output pipe 46 to complete the entire distillation process. The device is cleverly designed, integrating transportation, distillation and condensation, and effectively improving the processing efficiency and quality of chemical liquids.

[0050] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-efficiency and energy-saving distillation tower for chemical production, comprising a base mechanism (1), a liquid storage mechanism (2) being fixedly mounted on the top of the base mechanism (1) near one side edge, characterized in that: The output end of the liquid storage mechanism (2) is fixedly connected to a distillation mechanism (3), and the output end of the distillation mechanism (3) is fixedly connected to a condensation mechanism (4); The distillation mechanism (3) comprises a distillation tank (31), the outer wall of the distillation tank (31) is fixedly connected to four support rods A (311), the bottom of the inner wall and the inner wall of the distillation tank (31) are fixedly connected to a heating plate (312), the outer wall of the distillation tank (31) is connected to a sealing cover plate (32) near the top through a locking block, the top of the sealing cover plate (32) is fixedly installed with a barometer (321) near the left edge, and the top of the sealing cover plate (32) is fixedly installed with a pressure gauge (321) near the right edge. A thermometer (322) is provided, a gas valve (33) is fixedly connected to the center of the top of the sealing cover plate (32), a transmission pipe (331) is fixedly connected to the output end of the gas valve (33), a plurality of inner plates (34) are fixedly installed on the inner surface wall of the distillation tank (31), an inner groove (341) is provided inside the plurality of inner plates (34), a group of fixed grooves (342) is provided inside the plurality of inner plates (34), and a connecting pipe A (35) is fixedly inserted into the inner surface wall of the plurality of groups of fixed grooves (342); The bottoms of the plurality of groups of connecting tubes A (35) are all fixedly connected to adsorption plates (351), and each two of the plurality of inner plates (34) are fixedly connected to a connecting plate (36); The chemical liquid is distributed to a plurality of connecting plates (36), which are interconnected with the inner plate (34). By virtue of gravity, the liquid flows freely in the connecting plates (36) and the inner tank (341) until it finally converges at the bottom of the distillation tank (31). The heating plate (312) built into the distillation tank (31) generates high temperature after being powered on, which heats the liquid and causes it to evaporate into steam. During the rising process, the steam is captured by a plurality of adsorption plates (351) and guided to the top of the distillation tank through the connecting pipe A (35), and finally collected through the gas valve (33) and transported to the condensation mechanism (4) along the transmission pipe (331).

2. The high-efficiency and energy-saving distillation tower for chemical production according to claim 1, characterized in that: The base mechanism (1) comprises a main body plate (11), wherein the top of the main body plate (11) is fixedly connected to the bottom of a group of support rods A (311) near the left edge, and four rollers (12) are fixedly connected to the bottom of the main body plate (11).

3. The high-efficiency and energy-saving distillation tower for chemical production according to claim 2, characterized in that: The condensation mechanism (4) comprises a condensation tank (41), and the top of the main body plate (11) is fixedly connected to the bottom of a group of support rods B (43) near the left edge, a condensation pipe (42) is fixedly installed inside the condensation tank (41), the top of the condensation pipe (42) is fixedly connected to an external pipe (421), and the outer wall of the condensation tank (41) is fixedly installed with a support rod B (43).

4. The high-efficiency energy-saving distillation tower for chemical production according to claim 3, characterized in that: A connecting pipe B (44) is fixedly connected to the outer wall of the condensing tank (41) near the bottom, the input end of the connecting pipe B (44) is fixedly connected to the circulating fan (45), and the output end of the conveying pipe (331) is fixedly connected to the input end of the circulating fan (45), and the bottom of the circulating fan (45) is fixedly connected to the top of the main body plate (11).

5. The high-efficiency and energy-saving distillation tower for chemical production according to claim 4, characterized in that: An output pipe (46) is fixedly connected to the outer wall of the condensation tank (41) near the bottom, a collecting assembly (47) is fixedly connected to one side of the outer wall of the condensation tank (41), and the bottom of the collecting assembly (47) is fixedly connected to the top of the main plate (11), and a return pipe (48) is fixedly connected to the bottom of the condensation tank (41), and the output end of the return pipe (48) is connected to the interior of one of the multiple connecting plates (36).

6. The high-efficiency energy-saving distillation tower for chemical production according to claim 5, characterized in that: The liquid storage mechanism (2) comprises a liquid storage box (21), and the bottom of the liquid storage box (21) is fixedly mounted on the top of the main body plate (11) near the right edge, and a group of sliding grooves (211) are preset inside the liquid storage box (21).

7. The high-efficiency energy-saving distillation tower for chemical production according to claim 6, characterized in that: A group of inner surfaces of the sliding grooves (211) are all slidably embedded with sliding blocks (22), a group of outer surfaces of the sliding blocks (22) are fixedly connected with linkage plates (23), and a handle bar (24) is fixedly connected to the top of the linkage plates (23).

8. The high-efficiency and energy-saving distillation tower for chemical production according to claim 7, characterized in that: Two U-shaped locking rods (25) are fixedly connected to the top of the linkage plate (23), and adsorption tubes (26) are tightly locked on the inner surface walls of the two U-shaped locking rods (25).

9. The high-efficiency and energy-saving distillation tower for chemical production according to claim 8, characterized in that: The output end of the adsorption tube (26) is fixedly connected to a pipe (27), and the output end of the pipe (27) is connected to the interior of one of the plurality of connecting plates (36), and the outer wall of the pipe (27) is provided with a bellows (28).

Citation Information

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