Apparatus and method for cutting a crystal bar with a diamond wire

By designing a diamond wire cutting device that adapts to crystal rods of different diameters, the shortcomings of existing devices in cutting accuracy and position control have been solved, achieving efficient and stable crystal rod cutting. It is suitable for processing crystal rods of various specifications and sizes, improving production efficiency and the consistency of cutting quality.

CN118752627BActive Publication Date: 2026-02-06ZHEJIANG JINGRUI ELECTRONIC TECH CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411039074.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2026-02-06
Estimated Expiration
2044-07-31

AI Technical Summary

Technical Problem

Existing diamond wire cutting equipment cannot adapt well to crystal rods of different diameters when cutting crystal rods, resulting in inaccurate control of the position and depth during cutting, which affects the cutting accuracy, especially leading to a decline in processing quality in high-precision applications.

Method used

A diamond wire cutting device is designed, comprising a substrate, a moving component, a cutting component, a driving component, an adjusting component, and a pushing component. The device adjusts the distance of the protective shell by rotating a first bidirectional lead screw driven by a second motor, and adjusts the distance of the driven roller by rotating a second bidirectional lead screw driven by a fifth motor. The device also adjusts the height of the sliding plate by rotating a second adjusting handwheel driven by a synchronous wheel, thereby achieving adaptive cutting of crystal rods of different diameters.

Benefits of technology

This equipment can adapt to the cutting of crystal rods of various specifications and sizes without the need for frequent equipment changes, thus improving production efficiency and flexibility. It ensures cutting accuracy and stability, maintains consistent cutting quality, and is suitable for the production of high-quality semiconductor materials.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118752627B_ABST
    Figure CN118752627B_ABST
Patent Text Reader

Abstract

The application discloses a device and method for cutting a crystal bar by using a diamond wire, relates to the technical field of crystal bar processing, and comprises a base plate, a moving assembly, a cutting assembly, a driving assembly, an adjusting assembly and a pushing assembly. The moving assembly comprises two connecting plates fixed to the left side of the upper surface of the base plate and arranged left and right. A first moving guide rail is fixedly connected to the front side between the two connecting plates. A fixed base is slidably connected to the upper side of the first moving guide rail through a sliding block. The cutting assembly is arranged on the front side of the fixed base. The driving assembly comprises a fixed plate fixedly connected to the right side of the upper surface of the base plate. The adjusting assembly is arranged on the rear side of the upper surface of the fixed plate. The adjusting assembly comprises a support frame fixedly connected to the rear side of the upper surface of the fixed plate. The pushing assembly is fixedly installed on the rear side of the support frame. The device can be widely applied to cutting crystal bars of various specifications and sizes, and the production efficiency and flexibility are improved without frequent replacement of equipment or adjustment of the production line.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of crystal bar processing, in particular to a device and method for cutting a crystal bar with a diamond wire. BACKGROUND

[0002] In the manufacture of solar photovoltaic cells, cutting a single crystal silicon rod or a polycrystalline silicon rod into a silicon wafer is one of the most critical processes. Since the cutting efficiency and precision of a diamond wire saw are high, the cutting method of a silicon wafer is being changed from the traditional slurry cutting method to the diamond wire saw cutting method. In order to further reduce the processing cost, the trend of thinning the diamond wire is obvious. Because the diameter of the diamond wire is small, it can effectively reduce the cutting loss of the crystal silicon rod and increase the number of unit wafers.

[0003] The existing diamond wire cutting device cannot well adapt to crystal rods of different diameters when cutting the crystal rods, which may cause inaccurate control of the position and depth during cutting, which will affect the cutting precision. For applications requiring high precision, it will lead to a decrease in processing quality. In view of the above problems, a device and method for cutting a crystal bar with a diamond wire are proposed to solve the problems. SUMMARY

[0004] To solve the above technical problems, a device and method for cutting a crystal bar with a diamond wire are provided, which solve the problem that the existing diamond wire cutting device cannot well adapt to crystal rods of different diameters when cutting the crystal rods, which may cause inaccurate control of the position and depth during cutting, which will affect the cutting precision. For applications requiring high precision, it will lead to a decrease in processing quality.

[0005] To achieve the above purposes, the technical scheme adopted by the present application is as follows: a device and method for cutting a crystal bar with a diamond wire, comprising a base plate, a moving assembly, a cutting assembly, a driving assembly, an adjusting assembly and a pushing assembly, the moving assembly comprises two connecting plates fixed on the left side of the upper surface of the base plate, the two connecting plates are arranged left and right, a first moving guide rail is fixedly connected between the two connecting plates on the front side, a fixed base is slidably connected to the first moving guide rail through a sliding block on the upper side of the first moving guide rail, the cutting assembly is arranged on the front side of the fixed base, the driving assembly comprises a fixed plate fixedly connected to the right side of the upper surface of the base plate, the adjusting assembly is arranged on the rear side of the upper surface of the fixed plate, the adjusting assembly comprises a support frame, the support frame is fixedly connected to the rear side of the upper surface of the fixed plate, the pushing assembly is fixedly installed on the rear side of the support frame, and support legs are fixedly connected to the bottom corners of the base plate.

[0006] Preferably, the rear side of the two connecting plates is rotatably connected with a first threaded rod, the surface of the first threaded rod is threadedly connected with a first threaded block, the upper end of the first threaded block is fixedly connected with the bottom of the fixed base, and the left side of the connecting plate is fixedly connected with a first motor.

[0007] Preferably, the front side of the fixed base is fixedly connected with a mounting shell, the inside left side of the mounting shell is rotatably connected with a first bidirectional screw rod, the outer surface of the first bidirectional screw rod is threadedly connected with a first threaded seat at the upper end, the outer surface of the first bidirectional screw rod is threadedly connected with a second threaded seat at the lower end, the inside right side of the mounting shell is fixedly connected with a second moving guide rail, the upper end of the mounting shell is fixedly connected with a second motor, and the output end of the second motor penetrates through the top of the mounting shell and is fixedly connected with the top end of the first bidirectional screw rod.

[0008] Preferably, the cutting assembly comprises a first protective shell and a second protective shell, the rear side of the first protective shell is fixedly connected with the first threaded seat and is slidably connected with the second moving guide rail through a sliding block, the rear side of the second protective shell is fixedly connected with the second threaded seat and is slidably connected with the second moving guide rail through a sliding block, the inside right side of the first protective shell is rotatably connected with a first guide wheel, the inside right side of the first protective shell is rotatably connected with a second guide wheel, the inside right side of the second protective shell is rotatably connected with a third guide wheel, the inside left side of the second protective shell is rotatably connected with a fourth guide wheel, and the left end of the rear side of the first protective shell is fixedly connected with a third motor.

[0009] Preferably, the cutting assembly further comprises an adjusting frame, the adjusting frame is fixedly connected to the left side of the mounting shell, the inside of the adjusting frame is rotatably connected with an adjusting threaded rod, the left end of the adjusting threaded rod penetrates through the left side wall of the adjusting frame and is fixedly connected with a first adjusting hand wheel, the surface of the adjusting threaded rod is threadedly connected with an adjusting block, the front side of the adjusting block is rotatably connected with a tensioning wheel, and the tensioning wheel, the first guide wheel, the second guide wheel, the third guide wheel and the fourth guide wheel are transmissionally connected with a cutting diamond wire.

[0010] Preferably, the upper surface of the fixed plate is fixedly connected with two support columns at the left and right ends of the front side, two groups of support columns are provided with a sliding plate, the left and right ends of the sliding plate are slidably connected with the two support columns, the bottom of the sliding plate is fixedly connected with an air cylinder, the output end of the air cylinder is fixedly connected with a rotating seat, the inside of the rotating seat is rotatably connected with a driving roller, the rear side of the rotating seat is fixedly connected with a fourth motor, and the output end of the fourth motor is fixedly connected with the rear side of the driving roller.

[0011] Preferably, the left and right support column top is fixedly connected with a connecting strip, the bottom of the two connecting strips is rotatably connected with a second threaded rod, the middle of the left and right sides of the sliding plate is respectively threadedly connected with the two second threaded rods, the upper end of the two second threaded rods is fixedly connected with a synchronous wheel above the connecting strip, the two synchronous wheels are drivingly connected through a synchronous belt, and the upper side of the right synchronous wheel is fixedly connected with a second adjusting hand wheel.

[0012] Preferably, the upper end of the right side of the support frame is fixedly installed with a fifth motor, the output end of the fifth motor penetrates through the right side wall of the support frame and is fixedly connected with a second bidirectional screw rod in the support frame, the outer surfaces of the left and right ends of the second bidirectional screw rod are threadedly connected with third threaded seats, the upper ends of the two third threaded seats are fixedly connected with mounting plates, the upper ends of the two mounting plates are rotatably connected with driven rollers, the upper and lower sides of the support frame are fixedly connected with third moving guide rails, and the front and rear ends of the mounting plates are respectively slidably connected with the two third moving guide rails.

[0013] Preferably, the pushing assembly comprises an L-shaped plate fixedly connected to the upper end of the rear side of the support frame, a connecting sleeve fixedly connected above the L-shaped plate through a supporting rod, and a threaded sleeve slidably connected in the connecting sleeve.

[0014] Preferably, a method for using the device for cutting a crystal bar by using a diamond wire comprises the following steps:

[0015] S1: first, rotate the adjusting screw rod through the first adjusting hand wheel, so that the adjusting block drives the tensioning wheel to move, so that the tension of the cutting diamond wire is reduced, then the first bidirectional screw rod is driven to rotate by the second motor, the distance between the first protective shell and the second protective shell is adjusted through the threaded cooperation, so that different diameters of crystal bars can be adapted, and after the adjustment is completed, the first adjusting hand wheel is rotated to adjust the tension of the cutting diamond wire to an appropriate size;

[0016] S2: then, the second bidirectional screw rod is driven to rotate by the fifth motor, so as to adjust the distance between the two driven rollers to adapt to different diameters of crystal bars, then the crystal bar is placed above the two driven rollers, then the output end of the cylinder in the driving assembly is elongated, so that the driving roller presses the crystal bar, the second adjusting hand wheel drives the synchronous wheel to rotate to further drive the second threaded rod to rotate, so as to adjust the height of the sliding plate, so as to adapt to the diameter of the crystal bar, and the output end of the fourth motor drives the driving roller to rotate, so as to drive the crystal bar to rotate.

[0017] S3: The sixth motor in the pushing assembly drives the third threaded rod to rotate, and the third threaded rod is in meshing relationship with the threaded sleeve, so that the threaded sleeve extends out of the connecting sleeve, and the crystal bar is pushed to move through the pushing plate;

[0018] S4: Then the third motor drives the second guide wheel to rotate, and the cutting diamond wire is driven to rotate through the transmission relationship, at this time the first motor drives the first threaded rod to rotate, the fixed base is driven to move through the first threaded block, and then the cutting assembly moves to the right side, the rotating cutting diamond wire cuts the crystal bar, after cutting is completed, the first motor reverses to reset the cutting assembly, and the pushing assembly pushes the crystal bar to move again, and then the next cutting is carried out.

[0019] Compared with the prior art, the advantages of the present application are that: the second motor is arranged to drive the first bidirectional screw rod to rotate, the distance between the first protective shell and the second protective shell is adjusted through the threaded cooperation relationship, the fifth motor drives the second bidirectional screw rod to rotate to adjust the distance between the two driven rollers, the second adjusting hand wheel drives the synchronous wheel to rotate to further drive the second threaded rod to rotate, so that the height of the sliding plate is adjusted, and then different diameter crystal bars can be adapted, which means that the device can be widely applied to cutting of crystal bars of various specifications and sizes, without frequent replacement of equipment or adjustment of production lines, the production efficiency and flexibility are improved, high cutting precision and stability can be maintained, and the consistency of cutting quality can be ensured even when different diameter crystal bars are processed, which is crucial for producing high-quality semiconductor materials. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present application;

[0021] Figure 2 It is a structural schematic diagram of the moving assembly in the present application;

[0022] Figure 3 It is a structural schematic diagram of the moving assembly in the present application from another perspective;

[0023] Figure 4 It is a structural schematic diagram of the cutting assembly in the present application;

[0024] Figure 5 It is a structural schematic diagram of the first protective shell and the second protective shell in the present application;

[0025] Figure 6 It is a structural schematic diagram of the driving assembly in the present application;

[0026] Figure 7 It is a structural schematic diagram of the adjusting assembly in the present application;

[0027] Figure 8Structure diagram of the pushing assembly in the application;

[0028] Figure 9 Structure diagram of the pushing assembly in the application;

[0029] Reference numerals in the drawings are:

[0030] 1, base plate; 2, support leg;

[0031] 3, moving assembly; 301, connecting plate; 302, first moving guide rail; 303, first threaded rod; 304, first threaded block; 305, fixed base; 306, mounting housing; 307, first bidirectional screw rod; 308, first threaded seat; 309, second threaded seat; 310, second moving guide rail; 311, first motor; 312, second motor;

[0032] 4, cutting assembly; 401, first protective shell; 402, first guide wheel; 403, second guide wheel; 404, second protective shell; 405, third guide wheel; 406, fourth guide wheel; 407, adjusting frame; 408, adjusting threaded rod; 409, adjusting block; 410, tensioning wheel; 411, third motor; 412, first adjusting hand wheel; 413, cutting diamond wire;

[0033] 5, driving assembly; 501, fixed plate; 502, support stand; 503, sliding plate; 504, air cylinder; 505, rotating seat; 506, driving roller; 507, fourth motor; 508, connecting strip; 509, second threaded rod; 510, synchronous wheel; 511, synchronous belt; 512, second adjusting hand wheel;

[0034] 6, adjusting assembly; 601, support frame; 602, fifth motor; 603, second bidirectional screw rod; 604, third threaded seat; 605, mounting plate; 606, driven roller; 607, third moving guide rail;

[0035] 7, pushing assembly; 701, L-shaped plate; 702, support rod; 703, connecting sleeve; 704, threaded sleeve; 705, limiting block; 706, pushing plate; 707, sixth motor; 708, third threaded rod. DETAILED DESCRIPTION

[0036] The following description is provided to enable any person skilled in the art to practice the application. The preferred embodiments in the following description are only examples of implementing the application and other obvious variants are possible to those skilled in the art.

[0037] Reference Figures 1-9As shown, a kind of equipment and method for cutting crystal bar with diamond wire, including base plate 1, moving assembly 3, cutting assembly 4, drive assembly 5, adjusting assembly 6 and pushing assembly 7, moving assembly 3 includes two connecting plates 301 fixed on the left side of the upper surface of base plate 1, two connecting plates 301 are arranged left and right, first moving guide rail 302 is fixedly connected between the front side of two connecting plates 301, fixed base 305 is slidably connected above first moving guide rail 302 by sliding block, cutting assembly 4 is arranged on the front side of fixed base 305, drive assembly 5 includes fixed plate 501 fixedly connected to the right side of the upper surface of base plate 1, adjusting assembly 6 is arranged on the rear side of the upper surface of fixed plate 501, adjusting assembly 6 includes support frame 601, support frame 601 is fixedly connected to the rear side of the upper surface of fixed plate 501, pushing assembly 7 is fixedly installed on the rear side of support frame 601, support leg 2 is fixedly connected at the position of the bottom four corners of base plate 1.

[0038] Further, first threaded rod 303 is rotatably connected between the rear side of two connecting plates 301, first threaded block 304 is threadedly connected to the surface of first threaded rod 303, first threaded block 304 upper end is fixedly connected with the bottom of fixed base 305, first motor 311 is fixedly installed on one side of left connecting plate 301, the output end of first motor 311 penetrates connecting plate 301 and is fixedly connected with the left end of first threaded rod 303.

[0039] Further, mounting housing 306 is fixedly connected to the front side of fixed base 305, first bidirectional screw rod 307 is rotatably connected to the inside left side of mounting housing 306, first screw seat 308 is threadedly connected to the outer surface upper end of first bidirectional screw rod 307, second screw seat 309 is threadedly connected to the outer surface lower end of first bidirectional screw rod 307, second moving guide rail 310 is fixedly connected to the inside right side of mounting housing 306, second motor 312 is fixedly installed on the top of mounting housing 306, the output end of second motor 312 penetrates the top of mounting housing 306 and is fixedly connected with the top end of first bidirectional screw rod 307, first motor 311 drives first threaded rod 303 to rotate, fixed base 305 moves along first moving guide rail 302 by first threaded block 304 of thread connection, to realize the accurate transverse movement of cutting assembly 4. This design structure is simple, transmission efficiency is high, and easy to control, ensure the stability in cutting process.

[0040] Further, the cutting assembly 4 comprises a first protective shell 401 and a second protective shell 404. The rear side of the first protective shell 401 is fixedly connected with the first threaded seat 308 and is slidingly connected with the second moving guide rail 310 through a sliding block. The rear side of the second protective shell 404 is fixedly connected with the second threaded seat 309 and is slidingly connected with the second moving guide rail 310 through a sliding block. The right side inside of the first protective shell 401 is rotatably connected with a first guide wheel 402. The right side inside of the first protective shell 401 is rotatably connected with a second guide wheel 403. The right side inside of the second protective shell 404 is rotatably connected with a third guide wheel 405. The left side inside of the second protective shell 404 is rotatably connected with a fourth guide wheel 406. The left end of the rear side of the first protective shell 401 is fixedly installed with a third motor 411. The output end of the third motor 411 penetrates through the rear side wall of the first protective shell 401 and is fixedly connected with the second guide wheel 403.

[0041] Further, the cutting assembly 4 further comprises an adjusting frame 407. The adjusting frame 407 is fixedly connected to the left side surface of the mounting shell 306. The inside of the adjusting frame 407 is rotatably connected with an adjusting threaded rod 408. The left end of the adjusting threaded rod 408 penetrates through the left side wall of the adjusting frame 407 and is fixedly connected with a first adjusting hand wheel 412. The surface of the adjusting threaded rod 408 is threadedly connected with an adjusting block 409. The front side of the adjusting block 409 is rotatably connected with a tensioning wheel 410. The tensioning wheel 410, the first guide wheel 402, the second guide wheel 403, the third guide wheel 405 and the fourth guide wheel 406 are drivingly connected with a cutting diamond wire 413. The diamond wire tensioning system composed of the first guide wheel 402 to the fourth guide wheel 406 and the tensioning wheel 410 ensures the tight state of the diamond wire during the cutting process, thereby improving the cutting precision and efficiency. Meanwhile, the design of the adjusting threaded rod 408 and the tensioning wheel 410 allows the user to adjust the tension of the diamond wire according to actual needs.

[0042] Further, the top surface of the fixing plate 501 is fixedly connected with two support columns 502 at the left end and the right end of the front side. Two groups of support columns 502 are provided with a sliding plate 503. The left and right ends of the sliding plate 503 are slidingly connected with the two side support columns 502 respectively. The bottom of the sliding plate 503 is fixedly installed with a gas cylinder 504. The output end of the gas cylinder 504 is fixedly connected with a rotating seat 505. The inside of the rotating seat 505 is rotatably connected with a driving roller 506. The rear side of the rotating seat 505 is fixedly installed with a fourth motor 507. The output end of the fourth motor 507 is fixedly connected with the rear side of the driving roller 506.

[0043] Further, the top of the left and right support columns 502 is fixedly connected with a connecting strip 508, the bottom of the two connecting strips 508 is rotatably connected with a second threaded rod 509, the middle part of the left and right sides of the sliding plate 503 is respectively threadedly connected with the two second threaded rods 509, the upper end of the two second threaded rods 509 is fixedly connected with a synchronous wheel 510 above the connecting strip 508, the two synchronous wheels 510 are drivingly connected through a synchronous belt 511, the upper side of the right synchronous wheel 510 is fixedly connected with a second adjusting hand wheel 512, the fourth motor 507 drives the driving roller 506 to rotate, and drives the crystal bar or other cutting materials to advance, and the combination of the two realizes efficient and stable cutting feeding.

[0044] Further, the upper end of the right side of the support frame 601 is fixedly installed with a fifth motor 602, the output end of the fifth motor 602 penetrates through the right side wall of the support frame 601 and is fixedly connected with a second bidirectional screw rod 603 in the inside of the support frame 601, the outer surface of the second bidirectional screw rod 603 is threadedly connected with a third threaded seat 604 at the left and right ends, the upper end of the two third threaded seats 604 is fixedly connected with a mounting plate 605, the upper end of the two mounting plates 605 is rotatably connected with a driven roller 606, the upper surface of the support frame 601 is fixedly connected with a third moving guide rail 607 at the front and rear sides, the front and rear ends of the mounting plate 605 are slidingly connected with the two third moving guide rails 607, the fifth motor 602 drives the second bidirectional screw rod 603 to rotate, drives the two driven rollers 606 to move along the third moving guide rail 607, realizes the support and guidance of the crystal bar or other cutting materials, and enhances the stability and safety of the cutting process.

[0045] Further, the pushing assembly 7 includes an L-shaped plate 701 fixedly connected to the upper end of the rear side of the support frame 601, a connecting sleeve 703 is fixedly connected above the L-shaped plate 701 through a support rod 702, a threaded sleeve 704 is slidingly connected in the inside of the connecting sleeve 703, limit blocks 705 are fixedly connected to the left and right sides of the outer surface of the threaded sleeve 704, the shapes of the threaded sleeve 704 and the limit blocks 705 are matched with the inside of the connecting sleeve 703, a pushing plate 706 is fixedly connected to the front end of the threaded sleeve 704, a sixth motor 707 is fixedly installed on the rear side of the L-shaped plate 701, the output end of the sixth motor 707 penetrates through the rear wall of the connecting sleeve 703 and is fixedly connected with a third threaded rod 708, the third threaded rod 708 is threadedly connected with the inside of the threaded sleeve 704, the sixth motor 707 drives the third threaded rod 708 to rotate, moves the threaded sleeve 704 in the connecting sleeve 703 forwards and backwards, thereby drives the pushing plate 706 to push the cut crystal bar, realizes the automatic pushing process, improves the production efficiency and reduces the manual intervention.

[0046] A method for using the device for cutting crystal bar with diamond wire, used for the above-mentioned device for cutting crystal bar with diamond wire, comprising:

[0047] S1: first, rotate the rotating adjusting screw rod 408 by the first adjusting hand wheel 412, so that the adjusting block 409 drives the tension pulley 410 to move, so that the tension of the cutting diamond wire 413 is reduced, then the first bidirectional screw rod 307 is driven to rotate by the second motor 312, the distance between the first protective shell 401 and the second protective shell 404 is adjusted through the threaded cooperation, so as to adapt to the crystal bar of different diameters, and then the first adjusting hand wheel 412 is rotated to adjust the tension of the cutting diamond wire 413 to a proper size;

[0048] S2: then, the second bidirectional screw rod 603 is driven to rotate by the fifth motor 602, so as to adjust the distance between the two driven rollers 606 to adapt to the crystal bar of different diameters, then the crystal bar is placed above the two driven rollers 606, then the output end of the cylinder 504 in the driving assembly 5 is elongated, so that the driving roller 506 presses the crystal bar, the second adjusting hand wheel 512 drives the synchronous wheel 510 to rotate, further drives the second screw rod 509 to rotate, so as to adjust the height of the sliding plate 503, and the function of adapting to the diameter of the crystal bar is achieved, the output end of the fourth motor 507 drives the driving roller 506 to rotate, so as to drive the crystal bar to rotate;

[0049] S3: the sixth motor 707 in the pushing assembly 7 drives the third screw rod 708 to rotate, the third screw rod 708 is engaged with the threaded sleeve 704, so that the threaded sleeve 704 extends from the connecting sleeve 703, and the crystal bar is moved by the pushing plate 706;

[0050] S4: then, the second guide roller 403 is driven to rotate by the third motor 411, and the cutting diamond wire 413 is driven to rotate through the transmission relationship, at this time, the first screw rod 303 is driven to rotate by the first motor 311, the fixed base 305 is driven to move by the first screw block 304, and then the cutting assembly 4 is driven to move to the right side, the rotating cutting diamond wire 413 will cut the crystal bar, after cutting, the first motor 311 is reversed to reset the cutting assembly 4, the pushing assembly 7 will push the crystal bar to move again, and then the next cutting is carried out.

[0051] Working principle: the second motor 312 drives the first bidirectional screw rod 307 to rotate, adjusts the distance between the first protective shell 401 and the second protective shell 404 through the threaded cooperation, the fifth motor 602 drives the second bidirectional screw rod 603 to rotate to adjust the distance between the two driven rollers 606, the second adjusting hand wheel 512 drives the synchronous wheel 510 to rotate to further drive the second threaded rod 509 to rotate, thereby adjusting the height of the sliding plate 503, and then the crystal bar of different diameters can be adapted, which means that the device can be widely applied to cutting crystal bars of various specifications and sizes, without frequent replacement of equipment or adjustment of production lines, thereby improving production efficiency and flexibility, maintaining high cutting precision and stability, and ensuring the consistency of cutting quality even when processing crystal bars of different diameters, which is crucial for producing high-quality semiconductor materials.

[0052] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. An apparatus for cutting crystal rods with diamond wire, characterized in that: The device includes a substrate, a moving component, a cutting component, a driving component, an adjusting component, and a pushing component. The moving component includes two connecting plates fixed to the left side of the upper surface of the substrate. The two connecting plates are arranged left and right. A first moving guide rail is fixedly connected to the front side between the two connecting plates. A fixed base is slidably connected above the first moving guide rail via a sliding block. The cutting component is located in front of the fixed base. The driving component includes a fixed plate fixedly connected to the right side of the upper surface of the substrate. The adjusting component is located on the rear side of the upper surface of the fixed plate. The adjusting component includes a support frame fixedly connected to the rear side of the upper surface of the fixed plate. The pushing component is fixedly installed on the rear side of the support frame. Support legs are fixedly connected to the four corners of the bottom of the substrate. The cutting assembly includes a first protective shell and a second protective shell. The rear side of the first protective shell is fixedly connected to a first threaded seat and slidably connected to a second moving guide rail via a slider. The rear side of the second protective shell is fixedly connected to a second threaded seat and slidably connected to the second moving guide rail via a slider. A first guide wheel is rotatably connected to the right side inside the first protective shell. A second guide wheel is rotatably connected to the right side inside the first protective shell. A third guide wheel is rotatably connected to the right side inside the second protective shell. A fourth guide wheel is rotatably connected to the left side inside the second protective shell. A third motor is fixedly installed at the left rear end of the first protective shell. The output end of the third motor passes through the rear sidewall of the first protective shell and is fixedly connected to the second guide wheel. The cutting assembly also includes an adjustment frame, which is fixedly connected to the middle of the left side of the mounting housing. An adjustment threaded rod is rotatably connected inside the adjustment frame. The left end of the adjustment threaded rod passes through the left side wall of the adjustment frame and is fixedly connected to a first adjustment handwheel. An adjustment block is threadedly connected to the surface of the adjustment threaded rod. A tensioning wheel is rotatably connected to the front side of the adjustment block. A cutting diamond wire is connected between the tensioning wheel, the first guide wheel, the second guide wheel, the third guide wheel, and the fourth guide wheel. Two support columns are fixedly connected to the left and right ends of the front side of the upper surface of the fixed plate. A sliding plate is set between the two sets of support columns. The left and right ends of the sliding plate are slidably connected to the support columns on both sides respectively. A cylinder is fixedly installed at the bottom of the sliding plate. A rotating seat is fixedly connected to the output end of the cylinder. A drive roller is rotatably connected inside the rotating seat. A fourth motor is fixedly installed on the rear side of the rotating seat. The output end of the fourth motor is fixedly connected to the rear of the drive roller. A first threaded rod is rotatably connected between the two connecting plates on the rear side. A first threaded block is threadedly connected to the surface of the first threaded rod. The upper end of the first threaded block is fixedly connected to the bottom of the fixed base. A first motor is fixedly installed on one side of the left connecting plate. The output end of the first motor passes through the connecting plate and is fixedly connected to the left end of the first threaded rod. A mounting housing is fixedly connected to the front side of the fixed base. A first bidirectional lead screw is rotatably connected to the left side inside the mounting housing. A first threaded seat is threaded to the upper end of the outer surface of the first bidirectional lead screw. A second threaded seat is threaded to the lower end of the outer surface of the first bidirectional lead screw. A second moving guide rail is fixedly connected to the right side inside the mounting housing. A second motor is fixedly installed at the top of the upper end of the mounting housing. The output end of the second motor passes through the top of the mounting housing and is fixedly connected to the top end of the first bidirectional lead screw. The top of the left and right supporting columns is fixedly connected with a connecting strip, and the bottom of the two connecting strips is rotatably connected with a second threaded rod. The middle part of the left and right sides of the sliding plate is threadedly connected to two second threaded rods respectively. The upper ends of the two second threaded rods and the top of the connecting strips are fixedly connected with synchronous pulleys. The two synchronous pulleys are connected by synchronous belt drive. The top of the right synchronous pulley is fixedly connected with a second adjusting handwheel. A fifth motor is fixedly installed on the upper right side of the support frame. The output end of the fifth motor passes through the right side wall of the support frame and is fixedly connected to a second bidirectional lead screw inside the support frame. The left and right ends of the outer surface of the second bidirectional lead screw are threaded with third threaded seats. Mounting plates are fixedly connected to the upper ends of the two third threaded seats. Driven rollers are rotatably connected to the upper ends of the two mounting plates. The front and rear sides of the upper surface of the support frame are fixedly connected with third moving guide rails. The front and rear ends of the mounting plates are slidably connected to the two third moving guide rails respectively.

2. The apparatus for cutting crystal rods with diamond wire according to claim 1, characterized in that: The pushing assembly includes an L-shaped plate fixedly connected to the upper rear side of the support frame. A connecting sleeve is fixedly connected to the upper part of the L-shaped plate via a support rod. A threaded sleeve is slidably connected inside the connecting sleeve. Limiting blocks are fixedly connected to both sides of the outer surface of the threaded sleeve. The shape of the threaded sleeve and the limiting blocks is adapted to the inside of the connecting sleeve. A pushing plate is fixedly connected to the front end of the threaded sleeve. A sixth motor is fixedly installed on the rear side of the L-shaped plate. The output end of the sixth motor passes through the rear side wall of the connecting sleeve and is fixedly connected to a third threaded rod. The third threaded rod is threadedly connected to the inside of the threaded sleeve.

3. The method of using the equipment for cutting crystal rods with diamond wire according to claim 2, characterized in that, include: S1: First, the first adjusting handwheel is rotated to turn the adjusting threaded rod, thereby causing the adjusting block to drive the tensioning wheel to move, thus reducing the tension of the cutting diamond wire. Then, the second motor drives the first bidirectional lead screw to rotate, and the distance between the first protective shell and the second protective shell is adjusted through the threaded engagement relationship, so as to adapt to crystal rods of different diameters. After the adjustment is completed, the first adjusting handwheel is rotated again to adjust the tension of the cutting diamond wire to a suitable size. S2: Then, the fifth motor drives the second bidirectional lead screw to rotate, thereby adjusting the distance between the two driven rollers to adapt to crystal rods of different diameters. Next, the crystal rod is placed above the two driven rollers. Then, the cylinder output end in the drive assembly extends, so that the drive roller presses the crystal rod. The second adjusting handwheel drives the synchronous wheel to rotate, further driving the second threaded rod to rotate, thereby adjusting the height of the sliding plate to adapt to the crystal rod diameter. The output end of the fourth motor drives the drive roller to rotate, thereby driving the crystal rod to rotate. S3: The sixth motor in the pusher assembly drives the third threaded rod to rotate. The third threaded rod engages with the threaded sleeve, causing the threaded sleeve to extend out of the connecting sleeve and push the crystal rod to move through the pusher plate. S4: Then the third motor drives the second guide wheel to rotate, and through the transmission relationship, the cutting diamond wire rotates. At this time, the first motor drives the first threaded rod to rotate, and through the first threaded block, it drives the fixed base to move, which in turn drives the cutting assembly to move to the right. The rotating cutting diamond wire will cut the crystal rod. After the cutting is completed, the first motor reverses to reset the cutting assembly. The pushing assembly will push the crystal rod to move again, and then perform the next cutting.

Citation Information

Patent Citations

  • Clamping device of band sawing machine for cutting off single crystal bar

    CN213353047U

  • Diamond wire slicing device

    CN219276289U

  • Diamond cutting line shaping mechanism

    CN220741747U