Prefabricated fixed foot lifting ring processing device and prefabricated fixed foot lifting ring
By designing a prefabricated solid foot ring processing device including the first and second bending components, the problem of low processing efficiency of steel bars in the prior art is solved, and the efficient completion of two-direction bending in one process is achieved, and the cost is reduced.
Patent Information
- Application Number
- CN202410795983.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-06-20
AI Technical Summary
In the prior art, processing equipment that processes steel bars into prefabricated solid foot lifting rings cannot bending the steel bars in two directions in one process, resulting in long bending processing time, low efficiency and high cost.
A prefabricated solid foot ring processing device is designed, including a work table, a feeding mechanism, a cutting mechanism and a bending mechanism. The bending mechanism consists of a first bending assembly and a second bending assembly, and the second bending assembly is arranged on the first bending assembly. , after completing the bending in the first direction, the bending in the second direction can be directly performed.
The two-way bending of the steel bars is achieved at one time in one process, which improves the bending efficiency and reduces costs.
Smart Images

Figure CN118808480B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal wire material processing, and more specifically, to a prefabricated fixed foot hanging ring processing device and a prefabricated fixed foot hanging ring. Background Art
[0002] Embankment protection is to protect the embankments along the coast or rivers to prevent them from being collapsed due to constant erosion. The protection of the embankment foot is particularly important in embankment protection. During the construction of the embankment protection structure, the protection of the embankment foot often requires operations in the water. Therefore, the use of prefabricated concrete solid feet can improve the speed and efficiency of the embankment protection structure construction. According to the different embankment construction conditions, the weight of the prefabricated concrete solid feet is also different, generally more than ten tons or even dozens of tons. The prefabricated solid feet are hoisted after they are completed at the construction site and meet the hoisting requirements. The prefabricated solid feet need to be embedded with prefabricated solid feet lifting rings, and the prefabricated solid feet lifting rings are fixedly connected to the prefabricated solid feet steel frame to improve the safety of the prefabricated solid feet during hoisting.
[0003] Patent document CN 220782061 U discloses a steel bar bending device, including a processing table, a processing disk and a forming shaft, wherein the forming shaft is arranged on the processing disk, the processing disk is arranged on the processing table, and a work station for the processing disk to rotate is arranged on the processing table; the steel bar bending device also includes a clamping mechanism and an adjustment mechanism, after the steel bar is placed on the clamping mechanism and bent by the forming shaft, the clamping mechanism places the steel bar on the adjustment mechanism, and the adjustment mechanism completes the steel bar reversing operation.
[0004] In the processing equipment of the prior art for processing steel bars into prefabricated fixed foot lifting rings, the steel bars cannot be bent in two directions in one process. When processing prefabricated fixed foot lifting rings with different bending directions, after completing the bending in one direction, the position of the steel bars needs to be adjusted before the steel bars can be bent in another direction. The bending process takes a long time, has low efficiency and high cost.
[0005] Therefore, it is necessary to propose a prefabricated fixed foot lifting ring processing device and a prefabricated fixed foot lifting ring to solve the problems existing in the prior art. Summary of the invention
[0006] A series of simplified concepts are introduced in the Summary of the Invention, which will be further described in detail in the Detailed Description of the Invention. The Summary of the Invention does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the scope of protection of the claimed technical solution.
[0007] To solve the above problems, the present invention provides a processing device for prefabricated fixed-foot lifting rings, which includes a workbench. An feeding mechanism is arranged at one end of the workbench, and a cutting mechanism and a bending mechanism are arranged on the top surface of the workbench. The bending mechanism is arranged on the side of the cutting mechanism away from the feeding mechanism. The bending mechanism includes a first bending component and a second bending component, and the second bending component is arranged on the first bending component.
[0008] Preferably, the feeding mechanism includes a feeding table. Along the length direction on the top surface of the feeding table, a feeding plate is arranged. At least three groups of straightening wheels are horizontally arrayed in the middle of one side of the feeding plate. Each group of straightening wheels includes two straightening wheels symmetrically arranged up and down. On the side of the feeding plate close to the workbench and on the side of the straightening wheels, a feeding component is arranged. The feeding component includes feeding wheels symmetrically arranged up and down. Annular grooves are arranged on the circumferential surfaces of the straightening wheels and the feeding wheels, and the steel bar passes through between each group of straightening wheels and feeding wheels.
[0009] Preferably, cutting grooves and a cutting machine sliding table are arranged at intervals on the top surface of the workbench close to the feeding mechanism side. A horizontally arranged sliding groove is opened on the side surface of the cutting machine sliding table facing the cutting groove side, and a cutting machine is slidably arranged in the sliding groove.
[0010] Preferably, the first bending component is arranged in the middle of the workbench. The first bending component includes a relatively arranged disc and a bending unit. The bending unit includes a U-shaped frame slidably arranged on the surface of the workbench. The opening of the U-shaped frame faces the direction of the disc. The lower plate of the U-shaped frame is a U-shaped plate with the opening facing the disc. The width of the opening of the U-shaped of the lower plate is greater than the diameter of the disc. Roller shafts are symmetrically arranged at the left and right ends of the opening end of the U-shaped frame, and extrusion wheels are rotatably arranged on the roller shafts. The gap between the two extrusion wheels is greater than the diameter of the disc.
[0011] Preferably, a power frame is arranged on the side wall of the workbench on the side of the U-shaped frame背离 the disc. The power frame is L-shaped. A first hydraulic cylinder is arranged on the surface of the short arm of the power frame close to the workbench side. The end face of the piston rod of the first hydraulic cylinder is connected to the back surface of the U-shaped frame.
[0012] Preferably, the second bending component includes a baffle fixed to the rear part of the upper plate of the U-shaped frame. A second hydraulic cylinder is arranged on the side surface of the baffle close to the disc side. A push plate is arranged on the end face of the piston rod of the second hydraulic cylinder. The push plate is slidably connected to the upper plate of the U-shaped frame. First racks and second racks are symmetrically arranged on the left and right side surfaces of the push plate;
[0013] The roller shaft is a hollow shaft. A first gear is rotatably arranged on the upper part of the roller shaft. Internal threads are arranged on the upper part of the shaft hole of the first gear. A threaded shaft is arranged in the central hole of the roller shaft. The threaded shaft is threadedly connected to the internal threads of the first gear. The first gear is meshed with the first rack. A second gear is fixed on the top surface of the threaded shaft. The top surface of the second gear is connected to one end of a bending rod. A roller column is fixed on the lower surface of the other end of the bending rod;
[0014] The helix directions of the internal threads of the two first gears are opposite.
[0015] Preferably, a vertical limiting groove is formed in the shaft hole of the roller shaft, a limiting block is arranged at the lower part of the threaded shaft, the limiting block is slidably arranged in the limiting groove, an annular groove is formed in the inner circumferential surface of the shaft hole of the roller shaft at the lower part of the limiting groove, and the annular groove is communicated with the limiting groove.
[0016] Preferably, two sliding grooves are arranged in parallel along the width direction of the workbench on the upper surface of the workbench, the sliding grooves are symmetrically arranged on both sides of the disc, a sliding block is fixedly arranged on the lower surface of the lower plate of the U-shaped frame, the shape of the sliding block is adapted to the sliding groove, and the sliding block is slidably arranged in the sliding groove.
[0017] Preferably, a positioning block is arranged on the side of the bending mechanism of the top surface of the workbench背离 the cutting mechanism, and the positioning block is located on the extension line of the movement of the steel bar.
[0018] The present invention also provides a precast fixed-foot lifting ring manufactured by using the precast fixed-foot lifting ring processing device. The precast fixed-foot lifting ring includes a main body part and a bending part. The main body part is U-shaped, the bending part is arranged at the ends of the two legs of the U-shaped of the main body part and is located outside the U-shaped, and the bending part and the main body part are in the same plane.
[0019] Compared with the prior art, the present invention at least includes the following beneficial effects:
[0020] In the precast fixed-foot lifting ring processing device of the present invention, the bending mechanism includes a first bending component and a second bending component. The second bending component is arranged on the first bending component. After the first bending component completes the bending in the first direction, the second bending component directly performs the bending in the second direction. When processing the precast fixed-foot lifting ring, the bending can be completed at one time, and there is no need to adjust the steel bar in the middle. The bending efficiency is high and the cost is low.
[0021] For the precast fixed-foot lifting ring processing device of the present invention, other advantages, objectives and features of the present invention will be partially reflected by the following description, and partially will also be understood by those skilled in the art through the research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:
[0023] Figure 1 is a schematic structural diagram of the precast fixed-foot lifting ring processing device disclosed by the present invention;
[0024] Figure 2 is a schematic structural diagram of the bending mechanism disclosed by the present invention;
[0025] Figure 3 It is a schematic diagram of the structure of the connection between the roller shaft and the threaded shaft disclosed in the present invention;
[0026] Figure 4 Based Figure 3 A schematic diagram of the structure of the enlarged portion A;
[0027] Figure 5 It is a schematic structural diagram of a horizontal cross-section of the roller shaft disclosed in the present invention;
[0028] Figure 6 It is a schematic structural diagram of a side view of the push plate disclosed in the present invention;
[0029] Figure 7 It is a schematic diagram of the structure of the push plate disclosed in the present invention from a top view;
[0030] Figure 8 The present invention is a schematic structural diagram of the prefabricated fixed foot lifting ring disclosed in the present invention.
[0031] in:
[0032] 1. Workbench, 2. Feed mechanism, 3. Cutting mechanism, 4. First bending assembly, 5. Second bending assembly, 6. Feed table, 7. Feed plate, 8. Straightening wheel, 9. Feed wheel, 10. Cutting groove, 11. Cutting machine slide, 12. Cutting machine, 13. Disc, 14. Moulding frame, 15. Lower plate, 16. Roller, 17. Extrusion wheel, 18. Power frame, 19. First hydraulic cylinder, 20. Baffle, 21 , second hydraulic cylinder, 22, push plate, 23, first gear, 27, shaft hole, 28, first rack, 29, second rack, 30, threaded shaft, 31, second gear, 32, bending rod, 33, roller, 34, center hole, 35, limit groove, 36, limit block, 37, annular groove, 38, slide groove, 40, positioning block, 41, upper plate, 42, second connecting groove, 43, first connecting groove, 44, retaining ring. DETAILED DESCRIPTION
[0033] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.
[0034] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
[0035] like Figure 1-7As shown in the figure, the present invention provides a processing device for prefabricated fixed-foot lifting rings, which includes a workbench 1. At one end of the workbench 1, a feeding mechanism 2 is provided. On the top surface of the workbench 1, a cutting mechanism 3 and a bending mechanism are provided. The bending mechanism is arranged on the side of the cutting mechanism 3 away from the feeding mechanism 2. The bending mechanism includes a first bending component 4 and a second bending component 5, and the second bending component 5 is arranged on the first bending component 4.
[0036] Further, the feeding mechanism 2 includes a feeding table 6. Along the length direction on the top surface of the feeding table 6, a feeding plate 7 is arranged. At least three groups of straightening wheels 8 are horizontally arranged in an array in the middle of one side of the feeding plate 7. Each group of straightening wheels 8 includes two straightening wheels 8 arranged symmetrically up and down. On the side of the feeding plate 7 close to the workbench and on the side of the straightening wheels, a feeding component is arranged. The feeding component includes feeding wheels 9 arranged symmetrically up and down. Annular grooves are arranged on the circumferential surfaces of the straightening wheels 8 and the feeding wheels. The steel bar 100 passes through between each group of straightening wheels 8 and feeding wheels 9.
[0037] Furthermore, cutting grooves 10 and a cutting machine sliding table 11 are arranged at intervals on the top surface of the workbench 1 close to the feeding mechanism 2. A horizontally arranged sliding groove is opened on the side surface of the cutting machine sliding table 11 facing the cutting groove 10, and a cutting machine 12 is slidably arranged in the sliding groove.
[0038] Furthermore, the first bending component 4 is arranged in the middle of the workbench 1. The first bending component includes a relatively arranged disc 13 and a bending unit. The bending unit includes a U-shaped frame 14 slidably arranged on the surface of the workbench. The opening of the U-shaped frame 14 faces the direction of the disc. The lower plate 15 of the U-shaped frame 14 is a U-shaped plate with an opening facing the disc 13. The width of the opening of the U-shaped part of the lower plate 15 is greater than the diameter of the disc 13. Roller shafts 16 are symmetrically arranged on the left and right at the open end of the U-shaped frame 14, and extrusion wheels 17 are rotatably arranged on the roller shafts 16. The gap between the two extrusion wheels 17 is greater than the diameter of the disc 13.
[0039] Furthermore, a power frame 18 is arranged on the side wall of the workbench 1 on the side of the U-shaped frame 14 away from the disc. The power frame 18 is L-shaped. On the surface of the short arm of the power frame 18 close to the workbench, a first hydraulic cylinder 19 is arranged. The end face of the piston rod of the first hydraulic cylinder 19 is connected to the back of the U-shaped frame 14.
[0040] Furthermore, the second bending component 5 includes a baffle 20 fixed to the rear part of the upper plate 41 of the U-shaped frame 14. On the side surface of the baffle 20 close to the disc, a second hydraulic cylinder 21 is arranged. On the end face of the piston rod of the second hydraulic cylinder 21, a push plate 22 is arranged. The push plate 22 is slidably connected to the upper plate 41 of the U-shaped frame 14. First racks 28 and second racks 29 are symmetrically arranged on the left and right side surfaces of the push plate 22;
[0041] The roller shaft 16 is a hollow shaft, the first gear 23 is rotatably arranged on the upper part of the roller shaft 16, the upper part of the shaft hole 27 of the first gear 23 is provided with an internal thread, a threaded shaft 30 is arranged in the center hole 34 of the roller shaft 16, the threaded shaft 30 is threadedly connected with the internal thread of the first gear 23, the first gear 23 is meshed with the first rack 28, a second gear 31 is fixedly arranged on the top surface of the threaded shaft 30, the top surface of the second gear 31 is connected with one end of a bending rod 32, and a roller column 33 is fixedly arranged on the lower surface of the other end of the bending rod 32;
[0042] The internal threads of the two first gears 23 have opposite rotation directions.
[0043] Furthermore, a vertical limit groove 35 is opened in the center hole 34 of the roller shaft 16, a limit block 36 is set at the lower part of the threaded shaft, the limit block 36 is slidably set in the limit groove 35, and an annular groove 37 is opened on the inner circumferential surface of the axial hole of the roller shaft below the limit groove 35, and the annular groove 37 is connected to the limit groove.
[0044] The working principle of the above technical solution is:
[0045] A prefabricated fixed foot lifting ring processing device comprises a workbench 1, a feeding mechanism 2 is arranged at one end of the workbench 1, a cutting mechanism 3 and a bending mechanism are arranged on the top surface of the workbench 1, the bending mechanism is arranged on the side of the cutting mechanism 3 away from the feeding mechanism 2, the bending mechanism comprises a first bending component 4 and a second bending component 5, the second bending component 5 is arranged on the first bending component 4, the first bending component is used to bend the main body 101 of the prefabricated fixed foot lifting ring, the second bending component is used to bend the bending part 102 of the prefabricated fixed foot lifting ring, the main body 101 of the prefabricated fixed foot lifting ring is an inverted U-shape, and the ends of the two legs of the main body 101 are provided with bending parts 102 bent toward the outside of the main body 101, and the bending direction of the bending part 102 is opposite to the bending direction of the U-shape.
[0046] After being straightened by the straightening wheel 8, the steel bar is conveyed to the workbench 1 by the feed wheel 9. The steel bar is located between the disc 13 and the bending mechanism. When the length of the steel bar reaches the set length, the feed wheel 9 stops rotating. At this time, the piston rod of the first hydraulic cylinder 19 extends, and the extrusion wheel 17 of the first bending assembly squeezes the steel bar onto the circumferential surface of the disc to fix the steel bar. The first hydraulic cylinder 19 stops, and then the cutting machine 12 is started and moved horizontally toward the steel bar along the cutting machine slide 11. The cutting machine 12 cuts the steel bar. After cutting the steel bar 100, the cutting machine returns to the initial position to prepare for the next cutting.
[0047] The feed wheel 9 is transmission connected with the power unit.
[0048] After the steel bars are cut, the first hydraulic cylinder 19 is started, and the piston rod of the first hydraulic cylinder 19 continues to extend. The two extrusion wheels 17 bend the steel bars into a U shape on both sides of the disc to form a prefabricated fixed foot lifting ring main body 101. Annular grooves can be set on the circumferential surfaces of the disc 13 and the extrusion wheels 17 to prevent the steel bars from slipping.
[0049] After the piston rod of the first hydraulic cylinder 19 extends to a set length, the first hydraulic cylinder 19 stops moving, and the second hydraulic cylinder 21 is started at this time. The piston rod of the second hydraulic cylinder 21 extends to push the push plate 22 to move, and the first racks 28 on the left and right sides of the push plate 22 are respectively meshed with the two first gears 23, and the first racks 28 drive the first gear 23 to rotate. An internal thread is arranged on the upper part of the shaft hole 27 of the first gear 23, and the internal thread is threadedly connected with the external thread on the threaded shaft 30. A limit block 36 is arranged on the lower part of the threaded shaft 30, and a vertical limit groove 35 is arranged in the center hole 34 of the roller shaft 16. The limit block 36 is slidably arranged in the limit groove 35. An annular groove 37 is arranged on the inner circumferential surface of the center hole 34 of the roller shaft below the limit groove 35, and the annular groove 37 is connected with the limit groove. When the first gear 23 rotates, the threaded shaft is affected by the first gear. The force of the wheel, due to the action of the limit block 36 and the limit groove 35 set at the lower part of the threaded shaft 30, the threaded shaft 30 can only move downward. When the limit block 36 on the threaded shaft 30 enters the annular groove 37 from the limit groove 35, the first rack 28 is disengaged from the first gear 23. At this time, the two rollers 33 are driven by the bending rod 32 to move downward to the inner side of the steel bar that has been bent into a U shape. The piston rod of the second hydraulic cylinder 21 continues to extend to push the push plate 22 to continue to move. The second rack 29 is engaged with the second gear 31. The second rack drives the bending rod to rotate through the second gear, and the bending rod drives the roller to rotate. The roller 33 squeezes the ends of the two legs of the U-shaped steel bar to bend the steel bar into a curved portion 102 bent outward. At this time, the extrusion wheel 17 plays a supporting role, so that the two ends of the steel bar are bent according to the outer circumferential surface of the extrusion wheel. After the bending of the prefabricated fixed foot lifting ring is completed, the piston rod of the second hydraulic cylinder is retracted, driving the bending rod to rotate back to the position before bending. When the second rack is disengaged from the second gear, the limit block 36 is aligned with the limit groove 35, and the piston rod of the second hydraulic cylinder continues to be retracted, the first rack is engaged with the first gear, and the first rack drives the first gear to rotate in the opposite direction, so that the threaded shaft moves upward, so that the lower end surface of the roller 33 is higher than the top of the steel bar. In the initial state, the lower end surface of the roller 33 is higher than the position of the top of the steel bar. The initial state refers to the state before the bending begins.
[0050] After the second hydraulic cylinder is retracted into place, the first hydraulic cylinder is retracted to make the first bending component return to the initial position, preparing for the next bending.
[0051] The upper and lower ends of the roller shaft 16 respectively penetrate through the lower plate 15 and the upper plate 41 of the U-shaped frame 14, and the upper end surface of the roller shaft 15 is on the same horizontal plane as the upper end surface of the upper plate 41 of the U-shaped frame 14. The roller shaft is fixedly connected to the upper plate 41 and the lower plate 15 of the U-shaped frame 14.
[0052] Advantages of the above technical solution:
[0053] In the prefabricated fixed-foot sling processing device of the present invention, the bending mechanism includes a first bending component and a second bending component. The second bending component is arranged on the first bending component. After the first bending component completes the bending in one direction, the second bending component directly performs the bending in the second direction. When processing the prefabricated fixed-foot sling, the bending can be completed at one time without the need to adjust the steel bar in the middle, with high bending efficiency and low cost.
[0054] In one embodiment, two chutes 38 are arranged in parallel along the width direction of the workbench 1 on the upper surface of the workbench. The chutes are symmetrically arranged on both sides of the disc 13. A slider is fixedly arranged on the lower surface of the lower plate of the U-shaped frame 14. The shape of the slider is adapted to the chute, and the slider is slidably arranged in the chute 38.
[0055] Working principle of the above technical solution: On the upper surface of the workbench 1, chutes 38 parallel to the width direction of the workbench are symmetrically opened on both sides of the disc 13. A slider is fixedly arranged on the lower surface of the lower plate of the U-shaped frame 14. The shape of the slider is adapted to the chute 38, and the slider is slidably arranged in the chute 38. The cross-sections of the chute 38 and the slider can be set as trapezoids.
[0056] Advantages of the above technical solution: By opening chutes parallel to the width direction of the workbench on the upper surface of the workbench 1, it can ensure that the U-shaped frame 14 is perpendicular to the steel bar during movement, preventing the extrusion direction of the first bending component from deviating when bending the steel bar.
[0057] In one embodiment, a positioning block 40 is arranged on the side of the top surface of the workbench 1 where the bending mechanism faces away from the cutting mechanism. The positioning block is located on the extension line of the movement of the steel bar.
[0058] Working principle and advantages of the above technical solution: A positioning block 40 is arranged on the side of the top surface of the workbench 1 where the bending mechanism faces away from the cutting mechanism. The positioning block is located on the extension line of the movement of the steel bar. When the steel bar reaches the set length, the positioning block blocks the steel bar to stop its movement.
[0059] The present invention also provides a prefabricated fixed-foot sling manufactured by using the prefabricated fixed-foot sling processing device, as Figure 8As shown, a prefabricated fixed foot lifting ring is manufactured according to a prefabricated fixed foot lifting ring processing device, and the prefabricated fixed foot lifting ring includes a main body 101 and a bending portion 102. The main body 101 is U-shaped, and the bending portion 102 is arranged at the ends of the two legs of the U-shape of the main body 101 and is located on the outside of the U-shape. The bending portion 102 and the main body 101 are located in the same plane.
[0060] The working principle and beneficial effects of the above technical solution are as follows: the prefabricated fixed foot lifting ring includes a main body 101 and a bent portion 102, the main body 101 is U-shaped, the bent portion 102 is arranged at the ends of the two legs of the U-shape of the main body 101 and is located on the outside of the U-shape, the bent portion 102 and the main body 101 are located in the same plane, the prefabricated fixed foot lifting ring disclosed in the present invention includes the bent portion 102 bent toward the outside of the main body 101, when the prefabricated fixed foot lifting ring is connected to the prefabricated fixed foot steel bar frame, it can be directly hooked on the steel bars of the steel bar frame without welding, and the structure is simple and convenient to use.
[0061] In one embodiment, a pressure sensor is provided on the surface of the positioning block 40 facing the bending mechanism side, the pressure sensor is electrically connected to the controller, the controller is electrically connected to the cutting machine control unit, the cutting machine control unit controls the opening and closing of the cutting and controls the cutting machine to move forward and backward along the cutting machine slide, the controller is electrically connected to the feed wheel power unit, and the controller controls the opening and closing of the feed wheel power unit.
[0062] The working principle and beneficial effects of the above technical solution: after the prefabricated fixed foot lifting ring processing device starts working, the controller controls the feed wheel power unit, and uses the feed wheel to rotate to transport the steel bar 100 to the workbench 1. When the front end of the steel bar contacts the pressure sensor on the positioning block, the pressure sensor receives the pressure of the steel bar and transmits the pressure signal to the controller. The controller controls the feed wheel power unit to stop so that the feed wheel no longer rotates. After the first bending component clamps the steel bar between the disc and the extrusion wheel, the controller controls the cutting machine to start and controls the cutting machine to move along the cutting machine slide toward the steel bar to cut the steel bar, and then controls the cutting machine to move away from the steel bar along the cutting machine slide, and turns off the cutting machine.
[0063] In one embodiment, Figure 4 As shown, the upper part of the roller shaft 16 is a stepped shaft, and a first connecting groove 43 arranged in a high circumferential direction is provided on the outer circumferential surface of the stepped shaft, and a second connecting groove 42 is provided on the inner circumferential surface of the shaft hole 27 of the first gear 23 at a position corresponding to the first connecting groove 43, and a retaining ring 44 is provided in the first connecting groove 43 and the second connecting groove 42.
[0064] The working principle and beneficial effects of the above technical solution are as follows: when installing the first gear and the roller shaft, first clamp the retaining ring in the first connecting groove 43, and set a chamfer on the inner circumferential surface of the lower end of the axial hole of the first gear. When connecting the first gear and the roller shaft, put the axial hole of the first gear on the stepped shaft and press downward. The chamfer of the axial hole squeezes the retaining ring 44, so that the retaining ring 44 is squeezed into the first connecting groove, and the outer circumferential surface of the retaining ring is squeezed to be flush with the outer circumferential surface of the stepped hole, so that the first gear continues to move downward. When the second connecting groove 42 moves to the position of the retaining ring, the retaining ring is squeezed again, pops up and enters the second connecting groove 42, so that the first gear and the roller shaft are connected together, and the first gear and the roller shaft are rotatable.
[0065] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0066] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0067] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A prefabricated fixed foot ring processing device, characterized in that: It includes a workbench (1). An feeding mechanism (2) is arranged at one end of the workbench (1). A cutting mechanism (3) and a bending mechanism are arranged on the top surface of the workbench (1). The bending mechanism is arranged on the side of the cutting mechanism (3) away from the feeding mechanism (2). The bending mechanism includes a first bending component (4) and a second bending component (5). The second bending component (5) is arranged on the first bending component (4). The first bending component (4) is arranged in the middle of the workbench (1). The first bending component includes a disk (13) and a bending unit arranged oppositely. The bending unit includes a U-shaped frame (14) slidably arranged on the surface of the workbench. The opening of the U-shaped frame (14) faces the direction of the disk. The lower plate (15) of the U-shaped frame (14) is a U-shaped plate with the opening facing the disk (13). The width of the opening of the U-shaped of the lower plate (15) is greater than the diameter of the disk (13). Roller shafts (16) are symmetrically arranged at the left and right of the open end of the U-shaped frame (14). Pressing wheels (17) are rotatably arranged on the roller shafts (16). The gap between the two pressing wheels (17) is greater than the diameter of the disk (13). The second bending component (5) includes a baffle (20) fixedly arranged at the rear of the upper plate (41) of the U-shaped frame (14). A second hydraulic cylinder (21) is arranged on the side surface of the baffle (20) close to the disk. A push plate (22) is arranged on the end surface of the piston rod of the second hydraulic cylinder (21). The push plate (22) is slidably connected with the upper plate (41) of the U-shaped frame (14). First racks (28) and second racks (29) are symmetrically arranged on the left and right side surfaces of the push plate (22). The roller shaft (16) is a hollow shaft. A first gear (23) is rotatably arranged on the upper part of the roller shaft (16). Internal threads are arranged on the upper part of the shaft hole (27) of the first gear (23). A threaded shaft (30) is arranged in the central hole (34) of the roller shaft (16). The threaded shaft (30) is threadedly connected with the internal threads of the first gear (23). The first gear (23) is meshed with the first rack (28). A second gear (31) is fixedly arranged on the top surface of the threaded shaft (30). The top surface of the second gear (31) is connected with one end of a bending rod (32). A roller column (33) is fixedly arranged on the lower surface of the other end of the bending rod (32). The helix directions of the internal threads of the two first gears (23) are opposite.
2. The prefabricated fixed foot hanging ring processing device according to claim 1 is characterized in that: The feeding mechanism (2) includes a feeding table (6). A feeding plate (7) is arranged on the top surface of the feeding table (6) along the length direction. At least three groups of straightening wheels (8) are horizontally arranged in the middle of one side of the feeding plate (7). Each group of straightening wheels (8) includes two straightening wheels (8) arranged symmetrically up and down. A feeding component is arranged on the side of the feeding plate (7) close to the workbench on the side of the straightening wheels. The feeding component includes feeding wheels (9) arranged symmetrically up and down. Annular grooves are arranged on the circumferential surfaces of the straightening wheels (8) and the feeding wheels (9). A steel bar (100) passes through between each group of straightening wheels (8) and feeding wheels (9).
3. The prefabricated fixed foot hanging ring processing device according to claim 2 is characterized in that: On the top surface of the workbench (1) near one side of the feeding mechanism (2), cutting grooves (10) and a cutting machine slide (11) are arranged at intervals. A horizontally arranged sliding groove is formed on the side surface of the cutting machine slide (11) facing the cutting groove (10), and a cutting machine (12) is slidably arranged in the sliding groove.
4. The prefabricated fixed foot hanging ring processing device according to claim 1 is characterized in that: A power bracket (18) is arranged on the side wall of the workbench (1) on the side of the U-shaped frame (14)背离 the disc. The power bracket (18) is L-shaped. A first hydraulic cylinder (19) is arranged on the surface of the short arm of the power bracket (18) near the workbench. The end face of the piston rod of the first hydraulic cylinder (19) is connected to the back surface of the U-shaped frame (14).
5. The prefabricated fixed foot hanging ring processing device according to claim 1, characterized in that: A vertical limiting groove (35) is formed in the central hole (34) of the roller shaft (16). A limiting block (36) is arranged at the lower part of the threaded shaft (30). The limiting block (36) is slidably arranged in the limiting groove (35). An annular groove (37) is formed on the inner circumferential surface of the shaft hole of the roller shaft at the lower part of the limiting groove (35), and the annular groove (37) communicates with the limiting groove.
6. The prefabricated fixed foot hanging ring processing device according to claim 1, characterized in that: Two sliding grooves (38) are arranged in parallel along the width direction of the workbench on the upper surface of the workbench (1). The sliding grooves are symmetrically arranged on both sides of the disc (13). A sliding block is fixedly arranged on the lower surface of the lower plate of the U-shaped frame. The shape of the sliding block is adapted to the sliding groove (38), and the sliding block is slidably arranged in the sliding groove (38).
7. The prefabricated fixed foot hanging ring processing device according to claim 1 is characterized in that: A positioning block (40) is arranged on the side of the workbench (1) where the bending mechanism faces away from the cutting mechanism. The positioning block is located on the extension line of the movement of the steel bar.
8. The prefabricated fixed foot lifting ring manufactured by the prefabricated fixed foot lifting ring processing device according to any one of claims 1 to 7, characterized in that: The prefabricated fixed-foot lifting ring includes a main body part (101) and a bending part (102). The main body part (101) is U-shaped. The bending part (102) is arranged at the ends of the two legs of the U-shaped of the main body part (101) and is located outside the U-shaped. The bending part (102) and the main body part (101) are in the same plane.
Citation Information
Patent Citations
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