A mold steel fast positioning cutting machine
By designing a mold steel rapid positioning cutting machine, fixing, transporting and chip-sucking components are used to solve the problems of irregular cutting surfaces and low accuracy, and higher cutting accuracy and surface quality are achieved.
Patent Information
- Application Number
- CN202411298004.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-18
AI Technical Summary
During the cutting process of mold steel, the prior art has problems such as irregular cutting surface, low accuracy, broken waste materials, and attachment of flue gas and debris, resulting in tool damage and dimensional deviation.
A mold steel rapid positioning cutting machine is designed, including a fixing mechanism, a transport part and a chip suction part. The precise position of the mold steel rod is ensured through pre-positioning and adaptive pressure, combined with the locking mechanism to avoid vibration, and clear through the chip suction function. Flue gas and debris.
It improves the stability and accuracy of the cutting surface, reduces the initial position deviation and cutting error, ensures the even distribution of cutting forces, reduces the risk of tool damage, and improves the dimensional accuracy and surface quality of the mold steel rod.
Smart Images

Figure CN118808766B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of die steel cutting, in particular to a die steel rapid positioning cutting machine. Background Art
[0002] Mold steel is a special steel material specially used for manufacturing various molds. It has the advantages of high hardness, high strength, good wear resistance, good corrosion resistance, easy cutting and good thermal stability. Mold steel rod is a common mold steel, which is suitable for manufacturing the main parts of molds, such as mold cores, mold columns, etc. It usually has good strength, toughness and processing performance. In mold manufacturing or other industrial applications, in order to meet specific manufacturing or processing requirements, it is necessary to cut the mold steel rod at a fixed distance to ensure that the cut mold steel rod can accurately meet the size requirements of mold manufacturing or other industrial applications.
[0003] At present, there are the following disadvantages in cutting steel bars: 1. Before cutting the mold steel bar, it is usually necessary to limit and fix the required cutting part by pressing the side and the top, but the front end of the mold steel bar is not adaptively pressed, so that the waste material breaks without being completely cut off during the cutting process, resulting in an irregular cutting surface of the mold steel bar, affecting the quality and accuracy of the cutting surface, and the waste material will be offset due to cutting force or vibration, resulting in accidental contact between the cutting tool and the waste material, increasing the risk of tool damage; 2. In the process of cutting the mold steel bar, smoke and debris will be generated, and the smoke and debris will adhere to the cutting tool or material surface, thereby affecting the accuracy and quality of the cutting, resulting in an uneven cutting surface or dimensional deviation; 3. In the process of cutting the mold steel bar, the pressing ends of the top and the side will have a time difference in the pressing of the top and the side due to different drives, resulting in displacement of the steel bar during the cutting process, thereby affecting the straightness and dimensional accuracy of the cutting, and resulting in uneven distribution of cutting force, resulting in burrs, cracks or other defects on the cutting surface.
[0004] Therefore, in order to ensure that the cut mold steel rod can accurately meet the size requirements in mold manufacturing or other industrial applications, the present invention provides a mold steel rapid positioning cutting machine. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a mold steel rapid positioning and cutting machine, which is achieved by the following specific technical means: a mold steel rapid positioning and cutting machine, comprising a base, an operating table and a support seat fixedly connected to the left end face of the operating table are fixedly installed on the upper end face of the base, and the operating table and the support seat are jointly provided with a main mechanism for cutting mold steel bars and auxiliary cutting; the main mechanism includes a cutting part jointly provided on the operating table and the support seat, a transport part for pre-positioning and transporting the mold steel bars is provided on the operating table, and a chip suction part for sucking debris and smoke is provided on the cutting part.
[0006] The base and the operating table are jointly provided with a fixing mechanism for fixing the cutting position of the mold steel rod; the fixing mechanism includes a side fixing part jointly provided on the base and the operating table, an upper fixing part is provided on the side fixing part, and a front sticking part for implementing adaptive pressing on the front end surface of the mold steel rod is provided on the operating table.
[0007] A locking mechanism is provided in the fixing mechanism for increasing the structural strength of the fixing mechanism; the locking mechanism includes a driving part arranged on the operating table, the driving part is provided with an inner locking part for locking the side fixing part with the operating table, and a matching part is provided in the fixing mechanism for locking the upper fixing part with the side fixing part.
[0008] As a preferred technical solution of the present invention, the cutting part includes a cutting groove, a cutting knife and a first electric push rod. The cutting knife is slidably installed on the upper end surface of the support seat, a cutting groove corresponding to the cutting knife is opened on the operating table, and a first electric push rod with a telescopic end fixedly connected to the cutting knife is fixedly installed on the support seat.
[0009] As a preferred technical solution of the present invention, the transport part includes a first slide groove, a positioning roller, a transport roller, a second electric push rod and a first motor. The first slide groove is penetrated through the operating table, and the upper end surface of the operating table is installed with a positioning roller located on the left side of the first slide groove through a bearing. A positioning slider is slidably installed in the first slide groove, and a transport roller is penetrated through the upper end of the positioning slider through a bearing. A first motor with an output end fixedly connected to the transport roller is fixedly installed at the lower end of the positioning slider, and a second electric push rod with a telescopic end fixedly connected to the positioning slider is fixedly installed in the first slide groove.
[0010] As a preferred technical solution of the present invention, the chip suction part includes suction holes, a chip suction pipe and an air pump. The cutting groove is provided with front-to-back symmetrical suction holes in a linear array. A chip suction pipe connected to the suction holes on the same side is fixedly installed on the lower end surface of the operating table. An air pump is fixedly installed on the operating table, and its extraction end is connected to the front-to-back symmetrical chip suction pipes.
[0011] As a preferred technical solution of the present invention, the side fixing part includes a first support block, a second motor, a driving rod, a first screw barrel, a side pressure block, a second support block and a side abutment plate. The right end surface of the operating table is fixedly installed with the first support block located on the right side of the cutting groove, the driving rod is installed on the base through a bearing, the upper end surface of the base is fixedly installed with a second motor whose output end is fixedly connected to the driving rod, the first support block is penetrated by a first screw barrel through a bearing, the first screw barrel is connected to the first screw rod through the inner thread, the upper end surface of the operating table is slidably installed with a side pressure block fixedly connected to the first screw, the second support block is fixedly installed directly above the first support block, the side abutment plate is fixedly installed on the left side of the upper end surface of the operating table, the side pressure block is provided with a groove corresponding to the cutting groove, and the side pressure block is provided with a through hole running through its upper and lower end surfaces.
[0012] As a preferred technical solution of the present invention, the upper fixed part includes a first transmission shaft, a second transmission shaft, a second screw barrel, a guide rod, an upper pressure block and an alignment plate, the second support block and the first support block are jointly penetrated by the first transmission shaft through a bearing, the upper end of the second support block is installed with the second transmission shaft through a bearing seat and a matching bearing, the first transmission shaft and the driving rod are transmission connected through a first bevel gear set, the first transmission shaft and the first screw barrel are transmission connected through a second bevel gear set, the first transmission shaft and the second transmission shaft are transmission connected through a third bevel gear set, the left end of the second support block is penetrated by a bearing and the second screw barrel is internally threaded with the second screw, the second screw barrel and the second transmission shaft are transmission connected through a fourth bevel gear set, the lower end of the second support block is fixedly installed with a guide rod, the lower end of the guide rod is fixedly installed with an upper pressure block fixedly connected to the lower end of the second screw, the upper pressure block is fixedly installed with a left-right symmetrical alignment plate, the lower end surface of the left alignment plate is fixedly installed with a front-back symmetrical positioning rod, and a slot corresponding to the positioning rod is opened on the side abutment plate.
[0013] As a preferred technical solution of the present invention, the front sticking part includes a third support block, a third screw barrel, a smooth table, a first spring rod and a front pressure plate. The third support block is fixedly installed at the front end of the operating table, and the smooth table is slidably installed on the third support block. The third screw barrel is installed through the front end of the third support block through a bearing. The third screw barrel and the driving rod are connected through a pulley mechanism. The third screw barrel is connected to the third screw rod fixedly connected to the smooth table through the internal thread. A plurality of first spring rods are fixedly installed on the rear end surface of the smooth table in an array manner, and a front pressure plate is fixedly installed on the rear ends of the first spring rods.
[0014] As a preferred technical solution of the present invention, the driving part includes a second slide groove, a limiting slide cylinder, a second spring rod, a slide rail and a third electric push rod. The operating table is penetrated by a second slide groove located below the through hole, and the limiting slide cylinder is slidably installed in the second slide groove. The upper end of the limiting slide cylinder is movably arranged in the through hole, and the second spring rod is slidably installed in the limiting slide cylinder. The third electric push rod located below the second slide groove is fixedly installed at the lower end of the operating table, and the telescopic end of the third electric push rod is fixedly installed with a slide rail slidably connected to the lower end of the second spring rod.
[0015] As a preferred technical solution of the present invention, the inner locking part includes a lock hole, a third spring rod and a stage-shaped block. The limiting slide cylinder is provided with a plurality of lock holes in a circular array. A socket corresponding to the lock holes is provided in the through hole. The third spring rod is slidably installed in the lock hole. The second spring rod is fixedly provided with a stage-shaped block which abuts against the third spring rod on one side.
[0016] As a preferred technical solution of the present invention, the matching part includes a U-shaped hydraulic tube, a first piston rod, a second piston rod, a circular pressure plate and an L-shaped clamping plate. The U-shaped hydraulic tube is fixedly installed in the alignment plate on the right side, and the first piston rod located directly above the through hole is slidably installed in the U-shaped hydraulic tube. A spring is arranged between the first piston rod and the U-shaped hydraulic tube, and the second piston rod is slidably installed at the other end of the U-shaped hydraulic tube. A buckle plate is arranged at the lower end of the second piston rod. A matching hole located directly below the second piston rod is opened on the side pressure block, and a circular pressure plate is slidably installed in the matching hole. A plurality of L-shaped clamping plates are hinged on the upper end surface of the circular pressure plate in a circular array.
[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The mold steel rapid positioning and cutting machine, through the coordinated use of the main body mechanism, the fixing mechanism and the locking mechanism, ensures the precise position of the mold steel rod before cutting through pre-pressing positioning, thereby reducing the initial position deviation; secondly, during the cutting process, the side, top and front end of the mold steel rod are simultaneously and rapidly positioned in an integrated manner, thereby effectively limiting the movement of waste materials and maintaining the stability and accuracy of the cutting surface; finally, through the coordination of the fixing mechanism and the locking mechanism, the firm connection between the pressing end and the operating table is ensured, thereby avoiding synchronous vibration during the cutting process, thereby further improving the cutting accuracy and quality; in addition, the machine also has the function of extracting cutting debris and smoke to prevent them from adhering to the surface of the tool or material, thereby comprehensively improving the dimensional accuracy and surface quality of the mold steel rod cutting.
[0018] 2. The mold steel rapid positioning and cutting machine can extract the debris and smoke generated by cutting during the cutting of the mold steel rod through the main body mechanism, so as to prevent the smoke and debris from adhering to the cutting tool or material surface, thereby improving the dimensional accuracy and quality of the cut surface of the mold steel rod, and pre-pressing and positioning the mold steel rod before transporting it to ensure that the mold steel rod is in a suitable position before cutting, thereby reducing the cutting error caused by the initial position deviation of the mold steel rod and improving the cutting accuracy.
[0019] 3. The mold steel rapid positioning and cutting machine, through the mutual cooperation of the main mechanism and the fixing mechanism, during the process of cutting the mold steel bar, simultaneously presses and limits the sides and the top of the required cutting part to ensure the stability of the mold steel bar during the cutting process, and at the same time, adaptively presses the front end surface so that the waste will not break if it is not completely cut off. The accuracy of the cutting position of the mold steel bar is guaranteed through integrated rapid positioning, and the cutting force is evenly distributed, thereby ensuring the quality and accuracy of the cutting surface of the mold steel bar.
[0020] 4. The mold steel rapid positioning cutting machine, through the coordinated use of the fixed mechanism and the locking mechanism, connects and locks the upper and side pressing ends when the mold steel rod is pressed to limit the position, so that the two are fixed on the operating table in a fixed state, thereby avoiding the synchronous vibration of the mold steel rod with the upper and side pressing ends during the cutting process, so as to ensure the stability of the material position during the cutting process, reduce the cutting deviation caused by vibration, further improve the cutting accuracy, and reduce unnecessary vibration between the cutting tool and the material, so that the cutting surface is smoother, and the cutting quality is further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention when it is working.
[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention.
[0023] Figure 3 It is a schematic diagram of the three-dimensional structure when viewed from above of the present invention.
[0024] Figure 4 It is a three-dimensional structural schematic diagram of the fixing mechanism of the present invention.
[0025] Figure 5 for Figure 4 Enlarged structural diagram at B in the middle.
[0026] Figure 6 for Figure 3 Enlarged structural diagram at A in the middle.
[0027] Figure 7It is a partially cutaway three-dimensional structural schematic diagram of the locking mechanism of the present invention.
[0028] Figure 8 for Figure 7 Enlarged structural diagram at point C in the middle.
[0029] Fig. 9 for Figure 7 Enlarged structural diagram at D in the middle.
[0030] Fig.10 for Figure 7 Enlarged structural diagram at E in the middle.
[0031] In the figure: 1, base; 2, operating table; 3, support seat; 4, main body; 41, cutting part; 411, cutting groove; 412, cutting knife; 413, first electric push rod; 42, transportation part; 421, first slide groove; 422, positioning roller; 423, transportation roller; 424, second electric push rod; 425, first motor; 43, chip suction part; 431, suction hole; 432, chip suction pipe; 433, vacuum pump; 5, fixing mechanism; 51, side fixing part; 511, first support block; 512, second motor; 513, driving rod; 514, first screw barrel; 515, side pressure block; 516, second support block; 517, side abutment plate; 52, upper fixing part; 521, first transmission shaft; 52 2. Second transmission shaft; 523. Second screw barrel; 524. Guide rod; 525. Upper pressure block; 526. Alignment plate; 53. Front sticking part; 531. Third support block; 532. Third screw barrel; 533. Sliding table; 534. First spring rod; 535. Front pressure plate; 6. Locking mechanism; 61. Driving part; 611. Second slide groove; 612. Limit slide barrel; 613. Second spring rod; 614. Slide rail; 615. Third electric push rod; 62. Internal locking part; 621. Locking hole; 622. Third spring rod; 623. Table block; 63. Matching part; 631. U-shaped hydraulic pipe; 632. First piston rod; 633. Second piston rod; 634. Round pressure plate; 635. L-shaped clamping plate. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figure 1A mold steel rapid positioning and cutting machine includes a base 1, an operating table 2 and a support seat 3 fixedly connected to the left end surface of the operating table 2 are fixedly installed on the upper end surface of the base 1, and a main mechanism 4 for cutting mold steel bars and assisting in cutting is jointly arranged on the operating table 2 and the support seat 3; the main mechanism 4 includes a cutting part 41 jointly arranged on the operating table 2 and the support seat 3, a transport part 42 for pre-positioning and transporting the mold steel bars is arranged on the operating table 2, and a chip suction part 43 for sucking debris and smoke is arranged on the cutting part 41.
[0034] See also Figure 1 A fixing mechanism 5 for fixing the cutting position of the mold steel rod is commonly provided on the base 1 and the operating table 2; the fixing mechanism 5 includes a side fixing portion 51 commonly provided on the base 1 and the operating table 2, an upper fixing portion 52 is provided on the side fixing portion 51, and a front sticking portion 53 for implementing adaptive pressing on the front end surface of the mold steel rod is provided on the operating table 2.
[0035] See also Figure 1 , Figure 2 , Figure 7 and Figure 8 A locking mechanism 6 for increasing the structural strength of the fixing mechanism 5 is provided in the fixing mechanism 5; the locking mechanism 6 includes a driving portion 61 arranged on the operating table 2, and an inner locking portion 62 for locking the side fixing portion 51 with the operating table 2 is provided on the driving portion 61, and a matching portion 63 for locking the upper fixing portion 52 with the side fixing portion 51 is provided in the fixing mechanism 5.
[0036] See also Figure 1 and Figure 2 The cutting part 41 includes a cutting groove 411, a cutting knife 412 and a first electric push rod 413. The cutting knife 412 is slidably installed on the upper end surface of the support seat 3. The cutting groove 411 corresponding to the cutting knife 412 is opened on the operating table 2. The support seat 3 is fixedly installed with a first electric push rod 413 whose telescopic end is fixedly connected to the cutting knife 412.
[0037] See also Figure 1 , Figure 2 and Figure 3 The transport part 42 includes a first slide groove 421, a positioning roller 422, a transport roller 423, a second electric push rod 424 and a first motor 425. The first slide groove 421 is opened through the operating table 2. The positioning roller 422 located on the left side of the first slide groove 421 is installed on the upper end surface of the operating table 2 through a bearing. A positioning slider is slidably installed in the first slide groove 421. The transport roller 423 is installed through the bearing on the upper end of the positioning slider. The first motor 425 with an output end fixedly connected to the transport roller 423 is fixedly installed at the lower end of the positioning slider. The second electric push rod 424 with a telescopic end fixedly connected to the positioning slider is fixedly installed in the first slide groove 421.
[0038] During specific work, when the mold steel bar needs to be cut, the mold steel bar is placed on the operating table 2 and placed between the positioning roller 422 and the transport roller 423. Then, the second electric push rod 424 is started to move the transport roller 423 in the first slide groove 421 toward the positioning roller 422 with the positioning slider, until the transport roller 423 presses the mold steel bar against the positioning roller 422. At this time, the mold steel bar can be pre-positioned, and then the first motor 425 can be started to rotate with the transport roller 423, so that the transport roller 423 and the positioning roller 422 cooperate to transport the cutting part of the mold steel bar forward to the cutting groove 411, thereby ensuring that the mold steel bar is in a suitable position before cutting.
[0039] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 7 The side fixing part 51 includes a first support block 511, a second motor 512, a driving rod 513, a first screw barrel 514, a side pressure block 515, a second support block 516 and a side abutment plate 517. The first support block 511 located on the right side of the cutting groove 411 is fixedly installed on the right end surface of the operating table 2, the driving rod 513 is installed on the base 1 through a bearing, and the second motor 512 fixedly connected to the driving rod 513 at the output end is fixedly installed on the upper end surface of the base 1, the first screw barrel 514 is installed through the bearing on the first support block 511, and the first screw rod is connected to the first screw rod through the internal thread of the first screw barrel 514, and the side pressure block 515 fixedly connected to the first screw rod is slidably installed on the upper end surface of the operating table 2, the second support block 516 is fixedly installed directly above the first support block 511, and the side abutment plate 517 is fixedly installed on the left side of the upper end surface of the operating table 2, a groove corresponding to the cutting groove 411 is opened on the side pressure block 515, and a through hole penetrating its upper and lower end surfaces is opened in the side pressure block 515.
[0040] See also Figure 1 , Figure 2 and Figure 4The upper fixed part 52 includes a first transmission shaft 521, a second transmission shaft 522, a second screw barrel 523, a guide rod 524, an upper pressure block 525 and an alignment plate 526. The second support block 516 and the first support block 511 are installed with the first transmission shaft 521 through a bearing. The upper end of the second support block 516 is installed with the second transmission shaft 522 through a bearing seat and a bearing. The first transmission shaft 521 and the driving rod 513 are connected by a first bevel gear set. The first transmission shaft 521 and the first screw barrel 514 are connected by a second bevel gear set. The first transmission shaft 521 and the second transmission shaft 522 are connected by a second bevel gear set. The three-bevel gear set is connected in transmission, and the second support block 516 has a second screw barrel 523 installed on the left end through a bearing, and the second screw barrel 523 is internally threaded with a second screw rod, and the second screw barrel 523 is connected to the second transmission shaft 522 in transmission connection through the fourth bevel gear set. A guide rod 524 is fixedly installed on the lower end of the second support block 516, and an upper pressure block 525 fixedly connected to the lower end of the second screw rod is fixedly installed on the lower end of the guide rod 524, and a left-right symmetrical alignment plate 526 is fixedly installed on the upper pressure block 525, and a front-to-back symmetrical positioning rod is fixedly installed on the lower end surface of the left alignment plate 526, and a slot corresponding to the positioning rod is provided on the side support plate 517.
[0041] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The front sticking part 53 includes a third support block 531, a third screw barrel 532, a smooth platform 533, a first spring rod 534 and a front pressure plate 535. The third support block 531 is fixedly installed at the front end of the operating table 2, and the smooth platform 533 is slidably installed on the third support block 531. The third screw barrel 532 is installed through the front end of the third support block 531 through a bearing. The third screw barrel 532 is connected to the driving rod 513 through a set pulley mechanism. The third screw barrel 532 is internally threadedly connected to the third screw fixedly connected to the smooth platform 533. A plurality of first spring rods 534 are fixedly installed in an array on the rear end surface of the smooth platform 533, and a front pressure plate 535 is fixedly installed on the rear end of the first spring rods 534.
[0042] During specific operation, when the transport unit 42 transports the cutting part of the mold steel bar forward to the cutting groove 411, the first motor 425 is stopped, and the second motor 512 is started at the same time to rotate the driving rod 513, and the first transmission shaft 521 is rotated through the first bevel gear group during its rotation, and the first transmission shaft 521 will rotate the first screw barrel 514 through the second bevel gear group, and under the sliding restriction of the side pressure block 515 on the operating table 2, the first screw rod and the first screw barrel 514 cooperate to move the side pressure block 515 toward the mold steel bar until the side pressure block 515 presses the mold steel bar against the side pressure plate 517, thereby completing the pressing and fixing of the side of the mold steel bar.
[0043] At the same time, the rotation of the first transmission shaft 521 will rotate the second transmission shaft 522 through the third bevel gear set, and rotate the second screw barrel 523 with the cooperation of the fourth bevel gear set. At this time, the guide rod 524 limits the moving direction of the upper pressure block 525, so that the upper pressure block 525 is pressed downward with the cooperation of the second screw rod and the second screw barrel 523, so that the upper pressure block 525 presses the upper end of the mold steel rod, thereby completing the pressing and fixing of the upper part of the mold steel rod, and further pressing and limiting the side and upper part of the required cutting part at the same time to ensure the stability of the mold steel rod during the cutting process.
[0044] During the rotation of the driving rod 513, the third screw barrel 532 will be rotated through the pulley mechanism, and the sliding restriction of the smooth table 533 by the third support block 531 can only move backward, so that the smooth table 533 is brought closer to the front end surface of the mold steel rod under the cooperation of the third screw rod and the third screw barrel 532, and when the side pressure block 515 and the upper pressure block 525 complete the pressure on the mold steel rod, the first motor 425 is stopped. At this time, the smooth table 533 will fit the front end surface of the mold steel rod with the front pressure plate 535 through the first spring rod 534, and the first spring rods 534 distributed in an array will always press and fit its front end surface evenly during the cutting process, so that the waste will not break if it is not completely cut off.
[0045] See also Figure 1 , Figure 2 and Figure 6 The driving part 61 includes a second slide groove 611, a limiting slide cylinder 612, a second spring rod 613, a slide rail 614 and a third electric push rod 615. The operating table 2 is provided with a second slide groove 611 below the through hole. The limiting slide cylinder 612 is slidably installed in the second slide groove 611. The upper end of the limiting slide cylinder 612 is movably arranged in the through hole. The second spring rod 613 is slidably installed in the limiting slide cylinder 612. The third electric push rod 615 below the second slide groove 611 is fixedly installed at the lower end of the operating table 2. The telescopic end of the third electric push rod 615 is fixedly installed with a slide rail 614 slidably connected to the lower end of the second spring rod 613.
[0046] See also Figure 8 The inner locking portion 62 includes a locking hole 621, a third spring rod 622 and a stage block 623. A plurality of locking holes 621 are provided on the limiting slide 612 in a circular array. A socket corresponding to the locking holes 621 is provided in the through hole. The third spring rod 622 is slidably installed in the locking hole 621. A stage block 623 is fixedly installed on the second spring rod 613 and contacts the third spring rod 622 on one side.
[0047] See also Figure 7 , Fig. 9 and Fig.10The matching part 63 includes a U-shaped hydraulic tube 631, a first piston rod 632, a second piston rod 633, a circular pressure plate 634 and an L-shaped card plate 635. The U-shaped hydraulic tube 631 is fixedly installed in the right alignment plate 526, and the first piston rod 632 located directly above the through hole is slidably installed in the U-shaped hydraulic tube 631. A spring is arranged between the first piston rod 632 and the U-shaped hydraulic tube 631. The second piston rod 633 is slidably installed at the other end of the U-shaped hydraulic tube 631, and a buckle plate is arranged at the lower end of the second piston rod 633. A matching hole located directly below the second piston rod 633 is opened on the side pressure block 515, and a circular pressure plate 634 is slidably installed in the matching hole. A plurality of L-shaped card plates 635 are hinged on the upper end surface of the circular pressure plate 634 in a circular array.
[0048] During specific operation, when the upper pressure block 525 descends, the positioning rod on the alignment plate 526 will be inserted into the slot on the side abutment plate 517, so that the upper pressure block 525 and the side abutment plate 517 are aligned and locked, and the second piston rod 633 of the alignment plate 526 will be aligned with the matching hole. At this time, the second spring rod 613 is not in contact with the first piston rod 632, so that the second piston rod 633 is not pushed out from the U-shaped hydraulic pipe 631, and thus cannot contact the circular pressure plate 634. At this time, the circular pressure plate 634 is pushed out of the matching hole under the action of the spring, and the L-shaped clamping plate 635 opens away from one side of the circular pressure plate 634 under the action of the hinge, and the first piston rod 632 on the other side will extend into the through hole.
[0049] At this time, the third electric push rod 615 can be started to push the second spring rod 613 upward in the limiting slide cylinder 612 through the slide rail 614, and the second spring rod 613 will bring the platform block 623 to push the third spring rod 622 out of the lock hole 621 and insert it into the socket, and the side pressure block 515 and the limiting slide cylinder 612 are locked by the third spring rod 622, so that the side pressure block 515 is fixed on the operating table 2 in a fixed state.
[0050] When the second spring rod 613 moves upward, the first piston rod 632 will move upward, thereby pushing the second piston rod 633 downward through the U-shaped hydraulic pipe 631, so that the lower end of the second piston rod 633 contacts the circular pressure plate 634 and presses it into the matching hole. Under the top pressure of the matching hole, the L-shaped clamping plate 635 will approach the buckle plate, and when the circular pressure plate 634 is completely immersed in the matching hole, the surrounding L-shaped clamping plate 635 will clamp the buckle plate, locking the side pressure block 515 and the upper pressure block 525, and the side pressure block 515 and the operating table 2 are in a relatively locked state, thereby completing the locking of the upper pressure block 525, thereby connecting and locking the upper and side pressure ends, so that the two are fixed on the operating table 2 in a fixed state, avoiding the synchronous vibration of the mold steel bar with the upper and side pressure ends during the cutting process, so as to ensure the stability of the material position during the cutting process.
[0051] See also Figure 1 , Figure 3 , Figure 4 and Figure 5 The chip suction part 43 includes a suction hole 431, a chip suction pipe 432 and an air pump 433. The cutting groove 411 has front-to-back symmetrical suction holes 431 in a linear array. The lower end surface of the operating table 2 is fixedly equipped with a chip suction pipe 432 connected to the suction hole 431 on the same side. The operating table 2 is fixedly equipped with an air pump 433 whose extraction end is simultaneously connected to the front-to-back symmetrical chip suction pipe 432.
[0052] During specific operation, when the fixing mechanism 5 completes the limiting of the mold steel rod, the cutting knife 412 and the first electric push rod 413 are started, so that the first electric push rod 413 moves with the cutting knife 412 to the cutting groove 411, thereby cutting the mold steel rod, and at the same time, the vacuum pump 433 is started to extract the debris and smoke generated by the cutting through the suction hole 431 and the chip suction pipe 432, so as to prevent the smoke and debris from adhering to the cutting tool or material surface.
[0053] Working principle: When the mold steel bar needs to be cut, the mold steel bar is placed on the operating table 2 and placed between the positioning roller 422 and the transport roller 423. Then the second electric push rod 424 is started to push the mold steel bar against the positioning roller 422 through the transport part 42, thereby completing the pre-positioning of the mold steel bar and transporting its cutting part to the cutting groove 411.
[0054] When the mold steel bar is transported to the cutting groove 411, the first motor 425 is stopped and the second motor 512 is started to press the mold steel bar against the side support plate 517 through the side fixing part 51. At the same time, the first transmission shaft 521 presses the upper end of the mold steel bar through the side fixing part 51 and the upper fixing part 52. During the rotation of the driving rod 513, the side fixing part 51 and the front sticking part 53 cooperate to bring the front pressure plate 535 to stick to the front end surface of the mold steel bar, so that the waste material will remain in the corresponding position when it is not completely cut off.
[0055] When the upper pressure block 525 descends, the positioning rod on the alignment plate 526 will be inserted into the slot on the side support plate 517, so that the upper pressure block 525 and the side support plate 517 are aligned and locked, and then the third electric push rod 615 is started to lock the side pressure block 515 and the limiting slide 612 through the driving part 61 and the inner locking part 62, so that the side pressure block 515 is fixed on the operating table 2.
[0056] At the same time, the first piston rod 632 moves upward, and the surrounding L-shaped clamping plate 635 clamps the buckle plate through the cooperation of the driving part 61 and the matching part 63, thereby locking the side pressure block 515 and the upper pressure block 525, and the side pressure block 515 and the operating table 2 are in a relatively locked state, thereby completing the locking of the upper pressure block 525.
[0057] When the fixing mechanism 5 completes the limiting of the mold steel rod, the cutting knife 412 and the first electric push rod 413 are started, so that the first electric push rod 413 moves with the cutting knife 412 toward the cutting groove 411, thereby cutting the mold steel rod, and at the same time, the vacuum pump 433 is started to extract the debris and smoke generated by the cutting through the suction hole 431 and the chip suction pipe 432.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mold steel rapid positioning cutting machine, comprising a base (1), characterized in that: An operating table (2) and a support seat (3) fixedly connected to the left end surface of the operating table (2) are fixedly mounted on the upper end surface of the base (1); a main body mechanism (4) for cutting the mold steel rod and assisting in cutting is provided on the operating table (2) and the support seat (3); The main body mechanism (4) comprises a cutting part (41) arranged on the operating table (2) and the supporting seat (3); the operating table (2) is provided with a transport part (42) for pre-positioning and transporting the mold steel rod; the cutting part (41) is provided with a chip suction part (43) for sucking chips and smoke; The base (1) and the operating table (2) are provided with a fixing mechanism (5) for fixing the cutting position of the mold steel rod; The fixing mechanism (5) comprises a side fixing portion (51) provided on the base (1) and the operating table (2), an upper fixing portion (52) being provided on the side fixing portion (51), and a front pressing portion (53) for implementing adaptive pressing on the front end surface of the mold steel rod being provided on the operating table (2); A locking mechanism (6) is provided in the fixing mechanism (5) for increasing the structural strength of the fixing mechanism (5); The locking mechanism (6) comprises a driving part (61) arranged on the operating table (2), the driving part (61) being provided with an inner locking part (62) for locking the side fixing part (51) with the operating table (2), and the fixing mechanism (5) being provided with a matching part (63) for locking the upper fixing part (52) with the side fixing part (51); The cutting part (41) comprises a cutting groove (411), a cutting knife (412) and a first electric push rod (413); the cutting knife (412) is slidably mounted on the upper end surface of the support seat (3); a cutting groove (411) corresponding to the cutting knife (412) is provided on the operating table (2); and the first electric push rod (413) whose telescopic end is fixedly connected to the cutting knife (412) is fixedly mounted on the support seat (3); The side fixing part (51) comprises a first support block (511), a second motor (512), a driving rod (513), a first screw barrel (514), a side pressure block (515), a second support block (516) and a side abutment plate (517); the first support block (511) located on the right side of the cutting groove (411) is fixedly mounted on the right end surface of the operating table (2); the driving rod (513) is mounted on the base (1) via a bearing; the second motor (512) whose output end is fixedly connected to the driving rod (513) is fixedly mounted on the upper end surface of the base (1); A first screw barrel (514) is installed on the support block (511) through a bearing, and a first screw rod is connected to the first screw barrel (514) through an internal thread. A side pressure block (515) fixedly connected to the first screw rod is slidably installed on the upper end surface of the operating table (2). A second support block (516) is fixedly installed directly above the first support block (511). A side abutment plate (517) is fixedly installed on the left side of the upper end surface of the operating table (2). A groove corresponding to the cutting groove (411) is provided on the side pressure block (515), and a through hole penetrating the upper and lower end surfaces of the side pressure block (515) is provided in the side pressure block (515).
2. A mold steel rapid positioning cutting machine according to claim 1, characterized in that: The transport part (42) comprises a first slide groove (421), a positioning roller (422), a transport roller (423), a second electric push rod (424) and a first motor (425); the first slide groove (421) is penetrated on the operating table (2); the positioning roller (422) located on the left side of the first slide groove (421) is installed on the upper end surface of the operating table (2) through a bearing; a positioning slider is slidably installed in the first slide groove (421); the transport roller (423) is penetrated and installed on the upper end of the positioning slider through a bearing; the first motor (425) whose output end is fixedly connected to the transport roller (423) is fixedly installed at the lower end of the positioning slider; and the second electric push rod (424) whose telescopic end is fixedly connected to the positioning slider is fixedly installed in the first slide groove (421).
3. The mold steel rapid positioning cutting machine according to claim 1, characterized in that: The chip suction portion (43) comprises a suction hole (431), a chip suction pipe (432) and an air pump (433); the cutting groove (411) is provided with front-to-back symmetrical suction holes (431) in a linear array manner; a chip suction pipe (432) connected to the suction holes (431) on the same side is fixedly mounted on the lower end surface of the operating table (2); and an air pump (433) is fixedly mounted on the operating table (2) at its extraction end and connected to the front-to-back symmetrical chip suction pipe (432).
4. The mold steel rapid positioning cutting machine according to claim 1, characterized in that: The upper fixed part (52) comprises a first transmission shaft (521), a second transmission shaft (522), a second screw barrel (523), a guide rod (524), an upper pressure block (525) and an alignment plate (526); the first transmission shaft (521) is installed on the second support block (516) and the first support block (511) through a bearing, the second transmission shaft (522) is installed on the upper end of the second support block (516) through a bearing seat and in cooperation with the bearing, the first transmission shaft (521) and the driving rod (513) are connected to each other through a first bevel gear set, the first transmission shaft (521) and the first screw barrel (514) are connected to each other through a second bevel gear set, the first transmission shaft (521) and the second transmission shaft (522) are connected to each other through a first bevel gear set. ) is connected by a third bevel gear set, a second screw barrel (523) is installed on the left end of the second support block (516) through a bearing, a second screw rod is connected to the second screw barrel (523) through an internal thread, and the second screw barrel (523) is connected to the second transmission shaft (522) by a fourth bevel gear set, a guide rod (524) is fixedly installed on the lower end of the second support block (516), an upper pressure block (525) fixedly connected to the lower end of the second screw rod is fixedly installed on the lower end of the guide rod (524), a left-right symmetrical alignment plate (526) is fixedly installed on the upper pressure block (525), a front-back symmetrical positioning rod is fixedly installed on the lower end surface of the left alignment plate (526), and a slot corresponding to the positioning rod is opened on the side abutment plate (517).
5. The mold steel rapid positioning cutting machine according to claim 1, characterized in that: The front sticking part (53) comprises a third support block (531), a third screw barrel (532), a smooth platform (533), a first spring rod (534) and a front pressure plate (535); the third support block (531) is fixedly installed at the front end of the operating table (2); the smooth platform (533) is slidably installed on the third support block (531); the third screw barrel (532) is installed through the front end of the third support block (531) via a bearing; the third screw barrel (532) and the driving rod (513) are connected to each other through a pulley mechanism; the third screw barrel (532) is internally threadedly connected to a third screw rod fixedly connected to the smooth platform (533); a plurality of first spring rods (534) are fixedly installed in an array on the rear end surface of the smooth platform (533); and a front pressure plate (535) is fixedly installed on the rear end of the first spring rods (534).
6. The mold steel rapid positioning cutting machine according to claim 1, characterized in that: The driving part (61) comprises a second slide groove (611), a limiting slide cylinder (612), a second spring rod (613), a slide rail (614) and a third electric push rod (615); the operating table (2) is provided with a second slide groove (611) located below the through hole; a limiting slide cylinder (612) is slidably installed in the second slide groove (611); the upper end of the limiting slide cylinder (612) is movably arranged in the through hole; a second spring rod (613) is slidably installed in the limiting slide cylinder (612); a third electric push rod (615) located below the second slide groove (611) is fixedly installed at the lower end of the operating table (2); a slide rail (614) slidably connected to the lower end of the second spring rod (613) is fixedly installed at the telescopic end of the third electric push rod (615).
7. A mold steel rapid positioning cutting machine according to claim 6, characterized in that: The inner locking portion (62) comprises a locking hole (621), a third spring rod (622) and a stage block (623); a plurality of locking holes (621) are provided on the limiting slide cylinder (612) in a circular array; a socket corresponding to the locking holes (621) is provided in the through hole; the third spring rod (622) is slidably installed in the locking hole (621); and a stage block (623) is fixedly installed on the second spring rod (613) and contacts the third spring rod (622) on one side thereof.
8. The mold steel rapid positioning cutting machine according to claim 4, characterized in that: The matching part (63) includes a U-shaped hydraulic tube (631), a first piston rod (632), a second piston rod (633), a circular pressure plate (634) and an L-shaped card plate (635). The U-shaped hydraulic tube (631) is fixedly installed in the alignment plate (526) on the right side. The first piston rod (632) located directly above the through hole is slidably installed in the U-shaped hydraulic tube (631). A spring is provided between the first piston rod (632) and the U-shaped hydraulic tube (631). The second piston rod (633) is slidably installed at the other end of the U-shaped hydraulic tube (631). A buckle plate is provided at the lower end of the second piston rod (633). A matching hole located directly below the second piston rod (633) is provided on the side pressure block (515). A circular pressure plate (634) is slidably installed in the matching hole. A plurality of L-shaped card plates (635) are hinged on the upper end surface of the circular pressure plate (634) in a circular array.
