An automatic winding and arranging device for super-long steel wire rope

Abstract

The present invention provides an automatic wire winding and arranging device for an extra-long wire rope, comprising a chassis, a winding roller, a speed control component, a wire rope stopper and a winding wire rope. The present invention belongs to the technical field of wire rope arranging, the wire rope stopper clamps and fixes the winding wire rope, and while the winding roller rotates, the wire rope stopper moves left and right, so that the wire rope is neatly arranged on the side wall of the winding roller; a speed control component is provided, and three active speed regulating discs of different diameters can respectively drive three driven speed regulating discs to rotate, and by pushing the speed control knob, the coupling sleeves are respectively sleeved on the corresponding synchronous external spline hubs, so that the driven rods obtain different rotational speeds, and the rotational speed of the reciprocating screw is adjusted, thereby changing the moving speed of the wire rope stopper, so as to adapt to the arranging process of winding wire ropes of various diameters and specifications, and avoid the phenomenon of overlapping wires and pores in the winding wire ropes.

Description

Technical Field

[0001] The invention belongs to the technical field of wire rope arrangement, and in particular relates to an automatic wire winding and arrangement device for an extra-long wire rope. Background Art

[0002] Wire rope has the advantages of high strength, light weight, stable operation and not easy to break suddenly. It is widely used in material handling machinery for lifting, pulling, tightening and carrying. Generally, the length of wire rope is long, so it is necessary to reel and arrange the wire rope to facilitate the storage and transportation of the wire rope. Wire rope reeling refers to winding the loose and long wire rope into a compact reel through mechanical equipment or manual methods. Wire rope arranging refers to arranging the wire rope wound on the reel in a certain order and arrangement on the basis of reeling. The purpose is to keep the wire rope neat and orderly during storage and use, and improve work efficiency and safety.

[0003] The existing wire rope winding and arranging devices generally fix the wire rope on a wire arranging assembly that can move left and right. The wire arranging assembly moves synchronously with the rotation of the I-shaped drum, and the wire rope moving with the wire arranging assembly is evenly and orderly wound on the I-shaped drum. However, the moving speed of the wire arranging assembly and the rotation speed of the I-shaped drum are fixed. When the diameter of the wire rope changes, for example, the diameter of the wire rope to be wound becomes larger, the wire arranging assembly needs to move faster to ensure that the wire rope can be tightly arranged on the side wall of the I-shaped drum. If the moving speed of the wire arranging assembly cannot match the rotation speed of the I-shaped drum, the wire rope cannot be neatly arranged, and overlapping wires and gaps may occur. The existing wire rope winding and arranging devices cannot solve this problem.

[0004] Therefore, it is necessary to propose an automatic wire-winding and wire-arranging device for ultra-long steel wire ropes to solve the technical problems existing in the existing ultra-long steel wire rope winding and wire-arranging process. Summary of the invention

[0005] In order to solve the above-mentioned existing problems, the present invention provides an automatic winding and arranging device for super-long wire ropes, the end of the wound wire rope can be fixed in the fixed groove, and the wound wire rope is clamped in the wire rope limiter, and the winding roller rotates while the wire rope limiter moves left and right, so that the wire rope is neatly arranged on the side wall of the winding roller; a speed control component is provided, and three driven speed regulating disks with three different diameters are respectively driven to rotate, and the speed control knob is pushed to control the coupling sleeve to be sleeved on the corresponding synchronous external spline hub, so that the driven rod obtains different rotation speeds, so as to realize the reciprocating wire. The rod speed is adjusted to change the moving speed of the wire rope limiter to adapt to the wiring process of winding wire ropes of various diameters and specifications, and to avoid the phenomenon of overlapping wires and gaps in the winding wire rope caused by the mismatch between the moving speed of the reciprocating screw rod and the speed of the winding roller; the reciprocating movement of the wire rope limiter can be achieved through the rotation of the reciprocating screw rod, so that the winding wire rope can be wound in multiple layers on the side wall of the winding roller to achieve the winding of the extra-long winding wire rope; the upper roller groove can be movable relative to the lower roller groove, and the winding wire ropes of various diameters and specifications can be firmly clamped by the limit roller, which facilitates the positioning of the winding wire rope.

[0006] To achieve the above-mentioned objectives, the technical solution adopted by the present invention is as follows: an automatic winding and arranging device for an extra-long steel wire rope, comprising a chassis, a reciprocating screw rod is rotatably provided on the upper front edge of the chassis, a winding roller is rotatably provided on the upper rear edge of the chassis, a protective cover is provided on one side of the upper wall of the chassis, the reciprocating screw rod and the winding roller are respectively rotatably provided on one side of the protective cover, a speed control component is provided in the protective cover, a steel wire rope limiter is provided on the side wall of the reciprocating screw rod for reciprocating sliding, and a winding steel wire rope is wound on the winding roller.

[0007] The speed control assembly comprises an active rod, a driven rod, an active speed regulating disc, a driven speed regulating disc, a synchronous belt, a coupling sleeve, a supporting ring and a speed regulating control button. The active rod is rotatably arranged at the inner rear end of the protective cover, and the driven rod is rotatably arranged at the inner front end of the protective cover. The two ends of the active rod and the driven rod respectively penetrate and are rotatably arranged on the inner left and right side walls of the protective cover. The end of the active rod close to the winding roller is coaxially connected with the winding roller, and the end of the driven rod close to the reciprocating screw is coaxially connected with the reciprocating screw. The active speed regulating disc is horizontally arrayed and fixedly arranged on the side wall of the active rod, and the driven speed regulating disc is horizontally arrayed and arranged on the side wall of the driven rod. The driven speed regulating disc is rotatably arranged relative to the driven rod, and the synchronous belt surrounds the side walls of the active speed regulating disc and the driven speed regulating disc opposite to each other in the front and rear directions. The coupling sleeve is horizontally arrayed and sleeved on the outer side of the driven rod. The coupling sleeves are respectively arranged on one side of the driven speed regulating disc, and the supporting rings are respectively sleeved on the side walls of the coupling sleeves, and the speed regulating control buttons are respectively arranged above the supporting rings.

[0008] Furthermore, the number of the active speed regulating disk, the driven speed regulating disk, the synchronous belt, the coupling sleeve, the supporting ring and the speed regulating control button are respectively three, and the diameters of the active speed regulating disk are arranged from small to large from left to right. The side wall horizontal array of the driven rod is fixed with a main spline hub, and the side wall annular array of the main spline hub is provided with a limiting spline. The number of the main spline hubs is three, and the main spline hubs are respectively arranged on one side of the driven speed regulating disk, and the coupling sleeves are respectively slidably sleeved on the outer wall of the main spline hub left and right, and the end face of the driven speed regulating disk close to the main spline hub is provided with a synchronous external spline hub, the side wall annular array of the synchronous external spline hub is provided with an engaging external spline, and the inner wall annular array of the coupling sleeve is provided with an engaging internal spline, and the engaging internal spline is meshed with the limiting spline.

[0009] Furthermore, an outer spline chamfer is provided at one end of the engaging outer spline close to the engaging sleeve, and an inner spline chamfer is provided at one end of the engaging inner spline close to the driven speed regulating disk. When the engaging sleeve slides toward the driven speed regulating disk, the side wall of the outer spline chamfer and the side wall of the inner spline chamfer touch each other, and the engaging inner spline is meshed with the engaging outer spline.

[0010] Furthermore, a push button control rod is provided at the upper end of the side wall of the supporting ring, and the push button control rod includes a first control rod, a second control rod and a third control rod, the first control rod is provided at the front end of the side wall of the supporting ring, the third control rod is provided at the rear end of the side wall of the supporting ring, the second control rod is provided between the first control rod and the third control rod, and the speed control button is provided at the upper ends of the first control rod, the second control rod and the third control rod; the side wall of the first control rod above the leftmost supporting ring is provided with a first limiting rack, the side wall of the second control rod above the middle supporting ring is provided with a second limiting rack, and the side wall of the third control rod above the rightmost supporting ring is provided with a third limiting rack, the first limiting rack, the second limiting rack and the third limiting rack are arranged parallel to each other, the first limiting rack, the second limiting rack and the third limiting rack have the same length, and the first limiting rack, the second limiting rack and the third limiting rack are respectively slid left and right on the inner upper wall of the protective cover.

[0011] Furthermore, the front and rear arrays of the upper wall of the front end of the protective cover are provided with sliding grooves, the number of the sliding grooves is three, the first control rod, the second control rod and the third control rod are respectively slidably arranged in the sliding grooves, the speed control button is slidably arranged on the upper wall of the front end of the protective cover, and the first limiting rack, the second limiting rack and the third limiting rack are respectively slidably arranged left and right between the sliding grooves.

[0012] Further, limiting components are respectively arranged in a horizontal array below the first limiting rack, the second limiting rack and the third limiting rack, the limiting components below the first limiting rack are respectively arranged on the left side of the middle first control rod and the left side of the first control rod at the rightmost end, the limiting components below the second limiting rack are respectively arranged on the left side of the second control rod at the leftmost end and the left side of the second control rod at the rightmost end, and the limiting components below the third limiting rack are respectively arranged on the left side of the third control rod at the leftmost end and the left side of the middle third control rod, the limiting components include a rotating gear and a limiting block, the rotating gear is respectively meshed with the first limiting rack, the second limiting rack and the third limiting rack, the rotating shafts of the rotating gears are respectively fixed on the inner upper wall of the protective cover, the limiting blocks are respectively fixed on the rotating shafts of the rotating gears, the limiting blocks are respectively arranged on the left sides of the first control rod, the second control rod and the third control rod, and when the first limiting rack, the second limiting rack and the third limiting rack slide to the left respectively, the limiting blocks are respectively pressed against the side walls of the first control rod, the second control rod and the third control rod.

[0013] Furthermore, the wire rope limiter includes a limit translation block, an upper roller groove, a limit roller and a limit spring, the limit translation block is slidably sleeved on the side wall of the reciprocating screw rod, a lower roller groove is opened at the upper end of the limit translation block, the upper roller groove is movably arranged above the lower roller groove, the limit roller is symmetrically rotatable in the upper roller groove and the lower roller groove, the limit spring is evenly connected between the left and right edges of the upper roller groove and the lower roller groove, the winding wire rope is clamped between the side walls of the limit rollers on the upper and lower sides, the left and right side walls of the lower roller groove are symmetrically provided with lifting grooves, the left and right side walls of the upper roller groove are symmetrically provided with sliding blocks, the sliding block is slidable up and down in the lifting groove, and the lower end of the limit translation block is provided with a translation guide block.

[0014] Furthermore, roller disks are symmetrically provided at both ends of the winding roller, a fixed groove is opened on the side wall of the roller disk on one side, a rope pressure disk is movably provided in the fixed groove, the end of the winding wire rope is clamped between the fixed groove and the rope pressure disk, a translation slide groove is opened on the upper wall of the chassis, the translation slide groove is arranged below the reciprocating screw rod, and the translation guide block is slidably arranged in the translation slide groove.

[0015] Furthermore, a main control motor is provided at one end of the active rod away from the winding roller, and the main control motor is arranged on the side wall of the protective cover. The output end of the main control motor passes through the side wall of the protective cover and is connected to the end of the active rod. A manual adjustment knob is provided at one end of the driven rod away from the reciprocating screw.

[0016] Furthermore, the main control motor is electrically connected to the external electric control system via a wire, the side wall of the limit roller is an arc surface, and the side wall of the limit roller is made of wear-resistant rubber material.

[0017] The beneficial effects achieved by the present invention using the above structure are as follows:

[0018] 1) The end of the winding wire rope can be fixed in the fixing groove, and the end of the winding wire rope is firmly clamped by the rope pressing drum, and then the winding wire rope is clamped in the wire rope limiter. When the winding roller rotates, the wire rope limiter moves left and right synchronously, so that the wire rope is neatly arranged on the side wall of the winding roller;

[0019] 2) A speed control component is set up, and three driven speed regulating discs with three different diameters are used to drive the rotation of three driven speed regulating discs respectively. By pushing the speed control knob, the coupling sleeve is controlled to be sleeved on the corresponding synchronous external spline hub, so that the driven rod obtains different speeds, and the speed of the reciprocating screw is adjusted, thereby changing the moving speed of the wire rope limiter to adapt to the wiring process of winding wire ropes of various diameters and specifications, and avoiding the phenomenon of overlapping wires and pores in the winding wire rope due to the mismatch between the moving speed of the reciprocating screw and the speed of the winding roller;

[0020] (3) The first limiting rack, the second limiting rack and the third limiting rack can respectively drive the rotating gears and limiting blocks at different positions to rotate. When one of the speed control knobs is pushed to make the coupling sleeve sleeved on the synchronous external spline hub, the other two speed control knobs will be pressed and limited in position by the rotating limiting blocks, so that they cannot be pushed, ensuring that only one coupling sleeve is always sleeved on the corresponding synchronous external spline hub, preventing the problem of multiple speed control knobs being pushed at the same time to apply multiple speeds to the driven rod, causing the mechanical structure to get stuck;

[0021] (4) The wire rope limiter can be reciprocated by rotating the reciprocating screw rod, so that the wound wire rope can be wound in multiple layers on the side wall of the winding roller, thereby realizing the winding of the super-long wound wire rope;

[0022] (5) The upper roller groove can be movable relative to the lower roller groove, and the limiting roller can be used to firmly clamp the winding wire ropes of various diameters and specifications, which is convenient for positioning the winding wire ropes;

[0023] (6) The wire-winding and arranging device uses fewer electronic components. The synchronous rotation of the active rod and the driven rod can be achieved only through the main control motor. The speed of the driven rod can be adjusted through the mechanical structure in the speed control component, so that the wire rope limiter moves at different speeds, thereby adapting to the winding wire ropes of different diameters for the wire-winding and arranging process, with a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the structure of an automatic wire-winding and wire-arranging device for ultra-long steel wire ropes provided by the present invention;

[0025] Figure 2 A schematic diagram of the structure of an automatic wire-winding and wire-arranging device for ultra-long steel wire ropes provided by the present invention without a protective cover;

[0026] Figure 3 It is a structural schematic diagram of the speed control component;

[0027] Figure 4 It is a schematic diagram of the connection structure of the coupling sleeve, the main spline hub, the driven speed regulating plate and the synchronous external spline hub;

[0028] Figure 5 It is a schematic diagram of the structure of joining external splines, external spline chamfers, joining internal splines and internal spline chamfers;

[0029] Figure 6 It is a schematic diagram of the connection structure of the engagement sleeve, the support ring, the push button control rod, the first limiting rack, the second limiting rack and the third limiting rack;

[0030] Figure 7 It is a schematic diagram of the structure of the push button control rod, the first limiting rack, the second limiting rack and the third limiting rack when the speed control button is not pushed in the initial state;

[0031] Figure 8 A schematic diagram of the structure of the push button control rod, the first limiting rack, the second limiting rack and the third limiting rack when the leftmost speed control button is pushed;

[0032] Fig. 9 It is a bottom view structural diagram of the push button control rod, the first limiting rack, the second limiting rack, the third limiting rack and the sliding slot;

[0033] Fig.10 It is a structural schematic diagram of a wire rope limiter;

[0034] Fig.11 It is a schematic diagram of the structure of the roller disc, fixed groove and rope pressure disc.

[0035] Among them, 1. chassis, 11. reciprocating screw, 12. protective cover, 121. sliding groove, 122. limiting component, 1221. rotating gear, 1222. limiting block, 13. translation slide groove, 2. winding roller, 21. roller disc, 22. fixed groove, 23. rope pressure disc, 3. speed control component, 31. active rod, 311. main control motor, 32. driven rod, 321. manual adjustment knob, 322. main spline hub, 3221. limiting spline, 33. active speed regulating disk, 34. driven speed regulating disk, 341. synchronous external spline hub, 3411. engaging external spline, 3412. external spline chamfer, 35. Synchronous belt, 36. Engaging sleeve, 361. Engaging internal spline, 362. Internal spline chamfer, 37. Support ring, 371. Push button control rod, 3711. First control rod, 3712. Second control rod, 3713. Third control rod, 372. First limiting rack, 373. Second limiting rack, 374. Third limiting rack, 38. Speed ​​control button, 4. Wire rope limiter, 41. Limiting translation block, 411. Lower roller groove, 412. Lifting groove, 413. Translation guide block, 42. Upper roller groove, 421. Sliding block, 43. Limiting roller, 44. Limiting spring, 5. Winding wire rope. DETAILED DESCRIPTION

[0036] The technical solution of this patent is further described in detail below in conjunction with specific implementations. The parts of the technical features or connection relationships described in the present invention that are not described in detail are all existing technologies adopted.

[0037] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0038] like Figure 1 , Figure 2 and Fig.11 As shown, the present invention provides an automatic wire winding and arranging device for an extra-long wire rope, comprising a chassis 1, a winding roller 2, a speed control component 3, a wire rope stopper 4 and a winding wire rope 5. A reciprocating screw rod 11 is rotatably provided at the upper front edge of the chassis 1, and the winding roller 2 is rotatably provided at the upper rear edge of the chassis 1. A protective cover 12 is provided at one side of the upper wall of the chassis 1. The reciprocating screw rod 11 and the winding roller 2 are rotatably provided at one side of the protective cover 12 respectively. The speed control component 3 is provided in the protective cover 12. The wire rope stopper 4 is reciprocatingly slidably provided at the side wall of the reciprocating screw rod 11. The winding wire rope 5 is wound on the winding roller. A translation slide 13 is provided on the upper wall of the chassis 1, and the translation slide 13 is provided below the reciprocating screw rod 11.

[0039] Roller discs 21 are symmetrically provided at both ends of the winding roller 2. A fixed groove 22 is opened on the side wall of the roller disc 21 on one side. A rope pressing disc 23 is movably provided in the fixed groove 22. The end of the winding wire rope 5 is clamped between the fixed groove 22 and the rope pressing disc 23.

[0040] like Figure 3 , Figure 4 and Figure 5 As shown, the speed control assembly 3 includes an active rod 31, a driven rod 32, an active speed regulating disc 33, a driven speed regulating disc 34, a synchronous belt 35, a coupling sleeve 36, a support ring 37 and a speed control button 38. The active rod 31 is rotatably arranged at the inner rear end of the protective cover 12, and the driven rod 32 is rotatably arranged at the inner front end of the protective cover 12. The two ends of the active rod 31 and the driven rod 32 respectively penetrate and are rotatably arranged at the inner left and right side walls of the protective cover 12. The end of the active rod 31 close to the winding roller 2 is coaxially connected to the winding roller 2, and the end of the driven rod 32 close to the reciprocating screw rod 11 is coaxially connected to the reciprocating screw rod 11. The active speed regulation The disks 33 are fixedly arranged on the side wall of the active rod 31 in a horizontal array, the driven speed regulating disks 34 are arranged on the side wall of the driven rod 32 in a horizontal array, the driven speed regulating disks 34 and the driven rod 32 are arranged to rotate relative to each other, the synchronous belt 35 surrounds the side walls of the active speed regulating disks 33 and the driven speed regulating disks 34 arranged on the front and rear sides, the engaging sleeves 36 are arranged on the outside of the driven rod 32 in a horizontal array, the engaging sleeves 36 are respectively arranged on one side of the driven speed regulating disks 34, the supporting rings 37 are respectively arranged on the side walls of the engaging sleeves 36, the upper end of the side wall of the supporting rings 37 is provided with a push button control rod 371, and the speed regulating control buttons 38 are respectively arranged on the upper ends of the push button control rods 371;

[0041] A main control motor 311 is provided at one end of the active rod 31 away from the winding roller 2. The main control motor 311 is provided on the side wall of the protective cover 12. The output end of the main control motor 311 penetrates the side wall of the protective cover 12 and is connected to the end of the active rod 31. The main control motor 311 is electrically connected to the external electric control system through a wire. A manual adjustment knob 321 is provided at one end of the driven rod 32 away from the reciprocating screw rod 11.

[0042] There are three active speed regulating discs 33, driven speed regulating discs 34, synchronous belts 35, coupling sleeves 36, supporting rings 37 and speed regulating control knobs 38, respectively. The diameters of the active speed regulating discs 33 from left to right are arranged in ascending order. The side wall horizontal array of the driven rod 32 is fixedly provided with a main spline hub 322, and the side wall annular array of the main spline hub 322 is provided with a limiting spline 3221. There are three main spline hubs 322, which are respectively arranged on one side of the driven speed regulating disc 34. The coupling sleeves 36 are respectively slidably sleeved on the outer wall of the main spline hub 322. The end surface of the driven speed regulating disc 34 close to the main spline hub 322 is provided with a synchronous outer spline hub 341, and the side wall annular array of the synchronous outer spline hub 341 is provided with an engaging outer spline 3411. The inner wall annular array of the coupling sleeve 36 is provided with an engaging inner spline 361, and the engaging inner spline 361 is meshed with the limiting spline 3221.

[0043] An outer spline chamfer 3412 is provided at one end of the engaging outer spline 3411 close to the engaging sleeve 36, and an inner spline chamfer 362 is provided at one end of the engaging inner spline 361 close to the driven speed regulating disk 34. When the engaging sleeve 36 slides toward the driven speed regulating disk 34, the side wall of the outer spline chamfer 3412 and the side wall of the inner spline chamfer 362 come into contact with each other, and the engaging inner spline 361 meshes with the engaging outer spline 3411.

[0044] like Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, the push button control rod 371 includes a first control rod 3711, a second control rod 3712 and a third control rod 3713. The first control rod 3711 is arranged at the front end of the side wall of the supporting ring 37, the third control rod 3713 is arranged at the rear end of the side wall of the supporting ring 37, the second control rod 3712 is arranged between the first control rod 3711 and the third control rod 3713, and the speed control button 38 is arranged at the upper ends of the first control rod 3711, the second control rod 3712 and the third control rod 3713; the side wall of the first control rod 3711 above the leftmost supporting ring 37 is provided with a first limiting rack 372, a second limiting rack 373 is provided on the side wall of the second control rod 3712 above the middle supporting ring 37, a third limiting rack 374 is provided on the side wall of the third control rod 3713 above the rightmost supporting ring 37, the first limiting rack 372, the second limiting rack 373 and the third limiting rack 374 are arranged parallel to each other, the first limiting rack 372, the second limiting rack 373 and the third limiting rack 374 have the same length, and the first limiting rack 372, the second limiting rack 373 and the third limiting rack 374 are respectively slidably arranged on the inner upper wall of the protective cover 12 left and right;

[0045] The front upper wall of the protective cover 12 is provided with sliding grooves 121 in a front and rear array, and the number of the sliding grooves 121 is three. The first control rod 3711, the second control rod 3712 and the third control rod 3713 are respectively slidably disposed in the sliding grooves 121, the speed control button 38 is slidably disposed on the front upper wall of the protective cover 12, and the first limiting rack 372, the second limiting rack 373 and the third limiting rack 374 are respectively slidably disposed between the sliding grooves 121;

[0046] Limiting components 122 are arranged in a horizontal array below the first limiting rack 372, the second limiting rack 373 and the third limiting rack 374. The limiting components 122 below the first limiting rack 372 are respectively arranged on the left side of the middle first control rod 3711 and the left side of the first control rod 3711 at the rightmost end, the limiting components 122 below the second limiting rack 373 are respectively arranged on the left side of the second control rod 3712 at the leftmost end and the left side of the second control rod 3712 at the rightmost end, and the limiting components 122 below the third limiting rack 374 are respectively arranged on the left side of the third control rod 3713 at the leftmost end and the left side of the third control rod 3713 in the middle. The limiting components 122 include a rotating gear 1221 and The limiting block 1222 and the rotating gear 1221 are respectively meshed with the first limiting rack 372, the second limiting rack 373 and the third limiting rack 374, the rotating shafts of the rotating gear 1221 are respectively fixed on the inner upper wall of the protective cover 12, the limiting blocks 1222 are respectively fixed on the rotating shafts of the rotating gear 1221, and the limiting blocks 1222 are respectively arranged on the left sides of the first control rod 3711, the second control rod 3712 and the third control rod 3713. When the first limiting rack 372, the second limiting rack 373 and the third limiting rack 374 slide to the left respectively, the limiting blocks 1222 are respectively pressed against the side walls of the first control rod 3711, the second control rod 3712 and the third control rod 3713.

[0047] like Fig.10 As shown, the wire rope limiter 4 includes a limit translation block 41, an upper roller groove 42, a limit roller 43 and a limit spring 44. The limit translation block 41 is slidably sleeved on the side wall of the reciprocating screw rod 11, and a lower roller groove 411 is opened on the upper end of the limit translation block 41. The upper roller groove 42 is movably arranged above the lower roller groove 411, and the limit roller 43 is symmetrically rotated in the upper roller groove 42 and the lower roller groove 411. The limit spring 44 is evenly connected between the left and right edges of the upper roller groove 42 and the lower roller groove 411. The winding wire rope 5 is clamped between the side walls of the upper and lower limit rollers 43, the left and right side walls of the lower roller groove 411 are symmetrically provided with lifting grooves 412, the left and right side walls of the upper roller groove 42 are symmetrically provided with sliding blocks 421, the sliding blocks 421 are symmetrically arranged in the lifting groove 412 for sliding up and down, the lower end of the limit translation block 41 is provided with a translation guide block 413, the translation guide block 413 is slidably arranged in the translation slide groove 13, the side wall of the limit roller 43 is an arc surface, and the side wall of the limit roller 43 is made of wear-resistant rubber material.

[0048] Working principle and workflow: The user first passes one end of the winding wire rope 5 that has not been wound through the wire rope limiter 4, so that the side wall of the winding wire rope 5 is clamped between the limit rollers 43 on the upper and lower sides, and the limit spring 44 enables the limit rollers 43 on the upper and lower sides to firmly clamp the side walls of the winding wire rope 5. When the diameter of the winding wire rope 5 is changed, the upper roller groove 42 can move up and down relative to the lower roller groove 411, thereby achieving a firm clamping of the winding wire rope 5 of different diameters. The user bends the end of the winding wire rope 5 with a tool and inserts it into the fixed groove 22, and presses the end of the winding wire rope 5 with the rope pressing drum 23, and fixes the rope pressing drum 23 in the fixed groove 22 by bolts, so that the end of the winding wire rope 5 is fixed. This method of fixing the end of the winding wire rope 5 is a commonly used existing technology and will not be described here.

[0049] The sizes of the active speed regulating discs 33 are arranged from small to large from left to right. When the active rod 31 rotates, the three active speed regulating discs 33 rotate at the same time, and drive the three driven speed regulating discs 34 to rotate respectively through the synchronous belt 35. Since the diameters of the active speed regulating discs 33 are different, the rotation speeds of the three driven speed regulating discs 34 are also different. The larger the diameter of the active speed regulating disc 33, the faster the driven speed regulating disc 34 driven by it. In the initial state, the engagement sleeve 36 is completely sleeved on the main spline hub 322, and the engagement sleeve 36 is not The driven speed regulating disc 34 is meshed with the synchronous external spline hub 341. Since the driven speed regulating disc 34 is not fixedly connected to the driven rod 32, but is arranged to rotate relative to the driven rod 32, when the active speed regulating disc 33 drives the driven speed regulating disc 34 to rotate, the driven rod 32 will not rotate together, the reciprocating screw 11 will not rotate, and the wire rope limiter 4 will not move. If you want to make the driven rod 32 obtain the speed of one of the driven speed regulating discs 34 at this time, you can push one of the speed regulating discs 34 before the active speed regulating disc 33 rotates. The control button 38 causes the support ring 37 directly below the speed control button 38 to drive the coupling sleeve 36 to move toward the synchronous external spline hub 341, and the internal spline chamfer 362 at the end of the coupling internal spline 361 will touch the external spline chamfer 3412 at the end of the coupling external spline 3411. The internal spline chamfer 362 and the external spline chamfer 3412 facilitate the coupling internal spline 361 to be smoothly pushed into the gap between the coupling external spline 3411, so that the coupling internal spline 361 is meshed with the coupling external spline 3411. The driven speed regulating disc 34 is coaxially connected with the coupling sleeve 36 through the synchronous outer spline hub 341, and the coupling sleeve 36 is also coaxially connected with the main spline hub 322 through the engaging inner spline 361. At this time, the driven speed regulating disc 34 can transmit the rotation speed to the driven rod 32 when rotating, so that the reciprocating screw rod 11 rotates synchronously, and the movement of the wire rope limiter 4 is realized. By pushing the speed control button 38 at different positions, the rotation speed of the reciprocating screw rod 11 can be adjusted, thereby adjusting the movement speed of the wire rope limiter 4;

[0050] Since the diameter specifications of the winding wire rope 5 to be wound are different, the larger the diameter of the winding wire rope 5, the faster the moving speed of the wire rope limiter 4 should be, so as to ensure that a section of the winding wire rope 5 between the wire rope limiter 4 and the winding roller 2 can be perpendicular to the moving direction of the wire rope limiter 4, so that the winding wire rope 5 can be neatly wound on the side wall of the winding roller 2 to avoid overlapping and gaps. Therefore, in this embodiment, the driven rod 32 can obtain three different rotational speeds. These three different rotational speeds can make the wire rope limiter 4 move at three different speeds, that is, to achieve three different straight The winding wire rope 5 of different diameter specifications can achieve neat and stable wire winding and arranging effect. The speed of the active rod 31 is controlled by the main control motor 311. The diameters of the active speed regulating disk 33 and the driven speed regulating disk 34, the rotation speed of the active rod 31 and the diameters of the three different specifications of the winding wire rope 5 are preset fixed values. The specific numerical values ​​need to be determined through preliminary tests to ensure that each diameter size specification of the winding wire rope 5 corresponds to a specific moving speed of the wire rope limiter 4. During specific use, the rotation speed of the driven rod 32 can be adjusted to the corresponding value according to the diameter specification of the winding wire rope 5 to be wound.

[0051] After the end of the wound wire rope 5 is fixed, the user determines the moving speed of the wire rope limiter 4 according to the diameter specification of the wound wire rope 5, pushes the corresponding speed control button 38, and sets the corresponding coupling sleeve 36 on the corresponding synchronous external spline hub 341. The user starts the wire rope winding and arranging process through the external electric control system (the external electric control system is a prior art and is not described here). First, the external electric control system controls the main control motor 311 to start, drive the active rod 31 to rotate, and the three active speed regulating discs 33 rotate together, and respectively drive the three driven speed regulating discs 34 to rotate through the synchronous belt 35, and the synchronous external spline with the coupling sleeve 36 is sleeved. The hub 341 transmits the rotational speed of one of the driven speed regulating disks 34 to the coupling sleeve 36 and the main spline hub 322, so that the driven rod 32 obtains the rotational speed, drives the reciprocating screw 11 to rotate, and moves the wire rope limiter 4, so that the winding wire rope 5 can be neatly and stably arranged on the side wall of the winding roller 2. In the process of continuous winding of the winding wire rope 5, the limiting roller 43 always firmly clamps the winding wire rope 5, and the limiting roller 43 also rolls on the side wall of the winding wire rope 5, reducing the friction force of the winding wire rope 5 on the side wall of the limiting roller 43 when it passes, facilitating the passage of the winding wire rope 5, and helping to position the winding wire rope 5 during its movement.

[0052] The first limiting rack 372, the second limiting rack 373 and the third limiting rack 374 can respectively drive the rotating gear 1221 and the limiting block 1222 at different positions to rotate. When one of the speed control buttons 38 is pushed to make the coupling sleeve 36 sleeved on the synchronous external spline hub 341, the other two speed control buttons 38 will be pressed and limited in position by the rotating limiting block 1222, so that they cannot be pushed, ensuring that only one coupling sleeve 36 is always sleeved with the corresponding synchronous external spline hub 341, preventing multiple speed control buttons 38 from being pushed at the same time to cause multiple speeds to be applied to the driven rod 32, resulting in the problem of mechanical structure jamming, such as Figure 7 , Figure 8 and Fig. 9 shown.

[0053] The reciprocating screw rod 11 can realize the reciprocating motion of the wire rope limiter 4. When the wire rope limiter 4 moves from one end of the reciprocating screw rod 11 to the other end, as the reciprocating screw rod 11 continues to rotate, the wire rope limiter 4 can continue to move in the opposite direction, thereby realizing the multi-layer winding effect of the wound wire rope 5 on the side wall of the winding roller 2, so that the winding roller 2 can accommodate a longer winding wire rope 5, meeting the winding requirements of the extra-long winding wire rope 5. The reciprocating screw rod 11 is a prior art, and its specific structure will not be described in detail.

[0054] Before using the device, the user can rotate the manual adjustment knob 321 to rotate the driven rod 32, thereby calibrating the position of the wire rope limiter 4 to ensure the accuracy of the initial position of the winding wire rope 5.

[0055] The above is the overall workflow of the present invention, and you can repeat this step next time you use it.

[0056] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. An automatic winding and arranging device for an extra-long steel wire rope, comprising a chassis (1), characterized in that: A reciprocating screw rod (11) is rotatably provided on the upper front edge of the chassis (1), a winding roller (2) is rotatably provided on the upper rear edge of the chassis (1), a protective cover (12) is provided on one side of the upper wall of the chassis (1), the reciprocating screw rod (11) and the winding roller (2) are respectively rotatably provided on one side of the protective cover (12), a speed control component (3) is provided in the protective cover (12), a wire rope limiter (4) is provided on the side wall of the reciprocating screw rod (11) for reciprocating sliding, and the winding roller (2) is provided on one side of the upper wall of the chassis (1). A winding wire rope (5) is wound around the roller (2), wherein the speed control assembly (3) comprises an active rod (31), a driven rod (32), an active speed regulating disc (33), a driven speed regulating disc (34), a synchronous belt (35), a coupling sleeve (36), a supporting ring (37) and a speed control button (38), wherein the active rod (31) is rotatably disposed at the inner rear end of the protective cover (12), the driven rod (32) is rotatably disposed at the inner front end of the protective cover (12), and the active rod (31) and The two ends of the driven rod (32) respectively penetrate the left and right side walls inside the protective cover (12) for rotation; the end of the active rod (31) close to the winding roller (2) is coaxially connected to the winding roller (2); the end of the driven rod (32) close to the reciprocating screw rod (11) is coaxially connected to the reciprocating screw rod (11); the active speed regulating disc (33) is fixedly arranged on the side wall of the active rod (31) in a horizontal array; the driven speed regulating disc (34) is arranged on the side wall of the driven rod (32) in a horizontal array; The speed plate (34) and the driven rod (32) are arranged to rotate relative to each other, the synchronous belt (35) surrounds the side walls of the active speed regulating plate (33) and the driven speed regulating plate (34) which are arranged opposite to each other in the front and rear, the engaging sleeves (36) are arranged in a horizontal array on the outside of the driven rod (32), the engaging sleeves (36) are respectively arranged on one side of the driven speed regulating plate (34), the supporting rings (37) are respectively arranged on the side walls of the engaging sleeves (36), and the speed regulating control buttons (38) are respectively arranged above the supporting rings (37); The number of the active speed regulating disc (33), the driven speed regulating disc (34), the synchronous belt (35), the coupling sleeve (36), the support ring (37) and the speed regulating control button (38) is three respectively. The diameters of the active speed regulating disc (33) are arranged from small to large from left to right. The side wall of the driven rod (32) is fixedly provided with a main spline hub (322) in a horizontal array. The side wall of the main spline hub (322) is provided with a limiting spline (3221) in an annular array. The number of the main spline hub (322) is three. 2) are respectively arranged on one side of the driven speed regulating disc (34), the engaging sleeve (36) is respectively slidably sleeved on the outer wall of the main spline hub (322) to the left and right, the end surface of the driven speed regulating disc (34) close to the main spline hub (322) is provided with a synchronous external spline hub (341), the side wall annular array of the synchronous external spline hub (341) is provided with engaging external splines (3411), the inner wall annular array of the engaging sleeve (36) is provided with engaging internal splines (361), and the engaging internal splines (361) are meshed with the limiting splines (3221); An end of the engaging external spline (3411) close to the engaging sleeve (36) is provided with an external spline chamfer (3412), and an end of the engaging internal spline (361) close to the driven speed regulating disk (34) is provided with an internal spline chamfer (362); when the engaging sleeve (36) slides in a direction close to the driven speed regulating disk (34), a side wall of the external spline chamfer (3412) and a side wall of the internal spline chamfer (362) are in contact, and the engaging internal spline (361) meshes with the engaging external spline (3411); A push button control rod (371) is provided at the upper end of the side wall of the supporting ring (37), and the push button control rod (371) comprises a first control rod (3711), a second control rod (3712) and a third control rod (3713), the first control rod (3711) is provided at the front end of the side wall of the supporting ring (37), the third control rod (3713) is provided at the rear end of the side wall of the supporting ring (37), the second control rod (3712) is provided between the first control rod (3711) and the third control rod (3713), and the speed control button (38) is provided at the upper ends of the first control rod (3711), the second control rod (3712) and the third control rod (3713); A first limiting rack (372) is provided on the side wall of the first control rod (3711) above the leftmost support ring (37), a second limiting rack (373) is provided on the side wall of the second control rod (3712) above the middle support ring (37), and a third limiting rack (374) is provided on the side wall of the third control rod (3713) above the rightmost support ring (37), the first limiting rack (372), the second limiting rack (373) and the third limiting rack (374) are arranged parallel to each other, the first limiting rack (372), the second limiting rack (373) and the third limiting rack (374) have the same length, and the first limiting rack (372), the second limiting rack (373) and the third limiting rack (374) are respectively slidably arranged on the inner upper wall of the protective cover (12) to the left and right; The front upper wall of the protective cover (12) is provided with sliding grooves (121) in a front-rear array, the number of the sliding grooves (121) is three, the first control rod (3711), the second control rod (3712) and the third control rod (3713) are respectively slidably disposed in the sliding grooves (121), the speed control knob (38) is slidably disposed on the front upper wall of the protective cover (12), and the first limiting rack (372), the second limiting rack (373) and the third limiting rack (374) are respectively slidably disposed between the sliding grooves (121); Limiting components (122) are arranged in a horizontal array below the first limiting rack (372), the second limiting rack (373) and the third limiting rack (374). The limiting components (122) below the first limiting rack (372) are respectively arranged on the left side of the middle first control rod (3711) and the left side of the first control rod (3711) at the rightmost end. The limiting components (122) below the second limiting rack (373) are respectively arranged on the left side of the second control rod (3712) at the leftmost end and the left side of the second control rod (3712) at the rightmost end. The limiting components (122) below the third limiting rack (374) are respectively arranged on the left side of the third control rod (3713) at the leftmost end and the left side of the third control rod (3713) in the middle. The limiting components (122) include a rotating gear (1221) and a limiting block ( 1222), the rotating gear (1221) is respectively meshed with the first limiting rack (372), the second limiting rack (373) and the third limiting rack (374), the rotating shafts of the rotating gear (1221) are respectively fixed on the inner upper wall of the protective cover (12), the limiting blocks (1222) are respectively fixed on the rotating shafts of the rotating gear (1221), the limiting blocks (1222) are respectively arranged on the left side of the first control rod (3711), the second control rod (3712) and the third control rod (3713), when the first limiting rack (372), the second limiting rack (373) and the third limiting rack (374) slide toward the left, the limiting blocks (1222) are respectively pressed against the side walls of the first control rod (3711), the second control rod (3712) and the third control rod (3713).

2. The automatic winding and arranging device for super-long steel wire rope according to claim 1, characterized in that: The wire rope limiter (4) comprises a limit translation block (41), an upper roller groove (42), a limit roller (43) and a limit spring (44); the limit translation block (41) is slidably sleeved on the side wall of the reciprocating screw rod (11); a lower roller groove (411) is opened at the upper end of the limit translation block (41); the upper roller groove (42) is movably arranged above the lower roller groove (411); the limit roller (43) is symmetrically rotatable in the upper roller groove (42) and the lower roller groove (411); the limit spring (44) is rotatable in the upper roller groove (42) and the lower roller groove (411); 4) evenly connected between the left and right edges of the upper roller groove (42) and the lower roller groove (411), the winding wire rope (5) is clamped between the side walls of the upper and lower limiting rollers (43), the left and right side walls of the lower roller groove (411) are symmetrically provided with lifting grooves (412), the left and right side walls of the upper roller groove (42) are symmetrically provided with sliding blocks (421), the sliding blocks (421) are slidably arranged in the lifting grooves (412), and the lower end of the limiting translation block (41) is provided with a translation guide block (413).

3. The automatic winding and arranging device for super-long steel wire rope according to claim 2, characterized in that: The winding roller (2) is symmetrically provided with roller discs (21) at both ends, a fixed groove (22) is provided on the side wall of the roller disc (21) on one side, a rope pressing disc (23) is movably provided in the fixed groove (22), an end of the winding steel wire rope (5) is clamped between the fixed groove (22) and the rope pressing disc (23), a translation slide groove (13) is provided on the upper wall of the chassis (1), the translation slide groove (13) is provided below the reciprocating screw rod (11), and the translation guide block (413) is slidably provided in the translation slide groove (13).

4. The automatic winding and arranging device for super-long steel wire rope according to claim 3 is characterized in that: A main control motor (311) is provided at one end of the active rod (31) away from the winding roller (2); the main control motor (311) is arranged on the side wall of the protective cover (12); an output end of the main control motor (311) penetrates the side wall of the protective cover (12) and is connected to the end of the active rod (31); and a manual adjustment knob (321) is provided at one end of the driven rod (32) away from the reciprocating screw rod (11).

5. The automatic winding and arranging device for super-long steel wire rope according to claim 4, characterized in that: The main control motor (311) is electrically connected to an external electric control system via a wire. The side wall of the limit roller (43) is an arc surface. The side wall of the limit roller (43) is made of wear-resistant rubber material.

Images