Large unit boiler wall temperature modification system and its use method

By providing a transformation system for large-scale unit boiler wall temperature detection system, including automatic splicing columns and sliding positioning platform, the problems of high labor intensity, inconvenient operation, poor applicability and low efficiency during the use of existing equipment are solved, and the equipment is convenient to operate, efficient disassembly and assembly and efficient operation are achieved.

CN118816185BActive Publication Date: 2025-02-28TIANSHI CONSTR GRP CO LTD
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Patent Information

Application Number
CN202411078612.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-02-28
Estimated Expiration
2044-08-07

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Abstract

The present application discloses a large-scale unit boiler wall temperature modification system and a method of using the same, and relates to the technical field of boiler modification equipment. The large-scale unit boiler wall temperature modification system of the present application comprises columns that can automatically complete splicing and a platform that is slidably positioned on the columns; during transportation and transfer, unspliced ​​columns are directly transported, and automatic splicing of the columns is started after reaching the target position; the technical effect of convenient operation, convenient disassembly and assembly, simple movement, strong applicability, high operating efficiency and low labor intensity of the equipment used in the process of building, repairing and modifying the boiler wall temperature detection system is achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of boiler modification equipment, and in particular to a large-scale unit boiler wall temperature modification system and a use method thereof. Background Art

[0002] In large-scale thermal power projects, the stability of boiler wall temperature is directly related to the safe and stable operation of the boiler, the economic benefits of the power plant, and the sustainable development of the enterprise. With the increasing number of boiler wall temperature control cables and the heavy construction workload, the quality of boiler wall temperature installation, cable laying and wiring process has become the focus of project management and control.

[0003] To increase the safety of equipment operation, a boiler wall temperature detection system needs to be installed on the boiler of a large unit during construction and renovation (the construction process can refer to the large unit boiler wall temperature construction method disclosed in Chinese invention patent No. CN110822405B). The boiler wall temperature detection system consists of temperature measuring parts, heat collecting blocks, columns, brackets, and cables (the boiler wall temperature monitoring system monitors the wall temperature in real time through thermocouples or other temperature sensors installed at key positions on the boiler heating surface, and transmits the temperature to the control center through a data acquisition system). These components are usually installed in the key heating parts of the boiler, most of which are located at high places; during actual construction and renovation, the layout of the entire system is completed through cutting, welding, grinding and other operations.

[0004] During the construction and renovation process, due to operational needs, operators are required to first reach a high place (i.e., the location of the key heating parts of the boiler located outside or inside the boiler) and then carry out operations; due to different types and sizes of boilers, the ways for operators to reach high places are also relatively diverse, generally ladders, scaffolding, aerial work vehicles, hanging baskets, etc.; but the work site environment is complex, and the use of related equipment for carrying operators is severely restricted, especially when non-exterior operations are required. Due to the small working space, the use of traditional climbing methods generally has the problems of difficulty in entering (for example, it is difficult for lifting work vehicles to enter), difficulty in movement (the space available for activities in the environment is small, it is difficult to transport operators to the most suitable target position, and the height of the platform that can be provided is relatively low), and cumbersome support body layout (the assembly and layout of scaffolding, etc. is inefficient and labor-intensive).

[0005] Therefore, there is a need for a large-scale boiler wall temperature modification system that is easy to use, easy to assemble and disassemble, simple to move, and has strong applicability (suitable for boilers of various specifications, both inside and outside the boiler). Compared with operations such as manually building scaffolding on demand, it has high operating efficiency and low labor intensity and is suitable for the installation, maintenance and modification of boiler wall temperature detection systems. Summary of the Invention

[0006] The embodiment of the present application solves the technical problems in the prior art of high labor intensity, inconvenient operation, poor applicability and low efficiency in the use of equipment used in the construction, maintenance and modification of boiler wall temperature detection systems by providing a large-scale unit boiler wall temperature modification system. The embodiment of the present application achieves the technical effect that the equipment used in the construction, maintenance and modification of boiler wall temperature detection systems is easy to operate, easy to assemble and disassemble, simple to move, highly applicable, highly efficient and has low labor intensity.

[0007] The embodiment of the present application provides a large-scale unit boiler wall temperature modification system, comprising a bottom bearing assembly, a column lifting assembly, a manned platform assembly, and a spliced ​​bearing column composed of a plurality of spliced ​​columns;

[0008] The main body of the bottom bearing assembly is a combination of a horizontally arranged hard plate body and a plurality of support rods located on the top of the hard plate body;

[0009] The column lifting assembly includes a bearing block, a first restraining ring fixed to the top surface of the bearing block, a second restraining ring on which an electric pin assembly is positioned, a lifting assembly, and an electric pin assembly;

[0010] The middle part of the bearing block is provided with a through hole for the splicing column to pass through, and is fixed to the top of the bottom bearing assembly;

[0011] The first restraining ring and the second restraining ring are arranged one below the other and fixed together by a connecting frame, and each of the first restraining ring and the second restraining ring is provided with a lifting assembly;

[0012] The splicing column is a tubular structure, with a longitudinally arranged matching groove and a plurality of positioning pin holes arranged in a row on the side wall; a protrusion is provided on the top of the splicing column and a groove is provided on the bottom, and the top protrusion and the bottom groove match each other;

[0013] The lifting assembly matches the matching groove on the side wall of the splicing column and is used to drive the splicing column to move through the rotation of the gear;

[0014] The electric pin assembly is a horizontally arranged electric pin;

[0015] The manned platform assembly is slidably positioned on the splicing bearing columns.

[0016] Furthermore, the bottom bearing assembly includes a supporting base plate, a walking assembly and a supporting rod body;

[0017] The supporting base plate is a horizontally arranged hard plate;

[0018] The walking assembly is used to carry and drive the supporting base plate to move, is positioned at the bottom of the supporting base plate, and is a combination of multiple universal wheels or a crawler structure;

[0019] The support base plate is less than 30 cm from the ground; the support rod body is a hard rod body set at an angle, and the bottom is fixed at the top of the support base plate near the edge. There are multiple support rods, which are evenly distributed on the support base plate and serve as a support column lifting component.

[0020] Preferably, it also includes a column shifting assembly;

[0021] The column shifting assembly is positioned at the bottom of the bearing block and is used to move the splicing column by clamping and fixing the splicing column and then carrying it upward to assist in splicing the splicing columns. It includes a longitudinal guide plate and a sliding clamp.

[0022] The longitudinal guide rail plate is a plate-shaped or rod-shaped guide rail arranged longitudinally, the top of which is fixed to the bottom of the bearing block, and plays the role of carrying and guiding the sliding clamp;

[0023] The sliding clamp is an electric clamp that is slidably positioned on the longitudinal guide plate and slides up and down under the control of the control unit. When in use, it can clamp the splicing column.

[0024] Preferably, it also includes a filling and reinforcement component;

[0025] The filling and reinforcing assembly includes a top winch, a belt-shaped capsule and a bottom protection ball;

[0026] The top winch is a winch structure that can be detachably fixed to the top of the spliced ​​bearing column and is used to reel in and release the strip-shaped bladder;

[0027] The strip-shaped bladder is a flat tubular bladder structure, the top end of which is fixed on the top winch;

[0028] The bottom protection ball is a hollow ball made of hard or rubber material, which acts as a container;

[0029] The bottom protection ball is fixed on the bottom of the strip-shaped bladder; the bottom protection ball has an internal air pump, which is connected to the strip-shaped bladder and is used to control the expansion and contraction of the strip-shaped bladder.

[0030] Preferably, it also includes a supporting column carrier;

[0031] The bearing column carrier includes a carrying trolley, a side bearing plate body and a conveyor belt assembly;

[0032] The transport trolley is a long strip trolley with wheels at the bottom;

[0033] The side bearing plate body stands on the top surface of the transport trolley and is a horizontal long strip plate that plays the role of supporting and fixing the conveyor belt assembly;

[0034] The main body of the conveyor belt assembly is an oblong ring-shaped conveyor belt; a row of rubber limit blocks are fixed at equal intervals on the outer ring of the conveyor belt;

[0035] The limiting block is used to limit the splicing column, and the limiting block matches the bottom groove of the splicing column; the splicing column is sleeved on and fixed on the limiting block.

[0036] Preferably, it also includes a side reinforcement component;

[0037] The side reinforcement assembly includes three bottom splicing rods, adaptive winches and pull ropes;

[0038] The bottom splicing rod is a horizontally arranged hard rod body, one end of which is detachably fixed to the edge of the supporting bottom plate;

[0039] The adaptive winch is a winch structure fixed to the end of the bottom splicing rod away from the supporting base plate, and is used to reel in and release the pulling rope;

[0040] The pulling rope is a steel wire rope, one end of which is fixed to the adaptive winch, and the other end is positioned at the top of the splicing bearing column and is always in a straight state;

[0041] During the splicing and assembly process of the bearing columns, the winch operation is adapted to keep the pulling rope in a straight state.

[0042] Preferably, the splicing column consists of three combined pipes and a plurality of connecting frames;

[0043] The combined tubes are hard round rods, at least one of the three combined tubes is provided with a positioning pin hole, and at least one is provided with a matching groove;

[0044] The connecting frame is fixed on the side wall of the combined pipe to fix the three combined pipes together;

[0045] The inner ring profiles of the first restraining ring and the second restraining ring match the cross-sectional profile of the splicing column.

[0046] Preferably, the manned platform assembly includes a sliding ring, a standing platform and a plate-shaped connector that serves as a connection;

[0047] Also included are tool accessory lift kits;

[0048] The tool accessory lifting assembly includes a load-bearing frame, a counterweight, a rotating movable body, a load-bearing ladder and a storage frame;

[0049] The carrier is fixed on the side wall of the plate-shaped connector and is arranged close to the manned platform assembly;

[0050] The counterweight block is also fixed on the side wall of the plate-shaped connector;

[0051] The rotating movable body is a horizontally arranged cylindrical roller;

[0052] The top end of the load-bearing soft ladder is fixed on the rotating movable body;

[0053] The storage frame is a box structure with an open top, and there are multiple storage frames, which can be detachably fixed on the load-bearing ladder.

[0054] Preferably, the load-bearing ladder comprises two load-bearing belts and a plurality of connecting cross bars;

[0055] The rotating movable body includes a rotating plate, a carrier ring and a central shaft;

[0056] The rotating plates are two hard circular plates, both arranged longitudinally and fixed together by a central axis;

[0057] The carrier ring is a hard ring body, there are two of them, one corresponding to the rotating plate, fixed on the side wall of the rotating plate, coaxial with the rotating plate and close to the edge of the rotating plate;

[0058] The radius of the carrier ring is greater than 1.4 times the height of the storage frame;

[0059] The carrier belt body is provided with holes at equal intervals, and the carrier belt ring is provided with protrusions at equal intervals that match the holes on the carrier belt body;

[0060] One of the rotating plates is connected to the carrier frame and rotates around its own axis, and is driven by a motor to rotate; the storage frames are all connected to the connecting cross bar and rotate around the axis of the connecting cross bar.

[0061] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0062] By providing a large-scale unit boiler wall temperature modification system, the system includes columns that can automatically complete splicing and a platform that is slidably positioned on the columns; during transportation and transfer, the unspliced ​​columns are directly transported, and the automatic splicing of the columns is started after arriving at the target position; the technical problems in the existing technology of high labor intensity, inconvenient operation, poor applicability and low efficiency in the use process of equipment used in the construction, maintenance and modification of boiler wall temperature detection systems are effectively solved, thereby achieving the technical effect of convenient operation, easy disassembly and assembly, simple movement, strong applicability, high operating efficiency and low labor intensity of the equipment used in the construction, maintenance and modification of boiler wall temperature detection systems. BRIEF DESCRIPTION OF THE DRAWINGS

[0063] Figure 1 This is a schematic diagram of the overall structure of the large-scale unit boiler wall temperature modification system in this application;

[0064] Figure 2 This is a schematic diagram of the bottom structure of the large-scale unit boiler wall temperature transformation system;

[0065] Figure 3 Schematic diagram of the positional relationship between the bottom bearing assembly, column lifting assembly, and spliced ​​bearing columns;

[0066] Figure 4 Schematic diagram of the positional relationship between the bearing block, the first restraining ring and the second restraining ring;

[0067] Figure 5 Schematic diagram of the positional relationship between the first restraining ring, the second restraining ring and the connecting frame;

[0068] Figure 6 It is a simplified structural diagram of the filling and reinforcement components;

[0069] Figure 7 A simplified diagram of the relationship between the positions of the various components of the filling and reinforcement assembly;

[0070] Figure 8 This is a simplified diagram of the internal structure of the spliced ​​load-bearing column;

[0071] Figure 9 Schematic diagram of the layout relationship of the top connecting body;

[0072] Figure 10 1 is a simplified structural diagram of the top adapter;

[0073] Figure 11 Schematic diagram of the positional relationship between the side reinforcement assembly and other components;

[0074] Figure 12 Schematic diagram of the positional relationship between the combined pipe and the connecting frame;

[0075] Figure 13 Schematic diagram of the positional relationship between the combined tube and the supporting column carrier;

[0076] Figure 14 A schematic diagram of the layout relationship of tool accessories lifting components;

[0077] Figure 15 It is a structural diagram of the tool accessory lifting assembly;

[0078] Figure 16 A schematic diagram of the positional relationship between the rotating plate and the carrying belt;

[0079] Figure 17 Schematic diagram of the positional relationship among the rotating plate, carrier ring and central axis;

[0080] Figure 18 Schematic diagram of the layout relationship of the lifting rod assembly.

[0081] In the picture:

[0082] Support base 110, walking assembly 120, support rod body 130, bearing block 210, first restraining ring 220, second restraining ring 230, lifting assembly 240, lifting wheel 241, driving motor 242, electric pin assembly 250, connecting frame 260, longitudinal guide plate 310, sliding clamp 320, sliding ring 410, standing platform 420, fence 430, plate connector 440, rotating plate 441, sliding connecting plate 442, inclined telescopic rod 451, conflicting cross bar 452, splicing bearing column 500, matching Slot 530, positioning pin hole 540, combination tube 550, connecting frame 560, top winch 610, belt bag 620, bottom protection ball 630, carrying trolley 710, conveyor belt assembly 720, limit block 730, top connecting body 800, splicing rod 810, bottom splicing rod 910, adaptive winch 920, pull rope 930, load-bearing frame 010, counterweight block 020, rotating movable body 030, load-bearing belt body 031, connecting cross bar 032, storage frame 040, rotating plate 051, carrier ring 052, center axis 053. DETAILED DESCRIPTION

[0083] To facilitate understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.

[0084] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are for illustrative purposes only and do not represent the only implementation method.

[0085] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains; the terms used herein in the specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more of the associated listed items.

[0086] Example 1

[0087] like Figures 1 to 7 As shown, the large-scale unit boiler wall temperature modification system of the present application includes a bottom bearing assembly, a column lifting assembly, a column shifting assembly, a manned platform assembly, a spliced ​​bearing column 500, a filling and reinforcement assembly, a bearing column carrier, a power assembly and a control unit.

[0088] The splicing bearing column 500 is formed by splicing and assembling a plurality of splicing columns;

[0089] The bottom bearing assembly serves to bear the other components of the large-scale unit boiler wall temperature modification system. The main body is a combination of a horizontally arranged hard plate body and a plurality of hard support rods that serve as bearings, including a support base plate 110, a walking assembly 120 and a support rod body 130; the support base plate 110 is a horizontally arranged hard plate body, preferably a circular plate; the walking assembly 120 is used to bear and drive the support base plate 110 to move, and is positioned at the bottom of the support base plate 110, and is a combination of multiple universal wheels or a crawler structure; the support base plate 110 is less than 30 cm from the ground; the support rod body 130 is an inclined hard rod body, and the bottom is fixed at the top of the support base plate 110 near the edge. There are multiple support rod bodies, which are evenly distributed on the support base plate 110 and serve as a support column lifting assembly.

[0090] like Figures 3 to 5 As shown, the column lifting assembly is used to lift the splicing column by applying a force on the outer side wall of the splicing column, and includes a bearing block 210, a first restraining ring 220, a second restraining ring 230, a lifting assembly 240, an electric pin assembly 250 and a connecting frame 260;

[0091] The bearing block 210 is a hard block that serves as a bearing support. A through hole is provided in the middle for the splicing column to pass through. The bearing block 210 is fixed to the top of the support rod 130 and is preferably a longitudinally arranged cylindrical block. The distance between the bearing block 210 and the support base plate 110 is greater than 1.2 times the length of the splicing column.

[0092] The first and second restraining rings 220 and 230 have the same structure and are both horizontally arranged hard rings, one above the other, with the second restraining ring 230 positioned above them. The spacing between them is 20 to 40 centimeters. The inner contours of the first and second restraining rings 220 and 230 match the cross-sectional contours of the splicing column, and both serve as guides for the movement of the splicing support column 500. The first restraining ring 220 is fixed to the top surface of the support block 210.

[0093] The lifting assembly 240 matches the matching groove 530 on the side wall of the splicing column and is used to drive the splicing column to move upward by rotating its own gear. It includes a lifting wheel 241 and a drive motor 242; the lifting wheel 241 is a gear positioned on the output shaft of the drive motor 242; the drive motor 242 is controlled by a control unit; the first restraining ring 220 and the second restraining ring 230 are both positioned with a drive motor 242; when the lifting wheel 241 rotates, it drives the splicing column to move up and down; the first restraining ring 220 and the second restraining ring 230 are both positioned with a lifting assembly 240;

[0094] The electric pin assembly 250 is a horizontally arranged electric pin that is extended and retracted under the control of the control unit. An electric pin assembly 250 is positioned on the second restraining ring 230. When the splicing support column 500 is completed and needs to be fixed, the electric pin assembly 250 on the second restraining ring 230 is controlled to run and insert into the pin hole on the side wall of the splicing support column 500 to complete the fixation.

[0095] The connecting frame 260 is a combination of multiple hard rods, which is positioned on the side walls of the first restraining ring 220 and the second restraining ring 230 to fix the first restraining ring 220 and the second restraining ring 230 together.

[0096] The column shifting assembly is positioned at the bottom of the supporting block 210, and is used to move the splicing column by clamping and fixing the splicing column and then carrying it upward to assist in the splicing of the splicing columns, including a longitudinal guide plate 310 and a sliding clamp 320; the longitudinal guide plate 310 is a longitudinally arranged plate-shaped or rod-shaped guide rail, the top of which is fixed to the bottom of the supporting block 210, and serves to carry the sliding clamp 320 and guide the sliding clamp 320; the sliding clamp 320 is an electric clamp that is slidably positioned on the longitudinal guide plate 310, and slides up and down under the control of the control unit, and can clamp the splicing column when in use.

[0097] The manned platform assembly is used to provide a standing position for the operator, and is slidably positioned on the splicing bearing column 500, and includes a sliding ring 410, a standing platform 420, a fence 430 and a plate-shaped connector 440;

[0098] The sliding ring 410 is a hard ring body, which is sleeved and slidably positioned on the assembled support column 500. A lifting assembly 240 and an electric pin assembly 250 are positioned on the sliding ring 410, which can slide and be fixed on the support column 500.

[0099] The standing platform 420 is a horizontally arranged hard plate-shaped platform; the main body of the plate-shaped connector 440 is an inclined plate-shaped plate, which serves to connect the standing platform 420 and the sliding ring 410 and is fixed on the standing platform 420 and the sliding ring 410;

[0100] The fence 430 is positioned at the top edge of the standing platform 420 to serve as a safety protection.

[0101] The splicing bearing column 500 is a vertical column arranged vertically, which is formed by splicing multiple splicing columns;

[0102] The splicing column is provided with a protrusion on the top and a groove on the bottom. The top protrusion and the bottom groove match each other and can be spliced ​​and fixed together; the height of the protrusion and the depth of the groove are not less than 15 cm; the splicing column is a tubular structure, and the side wall is provided with a longitudinally arranged matching groove 530 and a plurality of positioning pin holes 540 arranged in a row; the bottom of the matching groove 530 is provided with teeth that match the lifting assembly 240.

[0103] The filling and reinforcing components are used to reinforce the completed splicing bearing column 500 and thus ensure the stability of the splicing bearing column 500. Figure 6 and Figure 7 As shown, it includes a top winch 610, a belt-shaped capsule 620 and a bottom protection ball 630;

[0104] The top winch 610 is a winch structure, which is controlled by a control unit to operate, and is detachably fixed to the top of the splicing support column 500, and is used to retract and release the strip-shaped bag 620;

[0105] The strip-shaped bladder 620 is a flat tubular bladder structure, the top end of which is fixed on the top winch 610;

[0106] The bottom protective ball 630 is a hollow ball made of hard or rubber material, which acts as a container; the bottom protective ball 630 is fixed to the bottom of the strip-shaped sac 620; the bottom protective ball 630 has a built-in air pump, which is connected to the strip-shaped sac 620 and is used to control the expansion and contraction of the strip-shaped sac 620; after the splicing of the splicing support column 500 is completed, the top winch 610 is controlled to release the strip-shaped sac 620 so that the strip-shaped sac 620 is filled into the splicing support column 500, and then the strip-shaped sac 620 is controlled to expand and fit tightly against the inner wall of the splicing support column 500 to ensure the stability of the splicing support column 500.

[0107] Preferably, the strip-shaped bag 620 is made of elastic rubber.

[0108] Preferably, the strip-shaped bag body 620 is an elastic cloth bag covered with a rubber layer.

[0109] Preferably, Figure 8 As shown, the inner wall of the splicing column is densely covered with teeth, and the presence of these teeth serves to increase friction.

[0110] The carrying column carrier is used to carry and transport the splicing columns so that they are moved one by one to the bottom of the carrying block 210. The main body is in the shape of a horizontal long strip, including a carrying trolley 710, a side carrying plate and a conveyor belt assembly 720; the carrying trolley 710 is a long strip trolley with wheels at the bottom and a handle at one end; the side carrying plate stands on the top surface of the carrying trolley 710, which is a horizontal long strip plate and plays the role of carrying and fixing the conveyor belt assembly 720; the main body of the conveyor belt assembly 720 is an oblong ring-shaped conveyor belt, which is the existing technology; a row of rubber limit blocks 730 are fixed at equal intervals on the outer ring of the conveyor belt; the limit blocks 730 are used to limit the splicing columns, which match the bottom grooves of the splicing columns; the splicing columns are sleeved and fixed on the limit blocks 730.

[0111] The power assembly is used to provide power for the operation of various components of the large-scale unit boiler wall temperature modification system of this application, and the control unit plays the role of controlling the coordinated operation of various components of the large-scale unit boiler wall temperature modification system. Both are existing technologies and will not be described in detail here.

[0112] Preferably, the control unit is a combination of a programmable logic controller and a remote control component.

[0113] When the large-scale unit boiler wall temperature modification system of the embodiment of the present application is used:

[0114] 1. Initially, a single splicing column is positioned on the first restraining ring 220 to form a single splicing column 500. The manned platform assembly is slidably positioned on this splicing column 500. The filling and reinforcement assembly is fixed to the top of the splicing column 500. After the deployment location is selected, the transport bottom support assembly and the column carrier carrying the multiple splicing columns are moved to the selected deployment location.

[0115] 2. Thereafter, the splicing and arrangement of the splicing supporting columns 500 are carried out as needed, specifically: the supporting column carrier is pushed to move so that a splicing column located at the end of the conveyor belt assembly 720 moves to directly below the supporting block 210; the lifting assembly 240 on the second restraining ring 230 is controlled to operate to move up a splicing column originally forming the splicing supporting column 500; the column shifting assembly is controlled to operate to move up a splicing column on the conveyor belt assembly 720 and splice it together with the splicing column located above it; the lifting assembly 240 on the first restraining ring 220 is operated to cooperate with the lifting assembly 240 on the second restraining ring 230 to move the two splicing columns up, and then the conveyor belt assembly 720 is operated to supplement the splicing column below the supporting block 210; thereafter, the splicing columns are continued until the target height is reached.

[0116] 3. Control the top winch 610 to move the bottom protection ball 630 to the bottom of the splicing support column 500, and then control the air pump to inflate the strip-shaped bladder 620 to reinforce the splicing support column 500;

[0117] 4. The personnel carry tools and accessories, stand on the standing platform 420, and take safety measures such as (safety belts), and then control the manned platform assembly to move up to the target location and then carry out the transformation operation.

[0118] Preferably, for the sake of flexibility, the plate-like connector 440 includes a rotating plate body 441 and a sliding connecting plate 442; the rotating plate body 441 is a hard ring body, which is mounted on the sliding ring 410 and rotates around its own axis under the control of the control unit; the sliding connecting plate 442 is an inclined hard plate body, the top of which is slidably positioned on the sliding ring 410 and slides laterally under the control of the control unit; the bottom of the sliding connecting plate 442 is fixed on the standing platform 420.

[0119] Preferably, for stability considerations, Figure 9 and Figure 10 As shown, additional accessories are positioned at the top of the splicing bearing column 500, and the additional accessories include a top connector 800, which is a vertical telescopic rod with a built-in compression spring, and the bottom is fixed to the top of the splicing bearing column 500 or the top of the filling reinforcement component; if there is a top that can be supported at the system layout position, the top connector 800 is added to improve stability.

[0120] Preferably, Figure 9 As shown, the additional accessories also include a splicing rod 810, which is a horizontally or obliquely placed hard rod body, one end of which is fixed to the splicing support column 500 or the filling reinforcement component; if there is a side wall that can be fixed at the system layout position, the splicing rod 810 is added as an accessory, and after the splicing support column 500 is assembled, the other end of the splicing rod 810 is fixed to the side wall to improve stability.

[0121] Preferably, the splicing rod 810 is a manual telescopic rod.

[0122] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:

[0123] The invention solves the technical problems in the prior art of high labor intensity, inconvenient operation, poor applicability and low efficiency of the equipment used in the process of constructing, repairing and renovating the boiler wall temperature detection system, and achieves the technical effect of convenient operation, easy disassembly and assembly, simple movement, strong applicability, high operating efficiency and low labor intensity of the equipment used in the process of constructing, repairing and renovating the boiler wall temperature detection system.

[0124] Example 2

[0125] In order to further improve the stability of the present application, the present embodiment adds side reinforcement components on the basis of the above embodiment, and uses the stability of the triangle to ensure the stability of the system. Specifically:

[0126] like Figure 11 As shown, the side reinforcement assembly includes a bottom splicing rod 910, an adaptive winch 920 and a pulling rope 930, which are three in number;

[0127] The bottom splicing rod 910 is a horizontally arranged hard rod, one end of which is detachably fixed to the edge of the supporting base plate 110;

[0128] The adaptive winch 920 is a winch structure fixed to the end of the bottom splicing rod 910 away from the supporting base plate 110, and is used to reel in and release the pulling rope 930;

[0129] The pulling rope 930 is a steel wire rope, one end of which is fixed to the adaptive winch 920 and the other end is positioned at the top of the splicing bearing column 500 and is always in a straight state.

[0130] During the splicing and assembly process of the bearing column 500, the winch 920 is adapted to operate and the pulling rope 930 is kept in a straight state.

[0131] Preferably, the bottom splicing rod 910 is a manual or electric telescopic rod.

[0132] Preferably, more than 10 locations for installing the bottom splicing rod 910 are positioned on the edge of the supporting base plate 110 to adapt to different installation environments.

[0133] Preferably, one or more universal wheels are positioned at the bottom of the bottom splicing rod 910 .

[0134] Preferably, Figure 18 As shown, in order to ensure the flexibility of the movement of the manned platform assembly while ensuring stability, the interference of the pulling rope 930 on the movement of the manned platform assembly is minimized, and a lifting rod assembly is also positioned on the manned platform assembly; the lifting rod assembly includes an inclined telescopic rod 451 and a resistance cross bar 452; the inclined telescopic rod 451 is a hard electric or manual telescopic rod, which is tilted and fixed at the bottom end on the plate-shaped connector 440; the resistance cross bar 452 is a hard round rod, which is horizontally arranged and fixed at the top of the inclined telescopic rod 451; when in use, if the position of the standing platform 420 interferes with the pulling rope 930, the inclined telescopic rod 451 is controlled to extend so that the resistance cross bar 452 resists the pulling rope 930; then the operation of the winch 920 and the movement of the manned platform assembly are coordinated and controlled to ensure the flexibility of the movement of the manned platform assembly while keeping the pulling rope 930 in a straight state.

[0135] Example 3

[0136] In order to further improve the stability of the operation process of the system of the present application, the embodiment of the present application optimizes and improves the structure of the splicing column constituting the splicing bearing column 500 and the structure of the conveyor belt assembly 720 on the basis of the above embodiment, and adapts the structure of the column lifting assembly. Specifically,

[0137] The splicing column is composed of three combined pipes 550 and a plurality of connecting frames 560;

[0138] like Figure 12 and Figure 13 As shown (the structure of the combined tube 550 is shown in the figure only in its basic outline, and its bottom groove, top protrusion and central cavity are not shown), the combined tube 550 is a hard round rod, at least one of the three combined tubes 550 is provided with a positioning pin hole 540, and at least one is provided with a matching groove 530; the three combined tubes 550 are parallel to each other and are equally spaced from each other;

[0139] The connecting frame 560 is a herringbone plate or rod, fixed to the side wall of the combined tube 550, fixing the three combined tubes 550 together;

[0140] Two or three rows of limit blocks 730 are positioned on the conveyor belt assembly 720, and every two or three limit blocks 730 correspond to a splicing column;

[0141] The inner ring profiles of the first restraining ring 220 and the second restraining ring 230 match the cross-sectional profile of the splicing column.

[0142] The splicing column composed of three combined tubes 550 and multiple connecting frames 560 has better stability and lighter weight than a single tubular splicing column.

[0143] Example 4

[0144] During the maintenance process, a large number of tools and accessories need to be replaced, but the platform space is limited. When replacing tools and accessories, the workers need to constantly go back and forth between the ground and the platform, which brings great inconvenience to the maintenance work. Carrying the tools and accessories directly on the standing platform 420 will not only increase the load of the standing platform 420 and affect the stability of the system, but also occupy the operator's activity space, which brings certain obstacles to the operation. To address the above problems, the embodiment of the present application adds a tool accessory lifting assembly for carrying tools and accessories on the basis of the above embodiment, which is specifically:

[0145] like Figure 14 and Figure 15 As shown, the tool accessory lifting assembly includes a carrier 010, a counterweight 020, a rotating movable body 030, a load-bearing ladder and a storage frame 040;

[0146] The carrier 010 is fixed on the side wall of the rotating plate 441 and is arranged close to the manned platform assembly. It is a plate, block or frame structure and plays the role of bearing connection.

[0147] The counterweight 020 is also fixed on the side wall of the rotating plate 441 to balance the load brought to the splicing bearing column 500 by the presence of other components of the tool accessory lifting assembly;

[0148] The rotating moving body 030 is a horizontally arranged cylindrical roller with a built-in motor, which rotates under the control of the control unit to retract and release the load-bearing soft ladder;

[0149] The top of the load-bearing soft ladder is fixed on the rotating movable body 030 and is used to carry the positioning storage frame 040;

[0150] The storage frame 040 is a box structure with an open top, and there are multiple of them, which serve as a container and can be detachably fixed on the load-bearing ladder.

[0151] Furthermore, the load-bearing soft ladder includes two load-bearing belts 031 and multiple connecting cross bars 032; the load-bearing belt 031 is a long soft belt, one end of which is fixed to the rotating movable body 030; the connecting cross bars 032 are hard rods, which are arranged horizontally, with both ends fixed to the load-bearing belt 031, and the distance between them is equal; when the load-bearing belt 031 is stretched, the connecting cross bars 032 are perpendicular to the load-bearing belt 031; the storage frame 040 is detachably fixed to the connecting cross bars 032.

[0152] When tools and accessories need to be retrieved, people on the ground cooperate with the tool and accessories lifting assembly to deliver the tools and accessories. Because the tool and accessories lifting assembly is set close to the splicing bearing column 500, the non-vertical downward pressure applied to the splicing bearing column 500 is less, and the load on the splicing bearing column 500 is also relatively less.

[0153] Example 5

[0154] In order to reduce the involvement of personnel and improve the convenience of using the tool accessory lifting assembly, the embodiment of the present application optimizes and improves the structure of the rotating moving body 030 based on the above embodiment, specifically:

[0155] like Figure 16 and Figure 17 As shown, the rotating moving body 030 includes a rotating plate 051, a carrier ring 052 and a central axis 053;

[0156] The rotating plates 051 are two hard circular plates, both arranged longitudinally. The two plates are fixed together by a central axis 053. The ends of the central axis 053 are respectively fixed to the two rotating plates 051, and the axis coincides with the axis of the rotating plates 051. The length of the central axis 053 is greater than the length of the storage frame 040.

[0157] The carrier rings 052 are hard rings, two in number, corresponding one to each rotating plate 051, fixed on the side wall of the rotating plate 051, coaxial with the rotating plate 051 and arranged close to the edge of the rotating plate 051;

[0158] The carrier ring 052 is used to carry and position the carrier belt 031. The carrier belt 031 is always tightly attached to the carrier ring 052. The radius of the carrier ring 052 is greater than 1.4 times the height of the storage frame 040.

[0159] The carrier belt 031 is provided with holes at equal intervals, and the carrier ring 052 is provided with protrusions at equal intervals that match the holes in the carrier belt 031. The protrusions on the carrier ring 052 are embedded in the holes in the carrier belt 031 that are in close contact with it. Due to the presence of the protrusions and holes, the carrier belt 031 will not slip on the carrier ring 052 (the carrier ring 052 is equivalent to the gear ring).

[0160] One of the rotating plates 051 is connected to the carrier frame 010 and rotates around its own axis, and is rotated by the motor; the storage frames 040 are all connected to the connecting cross bar 032 and rotate around the axis of the connecting cross bar 032.

[0161] The load-bearing ladder is placed on the rotating movable body 030, and the load-bearing belt body 031 is close to the load-bearing ring 052; the tools and accessories are placed in different storage frames 040; when they need to be taken, the rotating movable body 030 is controlled to rotate the mobile storage frame 040.

[0162] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Various modifications and variations are readily apparent to those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A large-scale unit boiler wall temperature transformation system, characterized by: It comprises a bottom bearing assembly, a column lifting assembly, a manned platform assembly, and a spliced ​​bearing column (500) formed by splicing and assembling a plurality of spliced ​​columns; The main body of the bottom bearing assembly is a combination of a horizontally arranged hard plate body and a plurality of support rods located on the top of the hard plate body; the column lifting assembly comprises a bearing block (210), a first restraining ring (220) fixed on the top surface of the bearing block (210), a second restraining ring (230) on which an electric pin assembly (250) is positioned, a lifting assembly (240), and an electric pin assembly (250); The bearing block (210) is provided with a through hole in the middle for the splicing column to pass through, and is fixed to the top of the bottom bearing assembly; The first restraining ring (220) and the second restraining ring (230) are arranged one above the other and fixed together by a connecting frame (260), and each is provided with a lifting assembly (240); The splicing column is a tubular structure, and a longitudinally arranged matching groove (530) and a plurality of positioning pin holes (540) arranged in a row are provided on the side wall; a protrusion is provided on the top of the splicing column, and a groove is provided on the bottom, and the top protrusion and the bottom groove match each other; The lifting assembly (240) matches with the matching groove (530) on the side wall of the splicing column, and is used to drive the splicing column to move through the rotation of the gear; The electric pin assembly (250) is an electric pin arranged transversely; The manned platform assembly is slidably positioned on the spliced ​​bearing column (500); Also included is a column shift assembly; The column displacement assembly is positioned at the bottom of the bearing block (210) and is used to move the splicing column by clamping and fixing the splicing column and then carrying it upward to assist in splicing the splicing column, and includes a longitudinal guide plate (310) and a sliding clamp (320); The longitudinal guide rail plate (310) is a plate-shaped or rod-shaped guide rail arranged longitudinally, the top of which is fixed to the bottom of the bearing block (210), and plays the role of bearing the sliding clamp (320) and guiding the sliding clamp (320); The sliding clamp (320) is an electric clamp that is slidably positioned on the longitudinal guide plate (310), slides up and down under the control of the control unit, and can clamp the splicing column when in use.

2. The large-scale unit boiler wall temperature transformation system according to claim 1, characterized in that: The bottom bearing assembly comprises a supporting bottom plate (110), a walking assembly (120) and a supporting rod body (130); The supporting bottom plate (110) is a hard plate body arranged horizontally; The walking assembly (120) is used to carry and drive the supporting base plate (110) to move, is positioned at the bottom of the supporting base plate (110), and is a combination of multiple universal wheels or a crawler structure; The support base plate (110) is less than 30 centimeters from the ground; the support rod body (130) is a hard rod body arranged obliquely, the bottom of which is fixed to a position near the edge of the top of the support base plate (110), and there are multiple support rods evenly distributed on the support base plate (110), playing the role of a support column lifting component.

3. The large-scale unit boiler wall temperature transformation system according to claim 1, characterized in that: It also includes a filling and reinforcing assembly; the filling and reinforcing assembly includes a top winch (610), a belt-shaped capsule (620) and a bottom protection ball (630); The top winch (610) is a winch structure, which is detachably fixed to the top of the spliced ​​bearing column (500) and is used to roll up and release the strip-shaped capsule (620); The belt-shaped capsule (620) is a flat tube-shaped capsule structure, and the top end is fixed on the top winch (610); The bottom protection ball (630) is a hollow ball made of hard or rubber material, and acts as a container; The bottom protection ball (630) is fixed at the bottom of the strip-shaped bladder (620); the bottom protection ball (630) has an internal air pump, which is connected to the strip-shaped bladder (620) and is used to control the expansion and contraction of the strip-shaped bladder (620).

4. The large-scale unit boiler wall temperature transformation system according to claim 3 is characterized in that: Also included is a support column carrier; The bearing column carrier comprises a carrying trolley (710), a side bearing plate body and a conveyor belt assembly (720); The transport trolley (710) is a long strip trolley with wheels at the bottom; The side bearing plate body stands on the top surface of the transport trolley (710) and is a horizontally placed long strip plate, which plays the role of bearing and fixing the conveyor belt assembly (720); The main body of the conveyor belt assembly (720) is an oblong ring-shaped conveyor belt; a row of limit blocks (730) made of rubber material are fixed at equal intervals on the outer ring of the conveyor belt; The limiting block (730) is used to limit the splicing column, and matches with the bottom groove of the splicing column; the splicing column is sleeved on and fixed on the limiting block (730).

5. The large-scale unit boiler wall temperature transformation system according to any one of claims 1 to 4, characterized in that: Also included are side reinforcement assemblies; The side reinforcement assembly includes three bottom splicing rods (910), adaptive winches (920) and pulling ropes (930); The bottom splicing rod (910) is a hard rod body arranged transversely, one end of which is detachably fixed to the edge of the supporting bottom plate (110); The adaptive winch (920) is a winch structure, fixed to the end of the bottom splicing rod (910) away from the supporting bottom plate (110), and is used to reel in and release the pulling rope (930); The pulling rope (930) is a steel wire rope, one end of which is fixed on the adaptable winch (920), and the other end is positioned on the top of the spliced ​​bearing column (500) and is always in a straight state; During the splicing and assembly process of the bearing column (500), the winch (920) is adapted to operate and the pulling rope (930) is kept in a straight state.

6. The large-scale unit boiler wall temperature transformation system according to claim 1, characterized in that: The splicing column is composed of three combined pipes (550) and a plurality of connecting frames (560); The combined tube (550) is a hard round rod, at least one of the three combined tubes (550) is provided with a positioning pin hole (540), and at least one of the three combined tubes (550) is provided with a matching groove (530); The connecting frame (560) is fixed on the side wall of the combined tube (550) to fix the three combined tubes (550) together; The inner ring profiles of the first restraining ring (220) and the second restraining ring (230) match the cross-sectional profile of the splicing column.

7. The large-scale unit boiler wall temperature transformation system according to claim 1, characterized in that: The manned platform assembly comprises a sliding ring (410), a standing platform (420) and a plate-shaped connector (440) having a connecting function; Also included are tool accessory lift assemblies; The tool accessory lifting assembly comprises a load-bearing frame (010), a counterweight block (020), a rotating movable body (030), a load-bearing soft ladder and a storage frame (040); The carrier frame (010) is fixed on the side wall of the plate-shaped connector (440) and is arranged close to the manned platform assembly; The counterweight block (020) is also fixed on the side wall of the plate-shaped connecting body (440); The rotating moving body (030) is a horizontally arranged cylindrical roller; The top end of the load-bearing soft ladder is fixed on the rotating moving body (030); The storage frame (040) is a box structure with an open top, there are multiple of them, and they can be detachably fixed on the load-bearing soft ladder.

8. The large-scale unit boiler wall temperature transformation system according to claim 7, characterized in that: The load-bearing soft ladder comprises two load-bearing belt bodies (031) and a plurality of connecting cross bars (032); The rotating movable body (030) comprises a rotating plate (051), a carrier ring (052) and a central axis (053); The rotating plates (051) are two hard circular plates, both of which are arranged longitudinally and fixed together by a central axis (053); The carrier ring (052) is a hard ring body, there are two of them, one corresponding to the rotating plate (051), fixed on the side wall of the rotating plate (051), coaxial with the rotating plate (051) and arranged close to the edge of the rotating plate (051); The radius of the carrier ring (052) is greater than 1.4 times the height of the storage frame (040); The carrier belt body (031) is provided with holes at equal intervals, and the carrier belt ring (052) is provided with protrusions matching the holes on the carrier belt body (031) at equal intervals; One of the rotating plates (051) is connected to the carrier frame (010) by rotating around its own axis and is rotated by the motor; the storage frames (040) are connected to the connecting cross bar (032) by rotating around the axis of the connecting cross bar (032).

9. A method for using a boiler wall temperature modification system, characterized in that: The large-scale unit boiler wall temperature transformation system according to claim 5 is provided, and the steps are as follows: Step 1: In the initial state, a splicing column is positioned on the first restraining ring (220) to form a splicing bearing column (500) alone, and the manned platform component is slidably positioned on the splicing bearing column (500); the filling reinforcement component is fixed on the top of the splicing bearing column (500); after the deployment location is selected, the transport bottom bearing component and the bearing column carrier carrying multiple splicing columns are moved to the selected deployment location; Step 2: Thereafter, the splicing arrangement of the splicing bearing column (500) is performed as required, specifically: the bearing column carrier is pushed to move so that a splicing column located at the end of the conveyor belt assembly (720) moves to the bottom of the bearing block (210); the lifting assembly (240) on the second restraining ring (230) is controlled to operate to move a splicing column that originally formed the splicing bearing column (500) upward; the column shifting assembly is controlled to operate to move a splicing column on the conveyor belt assembly (720) upward and splice it with the splicing column located above it; the lifting assembly (240) on the first restraining ring (220) is operated to cooperate with the lifting assembly (240) on the second restraining ring (230) to move the two splicing columns upward, and then the conveyor belt assembly (720) is operated to supplement the splicing column under the bearing block (210); thereafter, the splicing of the splicing columns continues until the target height is reached; Step 3: Control the top winch (610) to operate so that the bottom protection ball (630) moves to the bottom of the spliced ​​bearing column (500), and then control the air pump to operate so that the belt-shaped bladder (620) expands to reinforce the spliced ​​bearing column (500); Step 4: The personnel carry tools and accessories and stand on the standing platform (420) and take safety measures to control the manned platform assembly to move up to the target location to carry out the transformation operation.

Citation Information

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