A ball valve anti-corrosion treatment device
The ball valve anti-corrosion treatment device addresses inefficiencies in painting by using a rotating, lifting, and swing mechanism to ensure thorough coverage and prevent paint ingress, enhancing anti-corrosion performance.
Patent Information
- Application Number
- CN202411310498.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-20
AI Technical Summary
The existing ball valve painting process is inefficient, leading to insufficient spraying on the top and bottom surfaces, poor anti-corrosion effect, and paint entering the interior of the valve, causing inconvenience during cleaning.
A ball valve anti-corrosion treatment device with a rotating mechanism, lifting mechanism, swing mechanism, and clamping mechanism to comprehensively paint the valve, preventing paint entry into the interior and ensuring thorough coverage.
The device achieves comprehensive painting of the ball valve, enhancing anti-corrosion effect and preventing paint ingress, thereby improving painting efficiency and effectiveness.
Smart Images

Figure CN118831759B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ball valve painting, and in particular to an anti-corrosion treatment device for a ball valve. Background Art
[0002] In the production process of ball valves, spraying process is an indispensable link. The painting steps are generally primer painting, mid-coat painting and topcoat painting. Spraying paint on the ball valve can effectively ensure the corrosion resistance of the ball valve surface.
[0003] At present, when a ball valve is sprayed with paint, it is usually done with a spray gun. However, the shape of the ball valve is relatively special. During the spraying process, the angle of the spray gun is relatively fixed, and the top and bottom of the ball valve are not easily sprayed sufficiently, resulting in insufficient spraying of the ball valve, poor painting effect, and thus poor anti-corrosion effect of the ball valve. In addition, during the painting process, the paint can easily enter the inside of the ball valve through the opening at the top of the ball valve. The paint that has entered the inside of the ball valve needs to be cleaned later, causing inconvenience. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a ball valve anti-corrosion treatment device which can more comprehensively paint the ball valve and prevent the paint from entering the interior of the ball valve, thereby achieving a better anti-corrosion effect on the ball valve.
[0005] A ball valve anti-corrosion treatment device includes a box body, a limit frame, a servo motor, a power gear, a rotating ring, a transmission gear, a central base, a rotating mechanism, a lifting mechanism, a swing mechanism, a connecting pipe, a fixed hollow frame, an annular closing rod, a support plate, a hose and a clamping mechanism. The limit frame is fixedly connected to the top of the box body, and a servo motor is fixedly connected to the side of the top of the box body away from the limit frame. The output shaft of the servo motor is rotatably connected to the box body, and the bottom end of the output shaft of the servo motor is fixedly connected to the power gear. The top of the box body is rotatably connected to the rotating ring, and the transmission gear is fixed to the rotating ring. The power gear meshes with the transmission gear. The bottom of the box body is fixedly connected to the central base. A rotating mechanism is provided on the ring, and a lifting mechanism is provided on the box body. The rotating mechanism and the lifting mechanism are convenient for more comprehensive painting of the ball valve. The lifting mechanism is provided with a swing mechanism. The swing mechanism is convenient for painting the top and bottom of the ball valve. Two connecting pipes are fixedly connected to the top of the box body, and a fixed hollow frame is fixedly connected between the bottom ends of the two connecting pipes. An annular closing rod is rotatably connected to the fixed hollow frame, and a closed space is formed between the annular closing rod and the fixed hollow frame. A support plate and a hose are fixedly connected to the annular closing rod, and the hose is connected to the closed space formed between the annular closing rod and the fixed hollow frame. A clamping mechanism is provided on the rotating mechanism, and the clamping mechanism is used to clamp the ball valve.
[0006] Furthermore, the rotating mechanism includes a rotating groove rod, a carrying rod, a fixed pressure rod, a rotating bottom ring, a fixed base, a fixed inner gear ring, a central gear, a transmission rod, a pinion, a transmission gear and a cover ring. The rotating ring is slidably connected to the rotating groove rod, the upper part of the rotating groove rod is rotatably connected to the carrying rod, the carrying rod is located in the limiting frame, the bottom end of the rotating groove rod is fixedly connected to the fixed pressure rod, the central base is rotatably connected to the rotating bottom ring, the upper part of the rotating bottom ring is fixedly connected to the fixed base, the fixed base is fixedly connected to the fixed inner gear ring, the lower part of the fixed pressure rod is fixedly connected to the central gear, the top of the central base is rotatably connected to the transmission rod, the upper part of the transmission rod is fixedly connected to the pinion, the central gear is meshed with the pinion, the lower part of the transmission rod is fixedly connected to the transmission gear, the transmission gear is meshed with the fixed inner gear ring, and the lower part of the rotating groove rod is sleeved with a cover ring.
[0007] Furthermore, the lifting mechanism includes a vertical rod, a lifting plate, a fixed guide rod, a rotating screw, a lifting seat, a rotating gear and a fixed arc-shaped rack. A groove is formed on the rotating slot rod, and the vertical rod is fixedly connected to the groove of the rotating slot rod. The lifting plate is slidably connected to the vertical rod, and the lifting plate is fixedly connected to the bottom end of the support plate. A fixed guide rod is fixedly connected to the lifting plate, and a rotating screw is rotatably connected to the lifting plate. The rotating screw is parallel to the fixed guide rod, and a lifting seat is connected to the rotating screw by a thread. The lifting seat is slidably connected to the fixed guide rod, and a rotating gear is fixedly connected to the bottom end of the rotating screw, and a fixed arc-shaped rack is fixedly connected to the bottom of the box body, and the rotating gear is meshed with the fixed arc-shaped rack.
[0008] Furthermore, the swing mechanism includes a fixed arc guide plate, a fixed curved rod, a compression spring, a swing rod, a sliding rod, a connecting frame and a paint spray gun. A fixed arc guide plate is fixedly connected to the top of the lifting plate, a guide groove is opened on the fixed arc guide plate, and the guide groove of the fixed arc guide plate is composed of an upper inclined portion, a straight portion and a lower inclined portion. A fixed curved rod is fixedly connected to the lifting seat, a swing rod is rotatably connected to the lifting seat, the swing rod is slidably connected to the fixed curved rod, two compression springs are connected between the swing rod and the lifting seat, the two compression springs are both sleeved on the fixed curved rod, two straight grooves are opened on the swing rod, a sliding rod is placed between the two straight grooves on the swing rod, the sliding rod is located in the guide groove of the fixed arc guide plate, a connecting frame is fixedly connected to one side of the swing rod, and a paint spray gun is fixed to the connecting frame.
[0009] Furthermore, the clamping mechanism includes a clamping rod and a compression spring. Two clamping rods are slidably connected to the upper part of the fixed base frame. The two clamping rods are symmetrically arranged, and compression springs are connected between the two clamping rods and the fixed base frame.
[0010] Furthermore, the two clamping rods are provided with inclined surfaces on the sides close to each other.
[0011] Furthermore, it also includes a fixed corrugated rod, a fixed lifting rod and a reset spring. The top of the box body is fixedly connected to the fixed corrugated rod, the rotating slot rod passes through the fixed corrugated rod, the lower part of the fixed corrugated rod is provided with a corrugated surface, the top of the lifting plate is fixedly connected to the fixed lifting rod, the upper end of the fixed lifting rod is in contact with the corrugated surface of the lower part of the fixed corrugated rod, and a reset spring is connected between the lifting plate and the rotating slot rod, and the reset spring is sleeved on the vertical rod.
[0012] Furthermore, it also includes a limit ring and a deformation spring. The lower part of the rotating groove rod is rotatably connected to the limit ring, and a deformation spring is connected between the limit ring and the cover ring.
[0013] Furthermore, it also includes a collecting frame and a drain pipe. The collecting frame is fixedly connected to the lower part of the central base, and the drain pipe is fixedly connected to the bottom of the collecting frame. The drain pipe is connected to the collecting frame and passes through the bottom of the box.
[0014] The beneficial effects of the present invention are as follows: 1. The cover ring contacts the top of the ball valve to prevent the subsequent spraying of paint into the inside of the ball valve. The fixed pressure rod penetrates into the inside of the ball valve, and the fixed pressure rod squeezes the two clamping rods to move away from each other, so that the two clamping rods clamp the inner wall of the ball valve. Then the worker starts the servo motor and the paint spray gun, thereby driving the paint spray gun to rotate forward around the ball valve. The forward rotation of the central gear drives the pinion gear, the transmission rod and the transmission gear to reverse, so that the ball valve is reversed, and the paint spray gun sprays paint around the reversed ball valve; when the rotating gear rotates forward, the paint spray gun rotates forward. When the rotating gear is rotated around the ball valve, the rotating gear will be disengaged from the fixed arc-shaped rack. After the rotating gear rotates around the ball valve in the forward direction, the rotating gear will be meshed with the fixed arc-shaped rack again. The fixed arc-shaped rack drives the rotating gear to rotate at a certain angle, so that the lifting seat moves downward along the fixed guide rod for a certain distance. The lifting seat drives the swing rod, the connecting frame and the paint spray gun to move downward for a certain distance, and then the paint spray gun continues to rotate around the ball valve in the forward direction, and so on and so forth, so that the paint spray gun can paint the ball valve more comprehensively, thereby better performing anti-corrosion treatment on the ball valve.
[0015] 2. At first, the nozzle of the paint spray gun is tilted downward, so that the paint spray gun can spray to the top of the ball valve. When the lifting seat moves downward, the paint spray gun swings to a horizontal state, and then the lifting seat continues to move downward, and the lifting seat drives the swing rod, the sliding rod, the connecting frame and the paint spray gun to move downward. The paint spray gun remains in a horizontal state and sprays paint on the side of the ball valve. Then the lifting seat drives the sliding rod to move to the lower inclined part of the guide groove on the fixed arc guide plate, and the lifting seat drives the swing rod away from the end of the ball valve to swing downward, and the swing rod drives the connecting frame and the paint spray gun to swing, so that the nozzle of the paint spray gun tilts upward, so that the paint spray gun sprays paint on the bottom of the ball valve, further improving the comprehensiveness of the ball valve painting and having a better anti-corrosion effect.
[0016] 3. When the lifting plate rotates forward, it will drive the fixed lifting rod to rotate forward. The corrugated surface at the bottom of the fixed corrugated rod will squeeze the fixed lifting rod and the lifting plate to move upward. The fixed lifting rod continues to rotate forward, and the corrugated surface at the bottom of the fixed corrugated rod no longer squeezes the fixed lifting rod. The reset spring resets and drives the lifting plate and the fixed lifting rod to move downward, and so on, so that the lifting plate moves back and forth up and down. The up and down reciprocating movement of the lifting plate drives the rotating screw, lifting seat, swing rod, connecting frame and paint spray gun to move back and forth up and down, thereby increasing the painting range of the paint spray gun and further improving the comprehensiveness of the ball valve painting. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0018] Figure 2 It is a partial three-dimensional structural schematic diagram of the rotating mechanism, support plate and hose of the present invention.
[0019] Figure 3 It is a partial three-dimensional structural schematic diagram of the rotating mechanism, the limiting ring and the deforming spring of the present invention.
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the rotating mechanism and the clamping mechanism of the present invention.
[0021] Figure 5 It is a partial three-dimensional structural schematic diagram of the lifting mechanism of the present invention.
[0022] Figure 6 It is a partial three-dimensional structural schematic diagram of the lifting mechanism and the swing mechanism of the present invention.
[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the rotating ring, the transmission gear, the fixed corrugated rod, the rotating groove rod and the vertical rod of the present invention.
[0024] Figure 8 It is a partial three-dimensional structural schematic diagram of the lifting mechanism, fixed corrugated rod, fixed lifting rod and reset spring of the present invention.
[0025] Fig. 9 It is a schematic diagram of the disassembled three-dimensional structure of the rotating groove rod, the cover ring, the limit ring and the deformation spring of the present invention.
[0026] Fig.10 It is a schematic diagram of the split three-dimensional structure of the central base, the rotating bottom ring and the fixed bottom frame of the present invention.
[0027] Fig.11 It is a schematic diagram of the cross-sectional exploded three-dimensional structure of the connecting pipe, the fixed hollow frame and the annular closing rod of the present invention.
[0028] Fig.12 It is a schematic diagram of the three-dimensional structure of the collecting frame of the present invention.
[0029] Fig.13 It is a schematic diagram of the three-dimensional structure of the rotating groove rod and the rotating ring of the present invention.
[0030] In the above figures: 1: box body, 2: limit frame, 3: servo motor, 4: power gear, 41: rotating ring, 42: transmission gear, 5: center base, 61: rotating groove rod, 62: hand lever, 63: fixed pressure rod, 64: rotating bottom ring, 65: fixed bottom frame, 66: fixed inner gear ring, 67: center gear, 68: transmission rod, 69: pinion, 610: transmission gear, 611: cover ring, 71: vertical rod, 72: lifting plate, 73: fixed guide rod, 74: rotating screw, 75: lifting seat, 76: Rotating gear, 77: fixed arc rack, 81: fixed arc guide plate, 82: fixed bending rod, 83: compression spring, 84: swing rod, 85: sliding rod, 86: connecting frame, 87: paint spray gun, 9: connecting pipe, 10: fixed hollow frame, 11: annular closing rod, 111: support plate, 112: hose, 121: clamping rod, 122: extrusion spring, 13: fixed corrugated rod, 14: fixed lifting rod, 15: reset spring, 16: limit ring, 17: deformation spring, 18: collection frame, 19: drain pipe. DETAILED DESCRIPTION
[0031] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0032] Embodiment 1: A ball valve anti-corrosion treatment device, such as Figure 1-Figure 13As shown, it includes a box body 1, a limit frame 2, a servo motor 3, a power gear 4, a rotating ring 41, a transmission gear 42, a central base 5, a rotating mechanism, a lifting mechanism, a swinging mechanism, a connecting pipe 9, a fixed hollow frame 10, an annular closing rod 11, a support plate 111, a hose 112 and a clamping mechanism. The limit frame 2 is welded on the top of the box body 1, and the servo motor 3 is connected to the side of the top of the box body 1 away from the limit frame 2 by bolts. The output shaft of the servo motor 3 is vertically arranged, and the output shaft of the servo motor 3 is rotatably connected to the box body 1. The bottom end of the output shaft of the servo motor 3 is connected to the power gear 4 through a flat key. The top of the box body 1 is rotatably connected to the rotating ring 41, and the transmission gear 42 is fixedly connected to the rotating ring 41. The power gear 4 is meshed with the transmission gear 42. The bottom of the box body 1 is fixedly connected to the central base 5. A rotating mechanism is provided on the rotating ring 41, and a lifting mechanism is provided on the box body 1. The rotating mechanism and the lifting mechanism are convenient for more comprehensive painting of the ball valve. The lifting mechanism is provided with a swinging mechanism. The swinging mechanism is convenient for painting the top and bottom of the ball valve. Two connecting pipes 9 are fixedly connected to the top of the box body 1, and a fixed hollow frame 10 is fixedly connected between the bottom ends of the two connecting pipes 9. An annular closing rod 11 is rotatably connected to the fixed hollow frame 10, and a closed space is formed between the annular closing rod 11 and the fixed hollow frame 10. A support plate 111 and a hose 112 are fixedly connected to the annular closing rod 11, and the hose 112 is connected to the fixed hollow frame 10. The hose 112 is used to transport paint liquid to the closed space formed between the annular closing rod 11 and the fixed hollow frame 10. A clamping mechanism is provided on the rotating mechanism, and the clamping mechanism is used to clamp the ball valve.
[0033] The rotating mechanism includes a rotating groove rod 61, a hand lever 62, a fixed pressure rod 63, a rotating bottom ring 64, a fixed base frame 65, a fixed inner gear ring 66, a central gear 67, a transmission rod 68, a pinion 69, a transmission gear 610 and a cover ring 611. The rotating ring 41 is slidably connected with the rotating groove rod 61, and the rotating groove rod 61 is vertically arranged. The upper part of the rotating groove rod 61 is rotatably connected with the hand lever 62, and the hand lever 62 is located in the limit frame 2. The bottom end of the rotating groove rod 61 is provided with a fixed pressure rod 63, and the central base 5 is rotatably connected with the rotating bottom Ring 64, a fixed base frame 65 is welded on the upper part of the rotating bottom ring 64, and a fixed inner gear ring 66 is connected to the fixed base frame 65 through a flat key. The lower part of the fixed pressure rod 63 is connected to the central gear 67 through a flat key. The top of the central base 5 is rotatably connected to a transmission rod 68, and the transmission rod 68 is vertically arranged. A pinion 69 is fixedly connected to the upper part of the transmission rod 68, and the central gear 67 is meshed with the pinion 69. A transmission gear 610 is fixedly connected to the lower part of the transmission rod 68, and the transmission gear 610 is meshed with the fixed inner gear ring 66. A cover ring 611 is sleeved on the lower part of the rotating groove rod 61.
[0034] The lifting mechanism includes a vertical rod 71, a lifting plate 72, a fixed guide rod 73, a rotating screw 74, a lifting seat 75, a rotating gear 76 and a fixed arc-shaped rack 77. A groove is opened on the rotating slot rod 61, and a vertical rod 71 is welded in the groove of the rotating slot rod 61. The lifting plate 72 is slidably connected to the vertical rod 71. The lifting plate 72 is fixedly connected to the bottom end of the support plate 111. The lifting plate 72 is fixedly connected to the fixed guide rod 73. The lifting plate 72 is rotatably connected to the rotating screw 74. The rotating screw 74 is parallel to the fixed guide rod 73. The lifting seat 75 is threadedly connected to the rotating screw 74. The lifting seat 75 is slidably connected to the fixed guide rod 73. The bottom end of the rotating screw 74 is connected to the rotating gear 76 through a flat key. A fixed arc-shaped rack 77 is welded to the bottom of the box body 1, and the rotating gear 76 meshes with the fixed arc-shaped rack 77.
[0035] The swing mechanism includes a fixed arc guide plate 81, a fixed curved rod 82, a compression spring 83, a swing rod 84, a sliding rod 85, a connecting frame 86 and a paint spray gun 87. The top of the lifting plate 72 is welded with a fixed arc guide plate 81, and a guide groove is opened on the fixed arc guide plate 81. The guide groove of the fixed arc guide plate 81 is composed of an upper inclined portion, a straight portion and a lower inclined portion. The lifting seat 75 is fixedly connected with a fixed curved rod 82, and the lifting seat 75 is rotatably connected with a swing rod 84. The swing rod 84 is connected to the fixed curved rod 82. The rod 82 is slidably connected, and two compression springs 83 are connected between the swing rod 84 and the lifting seat 75 through a hook. The two compression springs 83 are both sleeved on the fixed curved rod 82. The swing rod 84 has two straight grooves. A sliding rod 85 is placed between the two straight grooves on the swing rod 84. The sliding rod 85 is located in the guide groove of the fixed arc guide plate 81. A connecting frame 86 is fixedly connected to one side of the swing rod 84, and a paint spray gun 87 is fixedly connected to the connecting frame 86. The paint spray gun 87 is used to spray paint on the surface of the ball valve.
[0036] The clamping mechanism includes a clamping rod 121 and an extrusion spring 122. Two clamping rods 121 are slidably connected to the upper part of the fixed base frame 65. The two clamping rods 121 are symmetrically arranged. The two clamping rods 121 are used to clamp the inner wall of the ball valve. The extrusion spring 122 is connected between the two clamping rods 121 and the fixed base frame 65 through a hook.
[0037] The two clamping rods 121 are provided with inclined surfaces on the sides close to each other.
[0038] At first, the worker introduces paint into the connecting pipe 9, and the paint enters the space between the fixed hollow frame 10 and the annular closing rod 11, and then the paint enters the hose 112 through the annular closing rod 11, and the hose 112 transports the paint to the paint spray gun 87. When the ball valve needs to be painted, the worker pulls up the hand lever 62, and the hand lever 62 drives the rotating groove rod 61, the cover ring 611 and the fixed pressure rod 63 to move upward, and then places the ball valve to be painted on the rotating bottom ring 64, and then releases the hand lever 62. The hand lever 62 moves downward under the action of gravity and drives the rotating groove rod 61, the cover ring 611 and the fixed pressure rod 63 to move downward, and the cover ring 611 is connected to the top of the ball valve. To prevent the subsequent paint from being sprayed into the ball valve, the fixed pressure rod 63 will penetrate into the ball valve, and the bottom end of the fixed pressure rod 63 will contact the inclined surfaces on the two clamping rods 121. The fixed pressure rod 63 squeezes the two clamping rods 121 to move away from each other, so that the two clamping rods 121 contact the inner wall of the ball valve, thereby making the two clamping rods 121 clamp the inner wall of the ball valve. Then the worker starts the servo motor 3 and the paint spray gun 87. The servo motor 3 drives the power gear 4 to rotate forward through the output shaft, and the power gear 4 drives the transmission gear 42 to reverse, and the transmission gear 42 drives the rotating ring 41 to reverse, and the rotating ring 41 drives the rotating groove rod 61, the fixed pressure rod 63 and the center gear 67 to rotate forward, and the rotating The groove rod 61 drives the vertical rod 71, the lifting plate 72, the fixed guide rod 73, the rotating screw 74, the lifting seat 75, the rotating gear 76, the fixed arc guide plate 81, the fixed bending rod 82, the compression spring 83, the swing rod 84, the sliding rod 85, the connecting frame 86 and the paint spray gun 87 to rotate forward, so that the paint spray gun 87 rotates forward around the ball valve, and the forward rotation of the central gear 67 drives the pinion 69, the transmission rod 68 and the transmission gear 610 to reverse, and the transmission gear 610 drives the fixed inner ring 66, the fixed base frame 65 and the clamping rod 121 to reverse, and the clamping rod 121 drives the ball valve to reverse, and the paint spray gun 87 sprays paint around the reversed ball valve; when the rotating gear 76 rotates forward, the rotating gear 76 will disengage from the fixed arc-shaped rack 77. After the rotating gear 76 rotates around the ball valve in the forward direction, the rotating gear 76 meshes with the fixed arc-shaped rack 77 again. The fixed arc-shaped rack 77 drives the rotating gear 76 to rotate a certain angle. The rotating gear 76 drives the rotating screw 74 to rotate a certain angle. The rotating screw 74 drives the lifting seat 75 to move a certain distance downward along the fixed guide rod 73. The lifting seat 75 drives the swing rod 84, the connecting frame 86 and the paint spray gun 87 to move a certain distance downward. Then the paint spray gun 87 continues to rotate around the ball valve in the forward direction, and this reciprocating process allows the paint spray gun 87 to paint the ball valve more comprehensively, thereby better performing anti-corrosion treatment on the ball valve.
[0039] At first, the straight groove on the swing rod 84 and the upper inclined portion of the guide groove on the fixed arc guide plate 81 jointly limit the sliding rod 85, the compression spring 83 located at the top is stretched, and the compression spring 83 located at the bottom is compressed, the swing rod 84 and the connecting frame 86 are in an inclined state, and the nozzle of the paint spray gun 87 is in a downwardly inclined state, so that the paint spray gun 87 can spray to the top of the ball valve. When the lifting seat 75 moves downward, the two compression springs 83 will recover, so that the swing rod 84 and the connecting frame 86 will swing to a horizontal state, and the connecting frame 86 will drive the paint spray gun 87 to swing to a horizontal state, and then the lifting seat 75 will continue to move downward, and the lifting seat 75 will drive the swing rod 84, the sliding rod 85, the connecting frame 86 and the paint spray gun 87 to move downward, and the sliding rod 85 will be in the straight groove on the swing rod 84 The lifting seat 75 moves, and then the lifting seat 75 continues to move downward, thereby driving the sliding rod 85 to move to the straight part of the guide groove on the fixed arc guide plate 81, and the paint spray gun 87 remains in a horizontal state and sprays paint on the side of the ball valve. Then the lifting seat 75 drives the sliding rod 85 to move to the lower inclined part of the guide groove on the fixed arc guide plate 81, and the lower inclined part of the guide groove on the fixed arc guide plate 81 blocks the sliding rod 85, and the sliding rod 85 stops moving downward, and the lifting seat 75 continues to move downward, and the lifting seat 75 drives the swing rod 84 to swing downward away from the end of the ball valve, and the swing rod 84 drives the connecting frame 86 and the paint spray gun 87 to swing, so that the nozzle of the paint spray gun 87 is tilted upward, so that the paint spray gun 87 sprays paint on the bottom of the ball valve, further improving the comprehensiveness of the ball valve painting and having a better anti-corrosion effect.
[0040] When the ball valve is finished painting, the worker closes the paint spray gun 87, then adjusts the servo motor 3 to reverse, so that the lifting seat 75 intermittently moves upward and resets, and then pulls up the hand lever 62 again, so that the fixed pressure rod 63 is disengaged from the inside of the ball valve, and the fixed pressure rod 63 is disengaged from the two clamping rods 121. The extrusion spring 122 is reset to drive the clamping rod 121 to reset, and the clamping rod 121 no longer clamps the inner wall of the ball valve. Finally, the worker takes out the painted ball valve.
[0041] Embodiment 2: Based on embodiment 1, Figure 7 and Figure 8 As shown, it also includes a fixed corrugated rod 13, a fixed lifting rod 14 and a reset spring 15. The fixed corrugated rod 13 is fixedly connected to the top of the box body 1, and the rotating slot rod 61 passes through the fixed corrugated rod 13. The lower part of the fixed corrugated rod 13 is provided with a corrugated surface. The fixed lifting rod 14 is fixedly connected to the top of the lifting plate 72. The upper end of the fixed lifting rod 14 contacts the corrugated surface of the lower part of the fixed corrugated rod 13. The corrugated surface of the lower part of the fixed corrugated rod 13 is used to squeeze the fixed lifting rod 14 so that the fixed lifting rod 14 moves back and forth up and down. A reset spring 15 is connected between the lifting plate 72 and the rotating slot rod 61, and the reset spring 15 is sleeved on the vertical rod 71.
[0042] When the lifting plate 72 rotates forward, it will drive the fixed lifting rod 14 to rotate forward, and the corrugated surface at the bottom of the fixed corrugated rod 13 will squeeze the fixed lifting rod 14 and the lifting plate 72 to move upward. The fixed lifting rod 14 continues to rotate forward, and the corrugated surface at the bottom of the fixed corrugated rod 13 no longer squeezes the fixed lifting rod 14. The reset spring 15 resets and drives the lifting plate 72 and the fixed lifting rod 14 to move downward, and so on and so forth, so that the lifting plate 72 moves back and forth up and down. The up and down reciprocating movement of the lifting plate 72 drives the rotating screw 74, the lifting seat 75, the swing rod 84, the connecting frame 86 and the paint spray gun 87 to move back and forth up and down, thereby increasing the paint spraying range of the paint spray gun 87 and further improving the comprehensiveness of the ball valve paint spraying.
[0043] Embodiment 3: Based on embodiment 2, Figure 3 and Fig. 9 As shown, it also includes a limit ring 16 and a deformation spring 17. The lower part of the rotating groove rod 61 is rotatably connected to the limit ring 16, and the deformation spring 17 is connected between the limit ring 16 and the cover ring 611 through a hook.
[0044] It also includes a collecting frame 18 and a drain pipe 19. The collecting frame 18 is fixedly connected to the lower part of the central base 5. The collecting frame 18 is used to collect excess paint. The bottom of the collecting frame 18 is fixedly connected to the drain pipe 19. The drain pipe 19 is connected to the collecting frame 18 and passes through the bottom of the box body 1.
[0045] Initially, the ball valve squeezes the cover ring 611 to move upward, and the deformable spring 17 is compressed. The deformable spring 17 can apply pressure to the cover ring 611, so that the cover ring 611 covers the opening at the top of the ball valve more stably.
[0046] During the painting process, excess paint on the surface of the ball valve will flow into the collection frame 18, and the paint in the collection frame 18 will be discharged through the drain pipe 19, so that the excess paint can be collected conveniently.
[0047] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments.The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Claims
1. A ball valve anti-corrosion treatment device, characterized in that: The invention comprises a box body (1), a limit frame (2), a servo motor (3), a power gear (4), a rotating ring (41), a transmission gear (42), a central base (5), a rotating mechanism, a lifting mechanism, a swinging mechanism, a connecting pipe (9), a fixed hollow frame (10), an annular closing rod (11), a supporting plate (111), a hose (112) and a clamping mechanism. The top of the box body (1) is fixedly connected to the limit frame (2). A servo motor (3) is fixedly connected to the side of the top of the box body (1) away from the limit frame (2). The output shaft of the servo motor (3) is rotatably connected to the box body (1). The bottom end of the output shaft of the servo motor (3) is fixedly connected to the power gear (4). The top of the box body (1) is rotatably connected to the rotating ring (41). The transmission gear (42) is fixedly connected to the rotating ring (41). The power gear (4) meshes with the transmission gear (42). The bottom of the box body (1) is fixedly connected to the rotating ring (41). A central base (5) is fixedly connected, a rotating mechanism is provided on the rotating ring (41), a lifting mechanism is provided on the box body (1), the rotating mechanism and the lifting mechanism facilitate more comprehensive painting of the ball valve, the lifting mechanism is provided with a swing mechanism, the swing mechanism facilitates painting the top and bottom of the ball valve, two connecting pipes (9) are fixedly connected to the top of the box body (1), a fixed hollow frame (10) is fixedly connected between the bottom ends of the two connecting pipes (9), an annular closing rod (11) is rotatably connected to the fixed hollow frame (10), a closed space is formed between the annular closing rod (11) and the fixed hollow frame (10), a support plate (111) and a hose (112) are fixedly connected to the annular closing rod (11), the hose (112) is connected to the closed space formed between the annular closing rod (11) and the fixed hollow frame (10), and a clamping mechanism is provided on the rotating mechanism, the clamping mechanism is used to clamp the ball valve; The rotating mechanism comprises a rotating groove rod (61), a hand lever (62), a fixed pressure rod (63), a rotating bottom ring (64), a fixed bottom frame (65), a fixed inner gear ring (66), a central gear (67), a transmission rod (68), a pinion (69), a transmission gear (610) and a cover ring (611). The rotating ring (41) is slidably connected to the rotating groove rod (61). The upper part of the rotating groove rod (61) is rotatably connected to the hand lever (62). The hand lever (62) is located in the limiting frame (2). The bottom end of the rotating groove rod (61) is fixedly connected to the fixed pressure rod (63). The central base (5) is rotatably connected to the rotating groove rod (61). A rotating bottom ring (64) is provided, the upper part of the rotating bottom ring (64) is fixedly connected to a fixed bottom frame (65), the fixed bottom frame (65) is fixedly connected to a fixed inner gear ring (66), the lower part of the fixed pressure rod (63) is fixedly connected to a central gear (67), the top of the central base (5) is rotatably connected to a transmission rod (68), the upper part of the transmission rod (68) is fixedly connected to a pinion gear (69), the central gear (67) meshes with the pinion gear (69), the lower part of the transmission rod (68) is fixedly connected to a transmission gear (610), the transmission gear (610) meshes with the fixed inner gear ring (66), and the lower part of the rotating groove rod (61) is sleeved with a cover ring (611); The lifting mechanism comprises a vertical rod (71), a lifting plate (72), a fixed guide rod (73), a rotating screw rod (74), a lifting seat (75), a rotating gear (76) and a fixed arc-shaped rack (77). A groove is formed on the rotating groove rod (61). The vertical rod (71) is fixedly connected in the groove of the rotating groove rod (61). The lifting plate (72) is slidably connected to the vertical rod (71). The lifting plate (72) is fixedly connected to the bottom end of the support plate (111). The lifting plate (72) is fixedly connected to a fixed gear (76). A guide rod (73) is rotatably connected to a rotating screw rod (74) on the lifting plate (72); the rotating screw rod (74) is parallel to the fixed guide rod (73); a lifting seat (75) is threadedly connected to the rotating screw rod (74); the lifting seat (75) is slidably connected to the fixed guide rod (73); a rotating gear (76) is fixedly connected to the bottom end of the rotating screw rod (74); a fixed arc-shaped rack (77) is fixedly connected to the bottom of the box body (1); and the rotating gear (76) is meshed with the fixed arc-shaped rack (77); The swing mechanism comprises a fixed arc guide plate (81), a fixed curved rod (82), a compression spring (83), a swing rod (84), a sliding rod (85), a connecting frame (86) and a paint spray gun (87). The top of the lifting plate (72) is fixedly connected to the fixed arc guide plate (81), and a guide groove is formed on the fixed arc guide plate (81). The guide groove of the fixed arc guide plate (81) is composed of an upper inclined portion, a straight portion and a lower inclined portion. The lifting seat (75) is fixedly connected to the fixed curved rod (82), and the lifting seat (75) is rotatably connected to the swing rod (84). The movable rod (84) is slidably connected to the fixed curved rod (82), two compression springs (83) are connected between the swing rod (84) and the lifting seat (75), the two compression springs (83) are both sleeved on the fixed curved rod (82), the swing rod (84) has two straight grooves, a sliding rod (85) is placed between the two straight grooves on the swing rod (84), the sliding rod (85) is located in the guide groove of the fixed arc guide plate (81), a connecting frame (86) is fixedly connected to one side of the swing rod (84), and a paint spray gun (87) is fixedly connected to the connecting frame (86).
2. A ball valve anti-corrosion treatment device according to claim 1, characterized in that: The clamping mechanism comprises a clamping rod (121) and a compression spring (122); the upper portion of the fixed base frame (65) is slidably connected to the two clamping rods (121); the two clamping rods (121) are symmetrically arranged; and the compression spring (122) is connected between the two clamping rods (121) and the fixed base frame (65).
3. A ball valve anti-corrosion treatment device according to claim 2, characterized in that: The two clamping rods (121) are both provided with inclined surfaces on the sides close to each other.
4. A ball valve anti-corrosion treatment device according to claim 3, characterized in that: The invention also comprises a fixed corrugated rod (13), a fixed lifting rod (14) and a return spring (15); the fixed corrugated rod (13) is fixedly connected to the top of the box body (1); the rotating slot rod (61) passes through the fixed corrugated rod (13); a corrugated surface is provided at the bottom of the fixed corrugated rod (13); the fixed lifting rod (14) is fixedly connected to the top of the lifting plate (72); the upper end of the fixed lifting rod (14) contacts the corrugated surface at the bottom of the fixed corrugated rod (13); a return spring (15) is connected between the lifting plate (72) and the rotating slot rod (61); and the return spring (15) is sleeved on the vertical rod (71).
5. A ball valve anti-corrosion treatment device according to claim 4, characterized in that: It also includes a limit ring (16) and a deformation spring (17); the lower part of the rotating groove rod (61) is rotatably connected to the limit ring (16); and the deformation spring (17) is connected between the limit ring (16) and the cover ring (611).
6. A ball valve anti-corrosion treatment device according to claim 5, characterized in that: It also includes a collecting frame (18) and a drainage pipe (19). The lower part of the central base (5) is fixedly connected to the collecting frame (18). The bottom of the collecting frame (18) is fixedly connected to the drainage pipe (19). The drainage pipe (19) is communicated with the collecting frame (18). The drainage pipe (19) passes through the bottom of the box body (1).
