A welding device and welding method for hydrogen storage tank layer wrapping

By introducing grinding and clamping mechanisms into the welding equipment for laminating plates for hydrogen storage tanks, the problem of not tight laminating the laminating plates is solved, achieving more efficient welding quality and simplicity of operation.

CN118848358BActive Publication Date: 2025-01-07JIANGSU YUTAIDA IND TECH CO LTD
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Patent Information

Application Number
CN202411189210.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-01-07
Estimated Expiration
2044-08-28

AI Technical Summary

Technical Problem

After the hydrogen storage tank layer plate is wrapped and bonded, the bonding is not tight due to impurities on the surface and welding, which affects the welding quality and flush effect.

Method used

A welding equipment for the packaging of hydrogen storage tank layer plates is designed, including grinding welding mechanism and clamping mechanism. The impurities on the surface of the layer plate are cleaned through grinding equipment, the inner surface of the cleaning brush is cleaned, and the vacuum pipe is used to suck out dust, and the clamping mechanism is automatically Transfer the laminate for welding.

Benefits of technology

The bonding density and welding flatness of the laminate and hydrogen storage tank are improved, gaps and interlacing are reduced, welding quality is improved, and operation process is simplified and efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a welding device and a welding method for hydrogen storage tank layer plate wrapping, which belongs to the technical field of hydrogen storage tank layer plate wrapping welding, and comprises a base, wherein both front and rear sides of the upper surface of the base are provided with a mounting frame 1, and a grinding welding mechanism is arranged in the middle of the mounting frame 1, and the grinding welding mechanism comprises a fixed mounting seat, and the fixed mounting seat is provided with three groups, and a threaded rod 2 is rotatably installed inside the fixed mounting seat in the middle; through the provided grinding welding mechanism, the welding part of the layer plate can be polished and smoothed, and impurities and protruding parts attached to the welding part of the layer plate can be removed, and at the same time, during the grinding process, a cleaning brush can also clean the inner surface of the layer plate to improve the cleanliness of the inner surface of the layer plate, and then when the layer plate is wrapped on the surface of the hydrogen storage tank, the layer plate and the hydrogen storage tank are more closely fitted, and the layer plates are also more flatly fitted to avoid gaps or staggered layers that affect the welding quality.
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Description

Technical Field

[0001] The invention belongs to the technical field of hydrogen storage tank layer plate wrapping welding, and specifically relates to a hydrogen storage tank layer plate wrapping welding device and a welding method thereof. Background Art

[0002] Hydrogen storage tanks are often used for the centralized transportation of hydrogen. Due to the special physical and chemical properties of hydrogen, it is prone to accidents such as explosions. It is a dangerous transport item with extremely high transportation requirements. Therefore, it has high requirements for the rigidity of hydrogen tanks. In order to prevent the hydrogen tanks from being affected by sand and gravel splashing during transportation, the outside of the hydrogen tanks will be wrapped with multiple layers of formed steel plates before leaving the factory. Manual welds will be assisted by special clamping or tensioning devices to improve the rigidity of the hydrogen tanks.

[0003] In the prior art, after the layer plates are wrapped and bonded to the surface of the hydrogen storage tank, the layer plates and the hydrogen storage tank are often not tightly bonded due to impurities attached to the surface of the layer plates and the welding points. The impurities at the welding points prevent the layer plates from fitting perfectly, causing the layer plates to partially bulge, which seriously affects the flushness of the weld and subsequently affects the welding quality.

[0004] Therefore, we propose a welding device and a welding method for hydrogen storage tank layer wrapping to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to solve the problem that after the layer plates are wrapped and bonded to the surface of the hydrogen storage tank, the layer plates and the hydrogen storage tank are often not closely bonded due to impurities attached to the surface of the layer plates and the welding points. The impurities in the welding points make it impossible for the layer plates to fit perfectly, causing the layer plates to partially bulge, seriously affecting the flushness of the weld and further affecting the welding quality. A welding device and a welding method for wrapping the layer plates of the hydrogen storage tank are proposed.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] On the one hand, the present invention provides a hydrogen storage tank layer plate wrapping welding equipment, including a base, the front and rear sides of the upper surface of the base are both provided with a mounting frame 1, the middle of the mounting frame 1 is provided with a grinding welding mechanism, the grinding welding mechanism includes a fixed mounting seat, and the fixed mounting seat is provided with three groups, the interior of the middle fixed mounting seat is rotatably installed with a threaded rod 2, and the front end of the threaded rod 2 is transmission-connected with a motor 2, the motor 2 is arranged on the front side of the mounting frame 1 through the motor seat, and the interiors of the fixed mounting seats on the left and the fixed mounting seats on the right are both rotatably installed with a threaded rod 2. A threaded rod three is provided, and the threaded rod three is connected to the threaded rod two through a transmission mechanism. The circumferential surfaces of the threaded rod two and the two threaded rods three are threadedly connected with the moving block two. The left side wall of the moving block two on the right and the right side wall of the moving block two in the middle are provided with fixed plates. Grinding equipment is provided inside the two fixed plates. A semicircular mounting plate is provided in the middle of the rear sides of the two fixed plates. A cleaning brush is provided at the front end of the outer surface of the lower end of the semicircular mounting plate. The right side wall of the moving block two on the left and the left side wall of the moving block two in the middle are provided with welding guns.

[0008] As a preferred embodiment of the present invention, a dust suction pipe is arranged at the rear end of the outer surface of the lower end of the semicircular mounting plate, an exhaust pipe is arranged in the middle of the semicircular mounting plate, and the exhaust pipe is connected to the dust suction pipe.

[0009] As a preferred embodiment of the present invention, a transfer mechanism is provided at the upper end of the base, and the transfer mechanism includes a motor 1, and the motor 1 is arranged on the right side wall of the base through a motor seat, and the power output end of the motor 1 is transmission-connected with a threaded rod 1, and the circumferential surface of the threaded rod 1 is threadedly connected with a moving block 1, and a moving plate is provided at the upper end of the moving block 1, and a lifting cylinder 1 is provided at the four corners of the upper surface of the moving plate, and the upper ends of the lifting cylinder 1 on the left and the lifting cylinder 1 on the right are both provided with arc-shaped placement plates, and a layer plate is placed between the two arc-shaped placement plates.

[0010] As a preferred embodiment of the present invention, a clamping mechanism is provided at the upper end of the base, and the clamping mechanism includes a mounting frame 2, and two mounting frames 2 are symmetrically arranged front and back, the two mounting frames 2 are arranged on the left side of the upper surface of the base, and the lower ends of the two mounting frames 2 are each provided with a lifting cylinder 2, and the upper ends of the two lifting cylinders 2 are each provided with a rotating motor, and the telescopic ends of the two rotating motors are each provided with an electric telescopic clamping plate, and the hydrogen storage tank body is clamped between the two electric telescopic clamping plates, and the hydrogen storage tank body is located between the two welding guns.

[0011] As a preferred embodiment of the present invention, the transmission mechanism includes sprocket 1, a toothed chain and sprocket 2, and two sprockets 2 are provided. The sprocket 1 is arranged on the circumferential surface of the rear end of the threaded rod 2, and the two sprockets 2 are respectively arranged on the circumferential surfaces of the rear ends of the two threaded rods 3, and the sprocket 1 and the two sprockets 2 are connected by a toothed chain transmission.

[0012] On the other hand, the present invention provides a welding method for hydrogen storage tank layer wrapping, which specifically comprises the following steps:

[0013] Step 1: First place the main body of the hydrogen storage tank between the two electric telescopic splints, then start the two electric telescopic splints, so that the two electric telescopic splints are close to each other and clamp the main body of the hydrogen storage tank between the two mounting frames 2, then place the layer plate between the two arc-shaped placement plates, and then start the motor 2 and the air pump. The motor 2 drives the threaded rod 2 and the sprocket 1 to rotate. The rotation of the sprocket 1 drives the sprocket 2 to rotate through the tooth chain, so that the threaded rod 3 rotates synchronously, and then the three groups of moving blocks 2 can move forward horizontally synchronously. The two moving blocks 2 on the right side move forward horizontally, which can drive the fixed plate and the grinding The equipment and the semicircular mounting plate move forward horizontally. When the grinding equipment moves forward, it can grind the upper surfaces of the left and right ends of the layer plate, thereby improving the cleanliness and flatness of the layer plate at this point, thereby improving the subsequent welding quality. At the same time, when the grinding equipment is grinding, the semicircular mounting plate moves forward with a cleaning brush and a dust suction pipe. The cleaning brush can clean the inner surface of the layer plate to prevent impurities from adhering to the inner surface of the layer plate and affecting the subsequent bonding effect with the outer surface of the hydrogen storage tank body. The dust suction pipe can absorb dust and impurities generated during the grinding process to prevent dust and impurities from adhering to the inner surface of the layer plate for the second time and affecting subsequent use.

[0014] Step 2: After the moving block 2 drives the grinding equipment to grind and clean the layer plate and moves to the front end, the lifting cylinder 1 is started to drive the arc-shaped placement plate to move downward for a distance to avoid the upper end of the layer plate from colliding with the lower end of the fixed mounting seat, and then the motor 1 is started, and the motor 1 drives the threaded rod 1 to rotate, so that the moving block 1 and the moving plate move horizontally to the left, and then drives the lifting cylinder 1, the arc-shaped placement plate and the layer plate to move horizontally to the left after the grinding and cleaning are completed, and stops moving after the layer plate is moved to the bottom of the hydrogen storage tank body;

[0015] Step 3: Start the lifting cylinder 1 to drive the arc-shaped placement plate and the layer plate to move vertically upward, and then fit the layer plate to the circumferential outer surface of the lower half of the hydrogen storage tank body, and then start the motor 2 in the reverse direction. At this time, when the moving block 2 moves, the welding gun installed on it works, and the grinding equipment does not work. The welding gun works to weld the upper ends of the left and right sides of the layer plate and the fitting parts of the hydrogen storage tank body. When the moving block 2 drives the welding gun to return to the initial state, the welding work of the layer plate is completed, so that the layer plate is welded to the hydrogen storage tank body, and then the motor 1 is reversed. The movable block 1 and the movable plate are driven to move to the right to the initial position. At the same time, the rotating motor drives the electric telescopic clamp and the hydrogen storage tank body to rotate 180 degrees, so that the side of the outer surface of the hydrogen storage tank body welded with the layer plate is rotated to the top, and then the above operation is repeated once, so that the other layer plate is again attached to the lower outer surface of the hydrogen storage tank body. Then, when the welding gun moves backward, the connection between the two layer plates on the hydrogen storage tank body is welded together, completing the layer plate welding and wrapping welding work of a hydrogen storage tank body.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] (1) The grinding and welding mechanism can be used to grind and smooth the welding parts of the layer plates, remove impurities and protruding parts attached to the welding parts of the layer plates, and during the grinding process, the cleaning brush can also clean the inner surface of the layer plates to improve the cleanliness of the inner surface of the layer plates. Then, when the layer plates are wrapped on the surface of the hydrogen storage tank, the layer plates and the hydrogen storage tank fit more closely, and the layer plates fit more smoothly, avoiding gaps or staggered areas that affect the welding quality.

[0018] (2) Through the provided transfer mechanism and clamping mechanism, the layer plate can be automatically transferred to the surface of the hydrogen storage tank, and the layer plate can be wrapped on the surface of the hydrogen storage tank, which is convenient for subsequent welding work. There is no need for manual assistance for welding work, the operation is simple and fast, and the efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0020] Figure 1 It is a schematic diagram of a first three-dimensional structure of the present invention;

[0021] Figure 2 It is a schematic diagram of a second three-dimensional structure of the present invention;

[0022] Figure 3 It is a front cutaway perspective view of the present invention;

[0023] Figure 4 It is a left cutaway perspective view of the present invention;

[0024] Figure 5 It is a top-down perspective view of the present invention;

[0025] Figure 6 It is a partial front cross-sectional view of the semicircular mounting plate of the present invention.

[0026] In the figure: 1, base; 2, mounting frame 1; 3, transfer mechanism; 301, motor 1; 302, threaded rod 1; 303, moving block 1; 304, moving plate; 305, lifting cylinder 1; 306, arc placement plate; 307, layer plate; 4, grinding and welding mechanism; 401, fixed mounting seat; 402, threaded rod 2; 403, threaded rod 3; 404, moving block 2; 405, fixed plate; 40 6. Grinding equipment; 407. Welding gun; 408. Semicircular mounting plate; 409. Cleaning brush; 410. Exhaust pipe; 5. Transmission mechanism; 501. Sprocket one; 502. Tooth chain; 503. Sprocket two; 6. Motor two; 7. Clamping mechanism; 701. Mounting frame two; 702. Lifting cylinder two; 703. Rotating motor; 704. Electric telescopic splint; 705. Hydrogen storage tank body; 8. Dust suction pipe. DETAILED DESCRIPTION

[0027] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Embodiment 1:

[0029] See also Figure 1 - Figure 6As shown, a welding device for wrapping layers of hydrogen storage tanks comprises a base 1, a mounting frame 2 is arranged on both the front and rear sides of the upper surface of the base 1, a transfer mechanism 3 is arranged on the upper end of the base 1, the transfer mechanism 3 comprises a motor 301, and the motor 301 is arranged on the right side wall of the base 1 through a motor seat, a threaded rod 302 is transmission-connected to the power output end of the motor 301, a moving block 303 is threadedly connected to the circumferential surface of the threaded rod 302, a moving groove is provided inside the upper end of the base 1, which can limit the moving block 303 and provide a movable space, so that the moving block 303 can stably move horizontally left and right, a moving plate 304 is arranged on the upper end of the moving block 303, and the four corners of the upper surface of the moving plate 304 A lifting cylinder 305 is provided at each location, and an arc-shaped placement plate 306 is provided at the upper end of the left lifting cylinder 305 and the upper end of the right lifting cylinder 305. A layer plate 307 is placed between the two arc-shaped placement plates 306. The surface of the arc-shaped placement plate 306 is provided with anti-slip grooves, and the diameter between the two arc-shaped placement plates 306 is the same as the outer diameter of the layer plate 307, so that when the layer plate 307 is placed inside the two arc-shaped placement plates 306, the arc-shaped placement plate 306 has a certain clamping effect on the layer plate 307, so that the layer plate 307 is not easy to slide. A grinding and welding mechanism 4 is provided in the middle of the mounting frame 2, and the grinding and welding mechanism 4 includes a fixed mounting seat 401, and the fixed mounting seat 401 is provided with three groups;

[0030] It should be noted that when the lifting cylinder 305 drives the arc-shaped placing plate 306 and the layer plate 307 to move downward to the bottom, the upper end of the layer plate 307 is located below the fixed mounting seat 401, and then when the layer plate 307 moves horizontally, the upper end of the layer plate 307 will not collide with the bottom of the middle fixed mounting seat 401, so that the layer plate 307 can be smoothly moved to the left, wherein three groups of mounting frames 2 are arranged, and the three groups of mounting frames 2 are respectively arranged at the left end, the middle and the right end of the upper surface of the base 1, and each group of mounting frames 2 is symmetrically arranged with two front and rear, and the three fixed mounting seats 401 are respectively arranged in the middle of the upper ends of the three groups of mounting frames 2.

[0031] A threaded rod 402 is rotatably mounted inside the middle fixed mounting seat 401, and the front end of the threaded rod 402 is transmission-connected with a motor 6, which is arranged on the front of the mounting frame 1 2 through the motor seat. A threaded rod 3 403 is rotatably mounted inside the left fixed mounting seat 401 and the right fixed mounting seat 401, and the threaded rod 3 403 is transmission-connected with the threaded rod 402 through the transmission mechanism 5. The circumferential surfaces of the threaded rod 402 and the two threaded rods 3 403 are threadedly connected with a moving block 404, and the left side wall of the right moving block 404 and the right side wall of the middle moving block 404 are both provided with a fixed plate 405 , grinding equipment 406 is provided inside the two fixed plates 405, a semicircular mounting plate 408 is provided in the middle of the rear side of the two fixed plates 405, a cleaning brush 409 is provided at the front end of the outer surface of the lower end of the semicircular mounting plate 408, a dust suction pipe 8 is provided at the rear end of the outer surface of the lower end of the semicircular mounting plate 408, an exhaust pipe 410 is provided in the middle of the semicircular mounting plate 408, and the exhaust pipe 410 is connected to the dust suction pipe 8, the right side wall of the left movable block 404 and the left side wall of the middle movable block 404 are both provided with welding guns 407, the grinding equipment 406 and the welding gun 407 are both existing equipment, so they are not described in detail;

[0032] It should be noted that after the layer plate 307 is placed on the arc-shaped placement plate 306, the lifting cylinder 305 will drive the arc-shaped placement plate 306 and the layer plate 307 to move upward a short distance, so that the upper surfaces of the left and right ends of the layer plate 307 can contact the grinding wheels of the grinding equipment 406, and then the subsequent grinding work can be carried out smoothly. The three fixed mounting seats 401 are all provided with movable grooves inside, and the middle fixed mounting seat 401 is a movable groove that runs through the left and right, which provides movable space for the three moving blocks 404, so that the three moving blocks 404 can stably move horizontally back and forth. Then it drives the grinding equipment 406 and the welding gun 407 to move horizontally back and forth to grind the layer plate 307 or perform welding work on the layer plate 307. A cavity is opened inside the semicircular mounting plate 408, and the exhaust pipe 410 and the dust suction pipe 8 are both connected to the cavity. Then the exhaust pipe 410 is connected to the dust suction pipe 8 through the cavity, so that when the exhaust pipe 410 is evacuated, dust and impurities can be sucked away through the dust suction pipe 8. The rear end of the exhaust pipe 410 is connected to an external air pump, so that when the air pump is working, it can vacuum the grinding area and the cleaning area of ​​the cleaning brush 409 through the exhaust pipe 410 and the dust suction pipe 8.

[0033] The transmission mechanism 5 includes a sprocket wheel 1 501, a toothed chain 502 and a sprocket wheel 2 503, and two sprocket wheels 2 503 are provided. The sprocket wheel 1 501 is provided on the circumferential surface of the rear end of the threaded rod 2 402, and the two sprocket wheels 2 503 are provided on the circumferential surfaces of the rear ends of the two threaded rods 3 403 respectively. The sprocket wheel 1 501 and the two sprocket wheels 2 503 are connected by the toothed chain 502. By providing the sprocket wheel 1 501, the toothed chain 502 and the sprocket wheels 2 503, when the threaded rod 2 402 drives the sprocket wheel 1 501 to rotate, the sprocket wheel 1 501 drives the threaded rod 3 403 to rotate synchronously through the toothed chain 502 and the sprocket wheels 2 503, thereby making the three groups of moving blocks 2 404 move forward or backward horizontally at the same time.

[0034] A clamping mechanism 7 is provided at the upper end of the base 1, and the clamping mechanism 7 includes a second mounting frame 701, and two second mounting frames 701 are symmetrically provided front and back, and the two second mounting frames 701 are arranged on the left side of the upper surface of the base 1, and the lower ends of the two second mounting frames 701 are internally provided with a lifting cylinder 702, and the upper ends of the two lifting cylinders 702 are provided with a rotating motor 703, and the telescopic ends of the two rotating motors 703 are provided with an electric telescopic clamping plate 704, and a hydrogen storage tank body 705 is clamped between the two electric telescopic clamping plates 704, and the hydrogen storage tank body 705 is located between the two welding guns 407;

[0035] It should be noted that a lifting groove is provided inside the mounting frame 701, so that the rotating motor 703 can move vertically inside the lifting groove, and when the rotating motor 703 and the hydrogen storage tank body 705 are moved upward to the uppermost end, the bottom of the hydrogen storage tank body 705 will not contact the top of the layer plate 307, so that the movable plate 304 can smoothly transfer the layer plate 307 to the bottom of the hydrogen storage tank body 705, and when the lifting cylinder 702 drives the rotating motor 703 to move vertically to the lowermost end, the lifting cylinder 305 drives the layer plate 307 to move upward at the same time, so that the layer plate 307 can fit with the outer surface of the lower end of the hydrogen storage tank body 705, and at this time, the welding point of the welding gun 407 is facing the weld of the layer plate 307, so that the welding gun 407 can perform welding work accurately.

[0036] Embodiment 2:

[0037] Please refer to Figure 1 - Figure 5 As shown, the present invention also discloses a welding method for wrapping layer plates of a hydrogen storage tank, which specifically includes the following steps:

[0038] Step 1, first place the hydrogen storage tank body 705 in the middle of the two electric telescopic clamps 704, then start the two electric telescopic clamps 704, so that the two electric telescopic clamps 704 are close to each other and the hydrogen storage tank body 705 is clamped and fixed in the middle of the two mounting frames 701, then the layer plate 307 is placed between the two arc-shaped placement plates 306, and then the motor 26 and the air pump are started. The motor 26 drives the threaded rod 2 402 and the sprocket 1 501 to rotate, and the sprocket 1 501 rotates through the tooth chain 502 to drive the sprocket 2 503 to rotate, so that the threaded rod 3 403 rotates synchronously, and then the three groups of moving blocks 2 404 can move forward horizontally synchronously, and the two moving blocks 2 404 on the right side move forward horizontally, which can drive the fixed plate 405, the grinding device 406 and the semicircular mounting plate 408 move forward horizontally. When the grinding device 406 moves forward, it can grind the upper surfaces of the left and right ends of the layer plate 307, thereby improving the cleanliness and flatness of the layer plate 307 at this point, thereby improving the subsequent welding quality. At the same time, when the grinding device 406 is grinding, the semicircular mounting plate 408 moves forward with the cleaning brush 409 and the dust suction pipe 8. The cleaning brush 409 can clean the inner surface of the layer plate 307 to prevent the inner surface of the layer plate 307 from adhering to impurities and affecting the subsequent bonding effect with the outer surface of the hydrogen storage tank body 705. The dust suction pipe 8 can absorb the dust and impurities generated during the grinding process to prevent the dust and impurities from adhering to the inner surface of the layer plate 307 for the second time and affecting the subsequent use.

[0039] Step 2: After the moving block 2 404 drives the grinding equipment 406 to grind and clean the layer plate 307 and moves to the front end, the lifting cylinder 1 305 is started to drive the arc-shaped placement plate 306 to move downward for a distance to avoid the upper end of the layer plate 307 from colliding with the lower end of the fixed mounting seat 401, and then the motor 1 301 is started, and the motor 1 301 drives the threaded rod 1 302 to rotate, so that the moving block 1 303 and the moving plate 304 move horizontally to the left, and then drive the lifting cylinder 1 305, the arc-shaped placement plate 306 and the layer plate 307 to move horizontally to the left after the grinding and cleaning is completed, and stop moving after the layer plate 307 is moved to the bottom of the hydrogen storage tank body 705;

[0040] Step 3, start the lifting cylinder 1 305, so that it drives the arc-shaped placement plate 306 and the layer plate 307 to move vertically upward, and then the layer plate 307 is attached to the circumferential outer surface of the lower half of the hydrogen storage tank body 705, and then the motor 2 6 is started in the reverse direction. At this time, when the moving block 2 404 moves, the welding gun 407 installed thereon works, and the grinding device 406 does not work. The welding gun 407 works to weld the upper ends of the left and right sides of the layer plate 307 and the fitting parts of the hydrogen storage tank body 705. When the moving block 2 404 drives the welding gun 407 to return to the initial state, the welding work of the layer plate 307 is completed, so that the layer plate 307 is welded to the hydrogen storage tank body 705, and then the motor 1 301 The reverse rotation drives the moving block 303 and the moving plate 304 to move right to the initial position. At the same time, the rotating motor 703 drives the electric telescopic clamp 704 and the hydrogen storage tank body 705 to rotate one hundred and eighty degrees, so that the side of the outer surface of the hydrogen storage tank body 705 welded with the layer plate 307 rotates to the top, and then the above operation is repeated once, so that the other layer plate 307 is again attached to the lower outer surface of the hydrogen storage tank body 705, and then the welding gun 407 welds the connection between the two layer plates 307 on the hydrogen storage tank body 705 during the backward movement, so that the two layer plates 307 are welded together, completing the welding and wrapping welding work of the layer plates 307 of the hydrogen storage tank body 705.

[0041] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A welding device for wrapping a layer plate of a hydrogen storage tank, comprising a base (1), wherein both the front and rear sides of the upper surface of the base (1) are provided with a mounting frame (2), characterized in that: A grinding and welding mechanism (4) is arranged in the middle of the mounting frame 1 (2), and the grinding and welding mechanism (4) includes a fixed mounting seat (401), and the fixed mounting seat (401) is arranged in three groups, a threaded rod 2 (402) is rotatably installed inside the middle fixed mounting seat (401), and the front end of the threaded rod 2 (402) is transmission-connected to a motor 2 (6), and the motor 2 (6) is arranged on the front side of the mounting frame 1 (2) through the motor seat, and a threaded rod 3 (403) is rotatably installed inside the fixed mounting seat (401) on the left and the fixed mounting seat (401) on the right, and the threaded rod 3 (403) is transmission-connected to the threaded rod 2 (402) through a transmission mechanism (5), and the The circumferential surfaces of the threaded rod 2 (402) and the two threaded rods 3 (403) are both threadedly connected with the moving block 2 (404); the left side wall of the moving block 2 (404) on the right side and the right side wall of the moving block 2 (404) in the middle are both provided with a fixing plate (405); the insides of the two fixing plates (405) are both provided with a grinding device (406); a semicircular mounting plate (408) is provided in the middle of the rear sides of the two fixing plates (405); a cleaning brush (409) is provided at the front end of the outer surface of the lower end of the semicircular mounting plate (408); the right side wall of the moving block 2 (404) on the left side and the left side wall of the moving block 2 (404) in the middle are both provided with a welding gun (407); A transfer mechanism (3) is provided at the upper end of the base (1), and the transfer mechanism (3) includes a motor (301), and the motor (301) is arranged on the right side wall of the base (1) through a motor seat, the power output end of the motor (301) is transmission-connected with a threaded rod (302), the circumferential surface of the threaded rod (302) is threadedly connected with a moving block (303), the upper end of the moving block (303) is provided with a moving plate (304), and the four corners of the upper surface of the moving plate (304) are provided with a lifting cylinder (305), and the upper ends of the left lifting cylinder (305) and the right lifting cylinder (305) are both provided with an arc-shaped placement plate (306), and a layer plate (307) is placed between the two arc-shaped placement plates (306); A clamping mechanism (7) is provided at the upper end of the base (1), and the clamping mechanism (7) includes a second mounting frame (701), and two second mounting frames (701) are symmetrically provided front and back, and the two second mounting frames (701) are provided on the left side of the upper surface of the base (1), and the lower ends of the two second mounting frames (701) are provided with a lifting cylinder (702) inside, and the upper ends of the two second lifting cylinders (702) are provided with a rotating motor (703), and the telescopic ends of the two rotating motors (703) are provided with an electric telescopic clamp (704), and the hydrogen storage tank body (705) is clamped between the two electric telescopic clamps (704), and the hydrogen storage tank body (705) is located between the two welding guns (407).

2. A hydrogen storage tank layer wrapping welding equipment according to claim 1, characterized in that: A dust suction pipe (8) is arranged at the rear end of the outer surface of the lower end of the semicircular mounting plate (408), and an air extraction pipe (410) is arranged in the middle of the semicircular mounting plate (408), and the air extraction pipe (410) is connected to the dust suction pipe (8).

3. A hydrogen storage tank layer plate wrapping welding equipment according to claim 2, characterized in that: The transmission mechanism (5) comprises a sprocket wheel one (501), a toothed chain (502) and a sprocket wheel two (503), and two sprocket wheels two (503) are provided. The sprocket wheel one (501) is provided on the circumferential surface of the rear end of the threaded rod two (402), and the two sprocket wheels two (503) are respectively provided on the circumferential surfaces of the rear ends of the two threaded rods three (403). The sprocket wheel one (501) and the two sprocket wheels two (503) are connected by a toothed chain (502).

4. A welding method for wrapping hydrogen storage tank layers, characterized in that: A hydrogen storage tank layer plate binding welding device applied to any one of claims 1 to 3 comprises the following steps: Step 1: first place the hydrogen storage tank body (705) between the two electric telescopic clamps (704), then start the two electric telescopic clamps (704), so that the two electric telescopic clamps (704) are close to each other and the hydrogen storage tank body (705) is clamped and fixed between the two mounting frames (701), then the layer plate (307) is placed between the two arc-shaped placement plates (306), and then the motor (6) and the air pump are started. The motor (6) drives the threaded rod (402) and the sprocket (501) to rotate, and the sprocket (501) rotates through the tooth chain (502) to drive the sprocket (503) to rotate, so that the threaded rod (403) rotates synchronously, and then the three groups of moving blocks (404) are rotated. ) can move forward horizontally synchronously, and the two right moving blocks (404) move forward horizontally, driving the fixed plate (405), the grinding device (406) and the semicircular mounting plate (408) to move forward horizontally. When the grinding device (406) moves forward, the upper surfaces of the left and right ends of the layer plate (307) are ground to improve the cleanliness and flatness of the layer plate (307) at this point, thereby improving the subsequent welding quality. At the same time, when the grinding device (406) is grinding, the semicircular mounting plate (408) moves forward with the cleaning brush (409) and the dust suction pipe (8). The cleaning brush (409) can clean the inner surface of the layer plate (307), and the dust suction pipe (8) absorbs dust and impurities generated during the grinding process; Step 2: After the moving block 2 (404) drives the grinding equipment (406) to grind and clean the layer plate (307) and moves to the front end, the lifting cylinder 1 (305) is started to drive the arc-shaped placement plate (306) to move downward for a distance, and then the motor 1 (301) is started. The motor 1 (301) drives the threaded rod 1 (302) to rotate, so that the moving block 1 (303) and the moving plate (304) move horizontally to the left, and then drives the lifting cylinder 1 (305), the arc-shaped placement plate (306) and the layer plate (307) after grinding and cleaning to move horizontally to the left, and stops moving after the layer plate (307) is moved to the bottom of the hydrogen storage tank body (705); Step 3, start the lifting cylinder 1 (305), so that it drives the arc-shaped placement plate (306) and the layer plate (307) to move vertically upward, and then the layer plate (307) is attached to the circumferential outer surface of the lower half of the hydrogen storage tank body (705), and then reversely start the motor 2 (6). At this time, when the moving block 2 (404) moves, the welding gun (407) installed thereon works, and the grinding device (406) does not work. The welding gun (407) works to weld the upper ends of the left and right sides of the layer plate (307) and the hydrogen storage tank body (705) at the joints. When the moving block 2 (404) drives the welding gun (407) to return to the initial state, the welding work of the layer plate (307) is completed, so that the layer plate (307) is welded to the hydrogen storage tank body (705), and then the motor 1 (3 01) The reverse rotation drives the moving block 1 (303) and the moving plate (304) to move rightward to the initial position. At the same time, the rotating motor (703) drives the electric telescopic clamp (704) and the hydrogen storage tank body (705) to rotate 180 degrees, so that the side of the outer surface of the hydrogen storage tank body (705) welded with the layer plate (307) rotates upward, and then the above operation is repeated once, so that the other layer plate (307) is again attached to the lower outer surface of the hydrogen storage tank body (705), and then the welding gun (407) welds the connection between the two layer plates (307) on the hydrogen storage tank body (705) during the backward movement, so that the two layer plates (307) are welded together, completing the welding and wrapping welding work of the layer plates (307) of the hydrogen storage tank body (705).

Citation Information

Patent Citations

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