A two-color injection molding system for the production of notebook computer structural parts

By setting up a blocking board in the injection molding system, the injection plastic rod is divided into two areas, heating new and old materials, and using electromagnetic blocks and moving blocks to clean the surface of the injection molding screw to solve the problem of carbonization caused by multiple heating of the old material. The melting speed and utilization rate of materials.

CN118849328BActive Publication Date: 2025-01-24ANHUI SHINY ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202411345333.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-01-24
Estimated Expiration
2044-09-26

AI Technical Summary

Technical Problem

When the injection molding machine performs injection molding of the laptop shell, when new materials enter the injection molding screw, old materials are prone to be heated multiple times to cause carbonization or adhered to the threaded rod, reducing the utilization rate of the material.

Method used

A two-color injection molding system for the production of laptop structural parts is designed. By setting a blocking plate inside the injection molding rod, the interior is divided into two areas. The new material and the old material are heated and melted separately to prevent the old material from being heated multiple times, and through The electromagnetic block and moving block clean the surface of the injection screw to improve the melting efficiency and utilization of the material.

Benefits of technology

It effectively prevents carbonization caused by repeated heating of old materials, improves the melting speed and utilization rate of injection molding materials, reduces impurities adhering to the injection screw, and ensures the stability and efficiency of the injection molding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a two-color injection molding system for the production of notebook computer structural parts, which relates to the field of injection molding, including an injection molding mechanism, which is composed of a mobile frame, a drying barrel, an injection molding rod and an injection molding screw, wherein a mobile bin is embedded in the injection molding screw; a rotating component is embedded in the top of the mobile frame, and an engaging component is provided at the execution end of the rotating component, and the input end of the engaging component is connected to the output end of the drying barrel; a blocking component is embedded in the mobile frame, and a cleaning mechanism is provided on the outer wall of the injection molding screw; the cleaning mechanism includes a mobile component arranged in the mobile bin and an opening and closing component arranged on the outer wall of the injection molding screw. The present invention can prevent the carbonization of the old material caused by repeated heating from adhering to the surface of the injection molding screw when the new and old materials are fused, thereby resulting in poor subsequent material fusion effect, and the arranged components can prevent the carbonization of the injection molding material and can accelerate the fusion of the injection molding material.
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Description

Technical Field

[0001] The invention mainly relates to the technical field of injection molding, and in particular to a two-color injection molding system for producing notebook computer structural parts. Background Art

[0002] Injection molding machine is also called injection molding machine or injection machine. It is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting plastics. It is divided into vertical, horizontal and all-electric types. The injection molding machine can heat the plastic and apply high pressure to the molten plastic to make it ejected and fill the mold cavity.

[0003] According to an injection mold for producing computer cases provided in the patent document with application number CN202110601093.3, the device includes an upper mold base, a lower mold base and a base, the lower mold base is arranged on the base, and two longitudinal plates are relatively provided on the base, and a bidirectional screw is rotatably provided between the two longitudinal plates, and a motor for driving the bidirectional screw to rotate is provided on the outer side of one of the longitudinal plates, and two threaded portions with opposite thread directions are provided on the bidirectional screw, and a moving seat is threadedly connected to the two threaded portions, a guide column is connected between the two longitudinal plates, and the moving seat is slidably connected to the guide column, a connecting rod is hinged at the bottom of the moving seat, and a lifting plate is hinged at one end of the connecting rod away from the moving seat, and the upper mold base is detachably arranged at the bottom of the lifting plate.

[0004] The product in the above patent can prevent the upper mold base and the lower mold base from shaking during the pouring process and can play a certain buffering role in the descent of the upper mold base. When the injection molding machine performs injection molding on the laptop computer shell, when the new material enters the injection molding screw, the front section of the injection molding screw is a melted colloid. When the new material is added, the heating system will increase the heat and accelerate the melting speed of the material. However, due to the increase in heat, the melted material will be heated multiple times, resulting in carbonization or attachment to the threaded rod, reducing the utilization rate of the material. Summary of the invention

[0005] Based on this, the purpose of the present invention is to provide a two-color injection molding system for producing notebook computer structural parts to solve the technical problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a two-color injection molding system for producing notebook computer structural parts, comprising:

[0007] The injection molding mechanism is composed of a movable frame, a drying barrel, an injection molding rod and an injection molding screw, wherein a movable bin is embedded in the injection molding screw;

[0008] A rotating component is embedded on the top of the movable frame, an engaging component is provided at the execution end of the rotating component, an input end of the engaging component is connected to the output end of the drying barrel, a blocking component is embedded inside the movable frame, and a cleaning mechanism is provided on the outer wall of the injection screw;

[0009] The cleaning mechanism comprises a moving part arranged inside the moving bin and an opening and closing part arranged on the outer wall of the injection screw.

[0010] Preferably, the rotating component includes a rotating motor embedded in the top of the movable frame, the execution end of the rotating motor is provided with a gear, and the rotating motor is electrically connected to the PLC controller. In this preferred embodiment, the rotating motor can drive the gear to rotate.

[0011] Preferably, the engaging component includes a columnar frame arranged at the feeding port of the movable frame, the inner wall of the columnar frame is provided with a plurality of column rods, a plurality of column rod thread arrays are on the inner wall of the columnar frame, and the columnar frame engages with the gear. In this preferred embodiment, the columnar frame can drive itself to rotate through the engagement of the gears, so that when unloading the material, the drying barrel can be stirred by the column rods inside the columnar frame to enter the injection molding screw faster, and then the injection molding screw transmits the injection molding material, thereby increasing the melting speed of the injection molding material.

[0012] Preferably, the blocking component includes two slide grooves embedded in the inner wall of the movable frame, the two slide grooves penetrate the inner wall of the movable frame and extend to the inner side wall of the injection molding rod, and the two slide grooves are electrically connected to the blocking plate. In this preferred embodiment, the blocking plate divides the interior of the injection molding rod into two parts. When new material enters the interior of the injection molding rod, the heating mechanism of one part can be controlled to heat the newly entered injection molding material.

[0013] Preferably, the bottom structure of the baffle plate is the same as the spiral structure of the injection molding screw. The baffle plate divides the inner chamber of the injection molding rod into zone a and zone b. The interior of the baffle plate is provided with a thermal insulation plate. In this preferred embodiment, the baffle plate can divide the interior of the injection molding rod into two areas. When it is necessary to heat the newly entered injection molding material, the heating mechanism of one area can be started for heating. The thermal insulation plate can isolate the two areas. When the heating and melting are completed, the baffle plate is retracted so that the new material and the old material can be better fused together to prevent the old material from being heated multiple times during the heating process, resulting in carbonization or adhesion to the injection molding screw.

[0014] Preferably, the moving component includes an electromagnetic block arranged on the inner wall of the injection molding rod, and the electromagnetic block moves on the inner wall of the injection molding rod by simulating the thread path of the injection molding screw. The electromagnetic block is magnetically connected to a moving block, and the moving block is arranged on the outer wall of the injection molding rod. In this preferred embodiment, the electromagnetic block drives the moving block to move on the injection molding screw by simulating the thread path of the injection molding screw. After the injection molding machine is completed, the surface of the injection molding screw is simply cleaned to facilitate better transmission of the injection molding material during the next operation.

[0015] Preferably, a storage bin is embedded inside the moving block, a plurality of slots are embedded at one end of the storage bin, a discharge port is embedded at the bottom of the moving block, and the discharge port is connected to the opening and closing plate via a rotating shaft. In this preferred embodiment, the discharge port at the bottom of the moving block stops above the feed channel, so that impurities can be removed from the feed channel.

[0016] Preferably, the opening and closing component includes a movable groove embedded in the outer wall of the injection rod, and the movable groove is electrically connected to the opening and closing plate. In this preferred embodiment, the opening and closing plate can move in the movable groove. When impurities need to be output, the opening and closing plate can be moved to send the impurities from the movable groove into the feed channel.

[0017] Preferably, the side wall of the mobile bin is provided with a rectangular rod, and a feed channel is embedded inside the rectangular rod. The input end of the feed channel is connected to the bottom of the mobile groove and fixed to the inner wall of the injection rod. In this preferred embodiment, the feed channel can output impurities to the inside of the injection rod through a feed pump.

[0018] Preferably, the feed channel extends all the way to the outer bottom of the movable frame, and a feed pump is provided at the output end of the feed channel. The output end of the feed pump is connected to a waste storage mechanism through a pipeline. In this preferred embodiment, the feed pump can extract impurities.

[0019] In summary, the present invention mainly has the following beneficial effects:

[0020] Rotating the motor can drive the gears to rotate, and the column frame can drive itself to rotate through the meshing of the gears, so that the drying barrel can enter the injection molding screw faster through the stirring of the column rod inside the column frame when unloading, and then the injection molding screw transmits the injection molding material to increase the melting speed of the injection molding material. The blocking plate divides the inside of the injection molding rod into two parts. When new material enters the injection molding rod, the heating mechanism of one part can be controlled to heat the newly entered injection molding material. The blocking plate can divide the inside of the injection molding rod into two areas. When the newly entered injection molding material needs to be heated, the heating mechanism of one area can be started to heat it. The insulation board can isolate the two areas. When the heating and melting are completed, the blocking plate is retracted to make It can better fuse new and old materials together, and prevent the old materials from being heated multiple times during the heating process, causing carbonization or adhesion to the injection screw. The electromagnetic block drives the moving block to move on the injection screw by simulating the thread path of the injection screw. After the injection molding machine is completed, the surface of the injection screw is simply cleaned to facilitate better delivery of the injection material during the next work. The discharge port at the bottom of the moving block stops above the feed channel, and impurities can be removed from the feed channel. The opening and closing plate can move in the moving groove. When impurities need to be discharged, the opening and closing plate can be moved to send the impurities from the moving groove into the feed channel. The feed channel can output impurities to the inside of the injection rod through the extraction pump, and the extraction pump can extract impurities. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is an overall axial view of the present invention;

[0022] Figure 2 It is a view of the injection rod axis of the present invention;

[0023] Figure 3 An exploded view of the mobile rack of the present invention;

[0024] Figure 4 An exploded view of the injection molding rod of the present invention;

[0025] Figure 5 A side sectional view of a mobile frame of the present invention;

[0026] Figure 6 An exploded view of a blocking component of the present invention;

[0027] Figure 7 It is a view of the injection screw shaft of the present invention;

[0028] Figure 8 For the present invention Figure 7 A schematic diagram of the enlarged structure at point A;

[0029] Fig. 9 It is an exploded view of the moving parts of the present invention.

[0030] Description of the drawings: 10. Moving frame; 11. Injection molding rod; 12. Injection molding screw; 13. Moving bin; 131. Rectangular rod; 132. Feed channel; 1321. Feed pump; 14. Rotating component; 141. Rotating motor; 142. Gear; 15. Engaging component; 151. Column frame; 152. Column rod; 16. Blocking component; 161. Slide groove; 162. Blocking plate; 20. Cleaning mechanism; 21. Moving component; 211. Electromagnetic block; 212. Moving block; 2121. Storage bin; 22. Opening and closing component; 221. Moving groove; 222. Opening and closing plate. DETAILED DESCRIPTION

[0031] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0032] The following describes an embodiment of the present invention based on its overall structure. Example

[0033] Please refer to the attached Figure 1 , 2 As shown in Figures 3, 4, 5 and 7, in a preferred embodiment of the present invention, a two-color injection molding system for producing laptop computer structural parts includes an injection molding mechanism, which is composed of a mobile frame 10, a drying barrel, an injection molding rod 11 and an injection molding screw 12. A mobile bin 13 is embedded in the injection molding screw 12, and a rectangular rod 131 is provided on the side wall of the mobile bin 13. A feed channel 132 is embedded in the rectangular rod 131. The input end of the feed channel 132 is connected to the bottom of the mobile groove 221 and fixed to the inner side wall of the injection molding rod 11. The feed channel 132 extends all the way to the outer bottom of the mobile frame 10. A feed pump 1321 is provided at the output end of the feed channel 132. The output end of the feed pump 1321 is connected to the waste storage mechanism through a pipeline.

[0034] It should be noted that, in this embodiment, when the injection molding machine is working, the injection molding material is first fed into the drying barrel through the feeding mechanism.

[0035] Please refer to the attached Figure 3 , 5As shown in FIG. 6 , in a preferred embodiment of the present invention, a rotating component 14 is embedded in the top of the mobile frame 10, and a meshing component 15 is provided at the execution end of the rotating component 14. The input end of the meshing component 15 is connected to the output end of the drying barrel. A blocking component 16 is embedded in the interior of the mobile frame 10, and a cleaning mechanism 20 is provided on the outer wall of the injection screw 12. The rotating component 14 includes a rotating motor 141 embedded in the top of the mobile frame 10, and a gear 142 is provided at the execution end of the rotating motor 141. The rotating motor 141 is electrically connected to the PLC controller, and the meshing component 15 includes a columnar frame 151 provided at the feeding port of the mobile frame 10. The inner wall of the column frame 151 is provided with a plurality of columns 152, and the plurality of columns 152 are threadedly arrayed on the inner wall of the column frame 151. The column frame 151 meshes with the gear 142. The blocking component 16 includes two slide grooves 161 embedded in the inner wall of the mobile frame 10. The two slide grooves 161 penetrate the inner wall of the mobile frame 10 and extend to the inner wall of the injection molding rod 11. The two slide grooves 161 are electrically connected to the blocking plate 162. The bottom structure of the blocking plate 162 is the same as the spiral structure of the injection molding screw 12. The blocking plate 162 divides the inner compartment of the injection molding rod 11 into zone a and zone b. The inside of the blocking plate 162 is provided with a temperature insulation plate.

[0036] It should be noted that, in the present embodiment, the drying barrel dries the injection molding material, and then conveys it after drying. When passing through the column frame 151, the rotating motor 141 is started to drive the gear 142 to rotate, and the gear 142 engages the column frame 151. At this time, the column frame 151 rotates to drive the internal column rod 152 to rotate to convey the injection molding material to prevent the material from being stuck during the conveyance, resulting in a decrease in the fusion efficiency. Then, the injection molding material enters the injection molding rod 11. At this time, the injection molding screw 12 is driven by the motor to convey the material to the injection molding end, and the heating mechanism is started to heat and melt the injection molding material in the injection molding rod 11. After the heating and melting are completed, the melted injection molding material is input into the mold. When new material enters the injection molding rod 11, the injection molding screw 12 is driven by the motor to convey the material to the injection molding end. The blocking plate 162 is driven by the motor to move in the slide groove 161, and the inner chamber of the injection rod 11 is divided into two areas a and b. The melted injection material is in area a, and the new material is in area b. At this time, the heating mechanism in area b is started to heat the new injection material, and the heat insulation plate inside the blocking plate 162 isolates the heat in area b to prevent the old injection material from being heated multiple times and carbonized and attached to the injection screw 12, resulting in carbonized material when the injection end is discharged. After the new injection material is heated, the blocking plate 162 returns to its original position to fuse the new material and the old material, so that the injection molding work continues. When the injection molding machine is completed, the electromagnetic block 211 is started to drive the moving block 212 to move on the outer wall of the injection screw 12.

[0037] Please refer to the attached Figure 7 , 8As shown in Figures 9, in a preferred embodiment of the present invention, the cleaning mechanism 20 includes a moving component 21 arranged inside the moving bin 13, and an opening and closing component 22 arranged on the outer wall of the injection molding screw 12. The moving component 21 includes an electromagnetic block 211 arranged on the inner wall of the injection molding rod 11. The electromagnetic block 211 moves on the inner wall of the injection molding rod 11 by simulating the thread path of the injection molding screw 12. The electromagnetic block 211 is magnetically connected to the moving block 212. The moving block 212 is arranged on the outer wall of the injection molding rod 11. A storage bin 2121 is embedded in the moving block 212. A plurality of slots are embedded at one end of the storage bin 2121. A discharge port is embedded at the bottom of the moving block 212. The discharge port is connected to the opening and closing plate through a rotating shaft. The opening and closing component 22 includes a moving groove 221 embedded in the outer wall of the injection molding rod 11, and the moving groove 221 is electrically connected to the opening and closing plate 222.

[0038] It should be noted that, in the present embodiment, the length of the electromagnetic block 211 is smaller than the length of the moving block 212, and the electromagnetic block 211 simulates the thread path of the injection molding screw 12 to drive the moving block 212 to clean the attachments on the surface of the injection molding screw 12. During the cleaning, the carbonized blocks will be filtered by the slots of the moving block 212, and the carbonized blocks will be stored in the storage bin 2121. When the cleaning is completed, the bottom of the moving block 212 is aligned with the top of the moving groove 221 and stops. At this time, the opening and closing plate 222 is driven by the motor to move to the inside of the moving groove 221, and then the moving The opening and closing plate at the bottom of the block 212 will open, and then the impurities inside the storage bin 2121 will fall into the feed channel 132. At this time, the extraction pump 1321 is started to extract the impurities inside the feed channel 132. After the extraction is completed, the moving block 212 is restored to its original position. Although the above-mentioned components can prevent carbonized materials from adhering to the injection screw 12, there will be residual materials adhering to the surface of the injection screw 12, which will hinder the subsequent melting and transmission of the injection material. By cleaning the moving block 212, the melting efficiency and utilization rate of the injection material can be improved.

[0039] The working principle of the present invention is:

[0040] The electrical components in the present invention are all triggered to operate by a PLC controller.

[0041] When the injection molding machine is working, the injection molding material is first fed into the drying barrel through the feeding mechanism, and the drying barrel dries the injection molding material. After drying, it is transmitted. When passing through the column frame 151, the rotating motor 141 is started to drive the gear 142 to rotate, and the gear 142 engages the column frame 151. At this time, the column frame 151 rotates to drive the internal column rod 152 to rotate to transmit the injection molding material to prevent the material from being stuck during transmission and causing the fusion efficiency to be reduced. Then, the injection molding material enters the injection molding rod 11. At this time, the injection molding screw 12 is driven by the motor to transmit the material to the injection molding end, and the heating mechanism is started to heat and melt the injection molding material in the injection molding rod 11. After the melting is completed, the melted injection molding material is input into the mold. When new material enters the injection molding rod 11, the blocking plate 162 is driven by the motor to move in the slide groove 161, and the inner chamber of the injection molding rod 11 is divided into two areas a and b. The melted injection molding material is in area a, and the new material entering is in area b. At this time, the heating mechanism in area b is started to heat the newly entered injection molding material, and the heat insulation plate inside the blocking plate 162 isolates the heat of area b to prevent the old injection molding material from being heated multiple times and carbonized and attached to the injection molding screw 12, resulting in carbonized material when the injection molding end is discharged. After the new injection molding material is heated, the blocking plate 162 returns to its original state. The electromagnetic block 211 is smaller than the length of the moving block 212, and the electromagnetic block 211 simulates the thread path of the injection molding screw 12 to drive the moving block 212 to clean the attachments on the surface of the injection molding screw 12. During the cleaning, the carbonized blocks will be filtered by the slots of the moving block 212, and the carbonized blocks will be stored in the storage bin 2121. After the cleaning is completed, the bottom of the moving block 212 is aligned with the top of the moving slot 221 and stops. At this time, the motor drives the start The closing plate 222 moves to the inside of the moving groove 221, and then the opening and closing plate at the bottom of the moving block 212 will open, and then the impurities inside the storage bin 2121 will fall into the inside of the feeding channel 132. At this time, the extraction pump 1321 is started to extract the impurities inside the feeding channel 132. After the extraction is completed, the moving block 212 is restored to its original position. Although the above-mentioned components can prevent carbonized materials from adhering to the injection molding screw 12, there will be residual materials adhering to the surface of the injection molding screw 12, which will hinder the subsequent melting and transmission of the injection molding material. By cleaning the moving block 212, the melting efficiency of the injection molding material and the utilization rate of the injection molding material can be improved.

[0042] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A two-color injection molding system for the production of notebook computer structural parts, characterized in that: include: The injection molding mechanism is composed of a movable frame (10), a drying barrel, an injection molding rod (11) and an injection molding screw (12), wherein a movable bin (13) is embedded inside the injection molding screw (12); A rotating component (14) is embedded in the top of the movable frame (10); a meshing component (15) is provided at the execution end of the rotating component (14); the input end of the meshing component (15) is connected to the output end of the drying barrel; a blocking component (16) is embedded in the interior of the movable frame (10); and a cleaning mechanism (20) is provided on the outer wall of the injection screw (12); The cleaning mechanism (20) comprises a moving component (21) arranged inside the moving bin (13), an opening and closing component (22) arranged on the outer wall of the injection molding screw (12), the blocking component (16) comprises two slide grooves (161) embedded in the inner wall of the moving frame (10), the two slide grooves (161) penetrate the inner wall of the moving frame (10) and extend to the inner side wall of the injection molding rod (11), the two slide grooves (161) are electrically connected to a blocking plate (162), the bottom structure of the blocking plate (162) is the same as the spiral structure of the injection molding screw (12), the blocking plate (162) divides the inner bin of the injection molding rod (11) into zone a and zone b, and a temperature insulation plate is arranged inside the blocking plate (162); The moving component (21) comprises an electromagnetic block (211) disposed on the inner wall of the injection molding rod (11), the electromagnetic block (211) moves on the inner wall of the injection molding rod (11) by simulating the thread path of the injection molding screw (12), the electromagnetic block (211) is magnetically connected to a moving block (212), the moving block (212) is disposed on the outer wall of the injection molding rod (11), and the opening and closing component (22) comprises a moving groove (221) embedded in the outer wall of the injection molding rod (11), and the moving groove (221) is electrically connected to an opening and closing plate (222); The rotating component (14) comprises a rotating motor (141) embedded in the top of the moving frame (10), the execution end of the rotating motor (141) is provided with a gear (142), and the rotating motor (141) is electrically connected to a PLC controller; The meshing component (15) comprises a columnar frame (151) arranged at the feeding port of the mobile frame (10), a plurality of columnar rods (152) being arranged on the inner wall of the columnar frame (151), a plurality of the columnar rods (152) being arranged in a threaded array on the inner side wall of the columnar frame (151), and the columnar frame (151) meshes with the gear (142); A material storage bin (2121) is embedded inside the moving block (212), a plurality of slots are embedded at one end of the material storage bin (2121), a material discharge port is embedded at the bottom of the moving block (212), and the material discharge port is connected to the opening and closing plate via a rotating shaft; A rectangular rod (131) is provided on the side wall of the movable bin (13), a material conveying channel (132) is embedded inside the rectangular rod (131), and an input end of the material conveying channel (132) is connected below the movable groove (221) and fixed to the inner side wall of the injection rod (11); The material delivery channel (132) extends all the way to the outer bottom of the movable frame (10); an output end of the material delivery channel (132) is provided with a material extraction pump (1321); and the output end of the material extraction pump (1321) is connected to a waste storage mechanism via a pipeline.

Citation Information

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