A charging pile with replaceable power module

By designing replaceable power modules in the charging pile and adjustable fixing structure, the problem of complex and poor heat dissipation structure of existing charging piles is solved, and a compact and convenient disassembly and efficient heat dissipation effect are achieved.

CN118849849BActive Publication Date: 2025-01-28ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411326250.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-01-28
Estimated Expiration
2044-09-23

AI Technical Summary

Technical Problem

The power modules of existing charging piles are fixed and cannot be replaced, resulting in complex structure, cumbersome disassembly and poor heat dissipation effect, affecting charging performance.

Method used

Design a charging pile with a replaceable power module. The capacitance cavity is divided into two parts through the partition. The power module is set in the heat dissipation channel. And the outlet improves heat dissipation efficiency.

Benefits of technology

The structure of the charging pile is compact and convenient to disassemble. It adapts to the power module of different specifications, improves the cooling efficiency of heat dissipation, and extends the service life of the charging pile.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a charging pile with a replaceable power module, the charging pile comprising a box, a partition, an electrical module, a power module, a first fixing member, a second fixing member and a third fixing member, the box is provided with a containing cavity, the partition is connected in the box and divides the containing cavity into a first cavity and a second cavity, the power module is arranged in the second cavity, the first fixing member, the second fixing member and the third fixing member are respectively arranged in the vertical direction of the box in sequence, the first fixing member is arranged across the power module, the second fixing member is provided with two and symmetrically arranged on both sides of the power module, the distance between the two second fixing members can be adjusted to position power modules of different specifications, the third fixing member is arranged close to the air inlet, and the third fixing member is detachably connected to the box to support the bottom of the power module. The charging pile of the present invention has clear partitions and a compact structural arrangement, and can adapt to power modules of different specifications to change the power of the charging pile.
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Description

Technical Field

[0001] The present invention relates to the field of new energy technology, and in particular to a charging pile with a replaceable power module. Background Art

[0002] The present invention is mainly used for charging new energy vehicles. With the increasing penetration rate of electric-driven new energy in the passenger car and engineering machinery industries, the demand for timely energy replenishment is also gradually increasing. Different from the characteristics of the passenger car industry with large product volume and relatively uniform power, the engineering machinery industry develops products of different powers and types according to various needs, so the required energy replenishment power is also different. Therefore, the charging piles of new energy products in the engineering machinery industry need to take into account the charging needs of different powers.

[0003] Existing charging piles are all designed with a fixed single power, which cannot take into account the wide variety of new energy products required by the engineering machinery industry. In terms of layout, the power module of the existing charging pile is installed on the back of the electrical components. When it needs to be repaired and disassembled, some electrical components and wiring harnesses of the charging pile must be disassembled separately before the power module can be removed. Not only is the structure complex, but the disassembly and maintenance are also complicated. In addition, the electrical components and power module of the existing charging pile are all in the same accommodating cavity. When the charging pile is working, the heat generated by the power module accumulates in the accommodating cavity and cannot be effectively dissipated, which will directly affect the overall working performance of the charging pile and even cause failure. Summary of the invention

[0004] In view of this, an object of the present invention is to provide a charging pile with a replaceable power module, which can solve the problems existing in the prior art, has clear partitions, compact structural layout, and can adapt to power modules of different specifications to change the power of the charging pile.

[0005] The present invention provides a charging pile with a replaceable power module, comprising a box, a partition, an electrical module, a power module, a first fixing member, a second fixing member and a third fixing member, wherein the box is provided with a containing cavity, the partition is arranged along the vertical direction of the box, the partition is connected to the box and divides the containing cavity into a first cavity and a second cavity, the electrical module is arranged in the first cavity, the second cavity is provided with a heat dissipation channel, the power module is arranged in the heat dissipation channel, the first fixing member, the second fixing member and the third fixing member are respectively arranged in the vertical direction of the box in sequence, an air inlet is arranged at the bottom of the box in the vertical direction, the first fixing member is arranged across the power module and connected to the box, the first fixing member has a first adjustable space, the second fixing member is connected to the box, two second fixing members are provided and symmetrically arranged on both sides of the power module, the distance between the two second fixing members can be adjusted to position power modules of different specifications, the third fixing member is arranged close to the air inlet, and the third fixing member is detachably connected to the box to support the bottom of the power module.

[0006] In one embodiment, the first fixing member includes a first fixing section, a second fixing section and a third fixing section which are fixedly connected in sequence, the second fixing section is arranged parallel to the power module, the first fixing section is arranged vertically or tilted relative to the second fixing section, the free end of the first fixing section is connected to the box body, the third fixing section is arranged vertically or tilted relative to the second fixing section, the free end of the third fixing section is connected to the box body, and the first adjustable space is formed between the first fixing section, the second fixing section and the third fixing section.

[0007] In one embodiment, the second fixing member includes a vertical plate and a connecting plate that are fixedly connected, the vertical plate and the connecting plate are vertically arranged, the vertical plate abuts against the power module, the connecting plate is parallel to the bottom plate of the box, and the connecting plate is provided with an adjustment area, through which the distance between the two second fixing members can be changed to position the power modules of different specifications.

[0008] In one embodiment, the adjustment area includes a first adjustment zone and a second adjustment zone, the first adjustment zone and the second adjustment zone are arranged in parallel along the horizontal direction of the box body, the first adjustment zone and the second adjustment zone are staggered with each other, the first adjustment zone is provided with a first strip groove, the first fastener can move in the first strip groove, the first fastener is fixedly connected to the second fixing member and the box body through the first strip groove, the second adjustment zone is provided with a second strip groove, the second fastener can move in the second strip groove, the second fastener is fixedly connected to the second fixing member and the box body through the second strip groove.

[0009] In one embodiment, the third fixing member includes a first fixing plate, a second fixing plate, a third fixing plate, a fourth fixing plate and a fifth fixing plate, the second fixing plate, the third fixing plate, the fourth fixing plate and the fifth fixing plate are respectively vertically connected to the first fixing plate, the second fixing plate and the fourth fixing plate are arranged opposite to each other, the third fixing plate and the fifth fixing plate are arranged opposite to each other, the second fixing plate and the fourth fixing plate are respectively fixedly connected to the third fixing plate and the fifth fixing plate, the second fixing plate is provided with at least one first fastening hole, through which the second fixing plate is connected to the side wall of the box body, the third fixing plate is provided with a second fastening hole, through which the third fixing plate is connected to the bottom plate of the box body, the first fixing plate is provided with a third fastening hole, through which the first fixing plate is connected to the power module.

[0010] In one embodiment, the box body includes a side frame, a bottom plate, a first mounting plate and a second mounting plate, the side frame includes a first sub-frame and a second sub-frame, the first mounting plate is detachably connected to the first sub-frame, the second mounting plate and the second sub-frame are integrally arranged, and the first mounting plate and the second mounting plate are spliced; the second cavity is formed between the first sub-frame, the first mounting plate, the partition plate and the bottom plate; the first cavity is formed between the second sub-frame, the second mounting plate and the partition plate.

[0011] In one embodiment, the box body further includes a carrying plate, which is fixedly connected to the bottom plate. When the power module is installed or removed, the carrying plate is used to hold up the power module.

[0012] In one embodiment, two ends of the first mounting plate extend toward a direction close to the first fixing member and are protruded.

[0013] In one embodiment, the box body is provided with a plug-in area, and when the charging pile is placed vertically, the plug-in area is arranged on the top of the power module, and the partition includes a first sub-board and a second sub-board, and the first sub-board and the second sub-board are detachably connected, the first sub-board is arranged corresponding to the power module, and the second sub-board covers the plug-in area, and the plug-in area is used to disassemble or install the wiring board of the power module.

[0014] In one embodiment, the side frame is further provided with a first air outlet and a second air outlet, the first air outlet and the second air outlet are respectively arranged on both sides of the side frame, the first air outlet and the second air outlet are arranged on the side of the first fixing member away from the first mounting plate, the charging pile also includes a first cooling fan and a second cooling fan, the first cooling fan and the second cooling fan are respectively arranged in the second cavity, the first cooling fan is arranged corresponding to the first air outlet, and the second cooling fan is arranged corresponding to the second air outlet.

[0015] The charging pile with a replaceable power module of the present invention divides the accommodating cavity into a first cavity and a second cavity by a partition, and the electrical module is arranged in the first cavity. A heat dissipation channel is provided in the second cavity, and the power module is arranged in the heat dissipation channel, so that the arrangement area of ​​the charging pile components is clearly divided, and a compact charging pile with a replaceable power module is obtained. The power module is allocated space separately, and a more efficient heat dissipation effect can be achieved when heat is exchanged with the outside world. The power module is fixed in the second cavity by a first fixing member, a second fixing member and a third fixing member, and the distance between the two second fixing members can be adjusted to position and fix power modules of different specifications. The third fixing member is detachably connected to the box to support the bottom of the power module. By replacing third fixing members of different sizes, power modules of different specifications can be adapted to change the power of the charging pile. The cooperation of the first fixing member, the second fixing member and the third fixing member can make the disassembly and assembly of the power module more convenient, and realize the quick maintenance function. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a schematic diagram of the partially disassembled structure of a charging pile with a replaceable power module of the present invention.

[0018] Figure 2 It is a schematic diagram of the disassembled structure of the charging pile with replaceable power module of the present invention.

[0019] Figure 3 It is a schematic diagram of the partially disassembled structure of a charging pile with a replaceable power module of the present invention.

[0020] Figure 4 It is a structural schematic diagram of a box body of the present invention.

[0021] Figure 5 It is a schematic structural diagram of the first fixing member of the present invention.

[0022] Figure 6 It is a schematic structural diagram of a first fixing member according to another embodiment of the present invention.

[0023] Figure 7 It is a schematic structural diagram of the second fixing member of the present invention.

[0024] Figure 8 It is a schematic structural diagram of the third fixing member of the present invention.

[0025] Fig. 9 It is a schematic structural diagram of the charging pile with a replaceable power module of the present invention after the first mounting plate is disassembled from the bottom.

[0026] Description of the reference numerals: first cavity 101; second cavity 102; air inlet 103; first adjustment hole 104; second adjustment hole 105; first air outlet 107; second air outlet 108; first through hole 201; plug-in area 202; box body 11; side frame 111; first sub-frame 111a; second sub-frame 111b; first mounting plate 112; bottom plate 113; second mounting plate 114; bearing plate 115; partition plate 12; first sub-board 121; second sub-board 122; electrical module 13; power module 14; first fixing part 141; first fixing member 15; The first fixing section -151; the second fixing section -152; the third fixing section -153; the second fixing member -16; the first adjustment area -161; the second adjustment area -162; the vertical plate -163; the connecting plate -164; the third fixing member -17; the first fixing plate -171; the second fixing plate -172; the third fixing plate -173; the fourth fixing plate -174; the fifth fixing plate -175; the first fastening hole -203; the second fastening hole -204; the third fastening hole -205; the first cooling fan -191; the second cooling fan -192; the controller -21; the door panel -22; the sealant -23; the column -24; the charging gun -25.

[0027] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0028] The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the description of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] In the description of the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connection" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0030] The directions or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “front”, “back”, “top”, “bottom”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0031] The terms "first", "second", "third", etc. are merely used to distinguish elements of similar nature, and do not indicate or imply relative importance or a particular order.

[0032] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of the elements listed and may also include additional elements not expressly listed.

[0033] like Figures 1 to 9 As shown, the charging pile includes a box body 11, a partition 12, an electrical module 13, a power module 14, a first fixing member 15, a second fixing member 16 and a third fixing member 17. The box body 11 is provided with a receiving cavity, and the partition 12 is arranged along the vertical direction of the box body 11 (i.e. Figure 2The partition 12 is connected to the box body 11 and divides the accommodating cavity into a first cavity 101 and a second cavity 102. The electrical module 13 is arranged in the first cavity 101, and the electrical module 13 is connected to the partition 12. The second cavity 102 is provided with a heat dissipation channel, and the power module 14 is arranged in the heat dissipation channel. The first fixing member 15, the second fixing member 16 and the third fixing member 17 are respectively arranged in the vertical direction of the box body 11 in sequence. The bottom of the box body 11 in the vertical direction (i.e., the X direction) is provided with an air inlet 103. The third fixing member 17 is arranged close to the air inlet 103. The first fixing member 15 is arranged across the power module 14 and is connected to the box body 11. The first fixing member 15 has a first adjustable space to adapt to power modules 14 of different specifications and sizes. The second fixing member 16 and the third fixing member 17 are respectively connected to the box body 11. The second fixing member 16 is provided with two and symmetrically arranged on both sides of the power module 14. The distance between the two second fixing members 16 can be adjusted to position power modules 14 of different specifications. The two fixing members 16 are respectively against the power module 14, and the two second fixing members 16 can move in the horizontal direction (i.e., along the Y-axis direction) to adjust the distance between the two second fixing members 16. By adjusting the distance between the two second fixing members 16, power modules 14 of different specifications can be installed. Since the accommodating cavity is divided into a first cavity 101 and a second cavity 102 by the partition 12, the electrical module 13 and the power module 14 are separately arranged. In order to obtain a more compact charging pile structure, the adjustment mode of the second fixing member 16 is set to move along the Y direction to adjust the distance, which can reduce the height of the second cavity 102 in the Z direction, thereby reducing the thickness of the charging pile in the Z direction, and obtaining a compact charging pile. There are two third fixing members 17. The third fixing members 17 can fix and support power modules 14 of different specifications by changing different sizes. Each third fixing member 17 is arranged close to the air inlet 103, and the third fixing member 17 is detachably connected to the box body 11 to support the bottom of the power module 14. In this embodiment, the charging pile with replaceable power module is compatible with wall-mounted installation and column-mounted installation. At least two wall-mounted brackets are provided on the back of the box 11, and the charging pile can be fixed on the wall by the wall-mounted brackets. When the charging pile is installed in a column-type, the charging pile also includes a column 24, one end of the column 24 is fixedly connected to the ground, and the other end of the column 24 is fixedly connected to the back of the box 11. The first fixing member 15 is a strip-shaped arched structure, and the box 11 includes a first structural member and a second structural member, the first structural member and the second structural member are arranged oppositely, and the two ends of the first fixing member 15 are detachably connected to the first structural member and the second structural member by bolts.

[0034] The charging pile with replaceable power module of the present invention divides the accommodating cavity into a first cavity 101 and a second cavity 102 by a partition 12, the electrical module 13 is arranged in the first cavity 101, the second cavity 102 is provided with a heat dissipation channel, and the power module 14 is arranged in the heat dissipation channel, so that the arrangement area of ​​the charging pile parts is clearly divided, and a compact charging pile with replaceable power module is obtained, and the power module 14 is allocated space separately, and a more efficient heat dissipation effect can be achieved when heat exchange is performed with the outside world, and the power module 14 is fixed in the second cavity 101 by a first fixing member 15, a second fixing member 16 and a third fixing member 17. In the cavity 102, the first fixing member 15 has a first adjustable space to adapt to power modules 14 of different specifications and sizes. The distance between the two second fixing members 16 can be adjusted to position and fix power modules 14 of different specifications. The third fixing member 17 is detachably connected to the box to support the bottom of the power module 14. By replacing the third fixing members 17 of different sizes, power modules 14 of different specifications can be adapted to change the power of the charging pile. The cooperation of the first fixing member 15, the second fixing member 16 and the third fixing member 17 can make the disassembly and assembly of the power module 14 more convenient, thereby realizing the quick maintenance function.

[0035] like Figure 5 As shown, the first fixing member 15 includes a first fixing section 151, a second fixing section 152 and a third fixing section 153 which are fixedly connected in sequence, the second fixing section 152 is arranged parallel to the power module 14, the first fixing section 151 is inclined relative to the second fixing section 152, the third fixing section 153 is inclined relative to the second fixing section 152, and a first adjustable space is formed among the first fixing section 151, the second fixing section 152 and the third fixing section 153. In this embodiment, the first fixed section 151, the second fixed section 152 and the third fixed section 153 are preferably an integral structure, or a split structure fixedly connected by bolts, the first fixed section 151 is an L-shaped structure or an arc-shaped structure, etc., the first fixed section 151 is fixedly connected to the box body by bolts, the third fixed section 153 is an L-shaped structure or an arc-shaped structure, etc., the third fixed section 153 is fixedly connected to the box body by bolts, wherein the first fixed section 151 and the third fixed section 153 can adjust the tightness by bolts respectively, thereby adjusting the size of the first adjustable space to adapt to power modules 14 of different powers.

[0036] In another preferred embodiment, Figure 6 As shown, the first fixing section 151 is vertically arranged relative to the second fixing section 152 , the third fixing section 153 is vertically arranged relative to the second fixing section 152 , and a first adjustable space is formed among the first fixing section 151 , the second fixing section 152 and the third fixing section 153 .

[0037] like Figure 7As shown, the second fixing member 16 includes a vertical plate 163 and a connecting plate 164 that are fixedly connected. The vertical plate 163 and the connecting plate 164 are vertically arranged. The vertical plate 163 abuts against or contacts the power module 14. When the vertical plate 163 abuts against the power module 14, the second fixing member 16 can position and fix the power module 14. When the vertical plate 163 contacts the power module, the second fixing member 16 can position the power module 14. The connecting plate 164 is a rectangular plate. The connecting plate 164 is parallel to the bottom plate 113 of the box body 11. The connecting plate 164 is provided with an adjustment area. The distance between the two second fixing members 16 can be changed through the adjustment area to position power modules 14 of different specifications.

[0038] Preferably, the adjustment area includes a first adjustment area 161 and a second adjustment area 162, and the first adjustment area 161 and the second adjustment area 162 are arranged in parallel along the horizontal direction of the box body 11, and the first adjustment area 161 and the second adjustment area 162 are staggered with each other. The first adjustment area 161 is provided with a first strip groove, and the first fastener can move in the first strip groove to adjust the distance between the two second fixing members 16. The first fastener fixes the second fixing member 16 and the box body 11 through the first strip groove. The second adjustment area 162 is provided with a second strip groove, and the second fastener can move in the second strip groove. The second fastener fixes the second fixing member 16 and the box body 11 through the second strip groove. The second fixing member 16 provides a guiding function for the power module 14 to assist the power module 14 to fall into the correct position during assembly.

[0039] In another preferred embodiment, the adjustment area includes a first adjustment area 161 and a second adjustment area 162, the first adjustment area 161 and the second adjustment area 162 are arranged in parallel along the horizontal direction of the box body 11, the first adjustment area 161 and the second adjustment area 162 are arranged staggered with each other, the first adjustment area 161 is provided with a plurality of first adjustment holes 104, each of the first adjustment holes 104 is arranged at intervals along the length direction of the first adjustment area 161, the first fastener passes through one of the first adjustment holes 104 and is fixedly connected to the box body 11, the second adjustment area 162 is provided with a plurality of second adjustment holes 105, each of the second adjustment holes 105 is arranged at intervals along the length direction of the second adjustment area 162, and the second fastener passes through one of the second adjustment holes 105 and is fixedly connected to the box body 11 to adjust the distance between the two second fixing members 16. The second fastener is preferably a bolt or a screw, etc., but is not limited thereto.

[0040] Different power modules 14 have different sizes. For example, the size of a 30kw power module 14 is smaller than that of a 40kw power module 14. Therefore, by adjusting the distance between the two second fixings 16 and the distance between the two third fixings 17, power modules 14 of different specifications can be adapted to achieve different powers of the charging pile.

[0041] like Figure 8 As shown, by changing the size of the third fixing member 17 to adjust and also changing the distance between the two third fixing members 17, the power modules 14 of different powers and specifications can be adapted; the third fixing member 17 is a hollow rectangular body structure, and the third fixing member 17 has no cover plate, and the third fixing member 17 includes a first fixing plate 171, a second fixing plate 172, a third fixing plate 173, a fourth fixing plate 174 and a fifth fixing plate 175, the second fixing plate 172, the third fixing plate 173, the fourth fixing plate 174 and the fifth fixing plate 175 are respectively vertically connected to the first fixing plate 171, the second fixing plate 172 is arranged opposite to the fourth fixing plate 174, and the third fixing plate 171 is arranged opposite to the fourth fixing plate 174. The first fixing plate 173 is arranged opposite to the fifth fixing plate 175, the second fixing plate 172 and the fourth fixing plate 174 are fixedly connected to the third fixing plate 173 and the fifth fixing plate 175 respectively, the second fixing plate 172 is provided with at least one first fastening hole 203, through which the second fixing plate 172 is connected to the side wall of the box body 11, the third fixing plate 173 is provided with at least one second fastening hole 204, the third fixing member 17 is fixedly connected to the bottom plate 113 of the box body 11 through the second fastening hole 204, the first fixing plate 171 is provided with a third fastening hole 205, through which the first fixing plate 171 is connected to the power module 14. The first fixing parts 141 are respectively provided on both sides of the bottom of the power module 14, each first fixing part 141 is fixedly connected to each first fastening hole 203 by bolts, and the third fixing member 17 is fixedly connected to the power module 14 by bolts through the second fastening hole 204 of the third fixing plate 173. Among them, when the power module 14 is 30kw, the first fastening hole 203 is set on the second fixing plate 172 of each third fixing member 17 to fix the third fixing member 17 to the power module 14; when the power module 14 is 40kw, the first fastening hole 203 is set on the second fixing plate 172 of each third fixing member 17, and the second fastening hole 204 is required to be set on the third fixing plate 173, so that the third fixing member 17 is fixedly connected to the power module 14 through the first fastening hole 203 and the second fastening hole 204 respectively. Therefore, the third fixing member 17 can selectively set the first fastener, the second fastener and the distance between the two third fixing members 17 according to the size and weight of the power module 14 to achieve the fixation of power modules 14 of different specifications.

[0042] Preferably, the box body 11 includes a side frame 111, a bottom plate 113, a first mounting plate 112 and a second mounting plate 114, the side frame includes a first sub-frame 111a and a second sub-frame 111b, the first mounting plate 112 is detachably connected to the first sub-frame 111a, the second mounting plate 114 and the second sub-frame 111b are integrally arranged, and the first mounting plate 112 and the second mounting plate 114 are spliced; a second cavity 102 is formed between the first sub-frame 111a, the first mounting plate 112, the partition 12 and the bottom plate 113; a first cavity 101 is formed between the second sub-frame 111b, the second mounting plate 114 and the partition 12. When the power module 14 needs to be replaced or disassembled, the first mounting plate 112 only needs to be removed to complete the replacement or disassembly of the power module 14, and there is no need to disassemble the structure or components of the first cavity 101, which is not only convenient to install but also saves time.

[0043] Preferably, the space between the first fixing member 15 and the bottom plate 113 is used to install the power module 14, and the side frame 111 is provided with a first through hole 201. When the charging pile is placed vertically (i.e., along the X direction and perpendicular to the ground), the first through hole 201 is arranged at the bottom of the box body 11, and the first mounting plate 112 is detachably connected to the side frame 111 and covers the first through hole 201. The air inlet 103 is arranged on the first mounting plate 112, and the first through hole 201 is used to disassemble and install the power module 14. Both ends of the first mounting plate 112 extend and protrude in the direction close to the first fixing member 15, which not only improves the convenience of replacement, but also improves the heat dissipation efficiency.

[0044] like Fig. 9 As shown, the box body 11 also includes a supporting plate 115, which is fixedly connected to the bottom plate 113. When the power module 14 is installed or removed, the supporting plate 115 is used to lift and support the tail of the power module 14 to facilitate the power module 14 to slide into or out of the second cavity 102.

[0045] like Figure 8 As shown, the box 11 is provided with a plug-in area 202. When the charging pile is placed vertically (i.e., along the X direction and perpendicular to the ground), the plug-in area is set at the top of the power module 14. The partition 12 includes a first sub-board 121 and a second sub-board 122. The first sub-board 121 and the second sub-board 122 are detachably connected. The first sub-board 121 is arranged corresponding to the power module 14, and the second sub-board 122 covers the plug-in area 202. The plug-in area 202 is used to disassemble or install the wire row of the power module 14. In this embodiment, the wire row is led out from the top of the power module 14, and is electrically connected to the charging gun 25 after passing through the first structural member or the second structural member and the wire row tube in sequence.

[0046] When the power module 14 needs to be disassembled, the second sub-board 122 is disassembled first, the wire row of the power module 14 is manually unplugged, the bottom plate 113 is disassembled, and the power module 14 is removed from the first via 201. There is no need to disassemble the electrical module 13 during disassembly, which is simple and convenient, and improves work efficiency.

[0047] Preferably, the side frame 111 is further provided with a first air outlet 107 and a second air outlet 108, which are respectively arranged on both sides of the side frame 111, and the first air outlet 107 and the second air outlet 108 are arranged on the side of the first fixing member 15 away from the first mounting plate 112. The charging pile also includes a first cooling fan 191 and a second cooling fan 192, which are respectively arranged in the second cavity 102, and the first cooling fan 191 is arranged corresponding to the first air outlet 107, and the second cooling fan 192 is arranged corresponding to the second air outlet 108. The first cooling fan 191 and the second cooling fan 192 are used to cool the power module 14 is used to dissipate the heat generated by the power module 14, and a heat dissipation channel is formed between the air inlet 103, the first heat dissipation fan 191 and the second heat dissipation fan 192. Only the power module 14 is arranged in the heat dissipation channel. When heat exchange is performed with the outside, the external cold air enters the second cavity 102 through the air inlet 103 of the first mounting plate 112, and the cold air passes through the inside and outside of the power module 14 in turn and is discharged through the first heat dissipation fan 191 and the second heat dissipation fan 192, forming a fixed heat dissipation path to achieve a more efficient heat dissipation effect. The arrangement of two heat dissipation fans can improve the heat dissipation efficiency and avoid the heat accumulation in the second cavity 102 causing the overall performance of the charging pile to decline or the power module 14 to explode.

[0048] Preferably, the charging pile further includes a controller 21 . The controller 21 and the electrical module 13 are respectively fixedly connected to the partition 12 . The controller 21 is electrically connected to the electrical module 13 and the power module 14 .

[0049] Preferably, the box body 11 also includes a door panel 22 and a sealant 23. The door panel 22 is connected to the side frame 111 of the box body 11. The sealant 23 is arranged between the door panel 22 and the side frame 111 to ensure the sealing of the interior of the accommodating cavity so that the protection level of the charging pile reaches IP54.

[0050] The charging pile with replaceable power modules in this embodiment structurally clearly divides the arrangement areas of components such as the electrical module 13 and the power module 14, thereby obtaining a compact layout, so that the power module 14 is arranged alone in the second cavity 102. The air inlet 103, the first cooling fan 191, and the second cooling fan 192 cooperate to achieve a highly efficient heat dissipation function in the second cavity 102. Through the adjustability of the first fixing member 15, the second fixing member 16, and the third fixing member 17, power modules 14 of different specifications can be adapted to achieve the function of changing the power of the charging pile, adapt to different types of products, and are convenient and quick to repair and replace.

[0051] The present invention also relates to an installation method for the above-mentioned charging pile, the installation method comprising determining the size of the power module 14, sequentially installing the first fixing member 15 and the second fixing member 16, and pre-tightening the second fixing member 16;

[0052] Determine the size of the power module 14 again, install the third fixing member 17, and pre-tighten the third fixing member 17;

[0053] Install the power module 14 in the second cavity 102 so that the first fixing member 15 is arranged across the power module 14, and tighten the first fixing member 15, the second fixing member 16 and the third fixing member 17 in sequence to ensure that the first fixing member 15, the second fixing member 16 and the third fixing member 17 fix the power module 14.

[0054] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. A charging pile with a replaceable power module, characterized in that: The invention comprises a box (11), a partition (12), an electrical module (13), a power module (14), a first fixing member (15), a second fixing member (16) and a third fixing member (17); the box (11) is provided with a containing cavity; the partition (12) is arranged along the vertical direction of the box (11) and divides the containing cavity into a first cavity (101) and a second cavity (102); the electrical module (13) is arranged in the first cavity (101); the second cavity (102) is provided with a heat dissipation channel; the power module (14) is arranged in the heat dissipation channel; the first fixing member (15), the second fixing member (16) and the third fixing member (17) are arranged in sequence along the vertical direction of the box (11); an air inlet (103) is provided at the bottom of the box (11) in the vertical direction; The first fixing member (15) is arranged across the power module (14) and is connected to the box (11), and the first fixing member (15) has a first adjustable space; The second fixing member (16) is connected to the box body (11), two second fixing members (16) are provided and symmetrically arranged on both sides of the power module (14), and the distance between the two second fixing members (16) can be adjusted to position the power modules (14) of different specifications; The third fixing member (17) is arranged near the air inlet (103), and the third fixing member (17) is detachably connected to the box body (11) to support the bottom of the power module (14), and power modules (14) of different specifications can be fixed and supported by replacing the third fixing member (17) of different sizes; The second fixing member (16) comprises a vertical plate (163) and a connecting plate (164) which are fixedly connected, the vertical plate (163) and the connecting plate (164) are arranged vertically, the vertical plate (163) abuts against the power module (14), the connecting plate (164) is arranged parallel to the bottom plate (113) of the box body (11), and the connecting plate (164) is provided with an adjustment area, through which the distance between the two second fixing members (16) is changed to provide for positioning the power modules (14) of different specifications; The third fixing member (17) comprises a first fixing plate (171), a second fixing plate (172), a third fixing plate (173), a fourth fixing plate (174) and a fifth fixing plate (175); the second fixing plate (172), the third fixing plate (173), the fourth fixing plate (174) and the fifth fixing plate (175) are respectively vertically connected to the first fixing plate (171); the second fixing plate (172) and the fourth fixing plate (174) are arranged opposite to each other; the third fixing plate (173) and the fifth fixing plate (175) are arranged opposite to each other; the second fixing plate (172) and the fourth fixing plate (174) are respectively fixedly connected to the third fixing plate (173) and the fifth fixing plate (175); The second fixing plate (172) is provided with at least one first fastening hole (203), and the second fixing plate (172) is connected to the side wall of the box body (11) through the first fastening hole (203); the third fixing plate (173) is provided with at least one second fastening hole (204), and the third fixing plate (173) is connected to the bottom plate (113) of the box body (11) through the second fastening hole (204); the first fixing plate (171) is provided with a third fastening hole (205), and the first fixing plate (171) is connected to the power module (14) through the third fastening hole (205).

2. The charging pile with replaceable power module according to claim 1, characterized in that: The first fixing member (15) comprises a first fixing section (151), a second fixing section (152) and a third fixing section (153) which are fixedly connected in sequence, the second fixing section (152) being arranged parallel to the power module (14), the first fixing section (151) being arranged vertically or tilted relative to the second fixing section (152), the free end of the first fixing section (151) being connected to the box body (11), the third fixing section (153) being arranged vertically or tilted relative to the second fixing section (152), the free end of the third fixing section (153) being connected to the box body (11), and the first adjustable space being formed between the first fixing section (151), the second fixing section (152) and the third fixing section (153).

3. The charging pile with replaceable power module according to claim 1, characterized in that: The adjustment area comprises a first adjustment area (161) and a second adjustment area (162); the first adjustment area (161) and the second adjustment area (162) are arranged in parallel along the horizontal direction of the box body (11); the first adjustment area (161) and the second adjustment area (162) are arranged staggered with each other; the first adjustment area (161) is provided with a first strip groove, a first fastener can move in the first strip groove, and the first fastener is fixedly connected to the second fixing member (16) and the box body (11) through the first strip groove; the second adjustment area (162) is provided with a second strip groove, a second fastener can move in the second strip groove, and the second fastener is fixedly connected to the second fixing member (16) and the box body (11) through the second strip groove.

4. The charging pile with replaceable power module according to claim 1, characterized in that: The box body (11) comprises a side frame (111), a bottom plate (113), a first mounting plate (112) and a second mounting plate (114); the side frame comprises a first sub-frame (111a) and a second sub-frame (111b); the first mounting plate (112) is detachably connected to the first sub-frame (111a); the second mounting plate (114) and the second sub-frame (111b) are integrally arranged; and the first mounting plate (112) and the second mounting plate (114) are spliced; The second cavity (102) is formed between the first sub-frame (111a), the first mounting plate (112), the partition plate (12) and the bottom plate (113); The first cavity (101) is formed between the second sub-frame (111b), the second mounting plate (114) and the partition plate (12).

5. The charging pile with replaceable power module according to claim 1, characterized in that: The box body (11) further comprises a carrying plate (115), wherein the carrying plate (115) is fixedly connected to the bottom plate (113), and when the power module (14) is installed or removed, the carrying plate (115) is used to lift and support the tail of the power module (14).

6. The charging pile with replaceable power module as claimed in claim 4, characterized in that: Both ends of the first mounting plate (112) extend in a direction close to the first fixing member (15) and are arranged to protrude.

7. The charging pile with replaceable power module as claimed in claim 4, characterized in that: The box body (11) is provided with a plug-in area (202); when the charging pile is placed vertically, the plug-in area is arranged on the top of the power module (14); the partition (12) comprises a first sub-board (121) and a second sub-board (122); the first sub-board (121) and the second sub-board (122) are detachably connected; the first sub-board (121) is arranged corresponding to the power module (14); the second sub-board (122) is arranged to cover the plug-in area (202); and the plug-in area (202) is used to disassemble or install the wiring board of the power module (14).

8. The charging pile with replaceable power module as claimed in claim 4, characterized in that: The first sub-frame (111a) is also provided with a first air outlet (107) and a second air outlet (108), the first air outlet (107) and the second air outlet (108) are respectively arranged on both sides of the first sub-frame (111a), the first air outlet (107) and the second air outlet (108) are arranged on the side of the first fixing member (15) away from the first mounting plate (112), the charging pile also includes a first cooling fan (191) and a second cooling fan (192), the first cooling fan (191) and the second cooling fan (192) are respectively arranged in the second cavity (102), the first cooling fan (191) is arranged corresponding to the first air outlet (107), and the second cooling fan (192) is arranged corresponding to the second air outlet (108).

Citation Information

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