Construction waste treatment equipment

The construction waste treatment device addresses inefficiencies in separating steel components from crushed waste by using a crushing and magnetic attraction system, ensuring continuous operation and reducing downtime and material damage.

CN118874627BActive Publication Date: 2024-12-13NANTONG INST OF TECH
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Patent Information

Application Number
CN202411350372.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2024-12-13
Estimated Expiration
2044-09-26

AI Technical Summary

Technical Problem

The separation of smaller materials like tie bars and angle steels from construction waste during the crushing process is inefficient, leading to equipment downtime, material damage, and increased operational costs due to the need for frequent stopping and starting of crushing equipment.

Method used

A construction waste treatment device with a crushing and separation device equipped with a crushing knife and toggle plate, combined with a magnetic attraction portion to separate and recover steel bars, utilizing a power part to facilitate continuous operation and prevent material sticking.

Benefits of technology

The device efficiently crushes larger waste materials into powder while separating and recovering steel components, reducing equipment idling and operational waste by enabling continuous processing and minimizing damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a construction waste treatment device, which relates to the field of construction waste treatment devices, and comprises a treatment part and a power part, wherein the treatment part comprises an outer box, a crushing and separating device and a recycling device, wherein the crushing and separating device is arranged in the outer box, and the recycling device is arranged below the outer box and is located directly below the crushing and separating device; the crushing and separating device comprises a crushing knife and a toggle plate, wherein the crushing knife and the toggle plate are both mounted on a clamping plate, and the clamping plate is fixedly mounted on a stepped shaft; the recycling device comprises an opening part and a magnetic attraction part, wherein the opening part is provided with a transverse opening whose opening direction is the same as the rotation direction of the crushing and separating device, and the magnetic attraction part is used for screening out steel bars in the crushed waste; the invention crushes larger bricks with tie bars, nails and the like placed in the crushing and cutting device into powder, thereby completing the treatment of the waste.
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Description

Technical Field

[0001] The invention relates to the field of construction waste treatment equipment, in particular to construction waste treatment equipment. Background Art

[0002] With the progress of urbanization, some old communities in the city center are also being renovated simultaneously. Some of the old communities were built earlier and still have relatively traditional brick-concrete structures. The demolition of these communities will also generate a large amount of construction waste. Unlike the demolition of some modern buildings, the demolition of these old communities generally does not contain concrete with a large amount of steel bars. Usually only some beams and columns contain steel materials such as tie bars, angle steels, and nails. Therefore, the cost of crushing and recovering the higher-value steel bars through various crushers, breakers, etc. is relatively high.

[0003] The waste generated by these brick-concrete buildings is generally made into recycled bricks or aggregates for reuse. This process requires the waste to be crushed, but the smaller materials such as tie bars and angle steels need to be separated. The separation process requires stopping the crushing equipment and taking out the materials that cannot be crushed. The starting and stopping of these engineering equipment will waste a lot of time and energy. At the same time, the materials that cannot be taken out as soon as possible are likely to get stuck in the crushing equipment and damage the equipment. Summary of the invention

[0004] The object of the present invention is to provide a construction waste treatment device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a construction waste treatment device, comprising a treatment part and a power part, the treatment part comprising an outer box, a crushing and separation device and a recovery device, the crushing and separation device is arranged in the outer box, the recovery device is arranged below the outer box and is located directly below the crushing and separation device;

[0006] The crushing and separation device comprises a crushing knife and a toggle plate, wherein the crushing knife and the toggle plate are both mounted on a clamping plate, and the clamping plate is fixedly mounted on the stepped shaft;

[0007] The recovery device comprises an opening portion and a magnetic attraction portion, wherein the opening portion is provided with a transverse opening in the same direction as the rotation direction of the crushing and separation device, and the magnetic attraction portion is used to screen out steel bars from the crushed waste;

[0008] The crushing and separation device and the magnetic attraction part are both connected to the motor in the power part.

[0009] Preferably, the outer box comprises a feeding port, a guide plate and an outer box shell, the feeding port is arranged at the top of the outer box shell, the guide plate is arranged below the feeding port, and a counter-attack plate is arranged on the upper side of the inner part of the outer box shell.

[0010] Preferably, the direction of the guide plate is the same as the rotation direction of the crushing and separation device.

[0011] Preferably, both ends of the stepped shaft are rotatably mounted on the outer box, the crushing knife and the toggle plate are spaced apart from each other, and the end of the toggle plate is provided with an arc that bends forward.

[0012] Preferably, a screen is provided in the outer box, the screen is fixedly installed below the crushing and separation device and semi-enclosed on the outside of the crushing and separation device, the top of the screen is fixedly installed in the outer box, the bottom of the screen is fixedly installed in the recovery device, and reinforcing ribs are provided on the outside of the screen, the reinforcing ribs are connected in series through reinforcing rods and both ends of the reinforcing rods are fixedly installed on the outer box.

[0013] Preferably, the opening part includes a baffle, an air circuit plate, a fixed plate and a wear-resistant plate, the baffle is fixedly installed on the top of the air circuit plate, the air circuit plate and the fixed plate are vertically arranged side by side and are both fixedly installed on the outer box, a recovery channel is provided between the air circuit plate and the fixed plate, the baffle covers the recovery channel, an air circuit is provided in the air circuit plate, the lower part of the air circuit is connected to the air pipe, and the wear-resistant plate is fixedly installed in the arc groove below the air circuit plate and the fixed plate.

[0014] Preferably, the magnetic suction part includes an adsorption cylinder and a magnetic suction rod. The adsorption cylinder is coaxially arranged with the arc groove. The adsorption cylinder is provided with an adsorption groove. A marble is provided in the adsorption groove. An elastic pad is provided under the marble. The marble can be attracted by magnetic force. One end of the two ends of the magnetic suction rod is fixedly connected to the flange, and the other end is rotatably connected to the adsorption cylinder. The magnetic suction rod is provided with an electromagnet.

[0015] Preferably, an extension rod is provided at one end of the adsorption cylinder, and the extension rod is rotatably connected to the flange and connected to the power part.

[0016] Preferably, the power part also includes a pulley group, a second motor and a piston cylinder, the output shaft of the motor is connected to the stepped shaft, one end of the pulley group is connected to the stepped shaft, and the other end is connected to the extension rod and is provided with a spacing structure inside, and a lever column and a crank structure are provided on the output shaft of the second motor, the lever column can drive the spacing structure when rotating, the end of the crank structure is connected to the piston cylinder, and the piston cylinder is connected to the air pipe through a pipe.

[0017] Preferably, the spacing structure includes a force-bearing plate, a conical disk, a friction pad 1 and a friction pad 2, the force-bearing plate is welded and fixed to the conical disk and connected to the extension rod by a key, the friction pad 1 is fixedly mounted on the conical disk, the friction pad 2 is fixedly mounted on the connecting disk, the connecting disk is mounted on the extension rod through a bearing, and the outer side of the connecting disk is connected to the pulley.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The invention crushes the larger bricks with tie bars, nails and the like placed in the crushing and cutting device into powder, thus completing the treatment of waste materials;

[0020] 2. The recycling device in the invention can attract the steel in the waste by magnetic force, separate it from the waste, and complete the recycling of the steel;

[0021] 3. The power parts provided in the invention are linked to each other, so that the operation of the crushing and separation device is realized while the periodic rotation of the magnetic suction part is realized, which can not only take away the recovered steel, but also prevent idling and reduce waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 A top view of the present invention;

[0024] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle;

[0025] Figure 4 for Figure 2 Sectional structure diagram at the inner CC;

[0026] Figure 5 for Figure 3 A magnified view of the structure at inner B;

[0027] Figure 6 for Figure 4 A magnified view of the structure at D inside;

[0028] Figure 7 for Figure 4 Enlarged view of the structure at inner E;

[0029] Figure 8 It is a schematic diagram of the internal structure of the present invention.

[0030] In the figure: 1-outer box; 11-feeding port; 12-guide plate; 13-outer box shell; 14-impact plate;

[0031] 2-crushing and separation device; 21-crushing knife; 22-switching plate; 23-clamping plate; 24-step shaft;

[0032] 3-recovery device; 31-opening part; 311-baffle; 312-air path plate; 313-fixing plate; 314-wear-resistant plate; 315-air pipe;

[0033] 32-magnetic suction part; 321-adsorption cylinder; 322-magnetic suction rod; 323-adsorption slot; 324-ball; 325-elastic pad; 326-electromagnet;

[0034] 4-motor; 41-pulley group; 42-motor 2; 43-piston cylinder; 44-shift rod column; 45-crank structure;

[0035] 46-spacer structure; 461-force plate; 462-conical disc; 463-friction pad 1; 464-friction pad 2; 465-connecting disc;

[0036] 5-screen; 51-reinforcement ribs; 52-reinforcement rods. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figures 1 to 8 The present invention provides a technical solution: a construction waste treatment device, comprising a treatment part and a power part, wherein the treatment part comprises an outer box 1, a crushing and separation device 2 and a recovery device 3, wherein the crushing and separation device 2 is arranged in the outer box 1, and the recovery device 3 is arranged below the outer box 1 and is located directly below the crushing and separation device 2, and the crushing and separation device is used to crush waste;

[0039] The crushing and separation device 2 includes a crushing knife 21 and a toggle plate 22, both of which are mounted on a clamping plate 23, and the clamping plate 23 is fixedly mounted on a stepped shaft 24. The crushing knife 21 can cut large pieces of waste by high-speed cutting through high-speed rotation and the cutting edge at the front end. At the same time, the high-speed rotating toggle plate 22 can throw and squeeze the incoming waste onto the impact plate 14 for crushing, and can also lift up the large pieces of waste by rotation and throw them back onto the impact plate 14 for crushing again.

[0040] The recovery device 3 includes an opening portion 31 and a magnetic attraction portion 32. The opening portion 31 is provided with a transverse opening in the same direction of rotation as the crushing and separation device 2. The magnetic attraction portion 32 is used to screen out steel bars from the crushed waste. The opening portion 31 is used to block the waste from entering, and the magnetic attraction portion is used to recover steel.

[0041] The crushing and separation device 2 and the magnetic attraction part 32 are both connected to the motor 4 in the power part.

[0042] In this embodiment, the outer box 1 includes a feeding port 11, a guide plate 12 and an outer box shell 13. The feeding port 11 is arranged at the top of the outer box shell 13, and the guide plate 12 is arranged below the feeding port 11. An impact plate 14 is provided on the upper side of the inner part of the outer box shell 13. The guide plate 12 can guide the input waste to the crushing and separation device 2 for crushing, and the impact plate 14 crushes the waste by impact.

[0043] In this embodiment, the direction of the guide plate 12 is the same as the rotation direction of the crushing and separating device 2, so as to prevent the rapidly rotating crushing and separating device 2 from throwing out the input waste materials and causing injuries.

[0044] In this embodiment, both ends of the stepped shaft 24 are rotatably mounted on the outer box 1, the crushing knife 21 and the toggle plate 22 are spaced apart from each other, and the end of the toggle plate 22 is provided with a forward curved arc, which can better throw up large pieces of waste.

[0045] In this embodiment, a screen 5 is provided in the outer box 1, and the screen 5 is fixedly installed below the crushing and separation device 2 and semi-enclosed on the outside of the crushing and separation device 2. The top of the screen 5 is fixedly installed in the outer box 1, and the bottom of the screen 5 is fixedly installed in the recovery device 3. Reinforcing ribs 51 are provided on the outside of the screen 5, and the reinforcing ribs 51 are connected in series through reinforcing rods 52 and both ends of the reinforcing rods 52 are fixedly installed on the outer box 1. The screen 5 can discharge waste that has been crushed to a certain degree.

[0046] In this embodiment, the opening part 31 includes a baffle 311, an air circuit plate 312, a fixing plate 313 and a wear-resistant plate 314, the baffle 311 is fixedly installed on the top of the air circuit plate 312, the air circuit plate 312 and the fixing plate 313 are vertically arranged side by side and are both fixedly installed on the outer box 1, a recovery channel is provided between the air circuit plate 312 and the fixing plate 313, the baffle 311 covers the top of the recovery channel, an air circuit is provided in the air circuit plate 312, and the lower part of the air circuit is connected to the air pipe 315, the wear-resistant plate 314 is fixedly installed in the arc groove below the air circuit plate 312 and the fixing plate 313, the baffle 311, the air circuit plate 312 and the fixing plate 313 are all made of non-magnetic materials, and intermittent airflow is sprayed toward the opening position from the air circuit plate 312, and by changing the intensity of the airflow, the dust particles are subjected to a greater impact force, thereby preventing the dust from entering the opening and blocking the recovery channel.

[0047] In this embodiment, the magnetic suction part 32 includes an adsorption cylinder 321 and a magnetic suction rod 322. The adsorption cylinder 321 is coaxially arranged with the arc groove. The adsorption cylinder 321 is provided with an adsorption groove 323. A ball 324 is provided in the adsorption groove 323. An elastic pad 325 is provided under the ball 324. The ball 324 can be attracted by magnetic force. One end of the two ends of the magnetic suction rod 322 is fixedly connected to the flange, and the other end is rotatably connected to the adsorption cylinder 321. The magnetic suction rod 322 is provided with an electromagnet 326, and the electromagnet 326 is arranged The upper part of the magnetic suction rod 322 is set at an angle of 60°-90°, so that the top suction tube 321 is magnetic, while the lower suction tube 321 is not magnetic. At the same time, it will absorb the pin 324 close to the electromagnet 326, so that the pin compresses the elastic pad 325, and then no pin 324 floats out of the suction groove 323, so that the suction tube 321 can absorb the steel in the suction groove 323. When the suction groove 323 rotates to a place away from the electromagnet 326, the pin 324 and gravity will cause the adsorbed steel to fall off for easy recovery.

[0048] In this embodiment, an extension rod is provided at one end of the adsorption cylinder 321 , and the extension rod is rotatably connected to the flange and connected to the power part. The extension rod can be driven by the motor 4 to rotate intermittently.

[0049] In this embodiment, the power part also includes a pulley group 41, a second motor 42 and a piston cylinder 43. The output shaft of the motor 4 is connected to the step shaft 24. One end of the pulley group 41 is connected to the step shaft 24, and the other end is connected to the extension rod and is provided with a spacing structure 46 inside. The output shaft of the second motor 42 is provided with a lever column 44 and a crank structure 45. The lever column 44 can drive the spacing structure 46 when rotating. The end of the crank structure 45 is connected to the piston cylinder 43. The piston cylinder 43 is connected to the air pipe 315 through a pipeline. The motor 4 drives the step shaft 24 to rotate, so as to realize the rotation of the crushing knife 21 and the toggle plate 22. At the same time, the step shaft 24 drives the extension rod to rotate through the pulley group 41, and the second motor 42 drives the crank structure 45 to operate, pushing the piston cylinder 43 to intermittently blow air into the air pipe 315. An air inlet is provided on the piston cylinder 43, and a one-way valve is provided on the air inlet and the air pipe 315 to ensure the correct circulation of air.

[0050] In this embodiment, the spacing structure 46 includes a force plate 461, a conical disk 462, a friction pad 1 463 and a friction pad 2 464. The force plate 461 is welded and fixed to the conical disk 462 and connected to the extension rod through a key. The friction pad 1 463 is fixedly mounted on the conical disk 462, and the friction pad 2 464 is fixedly mounted on the connecting disk 465. The connecting disk 465 is mounted on the extension rod through a bearing. The outer side of the connecting disk 465 is connected to the pulley. Since the connection between the connecting disk 465 and the extension rod A bearing is provided, so during the rotation of the pulley group 41, the extension rod will not be driven to rotate through the pulley group 41. Only when the lever on the toggle column 44 presses down the force plate 461 and the conical disk 462 to make the friction pad 1 463 and the friction pad 2 464 frictionally contact, will the conical disk 462 and the force plate 461 be driven to rotate through friction, and then the extension rod will be driven to rotate. Such intermittent rotation can prevent the centrifugal force generated by continuous rotation from causing the adsorbed steel to fall off, and prevent excessively fast rotation from affecting the normal falling of the steel.

[0051] Working principle: When in use, first turn on the motor 4 to drive the stepped shaft 24 to rotate, so as to realize the rotation of the crushing knife 21 and the toggle plate 22. The crushing knife 21 can cut large pieces of waste through high-speed rotation and the cutting edge at the front end. At the same time, the high-speed rotating toggle plate 22 can throw and squeeze the incoming waste onto the impact plate 14 for crushing, and can also bring up the large pieces of waste through rotation and throw them back onto the impact plate 14 for crushing again. At the same time, the small steel materials such as tie bars, nails, etc. exposed after crushing will be attracted by the magnetic force of the electromagnet 326 during rotation, enter the recovery channel, and be adsorbed by the adsorption cylinder 3 21 and the adsorption groove 323 adsorb. When the adsorption groove 323 rotates to a position away from the electromagnet 326, the adsorbed steel will fall off through the ball 324 and gravity to complete the recovery. At the same time, the air circuit plate 312 intermittently blows out air flow to prevent dust from accumulating in the recovery channel. When the air circuit plate 312 blows out air flow, the lever on the toggle column 44 presses down the force plate 461 and the conical disk 462 to make the friction pad 1 463 and the friction pad 2 464 in friction contact, so that the conical disk 462 and the force plate 461 will be driven to rotate through friction, and then the extension rod will be driven to rotate, thereby realizing the intermittent rotation of the adsorption cylinder 321.

[0052] Based on the above, the invention will crush the larger bricks with tie bars, nails, etc. placed in the crushing and cutting device into powder, thereby completing the processing of the waste; the recovery device in the invention can attract the steel in the waste by magnetic force, separate it from the waste, and complete the recovery of the steel; the power parts set in the invention are linked to each other, so that the operation of the crushing and separation device can be realized while realizing the periodic rotation of the magnetic attraction part, which can not only take away the recovered steel, but also prevent idling and reduce waste.

[0053] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. A construction waste treatment equipment, characterized in that: It comprises a processing part and a power part, the processing part comprises an outer box (1), a crushing and separation device (2) and a recovery device (3), the crushing and separation device (2) is arranged in the outer box (1), and the recovery device (3) is arranged below the outer box (1) and is located directly below the crushing and separation device (2); The crushing and separation device (2) comprises a crushing knife (21) and a toggle plate (22), wherein the crushing knife (21) and the toggle plate (22) are both mounted on a clamping plate (23), and the clamping plate (23) is fixedly mounted on a stepped shaft (24); The recovery device (3) comprises an opening portion (31) and a magnetic attraction portion (32), wherein the opening portion (31) is provided with a transverse opening whose opening direction is the same as the rotation direction of the crushing and separation device (2), and the magnetic attraction portion (32) is used to screen out steel bars in the crushed waste; The crushing and separation device (2) and the magnetic attraction part (32) are both connected to the motor (4) in the power part; A screen (5) is provided in the outer box (1), the screen (5) is fixedly mounted below the crushing and separation device (2) and semi-encloses the outer side of the crushing and separation device (2), the top of the screen (5) is fixedly mounted in the outer box (1), the bottom of the screen (5) is fixedly mounted in the recovery device (3), and reinforcing ribs (51) are provided on the outer side of the screen (5), the reinforcing ribs (51) are connected in series via reinforcing rods (52), and both ends of the reinforcing rods (52) are fixedly mounted on the outer box (1); The opening portion (31) comprises a baffle (311), an air path plate (312), a fixing plate (313) and a wear-resistant plate (314); the baffle (311) is fixedly mounted on the top of the air path plate (312); the air path plate (312) and the fixing plate (313) are arranged vertically side by side and are both fixedly mounted on the outer box (1); a recovery channel is provided between the air path plate (312) and the fixing plate (313); the baffle (311) covers the recovery channel; an air path is provided inside the air path plate (312); the bottom of the air path is connected to the air pipe (315); and the wear-resistant plate (314) is fixedly mounted in the circular arc groove below the air path plate (312) and the fixing plate (313).

2. A construction waste treatment equipment according to claim 1, characterized in that: The outer box (1) comprises a feeding port (11), a guide plate (12) and an outer box shell (13); the feeding port (11) is arranged at the top of the outer box shell (13); the guide plate (12) is arranged below the feeding port (11); and a counter-attack plate (14) is provided on the upper side of the inner part of the outer box shell (13).

3. A construction waste treatment equipment according to claim 2, characterized in that: The direction of the guide plate (12) is the same as the rotation direction of the crushing and separation device (2).

4. The construction waste treatment equipment according to claim 1, characterized in that: Both ends of the stepped shaft (24) are rotatably mounted on the outer box (1); the crushing blade (21) and the shifting plate (22) are arranged at a distance from each other; and the end of the shifting plate (22) is provided with an arc that bends forward.

5. The construction waste treatment equipment according to claim 1, characterized in that: The magnetic attraction part (32) comprises an adsorption cylinder (321) and a magnetic attraction rod (322); the adsorption cylinder (321) is coaxially arranged with the arc groove; an adsorption groove (323) is provided on the adsorption cylinder (321); a ball (324) is provided in the adsorption groove (323); an elastic pad (325) is provided below the ball (324); the ball (324) can be attracted by magnetic force; one end of the two ends of the magnetic attraction rod (322) is fixedly connected to the flange, and the other end is rotatably connected to the adsorption cylinder (321); and an electromagnet (326) is provided on the magnetic attraction rod (322).

6. A construction waste treatment equipment according to claim 5, characterized in that: An extension rod is provided at one end of the adsorption cylinder (321), and the extension rod is rotatably connected to the flange and connected to the power part.

7. A construction waste treatment equipment according to claim 6, characterized in that: The power part further comprises a pulley group (41), a second motor (42) and a piston cylinder (43); the output shaft of the motor (4) is connected to the stepped shaft (24); one end of the pulley group (41) is connected to the stepped shaft (24), the other end is connected to the extension rod and is provided with a spacing structure (46) inside; the output shaft of the second motor (42) is provided with a lever column (44) and a crank structure (45); the lever column (44) can drive the spacing structure (46) when rotating; the end of the crank structure (45) is connected to the piston cylinder (43); and the piston cylinder (43) is connected to the air pipe (315) through a pipeline.

8. The construction waste treatment equipment according to claim 7, characterized in that: The spacing structure (46) comprises a force-bearing plate (461), a conical disc (462), a friction pad 1 (463) and a friction pad 2 (464); the force-bearing plate (461) is welded and fixed to the conical disc (462) and connected to the extension rod via a key; the friction pad 1 (463) is fixedly mounted on the conical disc (462); the friction pad 2 (464) is fixedly mounted on a connecting disc (465); the connecting disc (465) is mounted on the extension rod via a bearing; and the outer side of the connecting disc (465) is connected to a pulley.

Citation Information

Patent Citations

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    CN211989017U

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