A spraying equipment for aluminum profile production

By adopting the collaborative design of multi-nozzle mechanism and clamping components in the aluminum profile production equipment, the problems of uneven spraying and difficulty in collecting residual materials in the vertical spraying equipment are solved, and efficient, uniform spraying and environmentally friendly production of aluminum profiles are achieved.

CN118874738BActive Publication Date: 2024-12-27JIANGSU XINHONGDING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411380369.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-27
Estimated Expiration
2044-09-30

AI Technical Summary

Technical Problem

When spraying aluminum profiles, the existing vertical spraying equipment is prone to uneven spraying in particular in the grooves, and it is difficult to collect residual materials, which increases production costs and maintenance workload.

Method used

A spraying equipment for aluminum profile production is designed, using multiple nozzle mechanisms to array along the transmission direction of aluminum profiles, combined with the drive motor rotating nozzle mechanism, the clamping assembly and the conveying mechanism work together to ensure uniform spraying of the grooves and through the prevention of Splash cover and residual material collection cover reduces powder splash and residual material scattering.

Benefits of technology

The uniform spraying of aluminum profile surfaces and grooves is achieved, the spraying quality is improved, the difficulty of powder leakage and residual material collection is reduced, and the production cost and maintenance workload is reduced.

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Abstract

The present invention provides a spraying equipment for aluminum profile production, including a working bin, a plurality of spraying assemblies are provided on the upper part of the working bin, the spraying assemblies include a plurality of nozzle mechanisms and a driving motor, the driving motor is in transmission connection with the nozzle mechanism, and the driving motor drives the nozzle mechanism to rotate; a conveying assembly and a clamping assembly are provided on both sides of the working bin, the clamping assembly is arranged in the conveying assembly, the conveying assembly is provided with a conveying mechanism and a rack, the conveying mechanism drives the clamping assembly to move, the rack is in transmission connection with the clamping assembly, a splash shield is provided on the outside of the working bin, the spraying assembly is connected to the top of the splash shield, the conveying assembly is arranged on both sides of the splash shield, and the lower part of the splash shield is a residual material collection cover. The mutual cooperation of the clamping assembly, the conveying assembly and the spraying assembly enables the surface of the aluminum profile to be effectively sprayed, improves the spraying quality of the surface of the aluminum profile, and through the coordinated work of the splash shield and the residual material collection cover, the recovery efficiency of the powder is improved.
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Description

Technical Field

[0001] The invention relates to the field of aluminum profile production, in particular to spraying equipment for aluminum profile production. Background Art

[0002] Aluminum profiles, as one of the metal materials widely used in modern industry, are known for their light weight, high strength, corrosion resistance, easy processing, and good electrical and thermal conductivity. They are widely used in building curtain walls, transportation, electronic equipment, furniture manufacturing, aerospace and other fields. The surface treatment of aluminum profiles, especially spraying treatment, can not only improve the appearance of the product, but also enhance its weather resistance, wear resistance and corrosion resistance, thereby extending its service life. In the spraying treatment of aluminum profiles, electrostatic spraying occupies a dominant position in aluminum profile spraying due to its high efficiency, uniformity and material saving.

[0003] Under existing technical conditions, vertical spraying equipment is widely used due to its advantages such as high production efficiency and small footprint. In practical applications, vertical spraying equipment still has some problems. First, when spraying some aluminum profiles with groove structures, uneven spraying of the groove parts is prone to occur during the spraying process, and some groove parts cannot be sprayed at all, which requires manual re-spraying in the later stage. This re-spraying operation not only increases production costs, but may also lead to inconsistent surface spraying thickness, thereby reducing the overall spraying quality. Secondly, there are certain problems with the collection of residual materials during the spraying process of vertical spraying equipment. Due to the splashing and scattering of paint during the spraying process, it is more difficult to collect the residual materials, which in turn increases the workload of cleaning and maintenance. Summary of the invention

[0004] In order to overcome some of the problems mentioned in the above background, the present invention provides a spraying equipment for aluminum profile production.

[0005] The technical solution adopted by the present invention is as follows: a spraying device for aluminum profile production, comprising a working chamber, a plurality of spraying assemblies are arranged on the upper part of the working chamber, and the plurality of spraying assemblies are arranged in an array along the transmission direction of the aluminum profile, and the spraying assembly comprises at least one nozzle mechanism and a driving motor, the driving motor is transmission-connected to the nozzle mechanism, the driving motor drives the nozzle mechanism to rotate, and the nozzle mechanism is configured to spray powder onto the aluminum profile;

[0006] A conveying assembly and a clamping assembly are provided on both sides of the working chamber. The conveying assembly is arranged at both ends of the aluminum profile, and the clamping assembly is arranged inside the conveying assembly. The conveying assembly is provided with a conveying mechanism and a rack. The conveying mechanism drives the clamping assembly to move, and the rack is transmission-connected to the clamping assembly. The rack is configured to drive the clamping assembly to rotate.

[0007] Furthermore, the spray assembly further comprises a fixing mechanism, the nozzle mechanism is connected to the fixing mechanism, and the drive motor is connected to one end of the fixing mechanism;

[0008] The fixing mechanism is provided with a fixing outer edge and a carrying frame, the carrying frame is fixedly connected to the lower part of the fixing outer edge, a plurality of limiting grooves are provided in the carrying frame, a plurality of the nozzle mechanisms are arranged in one-to-one correspondence with the plurality of limiting grooves, and a through hole is provided in the limiting groove.

[0009] Furthermore, the nozzle mechanism includes a connecting pipe and two nozzles, the bottom end of the connecting pipe is connected to the nozzle, a transmission wheel and a limit block are provided on the connecting pipe, the transmission wheel is arranged on the upper part of the limit block, the transmission wheel is fixedly connected to the connecting pipe, a bearing is provided between the limit block and the connecting pipe, the limit block is arranged in a limit groove, the transmission wheel is transmission-connected to the drive motor, the top of the connecting pipe is connected to the external conveying, and the connecting pipe is connected to the through hole.

[0010] Further, the conveying assembly also includes a conveying shell, two fixing bars and a transmission base, the transmission base is fixedly connected to the bottom wall of the conveying shell, the transmission base is provided with a sliding groove, the conveying mechanism is slidably connected to the sliding groove, the two fixing bars are respectively arranged in a one-to-one correspondence with the side walls of the transmission base, the fixing bars are fixedly connected to the top wall of the conveying shell, a gap is provided between the fixing bars and the transmission base, and the clamping assembly is slidably connected to the gap;

[0011] The rack is arranged between the side wall of the conveying shell and the driving base.

[0012] Furthermore, the conveying mechanism includes a conveying chain and a plurality of fixed frames, the conveying chain is slidably connected to the sliding groove, the plurality of fixed frames are arranged in an array along the conveying chain, the fixed frame is fixedly connected to the conveying chain, a card slot is provided in the fixed frame, and the card slot is connected to the clamping assembly.

[0013] Further, the clamping assembly includes a transmission shaft, a fixing plate, a connecting sleeve, a connecting plate and a hook, a gear is provided at one end of the transmission shaft, the gear is meshed and connected with the rack, the other end of the transmission shaft is connected with the connecting sleeve by a thread, the fixing plate is arranged between the gear and the connecting sleeve, and the fixing plate is connected with the transmission shaft by a bearing;

[0014] The connecting sleeve is fixedly connected to one side of the connecting plate, and the other side of the connecting plate is fixedly connected to the hook, and the hook is configured to fix the aluminum profile.

[0015] Furthermore, a splash shield is provided on the outside of the working chamber, the spraying assembly is connected to the top of the splash shield, the conveying assembly is arranged on both sides of the splash shield, and a residual material collection cover is provided at the bottom of the splash shield;

[0016] A mounting groove is provided on the top of the splash shield, and the mounting groove is connected to a fixing mechanism. The splash shield comprises a movable shield and a fixed shield, and a splash shield splicing plate is provided between the movable shield and the fixed shield, and the splash shield splicing plate is configured to adjust the distance between the movable shield and the fixed shield.

[0017] Furthermore, the waste material collection cover comprises a fixed half frame and a movable half frame, an L-shaped splicing plate is provided between the fixed half frame and the movable half frame, and the L-shaped splicing plate is configured to adjust the size of the waste material collection cover;

[0018] A flexible sealing pad is arranged between the residual material collecting cover and the conveying shell.

[0019] Furthermore, it also includes a support assembly, a residual material conveying assembly and a filter, wherein the support assembly is respectively fixedly connected to the splash cover, the conveying assembly, the residual material conveying assembly and the residual material collecting cover, and the residual material conveying assembly is arranged at the bottom of the residual material collecting cover;

[0020] The residual material conveying assembly is provided with a residual material outlet, and the residual material outlet is connected to the filter through a conveying pipe.

[0021] Furthermore, the support assembly includes a mobile support mechanism and a fixed support mechanism, and the mobile support mechanism and the fixed support mechanism are connected by a connecting rod;

[0022] The mobile support mechanism is provided with a mobile support frame, and the mobile support frame is provided with a first support, a first column, a second column and a third support, the first support is fixedly connected to the top of the mobile cover, the first column is fixedly connected to the bottom of one of the conveying shells, the second column is connected to the bottom of the mobile half frame, and the third support is connected to the bottom of the residual material conveying assembly;

[0023] The fixed support mechanism is provided with a fixed support frame, on which a second support, a third column, a fourth column and a fourth support are provided, the second support is arranged corresponding to the first support, the second support is fixedly connected to the top of the fixed cover, the third column is fixedly connected to the bottom of another conveying shell, the fourth column is fixedly connected to the bottom of the fixed half frame, and the fourth support is connected to the bottom of the residual material conveying assembly.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] The clamping assembly fixes both ends of the aluminum profile and works with the conveying mechanism to push the aluminum profile forward. When the aluminum profile enters the working chamber, the gear and rack mesh, causing the clamping assembly to rotate, thereby rotating the aluminum profile. This process ensures that all surfaces and grooves of the aluminum profile are evenly sprayed, thereby improving the spraying quality.

[0026] At the same time, when the conveying mechanism pushes the aluminum profile forward, the nozzle mechanism rotates driven by the driving motor, which not only reduces the number of nozzle mechanisms but also ensures the uniformity of spraying on the surface of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 A schematic diagram of a spraying device for producing aluminum profiles according to an embodiment of the present invention;

[0028] Figure 2 It is a front view schematic diagram of a spraying device for producing aluminum profiles according to an embodiment of the present invention;

[0029] Figure 3 for Figure 1 Schematic diagram of the middle support assembly, splash shield, residual material collection cover and residual material conveying assembly;

[0030] Figure 4 for Figure 1 Schematic diagram of the front view of the middle support assembly, the splash shield, the residual material collection cover and the residual material conveying assembly;

[0031] Figure 5 for Figure 2 Schematic diagram of the exploded view of the conveying assembly and the clamping assembly;

[0032] Figure 6 for Figure 5 Schematic diagram of the middle clamping assembly;

[0033] Figure 7 for Figure 5 The local enlarged schematic diagram of point I in the middle;

[0034] Figure 8 for Figure 1 Schematic diagram of the spraying assembly;

[0035] Fig. 9 for Figure 8 Schematic diagram of the fixing mechanism.

[0036] In the figure:

[0037] 1. Support assembly; 11. Mobile support mechanism; 12. Fixed support mechanism; 13. Connecting rod; 111. Mobile support frame; 112. First support; 113. First column; 114. Second column; 115. Third support; 121. Second support; 122. Fixed support frame; 123. Third column; 124. Fourth column; 125. Fourth support; 2. Splash shield; 21. Mobile cover; 22. Fixed cover; 23. Mounting groove; 24. Splash shield splicing plate; 3. Spraying assembly; 31. Fixed mechanism; 32. Nozzle mechanism; 33. Driving motor; 311. Fixed outer edge; 312. Carrying frame; 313. Through hole; 314 , limit groove; 321, connecting pipe; 322, driving wheel; 323, limit block; 324, nozzle; 4, conveying assembly; 41, conveying shell; 42, conveying mechanism; 43, rack; 44, fixing bar; 45, transmission base; 46, sliding groove; 421, conveying chain; 422, fixed frame; 423, slot; 5, filter; 51, conveying pipe; 6, residual material conveying assembly; 61, residual material outlet; 7, residual material collection cover; 71, movable half frame; 72, L-shaped splicing plate; 73, fixed half frame; 8, clamping assembly; 81, gear; 82, transmission shaft; 83, fixed plate; 84, connecting sleeve; 85, connecting plate; 86, hook. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0039] like Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, in some embodiments, the spraying equipment for aluminum profile production includes a working chamber, and the aluminum profile is transported to the working chamber by a conveying assembly 4, and is sprayed in the working chamber. Among them, a plurality of spraying assemblies 3 are installed on the upper part of this working chamber, and these spraying assemblies 3 are arranged in an array along the transmission direction of the aluminum profile. Each spraying assembly 3 includes a plurality of nozzle mechanisms 32 and a drive motor 33. The drive motor 33 is connected to the nozzle mechanism 32 through a transmission, and the drive motor 33 is responsible for driving the nozzle mechanism 32 to rotate. The nozzle mechanism 32 is designed to spray powder onto the surface of the aluminum profile, and through continuous rotation, a uniform coating effect can be obtained on the surface of the aluminum profile.

[0040] On both sides of the working chamber, a conveying assembly 4 and a clamping assembly 8 are respectively arranged. The conveying assembly 4 is arranged at both ends of the aluminum profile to provide conveying space and conveying force for the clamping assembly 8, ensuring that the aluminum profile can be stably transmitted. The clamping assembly 8 is placed inside the conveying assembly 4 to ensure that the aluminum profile can be firmly clamped during the spraying process. The conveying assembly 4 also includes a conveying mechanism 42 and a rack 43. The conveying mechanism 42 is responsible for driving the clamping assembly 8 to move, and the rack 43 is connected to the gear 81 of the clamping assembly 8 through a transmission to ensure that the clamping assembly 8 can rotate accurately to achieve effective spraying of each surface of the aluminum profile.

[0041] In order to prevent the powder generated during the spraying process from splashing, a splash shield 2 is specially designed on the outside of the working chamber. The spraying assembly 3 is connected to the top of the splash shield 2 to ensure that the powder generated during the spraying process can be effectively confined in the splash shield 2. The conveying assembly 4 is arranged on both sides of the splash shield 2, so that the aluminum profile is completely in the splash shield 2, thereby improving the spraying quality of the aluminum profile.

[0042] In order to collect excess powder generated during the spraying process, a residual material collection cover 7 is designed at the bottom of the splash shield 2. By installing a vibration motor at the bottom of the residual material collection cover 7, the collected powder is further collected and discharged by vibration to keep the equipment clean and the powder recycled.

[0043] Specifically, the two ends of the aluminum profile are fixed by the clamping assembly 8, and the clamping assembly 8 is installed on the conveying mechanism 42. The conveying mechanism 42 drives the aluminum profile to move forward. When the aluminum profile moves into the working bin, the gear 81 of the clamping assembly 8 is meshed with the rack 43. When the clamping assembly 8 continues to move forward, the clamping assembly 8 rotates, thereby driving the aluminum profile to rotate, so that each surface and groove of the aluminum profile can be effectively sprayed, thereby improving the quality of the spraying.

[0044] While the conveying mechanism 42 drives the aluminum profile to move forward, the nozzle mechanism 32 rotates under the action of the driving motor 33, which reduces the number of the nozzle mechanisms 32 and enables the surface of the aluminum profile to be sprayed more evenly.

[0045] Through the cooperation of the splash shield 2 and the residual material collecting shield 7, the leakage of powder is effectively reduced and the collection efficiency of powder is improved, thereby ensuring the safety and environmental protection of the production process.

[0046] like Figure 8 and Fig. 9 As shown, in some embodiments, the spray assembly 3 also includes a fixing mechanism 31, which serves as a supporting structure of the entire spray assembly 3, and the nozzle mechanism 32 and the drive motor 33 are respectively connected thereto, wherein the drive motor 33 is installed at one end of the fixing mechanism 31.

[0047] Specifically, the fixing mechanism 31 is provided with a fixing outer edge 311 and a bearing frame 312, and the bearing frame 312 is welded and fixed to the lower part of the fixing outer edge 311 to form a stable structure. The fixing outer edge 311 is connected to the outer wall of the splash shield 2 to fix the fixing mechanism 31. The output end of the driving motor 33 extends into the bearing frame 312 and is connected to each nozzle mechanism 32 through a transmission belt, so that the driving motor 33 can stably drive each nozzle mechanism 32 to rotate.

[0048] A plurality of limiting grooves 314 are provided inside the carrying frame 312 . Each of the limiting grooves 314 corresponds to a nozzle mechanism 32 . The position of the nozzle mechanism 32 is determined by the limiting grooves 314 , thereby ensuring the stability of the nozzle mechanism 32 during operation.

[0049] In order to better connect with the nozzle mechanism 32 , a through hole 313 is provided in the limiting groove 314 .

[0050] Through the above design, the spraying equipment can achieve efficient, uniform and precise spraying effects, meeting the strict requirements in the aluminum profile production process.

[0051] Further, in some embodiments, the nozzle mechanism 32 includes a connecting pipe 321 and two nozzles 324, the bottom end of the connecting pipe 321 is connected to the two nozzles 324, and the connecting pipe 321 and the nozzles 324 are connected to each other. A transmission wheel 322 and a stop block 323 are specially provided on the upper part of the connecting pipe 321, the transmission wheel 322 is fixedly installed above the connecting pipe 321, and the stop block 323 is located below the transmission wheel 322. In order to ensure that the transmission wheel 322 can rotate smoothly, a bearing is installed between the stop block 323 and the connecting pipe 321, which can reduce friction and improve transmission efficiency. The stop block 323 is accurately placed in the stop groove 314 to ensure the stability of the nozzle mechanism 32 during operation. The transmission wheel 322 is connected to the drive motor 33 through a transmission connection, which ensures that the nozzle mechanism 32 can move at a predetermined speed and direction. In addition, the top of the connecting pipe 321 is designed to be connected to an external conveying system to facilitate the input and output of materials. The other end of the connecting pipe 321 is connected to the through hole 313 , ensuring that the spraying material can be smoothly transported from the through hole 313 to the spray head 324 through the connecting pipe 321 , thereby achieving uniform spraying of the aluminum profile.

[0052] like Figure 5 , Figure 6 and Figure 7As shown, in some embodiments, the conveying assembly 4 also includes a conveying shell 41, two fixing bars 44 and a transmission base 45. Specifically, the transmission base 45 is fixed on the bottom wall of the conveying shell 41, and a sliding groove 46 is provided on the upper part of the transmission base 45. The conveying mechanism 42 is slidably connected with the transmission base 45 through the sliding groove 46, thereby realizing the smooth movement of the conveying mechanism 42. In addition, the two fixing bars 44 are respectively arranged in a one-to-one correspondence with the two side walls of the transmission base 45, and the fixing bars 44 are fixedly installed on the top inner wall of the conveying shell 41. It is worth noting that a certain gap is left between the fixing bars 44 and the transmission base 45 so that the clamping assembly 8 can slide in this gap, thereby realizing the flexible movement of the clamping assembly 8. Finally, the rack 43 is arranged between the side wall of the conveying shell 41 and the transmission base 45. Through this design, the rack 43 can mesh with the gear 81 in the clamping assembly 8, thereby realizing that the clamping assembly 8 drives the aluminum profile to rotate smoothly in the working chamber.

[0053] Further, in some embodiments, the conveying mechanism 42 of the device includes a conveying chain 421 and a plurality of fixed frames 422. Specifically, the conveying chain 421 slides in the sliding groove 46. At the same time, the plurality of fixed frames 422 are arranged in an array along the conveying chain 421, and the fixed frames 422 are installed on the conveying chain 421 in a fixed connection manner, and a card slot 423 is provided in the fixed frame 422. The clamping assembly 8 is connected to the conveying mechanism 42 through the card slot 423 to keep the position of the clamping assembly 8 on the conveyor stable, thereby ensuring that the clamping assembly 8 can stably clamp the aluminum profile during the spraying process, avoiding the sliding or falling off of the aluminum profile during the spraying process, thereby improving the spraying quality and efficiency.

[0054] Furthermore, in some embodiments, the clamping assembly 8 includes a transmission shaft 82, a fixing plate 83, a connecting sleeve 84, a connecting plate 85 and a hook 86. Specifically, a gear 81 is provided at one end of the transmission shaft 82, and the gear 81 is meshed and connected with the rack 43, so that the clamping assembly 8 can rotate the transmission shaft 82 during the movement along the rack 43. The other end of the transmission shaft 82 is connected to the connecting sleeve 84 by a thread, ensuring a firm combination between the two. In order to further enhance the stability of the transmission shaft 82, the fixing plate 83 is arranged between the gear 81 and the connecting sleeve 84, and the fixing plate 83 is connected to the transmission shaft 82 by a bearing, so that the transmission shaft 82 can rotate freely under the support of the bearing. At the same time, the clamping assembly 8 is fixed in the slot 423 by the fixing plate 83 to ensure that the clamping assembly 8 can move with the movement of the conveying mechanism 42, thereby ensuring the transportation of the aluminum profile.

[0055] The connecting sleeve 84 is welded to one side of the connecting plate 85. This ensures the tight connection between the connecting sleeve 84 and the connecting plate 85, and avoids loosening or falling off during the working process. The other side of the connecting plate 85 is welded and fixed to the hook 86, so that the connecting plate 85, the connecting sleeve 84 and the hook 86 become a whole, which enhances the stability of the overall structure. In order to fix the aluminum profile, the hook 86 is designed in the shape of a curved hook, and connecting holes are drilled at both ends of the aluminum profile, and connected to the hook 86 through the connecting holes. The design purpose is to stabilize the position of the aluminum profile during the spraying process and prevent it from falling off from the hook 86 during the rotation of the clamping assembly 8, thereby further ensuring the uniformity and consistency of the spraying effect. Through this structural design, the aluminum profile can remain stable during the spraying process, thereby improving the spraying quality and production efficiency.

[0056] like Figure 3 and Figure 4 As shown, in some embodiments, mounting grooves 23 are provided on the top of the splash guard 2, and these mounting grooves 23 are respectively connected to the fixing mechanisms 31. In this way, the spray assembly 3 is fixed on the splash guard 2, so that the spray assembly 3 can spray the aluminum profile in the working chamber.

[0057] Specifically, the splash shield 2 is divided into two parts, one part is a movable shield 21, and the other part is a fixed shield 22, and a splash shield splicing plate 24 is arranged between the two. The purpose of setting the splash shield splicing plate 24 is to adjust the distance between the movable shield 21 and the fixed shield 22, so that the splash shield 2 can adapt to aluminum profiles of different lengths, thereby increasing the performance of the spraying equipment in this embodiment.

[0058] It is worth noting that when the splash-proof splicing plate 24 is replaced, the matching fixing mechanism 31 needs to be replaced to meet the spraying requirements for aluminum profiles of different lengths.

[0059] Furthermore, in some embodiments, the structure of the waste material collection cover 7 is similar to that of the splash cover 2, and a fixed half frame 73 and a movable half frame 71 are also provided, and an L-shaped splicing plate 72 is provided between the fixed half frame 73 and the movable half frame 71. The purpose of designing the L-shaped splicing plate 72 is also to adjust the size of the waste material collection cover 7 and increase the performance of the spraying equipment in this embodiment.

[0060] In particular, a flexible sealing gasket is provided between the top side of the residual material collection cover 7 and the conveying shell 41. The purpose of the flexible sealing gasket is to reduce the impact of the vibration motor vibration on the conveying component 4 and prevent the residual material generated during the spraying process from leaking, thereby reducing the impact on the working environment and increasing the service life of the equipment.

[0061] Furthermore, in some embodiments, in order to improve the overall stability and integrity of the device, a support assembly 1, a residual material conveying assembly 6 and a filter 5 are also included. Specifically, the support assembly 1 is connected to the splash shield 2, the conveying assembly 4, the residual material conveying assembly 6 and the residual material collection cover 7 respectively to provide support force for them, thereby ensuring the stability and reliability of the entire device. In addition, the residual material conveying assembly 6 is arranged at the bottom of the residual material collection cover 7 to facilitate the collection of excess paint generated during the spraying process.

[0062] In order to further improve the utilization rate of the paint and the environmental performance of the equipment, the residual material conveying component 6 is provided with a residual material outlet 61. The residual material outlet 61 is connected to the filter 5 through the conveying pipe 51, so that the collected paint can be filtered through the filter 5, thereby removing impurities and particles in the paint and realizing the recovery and utilization of the residual material. Through this design, not only the utilization rate of the paint is improved, but also environmental pollution is reduced, making the entire spraying process more efficient and environmentally friendly.

[0063] Furthermore, in some embodiments, in order to match the splash guard 2 and the residual material collection cover 7, the support assembly 1 is configured as a mobile support mechanism 11 and a fixed support mechanism 12, and the mobile support mechanism 11 and the fixed support mechanism 12 are connected into a whole by respectively arranging connecting rods 13 at the upper and lower parts thereof.

[0064] Specifically, the mobile support mechanism 11 provides support for the mobile cover 21 and the mobile half frame 71, and is provided with a mobile support frame 111, on which a first support 112, a first column 113, a second column 114 and a third support 115 are provided. First, the first support 112 is fixedly connected to the top of the mobile cover 21 by bolts, thereby ensuring the stability and reliability of the mobile cover 21 during the production process. Secondly, in order to ensure the stability of the conveying assembly 4 on this side of the mobile cover 21, a first column 113 is provided to be connected to the bottom of the conveying shell 41 on this side, so that the conveying shell 41 remains stable during the movement, thereby ensuring the smooth conveying of the aluminum profile. Finally, the second column 114 is provided to be connected to the bottom of the mobile half frame 71, and the third support 115 is provided to be connected to the bottom of the residual material conveying assembly 6.

[0065] The fixed support mechanism 12 has the same structure as the mobile support mechanism 11, and is also provided with a fixed support frame 122, and a second support 121, a third column 123, a fourth column 124 and a fourth support 125 are provided on the fixed support frame 122. The second support 121 is arranged corresponding to the first support 112, and the second support 121 is fixedly connected to the top of the fixed cover 22 by bolts, so that the fixed cover 22 remains stable during the production process. The third column 123 is connected to the bottom of another conveying shell 41, which further enhances the stability of the conveying assembly 4 and ensures the smooth conveying of the aluminum profile. The fourth column 124 is fixedly connected to the bottom of the fixed half frame 73, and the fourth support 125 is connected to the bottom of the residual material conveying assembly 6.

[0066] This unique design of the support component 1 can not only ensure the stability and efficiency of the production process, but also flexibly adapt to different production needs, thereby improving production efficiency and product quality.

[0067] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A spraying equipment for aluminum profile production, characterized in that: The invention comprises a working chamber, wherein a plurality of spraying assemblies (3) are arranged on the upper part of the working chamber, wherein the plurality of spraying assemblies (3) are arranged in an array along the transmission direction of the aluminum profile, wherein the spraying assemblies (3) comprise at least one nozzle mechanism (32) and a driving motor (33), wherein the driving motor (33) is drivingly connected to the nozzle mechanism (32), wherein the driving motor (33) drives the nozzle mechanism (32) to rotate, and wherein the nozzle mechanism (32) is configured to spray powder onto the aluminum profile; A conveying assembly (4) and a clamping assembly (8) are provided on both sides of the working chamber, the conveying assembly (4) is arranged at both ends of the aluminum profile, the clamping assembly (8) is arranged inside the conveying assembly (4), the conveying assembly (4) is provided with a conveying mechanism (42) and a rack (43), the conveying mechanism (42) drives the clamping assembly (8) to move, the rack (43) is in transmission connection with the clamping assembly (8), and the rack (43) is configured to drive the clamping assembly (8) to rotate; A splash shield (2) is provided on the outside of the working chamber, the spraying assembly (3) is connected to the top of the splash shield (2), the conveying assembly (4) is arranged on both sides of the splash shield (2), and a residual material collection cover (7) is provided at the bottom of the splash shield (2); The top of the splash shield (2) is provided with a mounting groove (23), the mounting groove (23) being connected to the spray assembly (3), the splash shield (2) comprising a movable shield (21) and a fixed shield (22), a splash shield splicing plate (24) being provided between the movable shield (21) and the fixed shield (22), the splash shield splicing plate (24) being configured to adjust the distance between the movable shield (21) and the fixed shield (22); The waste material collection cover (7) comprises a fixed half frame (73) and a movable half frame (71), an L-shaped splicing plate (72) is provided between the fixed half frame (73) and the movable half frame (71), and the L-shaped splicing plate (72) is configured to adjust the size of the waste material collection cover (7); A flexible sealing pad is provided between the residual material collecting cover (7) and the conveying assembly (4); It also comprises a support assembly (1), a residual material conveying assembly (6) and a filter (5), wherein the support assembly (1) is respectively fixedly connected to the splash shield (2), the conveying assembly (4), the residual material conveying assembly (6) and the residual material collecting cover (7), and the residual material conveying assembly (6) is arranged at the bottom of the residual material collecting cover (7); The residual material conveying assembly (6) is provided with a residual material outlet (61), and the residual material outlet (61) is connected to the filter (5) via a conveying pipe (51); The support assembly (1) comprises a movable support mechanism (11) and a fixed support mechanism (12), wherein the movable support mechanism (11) and the fixed support mechanism (12) are connected via a connecting rod (13); The mobile support mechanism (11) is provided with a mobile support frame (111), and the mobile support frame (111) is provided with a first support (112), a first column (113), a second column (114) and a third support (115), the first support (112) is fixedly connected to the top of the mobile cover (21), the first column (113) is fixedly connected to the bottom of one of the conveying components (4), the second column (114) is connected to the bottom of the mobile half frame (71), and the third support (115) is connected to the bottom of the residual material conveying component (6); The fixed support mechanism (12) is provided with a fixed support frame (122), and the fixed support frame (122) is provided with a second support (121), a third column (123), a fourth column (124) and a fourth support (125), the second support (121) is arranged corresponding to the first support (112), the second support (121) is fixedly connected to the top of the fixed cover (22), the third column (123) is fixedly connected to the bottom of another conveying component (4), the fourth column (124) is fixedly connected to the bottom of the fixed half frame (73), and the fourth support (125) is connected to the bottom of the residual material conveying component (6).

2. The spraying equipment for aluminum profile production according to claim 1, characterized in that: The spraying assembly (3) further comprises a fixing mechanism (31), the nozzle mechanism (32) is connected to the fixing mechanism (31), and the driving motor (33) is connected to one end of the fixing mechanism (31); The fixing mechanism (31) is provided with a fixing outer edge (311) and a carrying frame (312); the carrying frame (312) is fixedly connected to the lower part of the fixing outer edge (311); a plurality of limiting grooves (314) are provided in the carrying frame (312); a plurality of nozzle mechanisms (32) and a plurality of limiting grooves (314) are arranged in a one-to-one correspondence; and a through hole (313) is provided in the limiting groove (314).

3. The spraying equipment for aluminum profile production according to claim 2, characterized in that: The nozzle mechanism (32) comprises a connecting pipe (321) and two nozzles (324); the bottom end of the connecting pipe (321) is connected to the nozzle (324); a transmission wheel (322) and a limit block (323) are provided on the connecting pipe (321); the transmission wheel (322) is arranged on the upper part of the limit block (323); the transmission wheel (322) is fixedly connected to the connecting pipe (321); a bearing is provided between the limit block (323) and the connecting pipe (321); the limit block (323) is arranged in a limit groove (314); the transmission wheel (322) is transmission-connected to the driving motor (33); the top of the connecting pipe (321) is connected to external transportation; and the connecting pipe (321) is connected to the through hole (313).

4. The spraying equipment for aluminum profile production according to claim 1, characterized in that: The conveying assembly (4) further comprises a conveying shell (41), two fixing bars (44) and a transmission base (45); the transmission base (45) is fixedly connected to the bottom wall of the conveying shell (41); the transmission base (45) is provided with a sliding groove (46); the conveying mechanism (42) is slidably connected to the sliding groove (46); the two fixing bars (44) are respectively arranged in a one-to-one correspondence with the side walls of the transmission base (45); the fixing bars (44) are fixedly connected to the top wall of the conveying shell (41); a gap is provided between the fixing bars (44) and the transmission base (45); and the clamping assembly (8) is slidably connected to the gap; The rack (43) is arranged between the side wall of the conveying shell (41) and the driving base (45).

5. The spraying equipment for aluminum profile production according to claim 4, characterized in that: The conveying mechanism (42) comprises a conveying chain (421) and a plurality of fixed frames (422); the conveying chain (421) is slidably connected to the sliding groove (46); the plurality of fixed frames (422) are arranged in an array along the conveying chain (421); the fixed frames (422) are fixedly connected to the conveying chain (421); a clamping groove (423) is provided in the fixed frame (422); and the clamping groove (423) is connected to the clamping assembly (8).

6. The spraying equipment for aluminum profile production according to claim 1, characterized in that: The clamping assembly (8) comprises a transmission shaft (82), a fixing plate (83), a connecting sleeve (84), a connecting plate (85) and a hook (86); a gear (81) is provided at one end of the transmission shaft (82); the gear (81) is meshingly connected to the rack (43); the other end of the transmission shaft (82) is connected to the connecting sleeve (84) via a thread; the fixing plate (83) is arranged between the gear (81) and the connecting sleeve (84); the fixing plate (83) is connected to the transmission shaft (82) via a bearing; The connecting sleeve (84) is fixedly connected to one side of the connecting plate (85), and the other side of the connecting plate (85) is fixedly connected to the hook (86), and the hook (86) is configured to fix the aluminum profile.