A monitoring power supply component processing and welding device

By designing adaptive clamping and uniformly coated monitoring power module processing welding devices, the problem of uneven welds in the existing technologies and complex operations in existing technologies can be solved, and efficient and accurate welding effects are achieved.

CN118875592BActive Publication Date: 2025-01-28SHANDONG RANCHUANG POWER ELECTRONICS CO LTD
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Patent Information

Application Number
CN202411366146.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-01-28
Estimated Expiration
2044-09-29

AI Technical Summary

Technical Problem

During the welding process, the existing POE power connection welding equipment has uneven solder spraying due to the different compression degree of the return spring, which affects the welding effect. In addition, when processing cables of different diameters, the equipment needs to adjust the welding head, increase the operation steps, and last a long time. Conflict causes cable deformation and affects welding accuracy.

Method used

Design a monitoring power component machining welding device, using a mobile institution to clamp and adjust the POE power connection cable and monitoring equipment to make it the same axis to facilitate the welding. Coordination to achieve evenly coating the solder; drive the module to drive the installation frame through the power motor and the screw to adapt to the connecting port of different inner diameters.

Benefits of technology

Through adaptive clamping and uniform welded coating, the operation steps are reduced and the welding efficiency and effect are improved; the use of the driving component simplifies the operation to ensure the precision and uniformity of welding.

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Abstract

The present invention relates to the technical field of welding devices, and specifically to a monitoring power supply component processing welding device, comprising a base plate, a coating mechanism for evenly adding solder to the welding part of a POE power supply connecting cable and a power connection port of a monitoring device is arranged on the upper middle side of the base plate, and a moving mechanism for clamping and moving the POE power supply connecting cable and the monitoring device is jointly arranged on the left and right sides of the base plate. The present invention adopts a moving mechanism to adaptively clamp the POE power supply connecting cable and the monitoring device, so that the POE power supply connecting cable and the power connection port of the monitoring device can be coaxially arranged, thereby facilitating the docking of the POE power supply connecting cable and the power connection port of the monitoring device, and solder can be simultaneously applied to the inner sides of the POE power supply connecting cable and the power connection port of the monitoring device through an L-shaped plate frame and a linear plate frame, without tilting the monitoring device, thereby reducing the operation steps and improving the welding efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of welding devices, in particular to a monitoring power supply component processing welding device. Background Art

[0002] The monitoring power supply component is an important component in the monitoring system that provides power support for the monitoring equipment. The monitoring power supplies mainly include linear power supplies, switching power supplies, POE power supplies and solar power supplies. Among them, the POE power supply supplies power to the equipment through the network cable. The POE power supply cable is connected to the monitoring equipment by welding. The power cord can be directly connected to the power port of the monitoring equipment, thereby simplifying the installation process.

[0003] A Chinese invention patent with publication number CN117039566A provides a POE power supply welding device for monitoring equipment. The device drives the rotation of the gear through the transmission shaft, and then drives the rack block to slide on the fixed seat. The end of the rack block squeezes the second airbag, so that the second airbag is compressed, and the gas inside it is transmitted to the fourth airbag through the second connecting pipe. The fourth airbag expands and squeezes the pressure block to move, and the pressure block pushes the reset spring to compress. In an instant, the gas is transmitted to the tin storage cavity through the microporous plate, and the solder in the tin storage cavity is sprayed out through the discharge nozzle and falls to the welding point of the POE power supply cable, and the solder is evenly added to the welding point of the POE power supply cable.

[0004] However, due to the different compression degrees of the return spring, the return spring will apply different pressures to the solder in the tin storage chamber, which will cause the amount of tin sprayed out of the nozzle to fluctuate, and the tin cannot be evenly sprayed on the welding point of the POE power cable, affecting the welding effect. In addition, the above-mentioned device uses the POE power cable to squeeze the abutment rod to drive the hinge seat to rotate upward. Although it can automatically control the inclination of the inner side of the power port of the monitoring device, when the diameter of the POE power cable is different, the inclination angle of the monitoring device will change, so it is necessary to control the welding head to realign, which increases the operation steps. Moreover, due to the long-term resistance of the abutment rod, the POE power cable will be deformed. After the POE power cable is deformed, the inclination angle of the monitoring device will change, which will cause the welding head to be unable to accurately apply the solder to the inner side of the power port of the monitoring device, further affecting the welding effect. Summary of the invention

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a monitoring power supply component processing and welding device, including a base plate, a coating mechanism for evenly adding solder to the welding point of the POE power supply connecting cable and the power connecting port of the monitoring device is arranged on the upper side of the middle part of the base plate, and a moving mechanism for clamping and moving the POE power supply connecting cable and the monitoring device is arranged on the left and right sides of the base plate.

[0006] The moving mechanism includes a moving block that is slidable left and right on the left side of the base plate, a positioning frame is slidable forward and backward on the upper part of the moving block, the upper side of the positioning frame is a U-shaped structure, a supporting plate is slidable forward and backward on the upper part of the positioning frame, and an adjusting component for adjusting the clamping position of the monitoring equipment is arranged on the positioning frame, and a mounting frame is slidable left and right on the right side of the base plate, the upper part of the mounting frame is a tubular structure, and a clamping component for centering the POE power connection cable is arranged on the upper part of the mounting frame.

[0007] The coating mechanism includes a fixed frame fixedly installed on the upper middle side of the base plate, the upper part of the fixed frame is a circular ring structure coaxial with the mounting frame, a rotating ring frame is rotatably arranged on the right side inside the fixed frame, an L-shaped plate frame that slides radially along the rotating ring frame is arranged at equal intervals along its circumference on the inner side of the rotating ring frame, a linear plate frame is arranged on the right side of the non-horizontal section of the L-shaped plate frame along the radial sliding of the rotating ring frame, a pushing spring is arranged between the L-shaped plate frame and the linear plate frame, storage components are arranged on the L-shaped plate frame and the linear plate frame, a discharging component is arranged on the L-shaped plate frame and the linear plate frame, and a driving component that drives the L-shaped plate frame to move synchronously is arranged on the fixed frame.

[0008] Preferably, the positioning assembly includes an electric push rod fixedly mounted on the left side of the base plate, the telescopic section of the electric push rod is fixedly connected to the moving block, a No. 1 screw is rotatably provided on the front side of the positioning frame, the No. 1 screw is threadedly connected to the moving block, a No. 2 screw is rotatably provided on the middle part of the positioning frame, the No. 2 screw is threadedly connected to the abutment plate, a height plate is slidably provided on the upper part of the positioning frame, the height plate slides up and down and passes through the abutment plate, a No. 3 screw is rotatably provided on the front side of the positioning frame, the No. 3 screw is threadedly connected to the height plate.

[0009] Preferably, the clamping assembly includes a clamping plate slidably arranged on the mounting frame at equal intervals along the circumference thereof, an active disk plate is rotatably arranged on the outer side of the tubular structure of the mounting frame, and vortex grooves corresponding to the clamping plate are opened on the active disk plate at equal intervals along its circumference, and the clamping plate slides inside the vortex grooves through the raised columns thereon, and a hydraulic rod No. 1 is hingedly connected between the active disk plate and the mounting frame.

[0010] Preferably, a power motor is fixedly installed on the right side of the base plate, and a screw is rotatably arranged inside the right side of the base plate, the screw is fixedly connected to the output shaft of the power motor, the screw is inserted into the interior of the mounting frame and threadedly connected thereto, and a rotating motor is fixedly installed on the left side of the lower part of the fixed frame, and the output shaft of the rotating motor is connected to the rotating ring frame through a belt.

[0011] Preferably, the material storage assembly includes a material storage cavity opened on the left side of the L-shaped plate frame and the right side of the straight plate frame, and a side of the horizontal section of the L-shaped plate frame away from the axis of the rotating ring frame and a side of the straight plate frame close to the axis of the rotating ring frame are both fixedly installed with discharge pipes connected to the material storage cavity at equal intervals along the left and right directions, and the discharge pipe is located inside the material storage cavity, a push plate is slidably arranged inside the material storage cavity, a coil spring is arranged between the push plate and the material storage cavity, through holes corresponding to the discharge pipes are opened on the push plate, and a push rod is fixedly installed on the push plate, and the push rod is inserted to the outside of the material storage cavity.

[0012] Preferably, the discharging assembly includes a spiral rod which is rotatably arranged inside the storage chamber at equal intervals along the left and right directions, the spiral rod is located inside the discharging pipe, and the outer side of the spiral rod is attached to the inner wall of the discharging pipe. The horizontal section of the L-shaped plate frame is provided with a cover plate on the side away from the axis of the rotating ring frame and the side of the straight plate frame close to the axis of the rotating ring frame for sliding left and right, and an opening is provided on the cover plate for discharging materials from the discharging pipe. A control part for controlling the rotation of the spiral rod is provided on the fixed frame, and a sliding part for driving the cover plate to slide is provided on the fixed frame.

[0013] Preferably, the control part includes a transmission tube rotatably arranged on the right side of the rotating ring frame at equal intervals along the circumference of the rotating ring frame, a transmission rod is rotatably arranged inside the non-horizontal section of the L-shaped plate frame, the transmission rod is slidably connected to the transmission tube, and one end of the transmission rod close to the axis of the rotating ring frame is connected to the spiral rod on the L-shaped plate frame through a belt, and a follower pulley is rotatably arranged on the left side of the linear plate frame, the follower pulley is slidably sleeved on the outside of the transmission rod, and the follower pulley is connected to the spiral rod on the linear plate frame through a belt.

[0014] Preferably, a track ring plate is fixedly installed on the right side of the fixed frame, and the end of the transmission tube away from the axis of the fixed frame extends into the interior of the track ring plate and moves along its track. A clamping ring plate is provided inside the track ring plate for sliding left and right. A pushing hydraulic rod is fixedly installed on the right side of the track ring plate, and the telescopic section of the pushing hydraulic rod is fixedly connected to the clamping ring plate.

[0015] Preferably, the sliding portion includes a supporting ring plate which is symmetrically arranged on the fixed frame through a telescopic rod, the supporting ring plate is slidably connected to the fixed frame along the left and right directions, a two-way cylinder is fixedly installed on the upper part of the fixed frame, two telescopic sections of the two-way cylinder are respectively fixedly connected to the supporting ring plate, a driven ring frame is rotatably arranged on the side of the supporting ring plate away from the fixed frame, and a driven plate is fixedly installed on the side of the cover plate close to the fixed frame, and the driven plate is slidably connected to the driven ring frame along the radial direction.

[0016] Preferably, the driving assembly includes an active ring rotatably arranged on the left side inside the fixed frame, a connecting plate is hingedly connected to the left side of the active ring at equal intervals along its circumference, the end of the connecting plate away from the active ring is hingedly connected to an L-shaped plate frame at a corresponding position, an actuator motor is fixedly installed on the right side of the rotating ring frame, a driving gear is fixedly installed on the output shaft of the actuator motor, and an arc-shaped tooth segment meshing with the driving gear is fixedly installed on the right side of the active ring.

[0017] The beneficial effects of the present invention are as follows: 1. The present invention adopts a moving mechanism to adaptively clamp the POE power connection cable and the monitoring equipment, so that the POE power connection cable and the power connection port of the monitoring equipment can be coaxially arranged, thereby facilitating the docking of the POE power connection cable and the power connection port of the monitoring equipment, and the inner sides of the POE power connection cable and the power connection port of the monitoring equipment can be coated with solder at the same time through the L-shaped plate frame and the straight plate frame, without tilting the monitoring equipment, thereby reducing the operation steps and improving the welding efficiency, and when the L-shaped plate frame and the straight plate frame are coated, the positions of the POE power connection cable and the monitoring equipment will not change, thereby ensuring the uniformity of the solder coating and improving the welding effect.

[0018] 2. The present invention adopts a discharge component to control the storage components on the L-shaped plate frame and the linear plate frame, thereby controlling the timing and amount of the discharge of the storage components, and cooperates with the rotating ring frame to drive the rotation of the L-shaped plate frame and the linear plate frame, so that the solder can be evenly coated on the inner side of the power port of the monitoring equipment and the POE power cable, further improving the welding effect.

[0019] 3. The present invention adopts a driving component that can adapt to the power connection port of the monitoring equipment with different inner diameters. At the same time, the L-shaped plate frame can drive the linear plate frame to adapt to POE power connection cables with different diameters through a pushing spring, thereby further simplifying the steps of the welding operation and improving the welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0022] Figure 2 It is a schematic diagram of the structure of the moving block, the positioning frame, the abutment plate and the positioning assembly after the electric push rod is removed in the present invention.

[0023] Figure 3 It is a partial cross-sectional view of the bottom plate, mounting frame, clamping assembly, power motor and lead screw in the present invention.

[0024] Figure 4 It is a structural schematic diagram of the coating mechanism in the present invention.

[0025] Figure 5 It is a structural schematic diagram of the rotating ring frame, L-shaped plate frame, linear plate frame, active ring and connecting plate in the present invention.

[0026] Figure 6 It is a partial cross-sectional view of the rotating ring frame, the L-shaped plate frame, the linear plate frame and the active ring in the present invention.

[0027] Figure 7 It is a structural schematic diagram of an L-shaped plate frame, a linear plate frame, a material storage assembly, a spiral rod, a transmission tube, a transmission rod and a follower pulley in the present invention.

[0028] Figure 8 It is a partial cross-sectional view of the L-shaped plate frame, the material storage assembly, the spiral rod, the cover plate and the driven plate in the present invention.

[0029] Fig. 9 It is a partial cross-sectional view of the fixed frame, the rotating ring frame, the transmission pipe, the track ring plate, the tightening ring plate and the pushing hydraulic rod in the present invention.

[0030] Fig.10 It is a cross-sectional view of the fixed frame, the rotating ring frame and the rotating motor in the present invention.

[0031] Fig.11 It is a structural schematic diagram of the fixing frame, the cover plate and the sliding part in the present invention.

[0032] In the figure: 1, bottom plate; 2, coating mechanism; 3, moving mechanism; 21, fixed frame; 22, rotating ring frame; 23, L-shaped plate frame; 24, linear plate frame; 25, storage assembly; 26, discharge assembly; 27, driving assembly; 28, rotating motor; 31, moving block; 32, position frame; 33, abutment plate; 34, adjustment assembly; 35, mounting frame; 36, clamping assembly; 37, power motor; 38, lead screw; 251, storage chamber; 252, discharge pipe; 253, push plate; 254, push rod; 261, screw rod; 262, cover plate; 263, control unit; 264, sliding unit; 271, active ring ; 272, connecting plate; 273, executive motor; 274, driving gear; 275, arc-shaped tooth segment; 341, electric push rod; 342, screw rod No. 1; 343, screw rod No. 2; 344, height plate; 345, screw rod No. 3; 361, clamping plate; 362, active disc plate; 363, vortex groove; 364, hydraulic rod No. 1; 2631, transmission pipe; 2632, transmission rod; 2633, follower pulley; 2634, track ring plate; 2635, tightening ring plate; 2636, push hydraulic rod; 2641, support ring plate; 2642, two-way cylinder; 2643, driven ring frame; 2644, driven plate. DETAILED DESCRIPTION

[0033] The embodiments of the present invention are described in detail below. The embodiments described below are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. If no specific techniques or conditions are specified in the embodiments, the techniques or conditions described in the literature in the art or the product specifications are used.

[0034] See also Figure 1 and Figure 4 A monitoring power supply component processing and welding device includes a base plate 1, a coating mechanism 2 for evenly adding solder to the welding part of the POE power supply connecting cable and the power connecting port of the monitoring device is arranged on the upper middle side of the base plate 1, and a moving mechanism 3 for clamping and moving the POE power supply connecting cable and the monitoring device is arranged on the left and right sides of the base plate 1.

[0035] When it is necessary to weld the POE power supply cable and the power port of the monitoring device, the POE power supply cable and the monitoring device are clamped and limited respectively by the moving mechanism 3, and then the POE power supply cable and the monitoring device are moved to the position of the coating mechanism 2 respectively by the moving mechanism 3, and then the solder is coated on the outer side of the POE power supply cable and the inner side of the power port of the monitoring device by the coating mechanism 2, and then the POE power supply cable and the power port of the monitoring device are connected together by the moving mechanism 3 to complete the welding.

[0036] See also Figure 1 and Figure 2 The moving mechanism 3 includes a moving block 31 which is slidably arranged on the left side of the base plate 1, a positioning frame 32 is slidably arranged on the upper part of the moving block 31, the upper side of the positioning frame 32 is a U-shaped structure, a supporting plate 33 is slidably arranged on the upper part of the positioning frame 32, and a positioning component 34 for adjusting the clamping position of the monitoring device is arranged on the positioning frame 32.

[0037] Continue reading Figure 1 and Figure 2 The positioning assembly 34 includes an electric push rod 341 fixedly mounted on the left side of the base plate 1, the telescopic section of the electric push rod 341 is fixedly connected to the moving block 31, a No. 1 screw 342 is rotatably provided on the front side of the positioning frame 32, and the No. 1 screw 342 is threadedly connected to the moving block 31, a No. 2 screw 343 is rotatably provided on the middle part of the positioning frame 32, and the No. 2 screw 343 is threadedly connected to the abutment plate 33, a height plate 344 is slidably provided on the upper part of the positioning frame 32, and the height plate 344 slides up and down and penetrates the abutment plate 33, a No. 3 screw 345 is rotatably provided on the front side of the positioning frame 32, and the No. 3 screw 345 is threadedly connected to the height plate 344.

[0038] When it is necessary to weld the POE power supply cable and the power port of the monitoring device, the operator will direct the power port of the monitoring device toward a position close to the middle of the base plate 1, and then place the monitoring device on the upper side of the position frame 32, while making the monitoring device located on the upper side of the height plate 344, and then manually rotate the No. 3 screw 345, which drives the monitoring device to adjust its position up and down through the height plate 344.

[0039] Then, the No. 2 screw 343 is manually rotated so that the No. 2 screw 343 drives the abutment plate 33 to move forward, so that the abutment plate 33 pushes the monitoring device to abut against the position frame 32, thereby clamping and limiting the monitoring device through the position frame 32 and the abutment plate 33, and then the abutment plate 33, the monitoring device and the position frame 32 are fixedly connected together.

[0040] See also Figure 1 and Figure 3 The moving mechanism 3 also includes a mounting frame 35 slidably arranged on the right side of the base plate 1 along the left and right directions. The upper part of the mounting frame 35 is a tubular structure. A clamping assembly 36 for centering and clamping the POE power supply cable is arranged on the upper part of the mounting frame 35. The clamping assembly 36 includes a clamping plate 361 slidably arranged thereon at equal intervals along the circumference of the mounting frame 35. An active disk plate 362 is rotatably arranged on the outer side of the tubular structure of the mounting frame 35. The active disk plate 362 is provided with vortex grooves 363 corresponding to the clamping plate 361 at equal intervals along its circumference. The clamping plate 361 slides inside the vortex groove 363 through the protruding columns thereon. A No. 1 hydraulic rod 364 is hinged between the active disk plate 362 and the mounting frame 35.

[0041] When the monitoring device is fixedly connected to the position frame 32, the operator manually turns the No. 1 screw 342 so that the No. 1 screw 342 drives the monitoring device to adjust its position forward and backward through the position frame 32, thereby adjusting the front and rear position of the monitoring device through the No. 1 screw 342, and adjusting the height position of the monitoring device through the No. 3 screw 345 and the height plate 344, so that the power port of the monitoring device is located at the coaxial position of the upper tubular structure of the mounting frame 35.

[0042] After the position adjustment of the monitoring equipment is completed, the operator inserts the POE power cable into the tubular structure on the upper part of the mounting frame 35, and at the same time extends the POE power cable to the left of the mounting frame 35, so as to facilitate the docking of the POE power cable with the power port of the monitoring equipment. Then, the telescopic section of the No. 1 hydraulic rod 364 is extended to drive the active disk plate 362 to rotate, and the active disk plate 362 pushes the clamping plate 361 to move toward the axial position of the mounting frame 35 through the vortex groove 363, so that the clamping plate 361 can center the POE power cable, thereby fixing the POE power cable at the axial position of the mounting frame 35, and at the same time making the POE power cable coaxial with the power port of the monitoring equipment.

[0043] See also Figure 3 The moving mechanism 3 also includes a power motor 37 fixedly mounted on the right side of the base plate 1. A lead screw 38 is rotatably arranged inside the right side of the base plate 1. The lead screw 38 is fixedly connected to the output shaft of the power motor 37. The lead screw 38 is inserted into the interior of the mounting frame 35 and is threadedly connected thereto.

[0044] See also Figure 1 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The coating mechanism 2 includes a fixed frame 21 fixedly installed on the upper side of the middle part of the base plate 1. The upper part of the fixed frame 21 is a circular ring structure coaxial with the mounting frame 35. A rotating ring frame 22 is rotatably arranged on the right side inside the fixed frame 21. L-shaped plate frames 23 are arranged on the inner side of the rotating ring frame 22 at equal intervals along its circumference and slide radially therefrom. A linear plate frame 24 is arranged on the right side of the non-horizontal section of the L-shaped plate frame 23 and slides radially along the rotating ring frame 22. A pushing spring is arranged between the L-shaped plate frame 23 and the linear plate frame 24.

[0045] In the initial state, the L-shaped plate frame 23 and the straight plate frame 24 are at a position away from the axis of the fixed frame 21. Then the power motor 37 is started to drive the screw 38 to rotate, so that the screw 38 drives the POE power connecting cable to move to the left through the mounting frame 35, so that the left end of the POE power connecting cable moves to the position of the straight plate frame 24.

[0046] See also Figure 4 , Figure 6 , Figure 7 and Figure 8The coating mechanism 2 also includes a storage assembly 25 respectively arranged on the L-shaped plate frame 23 and the straight plate frame 24, and the storage assembly 25 includes a storage chamber 251 opened on the left side of the L-shaped plate frame 23 and the right side of the straight plate frame 24. A discharge pipe 252 connected to the storage chamber 251 is fixedly installed at equal intervals along the left and right directions on the side of the horizontal section of the L-shaped plate frame 23 away from the axis of the rotating ring frame 22 and the side of the straight plate frame 24 close to the axis of the rotating ring frame 22, and the discharge pipe 252 is located inside the storage chamber 251, and a push plate 253 is slidably arranged inside the storage chamber 251, and a coil spring is arranged between the push plate 253 and the storage chamber 251, and a through hole corresponding to the discharge pipe 252 is opened on the push plate 253, and a push rod 254 is fixedly installed on the push plate 253, and the push rod 254 is inserted to the outside of the storage chamber 251.

[0047] See also Figure 4 , Figure 7 and Figure 8 The coating mechanism 2 also includes a discharge assembly 26 that is jointly arranged on the L-shaped plate frame 23 and the linear plate frame 24. The discharge assembly 26 includes a cover plate 262 that is slidably arranged in the left and right directions on the horizontal section of the L-shaped plate frame 23 away from the axis of the rotating ring frame 22 and on the linear plate frame 24 close to the axis of the rotating ring frame 22. The cover plate 262 is provided with an opening for the discharge pipe 252 to discharge the material.

[0048] In this embodiment, a material injection port is provided on the horizontal section of the L-shaped plate frame 23 and the side of the straight plate frame 24 away from the axis of the fixed frame 21. The material injection port is connected to the storage cavity 251 at the corresponding position, and the material injection port is closed by bolts. In the initial state, the cover plate 262 moves to the pipe mouth of the discharge pipe 252, and the opening on the cover plate 262 is arranged alternately with the pipe mouth of the discharge pipe 252, so that the pipe mouth of the discharge pipe 252 is closed by the cover plate 262, and the material injection port is in a closed state.

[0049] The operator pre-presses the push rod 254 so that the push rod 254 pushes the push plate 253 toward the pipe mouth of the discharge pipe 252 and compresses the coil spring. The operator then opens the injection port. Subsequently, the operator adds solder into the interior of the storage chamber 251 through the injection port and fills the interior of the storage chamber 251 with solder. Thereafter, the operator closes the injection port by means of bolts and removes the external force on the push rod 254, so that the elastic force of the coil spring pushes the push plate 253 to squeeze the solder inside the storage chamber 251, so that the push plate 253 pushes the solder inside the storage chamber 251 to the interior of the discharge pipe 252 at one end inside the storage chamber 251.

[0050] See also Figure 4 , Figure 5 and Figure 6The coating mechanism 2 also includes a driving assembly 27 arranged on the fixed frame 21, and the driving assembly 27 includes an active ring 271 rotatably arranged on the left side of the fixed frame 21. The left side of the active ring 271 is hinged with connecting plates 272 at equal intervals along its circumference. The end of the connecting plate 272 away from the active ring 271 is hinged to the L-shaped plate frame 23 at the corresponding position. An execution motor 273 is fixedly installed on the right side of the rotating ring frame 22, and a driving gear 274 is fixedly installed on the output shaft of the execution motor 273. An arc-shaped tooth segment 275 meshing with the driving gear 274 is fixedly installed on the right part of the active ring 271.

[0051] When the left end of the POE power supply connecting cable moves to the position of the linear plate frame 24, the execution motor 273 is started to drive the active gear 274 to rotate, and the active gear 274 drives the active ring 271 to rotate relative to the rotating ring frame 22 through the arc-shaped tooth segment 275, so that the active ring 271 pushes the L-shaped plate frame 23 to move toward the axial position of the fixed frame 21 through the connecting plate 272, and the L-shaped plate frame 23 drives the linear plate frame 24 to move synchronously through the pushing spring, so that the side of the linear plate frame 24 close to the axis of the fixed frame 21 is pressed against the POE power supply connecting cable, and then the L-shaped plate frame 23 continues to move, so that the L-shaped plate frame 23 compresses the pushing spring.

[0052] When the horizontal section of the L-shaped frame 23 moves to the position corresponding to the inner side of the power port of the monitoring device, the telescopic section of the extended electric push rod 341 drives the monitoring device to move to the right through the moving block 31, so that the power port of the monitoring device moves to the right to the outside of the cover arranged on the horizontal section of the L-shaped frame 23. At this time, the left end of the horizontal section of the L-shaped frame 23 extends into the inside of the power port of the monitoring device, and then the reverse execution motor 273 drives the L-shaped frame 23 to move in the direction away from the axis of the fixed frame 21, so that the left side of the horizontal section of the L-shaped frame 23 away from the axis of the fixed frame 21 abuts against the inner side wall of the power port of the monitoring device. At the same time, the push spring pushes the linear frame 24 through its own elastic force to still abut against the POE power supply cable.

[0053] See also Figure 4 , Figure 7 , Figure 8 and Fig.10 The coating mechanism 2 also includes a rotating motor 28 fixedly installed on the lower left side of the fixed frame 21, and the output shaft of the rotating motor 28 is connected to the rotating ring frame 22 through a belt. The discharge assembly 26 also includes a spiral rod 261 that is rotatably arranged inside the storage cavity 251 at equal intervals along the left and right directions. The spiral rod 261 is located inside the discharge pipe 252, and the outer side of the spiral rod 261 is attached to the inner wall of the discharge pipe 252. A sliding portion 264 that drives the cover plate 262 to slide is provided on the fixed frame 21.

[0054] See also Figure 4 , Figure 8 and Fig.11 The sliding portion 264 includes a support ring plate 2641 which is symmetrically arranged on the fixed frame 21 through a telescopic rod. The support ring plate 2641 is slidably connected to the fixed frame 21 along the left and right directions. A two-way cylinder 2642 is fixedly installed on the upper part of the fixed frame 21. The two telescopic sections of the two-way cylinder 2642 are respectively fixedly connected to the support ring plate 2641. A driven ring frame 2643 is rotatably arranged on the side of the support ring plate 2641 away from the fixed frame 21. A driven plate 2644 is fixedly installed on the side of the cover plate 262 close to the fixed frame 21. The driven plate 2644 is slidably connected to the driven ring frame 2643 along its radial direction.

[0055] When the horizontal section of the L-shaped plate frame 23 and the straight plate frame 24 are in contact with the inner wall of the power port of the monitoring device and the POE power cable respectively, the rotating motor 28 is started to drive the rotating ring frame 22 to rotate, the rotating ring frame 22 drives the L-shaped plate frame 23 to rotate, and the L-shaped plate frame 23 drives the straight plate frame 24 to rotate, so that the L-shaped plate frame 23 rotates around the inner wall of the power port of the monitoring device, and the straight plate frame 24 rotates around the outer side of the POE power cable, and then the two telescopic sections of the two-way cylinder 2642 are contracted, so that the support ring plates 2641 on both sides move toward the direction close to the fixed frame 21, and the support ring plates 2641 drive the driven plates 2644 to move synchronously through the driven ring frame 2643, and the driven plate 2644 drives the cover plate 262 to move synchronously, so that the opening on the cover plate 262 moves to correspond to the pipe mouth position of the discharge pipe 252, and then the pipe mouth of the discharge pipe 252 is opened.

[0056] See also Figure 4 , Figure 7 , Figure 8 and Fig. 9 The discharging assembly 26 also includes a control unit 263, which includes a transmission tube 2631 that is rotatably arranged on the right side of the rotating ring frame 22 at equal intervals along the circumference of the rotating ring frame 22. A transmission rod 2632 is rotatably arranged inside the non-horizontal section of the L-shaped plate frame 23. The transmission rod 2632 is slidably connected to the transmission tube 2631. One end of the transmission rod 2632 close to the axis of the rotating ring frame 22 is connected to the spiral rod 261 on the L-shaped plate frame 23 through a belt. A follower pulley 2633 is rotatably arranged on the left side of the linear plate frame 24. The follower pulley 2633 is slidably sleeved on the outside of the transmission rod 2632, and the follower pulley 2633 is connected to the spiral rod 261 on the linear plate frame 24 through a belt.

[0057] Continue reading Figure 4 , Figure 7 , Figure 8 and Fig. 9A track ring plate 2634 is fixedly installed on the right side of the fixed frame 21, and the end of the transmission tube 2631 away from the axis of the fixed frame 21 extends into the interior of the track ring plate 2634 and moves along its track. A clamping ring plate 2635 is provided inside the track ring plate 2634 for sliding left and right. A pushing hydraulic rod 2636 is fixedly installed on the right side of the track ring plate 2634, and the telescopic section of the pushing hydraulic rod 2636 is fixedly connected to the clamping ring plate 2635.

[0058] When the rotating ring frame 22 rotates, the rotating ring frame 22 drives the transmission rod 2632 and the transmission tube 2631 to rotate synchronously through the L-shaped plate frame 23, so that the end of the transmission tube 2631 away from the axis of the rotating ring frame 22 rotates circumferentially along the track ring plate 2634. When the pipe mouth of the discharge pipe 252 is opened, the telescopic section of the hydraulic rod 2636 is extended to drive the clamping ring plate 2635 to move to the left, so that the clamping ring plate 2635 is pressed against the end of the transmission tube 2631 away from the axis of the fixed frame 21, so that the friction force of the clamping ring plate 2635 on the transmission tube 2631 drives the transmission tube 2631 to start rotating.

[0059] When the transmission tube 2631 rotates, the transmission tube 2631 drives the transmission rod 2632 to rotate synchronously, and the transmission rod 2632 drives the driven pulley 2633 to rotate synchronously. The driven pulley 2633 drives the spiral rod 261 on the linear plate frame 24 to rotate through the belt. At the same time, the transmission rod 2632 directly drives the spiral rod 261 on the L-shaped plate frame 23 to rotate through the belt. During the rotation of the spiral rod 261, the solder inside the storage chamber 251 is pushed out, so that the solder is evenly coated on the inner wall of the power port of the monitoring equipment and the POE power cable. By controlling the abutment time between the clamping ring plate 2635 and the transmission tube 2631, the total discharge amount of the solder can be controlled.

[0060] When the spiral rod 261 pushes the solder inside the storage chamber 251, the amount of solder inside the storage chamber 251 decreases, and the spiral spring pushes the push plate 253 through its own elastic force, so that the push plate 253 squeezes the solder inside the storage chamber 251 toward the entrance of the discharge pipe 252, so that the spiral rod 261 can continuously and evenly discharge the solder during rotation, avoiding the discharge amount from fluctuating.

[0061] In this embodiment, a bevel scraper is fixedly installed on the side of the L-shaped plate frame 23 away from the axis of the fixed frame 21 and the side of the straight plate frame 24 close to the axis of the fixed frame 21. The bevel scraper is used to scrape the solder on the inner wall of the POE power supply cable and the power port of the monitoring equipment, so that the solder thereon can be distributed more evenly.

[0062] After applying solder to the inner wall of the power connection port of the monitoring equipment and the POE power connection cable, retract and push the telescopic section of the hydraulic rod 2636 so that the spiral rod 261 stops rotating, and at the same time extend the two telescopic sections of the two-way cylinder 2642 so that the cover plate 262 closes the outlet of the discharge pipe 252, and then retract the telescopic section of the electric push rod 341 to drive the power connection port of the monitoring equipment to the left side of the L-shaped plate frame 23, and then move the L-shaped plate frame 23 and the linear plate frame 24 to the initial position, and then drive the POE power connection cable to connect with the power connection port of the monitoring equipment by moving the moving block 31 and the mounting frame 35, and then pull the POE power connection cable to the left out of the mounting frame 35 and the fixing frame 21 to complete the welding.

[0063] When welding the POE power supply cable and the power port of the monitoring device, the present invention also includes the following steps: In the first step, the operator directs the power port of the monitoring device toward a position close to the middle of the base plate 1, and manually rotates the No. 2 screw 343 so that the monitoring device and the position frame 32 are fixedly connected together by the abutment plate 33, and the power port of the monitoring device is located at a coaxial position of the upper tubular structure of the mounting frame 35.

[0064] In the second step, the operator inserts the POE power cable into the tubular structure at the top of the mounting frame 35, and at the same time extends the POE power cable out of the mounting frame 35 to the left, and extends the telescopic section of the No. 1 hydraulic rod 364 to drive the clamping plate 361 to clamp the POE power cable in a centering manner, so that the POE power cable is located at the coaxial position of the power port of the monitoring equipment.

[0065] The third step is to start the execution motor 273 to drive the linear frame 24 to press against the POE power supply cable on one side of the axis of the fixed frame 21 through the L-shaped frame 23, and then continue to move the L-shaped frame 23 so that the horizontal section of the L-shaped frame 23 moves to the inner side of the power port of the monitoring device.

[0066] The fourth step is to start the power motor 37 to drive the left end of the POE power supply cable to move to the position of the linear frame 24, extend the telescopic section of the electric push rod 341, so that the power supply port of the monitoring equipment moves to the right to the outside of the horizontal section covered by the L-shaped frame 23, and then reverse the execution motor 273, so that the L-shaped frame 23 and the linear frame 24 respectively rest against the inner side wall of the power supply port of the monitoring equipment and the POE power supply cable.

[0067] The fifth step is to start the rotating motor 28 to drive the L-shaped plate frame 23 and the linear plate frame 24 to rotate. The L-shaped plate frame 23 drives the transmission rod 2632 and the transmission tube 2631 to rotate synchronously, and then shrink the two telescopic sections of the two-way cylinder 2642, so that the opening on the cover plate 262 moves to the position corresponding to the pipe mouth of the discharge pipe 252, and then the pipe mouth of the discharge pipe 252 is opened.

[0068] The sixth step is to extend the telescopic section of the hydraulic rod 2636 to drive the clamping ring plate 2635 to press against the end of the transmission tube 2631 away from the axis of the fixed frame 21, and the friction force of the clamping ring plate 2635 on the transmission tube 2631 drives the spiral rod 261 to rotate, so that the spiral rod 261 pushes the solder inside the storage chamber 251 and applies it to the inner wall of the power port of the monitoring equipment and the POE power cable.

[0069] The seventh step is to retract the telescopic section of the hydraulic rod 2636 so that the spiral rod 261 stops rotating, and at the same time extend the two telescopic sections of the two-way cylinder 2642 so that the cover plate 262 closes the outlet of the discharge pipe 252, and then retract the telescopic section of the electric push rod 341 to drive the power port of the monitoring equipment to move to the left side of the L-shaped plate frame 23, and then move the L-shaped plate frame 23 and the linear plate frame 24 to the initial position, and then drive the POE power supply cable to connect with the power port of the monitoring equipment by moving the moving block 31 and the mounting frame 35, and then pull the POE power supply cable to the left out of the mounting frame 35 and the fixing frame 21 to complete the welding.

[0070] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations on the present invention. A person skilled in the art may make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention and they are still covered by the protection scope of the present invention.

Claims

1. A monitoring power supply assembly processing welding device, comprising a base plate (1), characterized in that: A coating mechanism (2) for evenly adding solder to the welding point of the POE power supply connection cable and the power connection port of the monitoring device is provided on the upper middle side of the bottom plate (1), and a moving mechanism (3) for clamping and moving the POE power supply connection cable and the monitoring device is provided on both left and right sides of the bottom plate (1); The moving mechanism (3) comprises a moving block (31) slidably arranged on the left side of the bottom plate (1), a position frame (32) slidably arranged on the upper part of the moving block (31), the upper side of the position frame (32) is in a U-shaped structure, a backing plate (33) is slidably arranged on the upper part of the position frame (32), a positioning component (34) for adjusting the clamping position of the monitoring device is arranged on the position frame (32), a mounting frame (35) is slidably arranged on the right side of the bottom plate (1), the upper part of the mounting frame (35) is in a tubular structure, and a clamping component (36) for centering and clamping the POE power supply connection cable is arranged on the upper part of the mounting frame (35); The coating mechanism (2) comprises a fixed frame (21) fixedly mounted on the upper side of the middle of the bottom plate (1); the upper part of the fixed frame (21) is in a circular ring structure coaxial with the mounting frame (35); a rotating ring frame (22) is rotatably arranged on the right side of the fixed frame (21); an L-shaped plate frame (23) is arranged on the inner side of the rotating ring frame (22) at equal intervals along its circumference and slides radially along it; a straight plate frame (24) is arranged on the right side of the non-horizontal section of the L-shaped plate frame (23) along the radial sliding of the rotating ring frame (22); a pushing spring is arranged between the L-shaped plate frame (23) and the straight plate frame (24); a material storage assembly (25) is arranged on both the L-shaped plate frame (23) and the straight plate frame (24); a material discharging assembly (26) is arranged on both the L-shaped plate frame (23) and the straight plate frame (24); and a driving assembly (27) is arranged on the fixed frame (21) to drive the L-shaped plate frame (23) to move synchronously; The material storage assembly (25) comprises a material storage chamber (251) provided on the left side of the L-shaped plate frame (23) and the right side of the straight plate frame (24); a discharge pipe (252) communicating with the material storage chamber (251) is fixedly installed at equal intervals along the left-right direction on the side of the horizontal section of the L-shaped plate frame (23) away from the axis of the rotating ring frame (22) and the side of the straight plate frame (24) close to the axis of the rotating ring frame (22); the discharge pipe (252) is located inside the material storage chamber (251); a push plate (253) is slidably provided inside the material storage chamber (251); a spiral spring is provided between the push plate (253) and the material storage chamber (251); a through hole corresponding to the discharge pipe (252) is provided on the push plate (253); a push rod (254) is fixedly installed on the push plate (253); and the push rod (254) is inserted to the outside of the material storage chamber (251); The discharge assembly (26) comprises a spiral rod (261) which is rotatably arranged in the storage chamber (251) at equal intervals along the left-right direction, the spiral rod (261) is located inside the discharge pipe (252), the outer side of the spiral rod (261) is attached to the inner wall of the discharge pipe (252), a cover plate (262) is slidably arranged on the side of the horizontal section of the L-shaped plate frame (23) away from the axis of the rotating ring frame (22) and a cover plate (262) is slidably arranged on the side of the linear plate frame (24) close to the axis of the rotating ring frame (22), an opening is provided on the cover plate (262) for discharging materials from the discharge pipe (252), a control part (263) for controlling the rotation of the spiral rod (261) is provided on the fixed frame (21), and a sliding part (264) for driving the cover plate (262) to slide is provided on the fixed frame (21).

2. A monitoring power supply assembly processing and welding device according to claim 1, characterized in that: The positioning assembly (34) comprises an electric push rod (341) fixedly mounted on the left side of the base plate (1), the telescopic section of the electric push rod (341) being fixedly connected to the moving block (31), a first screw rod (342) being rotatably arranged at the front side of the positioning frame (32), the first screw rod (342) being threadedly connected to the moving block (31), a second screw rod (343) being rotatably arranged at the middle part of the positioning frame (32), the second screw rod (343) being threadedly connected to the abutting plate (33), a height plate (344) being slidably arranged at the upper part of the positioning frame (32), the height plate (344) being slidably arranged up and down and penetrating the abutting plate (33), a third screw rod (345) being rotatably arranged at the front side of the positioning frame (32), the third screw rod (345) being threadedly connected to the height plate (344).

3. A monitoring power supply assembly processing and welding device according to claim 1, characterized in that: The clamping assembly (36) comprises a clamping plate (361) slidably arranged on the mounting frame (35) at equal intervals along the circumference thereof; an active disc plate (362) is rotatably arranged on the outer side of the tubular structure of the mounting frame (35); vortex line grooves (363) corresponding to the clamping plate (361) are opened on the active disc plate (362) at equal intervals along the circumference thereof; the clamping plate (361) slides inside the vortex line grooves (363) via the protruding columns thereon; and a No. 1 hydraulic rod (364) is hingedly connected between the active disc plate (362) and the mounting frame (35).

4. A monitoring power supply assembly processing and welding device according to claim 1, characterized in that: A power motor (37) is fixedly mounted on the right side of the base plate (1), a lead screw (38) is rotatably arranged inside the right side of the base plate (1), the lead screw (38) is fixedly connected to the output shaft of the power motor (37), the lead screw (38) is inserted into the interior of the mounting frame (35) and is threadedly connected thereto, a rotating motor (28) is fixedly mounted on the left side of the lower part of the fixing frame (21), and the output shaft of the rotating motor (28) is connected to the rotating ring frame (22) via a belt.

5. A monitoring power supply assembly processing and welding device according to claim 1, characterized in that: The control part (263) comprises a transmission tube (2631) which is rotatably arranged on the right side of the rotating ring frame (22) at equal intervals along the circumference thereof; a transmission rod (2632) is rotatably arranged inside the non-horizontal section of the L-shaped plate frame (23); the transmission rod (2632) is slidably connected to the transmission tube (2631); one end of the transmission rod (2632) close to the axis of the rotating ring frame (22) is connected to the spiral rod (261) on the L-shaped plate frame (23) through a belt; a follower pulley (2633) is rotatably arranged on the left side of the linear plate frame (24); the follower pulley (2633) is slidably sleeved on the outer side of the transmission rod (2632); and the follower pulley (2633) is connected to the spiral rod (261) on the linear plate frame (24) through a belt.

6. A monitoring power supply assembly processing and welding device according to claim 5, characterized in that: A track ring plate (2634) is fixedly installed on the right side of the fixing frame (21); one end of the transmission tube (2631) away from the axis of the fixing frame (21) extends into the interior of the track ring plate (2634) and moves along its track; a clamping ring plate (2635) is provided inside the track ring plate (2634) to slide left and right; a pushing hydraulic rod (2636) is fixedly installed on the right side of the track ring plate (2634); and a telescopic section of the pushing hydraulic rod (2636) is fixedly connected to the clamping ring plate (2635).

7. A monitoring power supply assembly processing and welding device according to claim 1, characterized in that: The sliding part (264) comprises a supporting ring plate (2641) symmetrically arranged on the fixing frame (21) via a telescopic rod, the supporting ring plate (2641) being slidably connected to the fixing frame (21) along the left-right direction, a bidirectional cylinder (2642) being fixedly installed on the upper part of the fixing frame (21), two telescopic sections of the bidirectional cylinder (2642) being respectively fixedly connected to the supporting ring plate (2641), a driven ring frame (2643) being rotatably arranged on the side of the supporting ring plate (2641) away from the fixing frame (21), and a driven plate (2644) being fixedly installed on the side of the cover plate (262) close to the fixing frame (21), and the driven plate (2644) being slidably connected to the driven ring frame (2643) along its radial direction.

8. A monitoring power supply assembly processing and welding device according to claim 1, characterized in that: The driving assembly (27) comprises an active ring (271) rotatably arranged on the left side of the interior of the fixed frame (21); a connecting plate (272) is hingedly connected to the left side of the active ring (271) at equal intervals along its circumferential direction; an end of the connecting plate (272) away from the active ring (271) is hingedly connected to an L-shaped plate frame (23) at a corresponding position; an executing motor (273) is fixedly installed on the right side of the rotating ring frame (22); a driving gear (274) is fixedly installed on the output shaft of the executing motor (273); and an arc-shaped tooth segment (275) meshing with the driving gear (274) is fixedly installed on the right side of the active ring (271).

Citation Information

Patent Citations

  • POE (Power Over Ethernet) power supply power connection welding equipment for monitoring equipment

    CN117039566A

  • Auxiliary welding device for steel plates

    CN117862794A