A cement pole pouring equipment
By designing the cleaning, diversion, knocking and moving mechanism of cement pole casting equipment, the problems of concrete overflow and splashing are solved, and efficient casting and environmental protection are achieved.
Patent Information
- Application Number
- CN202411388079.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-10-08
AI Technical Summary
During the pouring of cement telephone poles, concrete easily overflows onto the connecting plates on both sides of the lower mold, resulting in waste and affecting mold combination. The flow rate of concrete flows out quickly and easily splashes, causing environmental pollution and waste.
A cement pole casting equipment is designed, including cleaning mechanisms, diversion mechanisms, knock mechanisms and mobile components. The cleaning mechanism uses scrapers to clean the concrete on the connecting plate. The diversion mechanism splits and buffers the concrete through the conical diversion block and the diversion plate. The knocking mechanism hits the skeleton to remove the concrete, and the moving components achieves pouring at different locations.
It effectively avoids concrete waste and molding effects, ensures the cleanliness of the connecting plate, reduces splashing, improves the cleanliness of the working environment and the finished product quality of cement telephone poles.
Smart Images

Figure CN118876220B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cement utility pole processing, in particular to cement utility pole casting equipment. Background Art
[0002] Cement poles are mainly composed of steel bars and concrete. They are mainly used as wire support pillars in the power, communication, railway, petroleum and other industries. When making cement poles, steel bars are first used to build the skeleton of the cement pole, and then the skeleton is placed on the lower mold of the cement pole. Then concrete is filled into the mold to realize the casting of the cement pole.
[0003] The above-mentioned pouring device for producing electric poles has the following shortcomings:
[0004] During pouring, concrete falls into the lower mold, but part of the concrete will overflow onto the connecting plates on both sides of the lower mold, which will not only lead to the waste of concrete, but also affect the mold closing of the upper and lower molds, thus affecting the quality of the finished cement poles. If the concrete on the connecting plates on both sides of the lower mold needs to be cleaned, it needs to be cleaned manually, which is time-consuming and laborious.
[0005] During pouring, the flow rate of concrete flowing out from the discharge port is generally large, which causes splashing of concrete when it flows out. On the one hand, it will cause waste of concrete, and on the other hand, it will affect the cleanliness of the working environment.
[0006] In view of the above problems, a cement pole casting device is now provided. Summary of the invention
[0007] The object of the present invention is to provide a cement pole casting device to solve the problems raised in the above background technology.
[0008] To achieve the above object, the present invention provides the following technical solutions:
[0009] A cement pole casting device comprises a bottom plate for installing a lower mold, a frame is located inside the lower mold, connecting plates are arranged on both sides of the top of the lower mold, and also comprises a material discharge mechanism, a diversion mechanism, a knocking mechanism and a cleaning mechanism;
[0010] The unloading mechanism includes a storage tank, a discharge pipe, two first mounting plates, and two moving components. The two first mounting plates are symmetrically arranged on both sides of the top of the bottom plate. The storage tank is fixedly installed between the tops of the two first mounting plates. The discharge pipe is fixedly installed at the bottom of the storage tank. Each moving component is located between the bottom plate and a first mounting plate.
[0011] The knocking mechanism comprises two third mounting plates, two knocking rods, two swinging assemblies and two driving assemblies, each of the third mounting plates is mounted on a first mounting plate, each of the knocking rods is located on one side of a third mounting plate, each of the driving assemblies is mounted on a third mounting plate, and each of the swinging assemblies is located between a driving assembly and a knocking rod;
[0012] The flow dividing mechanism includes a conical guide block, a swivel, a rotating assembly, a transmission assembly and a plurality of guide plates, the conical guide block is located below the discharge pipe, the swivel is sleeved on the outside of the bottom end of the discharge pipe, a plurality of guide plates are equidistantly installed on the inner wall of the swivel, the rotating assembly is located on one side of the swivel, and the transmission assembly is located between the rotating assembly and one of the swing assemblies;
[0013] The cleaning mechanism includes two scrapers, two pushing assemblies and two telescopic assemblies. Each scraper is located on a side of a third mounting plate away from the knocking rod. Each telescopic assembly is mounted on a third mounting plate and the output end is connected to a scraper. Each telescopic assembly is located between a pushing assembly and a driving assembly.
[0014] As a further solution of the present invention: each swing assembly includes a driving rod, a rotating rod, a sliding sleeve, a first swing rod, an insert rod, a strip groove and a second swing rod;
[0015] The driving rod is rotatably set on the third mounting plate, one end of the rotating rod is fixedly mounted on the end of the driving rod, the other end of the rotating rod is hinged to the surface of the sliding sleeve, one end of the first swing rod is rotatably set on the third mounting plate, the second swing rod is located above the first swing rod, one end of the second swing rod is rotatably set on the third mounting plate, the other end of the second swing rod is fixedly connected to the knocking rod, the strip groove is opened on the surface of the second swing rod, the insertion rod is inserted into the inside of the strip groove, the top end of the first swing rod is fixedly connected to the insertion rod, and the sliding sleeve is slidably set on the first swing rod.
[0016] As a further solution of the present invention: each driving assembly includes a driving wheel, a driven wheel, a belt and a second motor;
[0017] The driving wheel is rotatably arranged on the third mounting plate, the driven wheel is located between the rotating rod and the third mounting plate and is fixedly mounted on the surface of the driving rod, the belt sleeve is arranged on the driven wheel and the driving wheel, the second motor is mounted on the side of the third mounting plate away from the driving wheel, and the output end of the second motor is fixedly connected to the driving wheel.
[0018] As a further solution of the present invention: a fixing ring is sleeved on the outer side of the bottom end of the conical guide block, the conical guide block and the fixing ring are connected by a plurality of evenly arranged connecting rods, the swivel is rotatably arranged above the fixing ring through a bearing, and two mounting rods are symmetrically fixed on both sides above the fixing ring and located on the outer side of the swivel, and the top end of each mounting rod is fixedly connected to the storage tank.
[0019] As a further solution of the present invention: the rotating assembly includes a ring gear, a rack and a guide rail, the ring gear is fixedly mounted on the outer wall of the swivel, and the ring gear is located between the swivel and the rack, the rack is located on one side of the ring gear and meshes with the ring gear, the guide rail is fixedly mounted below the storage tank, and the rack is slidably arranged inside the guide rail.
[0020] As a further solution of the present invention: the transmission assembly includes a guide rod, a spring, a vertical rod, a pull rope, a guide wheel and a first connecting rod;
[0021] The vertical rod is fixed to the top of the rack, the guide wheel is rotatably set on a first mounting plate, the first connecting rod is fixedly mounted on the end of a second swing rod close to the guide wheel, one end of the pull rope is connected to the vertical rod, the other end of the pull rope passes around the guide wheel and is connected to the first connecting rod, one end of the guide rod is fixed to the side of the vertical rod away from the pull rope, the other end of the guide rod is slidably set on a first mounting plate away from the guide wheel, the spring is sleeved on the guide rod, and the two ends of the spring are respectively connected to the vertical rod and the first mounting plate.
[0022] As a further solution of the present invention: each pushing assembly includes a fixed seat, a slide plate, a hinged seat, an L-shaped frame, a second insertion rod, a second strip groove, a U-shaped frame and a push rod;
[0023] The fixing seat is fixedly installed on a side of the third mounting plate away from the knocking rod, the sliding plate is slidably arranged inside the fixing seat and one end of the sliding plate is fixedly connected to the hinge seat, the middle part of the L-shaped frame is rotatably arranged on the hinge seat, the scraper is fixed to the bottom end of the L-shaped frame, the second strip groove is opened at the top of the L-shaped frame, the second plug rod is inserted in the second strip groove, both ends of the second plug rod are fixedly connected to the U-shaped frame, a fixing plate is fixed to the top of the fixing seat, the push rod is slidably arranged on the fixing plate, and one end of the push rod is fixedly connected to the U-shaped frame.
[0024] As a further solution of the present invention: each telescopic assembly includes a turntable, a hinged rod and a second connecting rod, the second connecting rod is fixedly installed on the end of the push rod away from the U-shaped frame, the turntable is fixed on the side of the driving rod away from the rotating rod, one end of the hinged rod is hinged to the surface edge of the turntable, and the other end of the hinged rod is hinged to the second connecting rod.
[0025] As a further solution of the present invention: each moving component includes a connecting block, a chain, a first motor, two sprockets and two second mounting plates, the connecting block is fixed on one side of the first mounting plate, the two second mounting plates are symmetrically fixed at both ends of the base plate, each sprocket is rotatably set on a second mounting plate, the first motor is fixed on one end of one of the second mounting plates away from the sprocket, the output end of the first motor is fixedly connected to the sprocket, the chain is sleeved on the two sprockets, and the connecting block is fixed on the chain.
[0026] As a further solution of the present invention: four rollers are arranged at the bottom end of each first mounting plate, and slideways matching with the rollers are arranged at both sides of the upper end of the bottom plate.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] 1. A cement pole casting device of the present invention is provided with a cleaning mechanism, and a scraper can be used to clean the concrete on the connecting plates on both sides of the lower mold, so that the overflowing concrete on the connecting plates can be shoveled into the interior of the lower mold. On the one hand, it can avoid the waste of concrete, and on the other hand, it can ensure the cleanliness of the connecting plates, and avoid the concrete falling on the connecting plates from affecting the mold closing between the lower mold and the upper mold. At the same time, the connecting plates can move with the movement of the storage tank, thereby increasing the cleaning range, and no manual cleaning is required, saving time and effort.
[0029] 2. A cement pole casting device of the present invention is provided with a diversion mechanism. The concrete with a faster speed flowing out from the discharge pipe can first fall on the conical guide block. The concrete can be diverted by using multiple guide plates, so that the concrete with a larger speed and impact force can be dispersed between the multiple guide plates, which can effectively reduce the impact force of the concrete when it falls. The diverted concrete can fall downward along the inclined surface of the conical guide block, which can further reduce the speed and impact force of the concrete falling, and effectively solves the problem of concrete splashing when the flow velocity of concrete is large when it flows out from the discharge port. On the one hand, it can further reduce the waste of concrete, and on the other hand, it can ensure the cleanliness of the working environment.
[0030] 3. The cement pole casting equipment of the present invention can knock the skeleton of the cast area during casting by setting a knocking mechanism, so as to knock down the concrete accumulated on the steel bars in the skeleton, so that the concrete can fall into the inside of the lower mold, thereby avoiding the accumulation of too much concrete on the steel bars during unloading, which affects the tightening effect of the upper mold and the lower mold, and is beneficial to improving the quality of the finished cement pole.
[0031] 4. By setting a rotating component, the rotating component can drive the swivel to rotate, so that the multiple guide plates installed in the middle of the swivel can rotate. On the one hand, it can divert the falling concrete and play a buffering role. On the other hand, it can scrape and clean the surface of the conical guide block to avoid concrete accumulation on the surface of the conical guide block.
[0032] 5. By setting up a moving component, the storage tank and the two first mounting plates can be moved above the bottom plate to realize pouring of different positions of the entire cement pole and achieve uniform pouring. At the same time, the knocking mechanism and the diversion mechanism are both installed on the first mounting plate, which can move with the movement of the storage tank, so that the skeleton can be tapped and the connecting plate can be cleaned during pouring. Multiple mechanisms work at the same time, which is beneficial to saving the time required for pouring and improving efficiency compared to operating separately in sequence.
[0033] 6. By setting up a transmission component, a linkage effect can be achieved between the knocking mechanism and the diversion mechanism. By setting up a telescopic component, a transmission effect can be achieved between the knocking mechanism and the cleaning mechanism. Therefore, a second motor can be used to drive the synchronous operation between the diversion mechanism, the knocking mechanism and the cleaning mechanism, which is beneficial to reduce the number of driving sources used in the device, reduce power consumption, and thus help reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a structural schematic diagram of the present invention.
[0035] Figure 2 For the present invention Figure 1 Schematic diagram of the enlarged structure of part A.
[0036] Figure 3 It is a side view of the present invention.
[0037] Figure 4 For the present invention Figure 3 Schematic diagram of the enlarged structure of part B.
[0038] Figure 5 It is a front view of the present invention.
[0039] Figure 6 It is a schematic diagram of the structure of the storage tank in the present invention.
[0040] Figure 7 For the present invention Figure 6 Schematic diagram of the enlarged structure of part C.
[0041] Figure 8 The structure diagram of the knocking mechanism and the cleaning mechanism in the present invention is shown in FIG. Figure 1 .
[0042] Fig. 9 For the present invention Figure 8 Schematic diagram of the enlarged structure of part D.
[0043] Fig.10 The structure diagram of the knocking mechanism and the cleaning mechanism in the present invention is shown in FIG. Figure 2 .
[0044] Fig.11It is a schematic diagram of the planar structure of the push component in the present invention.
[0045] Fig.12 It is a schematic diagram of the structure of the skeleton in the present invention.
[0046] Fig.13 Schematic diagram of the cross-sectional structure of the rotating ring in the present invention
[0047] Among them: 11, bottom plate; 12, storage tank; 13, first mounting plate; 14, roller; 15, slideway; 16, connecting block; 17, chain; 18, sprocket; 19, first motor; 20, second mounting plate; 21, discharge pipe; 22, conical guide block; 23, connecting rod; 24, fixed ring; 25, swivel; 26, guide plate; 27, mounting rod; 28, gear ring; 29, rack; 30, guide rail; 31, guide rod; 32, spring; 33, vertical rod; 34, pull rope; 35, guide wheel; 36, first connecting rod; 37, third mounting plate; 38, drive rod ; 39. rotating rod; 40. sliding sleeve; 41. first swing rod; 42. insert rod; 43. strip groove; 44. second swing rod; 45. knock rod; 46. rubber block; 47. driving wheel; 48. driven wheel; 49. belt; 50. second motor; 51. turntable; 52. hinged rod; 53. second connecting rod; 54. fixed seat; 55. slide plate; 56. hinged seat; 57. L-shaped frame; 58. scraper; 59. second insert rod; 60. second strip groove; 61. U-shaped frame; 62. push rod; 63. fixed plate; 65. frame; 66. lower mold; 67. connecting plate. DETAILED DESCRIPTION
[0048] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0049] The present invention provides the following preferred embodiments:
[0050] Embodiment 1, as Figure 1-Figure 13 As shown, a cement pole casting device includes a bottom plate 11 for installing a lower mold 66, a frame 65 is located inside the lower mold 66, and connecting plates 67 are provided on both sides of the top of the lower mold 66. Before casting, the frame 65 is first placed inside the lower mold 66. After casting, the upper mold is placed above the lower mold, and the connecting plates 67 on the upper and lower molds are used to connect and fix the two molds to achieve mold closing. The device also includes a material discharge mechanism, a diversion mechanism, a knocking mechanism, and a cleaning mechanism.
[0051] The unloading mechanism includes a storage tank 12, a discharge pipe 21, two first mounting plates 13, and two moving components. The two first mounting plates 13 are symmetrically arranged on both sides of the top of the bottom plate 11. The storage tank 12 is fixedly installed between the tops of the two first mounting plates 13. The first mounting plate 13 is used to support and fix the storage tank 12. The discharge pipe 21 is fixedly installed at the bottom end of the storage tank 12. Before pouring, the mixed concrete is first transported to the inside of the storage tank 12 for storage. During pouring, the concrete inside the storage tank 12 flows downward using the discharge pipe 21 and flows into the inside of the lower mold 66 to achieve pouring. It should be noted here that in actual use, a valve should be installed on the discharge pipe 21. Each moving component is located between the bottom plate 11 and a first mounting plate 13. The moving component can drive the first mounting plate 13 to move, thereby enabling the storage tank 12 to move the discharge pipe 21, so that the discharge pipe 21 can move along the length direction of the skeleton 65, so as to achieve pouring of different positions of the entire cement pole and achieve uniform pouring.
[0052] The knocking mechanism includes two third mounting plates 37, two knocking rods 45, two swinging assemblies and two driving assemblies. Each third mounting plate 37 is mounted on a first mounting plate 13, and the third mounting plate 37 and the first mounting plate 13 are fixedly connected. Each knocking rod 45 is located on one side of a third mounting plate 37, and each driving assembly is mounted on a third mounting plate 37. Each swinging assembly is located between a driving assembly and a knocking rod 45.
[0053] During pouring, the driving assembly is controlled to work, and the driving assembly can drive the swing assembly to work, so that the knocking rod 45 can swing, thereby realizing the knocking of the skeleton 65 in the area after the pouring is completed, that is, the skeleton 65 in the poured area can be knocked while pouring, and the concrete accumulated on the steel bars in the skeleton 65 can be knocked off, so that the concrete can fall into the lower mold 66, avoiding the accumulation of more concrete on the steel bars during unloading, which affects the tightening effect of the upper mold and the lower mold, which is beneficial to improving the quality of the finished cement pole;
[0054] Preferably, a rubber block 46 is sleeved on one end of the knock rod 45 close to the frame 65;
[0055] The flow diversion mechanism includes a conical guide block 22, a swivel 25, a rotating assembly, a transmission assembly and a plurality of guide plates 26. The conical guide block 22 is located below the discharge pipe 21. The concrete falling from the discharge pipe 21 first falls on the conical guide block 22. The swivel 25 is sleeved on the outer side of the bottom end of the discharge pipe 21. When the concrete falls on the conical guide block 22, the swivel 25 can be used to block the splashed concrete, thereby preventing the splash. The plurality of guide plates 26 are equidistantly installed on the inner wall of the swivel 25. The rotating assembly is located on one side of the swivel 25. The transmission assembly is located between the rotating assembly and one of the swing assemblies.
[0056] The concrete with a relatively high speed flowing out of the discharge pipe 21 can first fall on the conical guide block 22, and the concrete can be diverted by using a plurality of guide plates 26, so that the concrete with a relatively high speed and impact force can be dispersed between the plurality of guide plates 26, which can effectively reduce the impact force of the concrete when it falls, and the diverted concrete can fall downward along the inclined surface of the conical guide block 22, which can further slow down the speed of the concrete falling, effectively solving the problem that the concrete splashes when the flow velocity is relatively high when flowing out of the discharge port, which can further reduce the waste of concrete on the one hand, and ensure the cleanliness of the working environment on the other hand;
[0057] At the same time, when the swing assembly is in motion, the transmission assembly can drive the rotating assembly to work, thereby realizing the rotation of the swivel 25, so that the multiple guide plates 26 installed in the middle of the swivel 25 can be rotated, which can realize the diversion of the falling concrete and play a buffering role, and can also realize the scraping and cleaning of the surface of the conical guide block 22 to prevent the concrete from accumulating on the surface of the conical guide block 22;
[0058] The cleaning mechanism includes two scrapers 58, two push assemblies and two telescopic assemblies. Each scraper 58 is located on a side of a third mounting plate 37 away from the knocking rod 45. Each telescopic assembly is mounted on a third mounting plate 37 and the output end is connected to a scraper 58. The telescopic assembly can drive the scraper 58 to move. Each telescopic assembly is located between a push assembly and a driving assembly.
[0059] When the driving component is working, the telescopic component can drive the pushing component to work, so that the scraper 58 can move on the connecting plate 67, so as to clean the concrete on the connecting plates 67 on both sides of the lower mold 66, so that the overflowing concrete on the connecting plates 67 can be shoveled into the inside of the lower mold 66, which can avoid the waste of concrete on the one hand, and ensure the cleanliness of the connecting plates 67 on the other hand, and avoid the concrete falling on the connecting plates 67 affecting the clamping between the lower mold 66 and the upper mold. At the same time, the connecting plates 67 can move with the movement of the storage tank 12, thereby increasing the cleaning range and eliminating the need for manual cleaning, saving time and effort.
[0060] like Figure 1-Figure 13 As shown, each swing assembly includes a driving rod 38, a rotating rod 39, a sliding sleeve 40, a first swing rod 41, an insert rod 42, a strip groove 43 and a second swing rod 44;
[0061] The driving rod 38 is rotatably mounted on the third mounting plate 37, one end of the rotating rod 39 is fixedly mounted on the end of the driving rod 38, the other end of the rotating rod 39 is hinged to the surface of the sliding sleeve 40, one end of the first swing rod 41 is rotatably mounted on the third mounting plate 37, the second swing rod 44 is located above the first swing rod 41, one end of the second swing rod 44 is rotatably mounted on the third mounting plate 37, the other end of the second swing rod 44 is fixedly connected to the knocking rod 45, the strip groove 43 is opened on the surface of the second swing rod 44, the insertion rod 42 is inserted into the inside of the strip groove 43, the top end of the first swing rod 41 is fixedly connected to the insertion rod 42, and the sliding sleeve 40 is slidably mounted on the first swing rod 41;
[0062] During pouring, by controlling the operation of the driving assembly, the driving assembly can drive the driving rod 38 to rotate, so that the driving rod 38 can drive the rotating rod 39 to rotate, and when the rotating rod 39 rotates, the sliding sleeve 40 can be used to drive the first swing rod 41 to swing, so that the first swing rod 41 can drive the insertion rod 42 to swing, so that the second swing rod 44 can swing, thereby driving the knocking rod 45 to swing back and forth continuously. When the knocking rod 45 swings downward, it can contact the skeleton 65 to knock on the skeleton 65. During pouring, the skeleton 65 in the poured area can be knocked, and the concrete accumulated on the steel bars in the skeleton 65 can be knocked off, so that the concrete can fall into the lower mold 66.
[0063] like Figure 1-Figure 13 As shown, each driving assembly includes a driving wheel 47, a driven wheel 48, a belt 49 and a second motor 50;
[0064] The driving wheel 47 is rotatably set on the third mounting plate 37, the driven wheel 48 is located between the rotating rod 39 and the third mounting plate 37 and is fixedly mounted on the surface of the driving rod 38, the belt 49 is sleeved on the driven wheel 48 and the driving wheel 47, the second motor 50 is mounted on the side of the third mounting plate 37 away from the driving wheel 47, and the output end of the second motor 50 is fixedly connected to the driving wheel 47. When in use, the second motor 50 is controlled to work, the second motor 50 can drive the driving wheel 47 to rotate, and under the action of the belt 49, the driven wheel 48 can be driven to rotate, thereby enabling the driving rod 38 to rotate, thereby realizing the swinging operation of the knocking rod 45.
[0065] like Figure 1-Figure 13As shown, a fixing ring 24 is sleeved on the outer side of the bottom end of the conical guide block 22, and the conical guide block 22 and the fixing ring 24 are connected by a plurality of evenly arranged connecting rods 23, and the connecting rods 23 can realize the connection and fixation between the fixing ring 24 and the conical guide block 22. At the same time, the gap between two adjacent connecting rods 23 is relatively large, which will not affect the discharge of concrete. The swivel 25 is rotatably arranged above the fixing ring 24 through a bearing, and the swivel 25 can rotate above the fixing ring 24. Two mounting rods 27 are symmetrically fixed on both sides above the fixing ring 24 and located on the outer side of the swivel 25, and the mounting rods 27 do not contact the swivel 25. The top end of each mounting rod 27 is fixedly connected to the storage tank 12, and the mounting rods 27 can be used to fix the fixing ring 24, thereby fixing the conical guide block 22.
[0066] like Figure 1-Figure 13 As shown, the rotating assembly includes a ring gear 28, a rack 29 and a guide rail 30. The ring gear 28 is fixedly mounted on the outer wall of the rotating ring 25, and the ring gear 28 is located between the rotating ring 25 and the rack 29. The ring gear 28 does not contact the rack 29. The rack 29 is located on one side of the ring gear 28 and meshes with the ring gear 28. The guide rail 30 is fixedly mounted below the storage tank 12, and the rack 29 is slidably arranged inside the guide rail 30. The guide rail 30 can guide the rack 29.
[0067] When the transmission assembly is working, it can drive the rack 29 to make reciprocating motion inside the guide rail 30. When the rack 29 moves, it can drive the gear ring 28 to rotate, so that the swivel 25 can rotate above the fixed ring 24, so that the multiple guide plates 26 installed in the middle of the swivel 25 can rotate. On the one hand, it can realize the diversion of the falling concrete and play a buffering role. On the other hand, it can realize the scraping and cleaning of the surface of the conical guide block 22 to prevent the concrete from accumulating on the surface of the conical guide block 22.
[0068] like Figure 1-Figure 13 As shown, the transmission assembly includes a guide rod 31, a spring 32, a vertical rod 33, a pull rope 34, a guide wheel 35 and a first connecting rod 36;
[0069] The vertical rod 33 is fixed to the top of the rack 29, the guide wheel 35 is rotatably set on a first mounting plate 13, the first connecting rod 36 is fixedly mounted on the end of a second swing rod 44 close to the guide wheel 35, specifically, the first connecting rod 36 is fixed to the end of the second swing rod 44 close to the knocking rod 45, one end of the pull rope 34 is connected to the vertical rod 33, the other end of the pull rope 34 passes around the guide wheel 35 and is connected to the first connecting rod 36, one end of the guide rod 31 is fixed to the side of the vertical rod 33 away from the pull rope 34, the other end of the guide rod 31 is slidably set on a first mounting plate 13 away from the guide wheel 35, the spring 32 is sleeved on the guide rod 31, and the two ends of the spring 32 are respectively connected to the vertical rod 33 and the first mounting plate 13;
[0070] It should be noted here that in the initial state, the spring 32 is in an extended state. When the second swing rod 44 swings upward, the second swing rod 44 drives the first connecting rod 36 to rotate upward. At this time, under the action of the spring 32, the vertical rod 33 can be driven to move in a direction close to the spring 32, thereby driving the rack 29 to move.
[0071] When the second swing rod 44 swings downward, the second swing rod 44 drives the first connecting rod 36 to rotate downward. At this time, the rack 29 is pulled by the pull rope 34 to move in the opposite direction, and the spring 32 is stretched again.
[0072] like Figure 1-Figure 13 As shown, each pushing assembly includes a fixed seat 54, a slide plate 55, a hinge seat 56, an L-shaped frame 57, a second insertion rod 59, a second strip groove 60, a U-shaped frame 61 and a push rod 62;
[0073] The fixing seat 54 is fixedly mounted on a side of the third mounting plate 37 away from the knocking rod 45, the sliding plate 55 is slidably arranged inside the fixing seat 54 and one end of the sliding plate 55 is fixedly connected to the hinge seat 56, the middle part of the L-shaped frame 57 is rotatably arranged on the hinge seat 56, the scraper 58 is fixed to the bottom end of the L-shaped frame 57, the second strip groove 60 is opened at the top of the L-shaped frame 57, the second plug rod 59 is inserted in the second strip groove 60, both ends of the second plug rod 59 are fixedly connected to the U-shaped frame 61, the top of the fixing seat 54 is fixed with a fixing plate 63, the push rod 62 is slidably arranged on the fixing plate 63, and one end of the push rod 62 is fixedly connected to the U-shaped frame 61;
[0074] When the telescopic assembly is working, it can push the push rod 62 to move back and forth inside the fixed plate 63;
[0075] In the initial state, the L-shaped frame 57 and the scraper 58 are both in an inclined state. Fig.11 When the push rod 62 moves toward the side close to the fixed plate 63, the push rod 62 first drives the U-shaped frame 61 to move, and the U-shaped frame 61 drives the second plug rod 59 to move horizontally. Since the L-shaped frame 57 and the hinge seat 56 are hinged, the second plug rod 59 can slide inside the second strip groove 60 when moving and can drive the L-shaped frame 57 to rotate downward (it should be noted here that when the second plug rod 59 is located at the lower part of the second strip groove 60, the scraper 58 is in a vertical state), so that the L-shaped frame 57 can drive the scraper 58 to rotate to a vertical state. As the push rod 62 continues to move, it can push the L-shaped frame 57 to move horizontally. At this time, the slide plate 55 slides inside the fixed seat 54, and the L-shaped frame 57 drives the scraper 58 to move horizontally, so that the scraper 58 can move onto the connecting plate 67 and clean up the excess concrete on the connecting plate 67, so that the excess concrete on the connecting plate 67 can be pushed to the inside of the lower mold 66;
[0076] When the push rod 62 moves in the opposite direction, the push rod 62 drives the second plug rod 59 to move through the U-shaped frame 61. First, the second plug rod 59 moves inside the second strip groove 60 and drives the L-shaped frame 57 to rotate upward to an inclined state. The L-shaped frame 57 can drive the scraper 58 to rotate upward. During the upward rotation of the scraper 58, a thrust can be applied to the pushed concrete, so that the concrete can enter the lower mold 66. At the same time, after the scraper 58 rotates, the bottom end of the scraper 58 will not contact the connecting plate 67. As the push rod 62 continues to move, the scraper 58 can be driven to reset. At the same time, when the scraper 58 is reset, the bottom of the scraper 58 does not contact the connecting plate 67, and the concrete on the connecting plate 67 will not be pushed onto the bottom plate 11.
[0077] like Figure 1-Figure 13 As shown, each telescopic assembly includes a turntable 51, a hinged rod 52 and a second connecting rod 53. The second connecting rod 53 is fixedly mounted on one end of the push rod 62 away from the U-shaped frame 61. The turntable 51 is fixed on the side of the driving rod 38 away from the rotating rod 39. One end of the hinged rod 52 is hinged to the surface edge of the turntable 51, and the other end of the hinged rod 52 is hinged to the second connecting rod 53.
[0078] When the driving assembly drives the driving rod 38 to rotate, the driving rod 38 can drive the turntable 51 to rotate. Under the action of the hinged rod 52, when the turntable 51 rotates, it can drive the push rod 62 to slide inside the fixed plate 63 through the second connecting rod 53, thereby realizing the reciprocating movement of the push rod 62, so as to facilitate the subsequent cleaning of the concrete on the connecting plate 67.
[0079] like Figure 1-Figure 13 As shown, each moving assembly includes a connecting block 16, a chain 17, a first motor 19, two sprocket wheels 18 and two second mounting plates 20, the connecting block 16 is fixed on one side of the first mounting plate 13, the two second mounting plates 20 are symmetrically fixed on both ends of the bottom plate 11, each sprocket wheel 18 is rotatably arranged on one second mounting plate 20, the first motor 19 is fixed on one end of one of the second mounting plates 20 away from the sprocket wheel 18, the output end of the first motor 19 is fixedly connected to the sprocket wheel 18, the chain 17 is sleeved on the two sprocket wheels 18, and the connecting block 16 is fixed on the chain 17;
[0080] During pouring, the two first motors 19 on the two moving components are controlled to work synchronously, and the first motor 19 drives the sprocket 18 connected to the first motor 19 to rotate. Since the chain 17 is mounted on the two sprockets 18, the chain 17 can be driven to transmit when the sprocket 18 rotates, thereby realizing the movement of the connecting block 16 on the chain 17, thereby realizing the movement of the first mounting plate 13, so that the storage tank 12 can move above the lower mold 66 along the length direction of the lower mold 66 to realize pouring at different positions.
[0081] like Figure 1-Figure 13As shown, four rollers 14 are provided at the bottom end of each first mounting plate 13, and slideways 15 matching with the rollers 14 are provided on both sides of the upper end of the bottom plate 11. The cooperation between the rollers 14 and the slideways 15 can not only support the first mounting plate 13, but also reduce the friction between the first mounting plate 13 and the bottom plate 11, which is conducive to the smooth movement of the first mounting plate 13 on the bottom plate 11.
[0082] The specific working process of the present invention is as follows:
[0083] First, the frame 65 is placed inside the lower mold 66, and the mixed concrete is transported to the storage tank 12 for storage. During pouring, the concrete inside the storage tank 12 flows downward through the discharge pipe 21 and flows into the lower mold 66. The concrete with a faster speed flowing out of the discharge pipe 21 can first fall on the conical guide block 22. The concrete can be diverted by using multiple guide plates 26, so that the concrete with a larger speed and impact force can be dispersed between the multiple guide plates 26, which can effectively reduce the impact force of the concrete when it falls. The diverted concrete can fall downward along the inclined surface of the conical guide block 22, which can further slow down the speed of the concrete falling, effectively solving the problem that the concrete will splash when the flow velocity and impact force are large when it flows out from the discharge port;
[0084] At the same time, the two first motors 19 on the two moving components are controlled to work synchronously, and the first motor 19 drives the sprocket 18 connected to the first motor 19 to rotate. Since the chain 17 is sleeved on the two sprockets 18, the chain 17 can be driven to transmit when the sprocket 18 rotates, so that the connecting block 16 on the chain 17 can be moved, so that the first mounting plate 13 can be moved, so that the storage tank 12 can move above the lower mold 66 along the length direction of the lower mold 66. At the same time, the roller 14 rolls on the slide 15 to play a supporting role, which is conducive to the smooth movement of the first mounting plate 13 on the bottom plate 11, and realizes the casting at different positions;
[0085] During the pouring and discharging, the second motor 50 is controlled to work, and the second motor 50 can drive the driving wheel 47 to rotate, and under the action of the belt 49, the driven wheel 48 can be driven to rotate, so that the driving rod 38 can rotate, and the driving rod 38 can drive the rotating rod 39 to rotate when rotating, and when the rotating rod 39 rotates, it can drive the first swing rod 41 to swing through the sliding sleeve 40, and the first swing rod 41 can drive the insertion rod 42 to swing, so that the second swing rod 44 can swing, so as to drive the knocking rod 45 to swing back and forth continuously, and when the knocking rod 45 swings downward, it can contact with the frame 65 to knock the frame 65, and knock the frame 65 in the poured area during pouring, and can knock down the concrete accumulated on the steel bars in the frame 65, so that the concrete can fall into the inside of the lower mold 66;
[0086] When the driving rod 38 rotates, the driving rod 38 can drive the rotating disk 51 to rotate. Under the action of the hinge rod 52, when the rotating disk 51 rotates, the push rod 62 can be driven to slide inside the fixed plate 63 through the second connecting rod 53 to realize the reciprocating movement of the push rod 62. In the initial state, the L-shaped frame 57 and the scraper 58 are both in an inclined state. Fig.11 When the push rod 62 moves toward the side close to the fixed plate 63, the push rod 62 first drives the U-shaped frame 61 to move, and the U-shaped frame 61 drives the second plug rod 59 to move horizontally. Since the L-shaped frame 57 and the hinge seat 56 are hinged, the second plug rod 59 can slide inside the second strip groove 60 when moving and can drive the L-shaped frame 57 to rotate downward (it should be noted here that when the second plug rod 59 is located at the lower part of the second strip groove 60, the scraper 58 is in a vertical state), so that the L-shaped frame 57 can drive the scraper 58 to rotate to a vertical state. As the push rod 62 continues to move, it can push the L-shaped frame 57 to move horizontally. At this time, the slide plate 55 slides inside the fixed seat 54, and the L-shaped frame 57 drives the scraper 58 to move horizontally, so that the scraper 58 can move onto the connecting plate 67 and clean up the excess concrete on the connecting plate 67, so that the excess concrete on the connecting plate 67 can be pushed to the inside of the lower mold 66;
[0087] When the push rod 62 moves in the reverse direction, the push rod 62 drives the second plug rod 59 to move through the U-shaped frame 61. First, the second plug rod 59 moves inside the second strip groove 60 and drives the L-shaped frame 57 to rotate upward to an inclined state. The L-shaped frame 57 can drive the scraper 58 to rotate upward. During the upward rotation of the scraper 58, a thrust can be applied to the pushed concrete, so that the concrete can enter the lower mold 66. At the same time, after the scraper 58 rotates, the bottom end of the scraper 58 will not contact the connecting plate 67. As the push rod 62 continues to move, the scraper 58 can be driven to reset. At the same time, when the scraper 58 is reset, the bottom of the scraper 58 does not contact the connecting plate 67, and the concrete on the connecting plate 67 will not be pushed onto the bottom plate 11.
[0088] When the second swing arm 44 swings back and forth, first, when the second swing arm 44 swings upward, the second swing arm 44 drives the first connecting rod 36 to rotate upward. At this time, under the action of the spring 32, the vertical rod 33 can be driven to move in the direction close to the spring 32, thereby driving the rack 29 to move. When the rack 29 moves, it can drive the gear ring 28 to rotate, so that the swivel 25 can rotate above the fixed ring 24, so that the multiple guide plates 26 installed in the middle of the swivel 25 can rotate, which can realize the diversion of the falling concrete and play a buffering role on the one hand, and can realize the scraping and cleaning of the surface of the conical guide block 22 on the other hand, so as to prevent the concrete from accumulating on the surface of the conical guide block 22;
[0089] When the second swing rod 44 swings downward, the second swing rod 44 drives the first connecting rod 36 to rotate downward. At this time, the rack 29 is pulled to move in the opposite direction by the pull rope 34, and the spring 32 is stretched again. Similarly, the rack 29 moves in the opposite direction, driving the gear ring 28 to rotate in the opposite direction, and at the same time, the rotation of the swivel 25 and the guide plate 26 can be realized.
[0090] After the pouring is completed, the upper mold is placed above the lower mold, and the two molds are connected and fixed by using the connecting plates 67 on the upper and lower molds to achieve mold closing, thereby completing the pouring of the cement pole.
[0091] The beneficial effects of the present invention are specifically embodied in that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cement pole casting device, comprising a bottom plate (11) for mounting a lower mold (66), a frame (65) located inside the lower mold (66), and connecting plates (67) are provided on both sides of the top of the lower mold (66), characterized in that: It also includes a feeding mechanism, a diversion mechanism, a knocking mechanism and a cleaning mechanism; The unloading mechanism comprises a storage tank (12), a discharge pipe (21), two first mounting plates (13), and two moving components, wherein the two first mounting plates (13) are symmetrically arranged on both sides of the top of the bottom plate (11), the storage tank (12) is fixedly mounted between the tops of the two first mounting plates (13), the discharge pipe (21) is fixedly mounted at the bottom of the storage tank (12), and each moving component is located between the bottom plate (11) and a first mounting plate (13); The knocking mechanism comprises two third mounting plates (37), two knocking rods (45), two swinging assemblies and two driving assemblies, each third mounting plate (37) is mounted on a first mounting plate (13), each knocking rod (45) is located on one side of a third mounting plate (37), each driving assembly is mounted on a third mounting plate (37), and each swinging assembly is located between a driving assembly and a knocking rod (45); The flow dividing mechanism comprises a conical flow guide block (22), a rotating ring (25), a rotating assembly, a transmission assembly and a plurality of flow guide plates (26), wherein the conical flow guide block (22) is located below the discharge pipe (21), the rotating ring (25) is sleeved on the outside of the bottom end of the discharge pipe (21), the plurality of flow guide plates (26) are equidistantly mounted on the inner wall of the rotating ring (25), the rotating assembly is located on one side of the rotating ring (25), and the transmission assembly is located between the rotating assembly and one of the swing assemblies; The cleaning mechanism comprises two scrapers (58), two pushing assemblies and two telescopic assemblies, each scraper (58) is located on a side of a third mounting plate (37) away from the knocking rod (45), each telescopic assembly is mounted on a third mounting plate (37) and has an output end connected to a scraper (58), and each telescopic assembly is located between a pushing assembly and a driving assembly.
2. A cement pole casting equipment according to claim 1, characterized in that: Each swing assembly comprises a driving rod (38), a rotating rod (39), a sliding sleeve (40), a first swing rod (41), an insert rod (42), a strip groove (43) and a second swing rod (44); The driving rod (38) is rotatably mounted on the third mounting plate (37); one end of the rotating rod (39) is fixedly mounted on the end of the driving rod (38); the other end of the rotating rod (39) is hinged to the surface of the sliding sleeve (40); one end of the first swing rod (41) is rotatably mounted on the third mounting plate (37); the second swing rod (44) is located above the first swing rod (41); one end of the second swing rod (44) is rotatably mounted on the third mounting plate (37); the other end of the second swing rod (44) is fixedly connected to the knocking rod (45); a strip groove (43) is formed on the surface of the second swing rod (44); the insertion rod (42) is inserted into the interior of the strip groove (43); the top end of the first swing rod (41) is fixedly connected to the insertion rod (42); and the sliding sleeve (40) is slidably mounted on the first swing rod (41).
3. A cement pole casting equipment according to claim 2, characterized in that: Each driving assembly comprises a driving wheel (47), a driven wheel (48), a belt (49) and a second motor (50); The driving wheel (47) is rotatably mounted on the third mounting plate (37); the driven wheel (48) is located between the rotating rod (39) and the third mounting plate (37) and is fixedly mounted on the surface of the driving rod (38); the belt (49) is sleeved on the driven wheel (48) and the driving wheel (47); the second motor (50) is mounted on a side of the third mounting plate (37) away from the driving wheel (47); and the output end of the second motor (50) is fixedly connected to the driving wheel (47).
4. The cement pole casting equipment according to claim 3, characterized in that: A fixing ring (24) is sleeved on the outer side of the bottom end of the conical guide block (22); the conical guide block (22) and the fixing ring (24) are connected via a plurality of evenly arranged connecting rods (23); a rotating ring (25) is rotatably arranged above the fixing ring (24) via a bearing; two mounting rods (27) are symmetrically fixed on both sides above the fixing ring (24) and located outside the rotating ring (25); and the top end of each mounting rod (27) is fixedly connected to the storage tank (12).
5. The cement pole casting equipment according to claim 4, characterized in that: The rotating assembly comprises a gear ring (28), a rack (29) and a guide rail (30); the gear ring (28) is fixedly mounted on the outer wall of the rotating ring (25), and the gear ring (28) is located between the rotating ring (25) and the rack (29); the rack (29) is located on one side of the gear ring (28) and meshes with the gear ring (28); the guide rail (30) is fixedly mounted below the storage tank (12), and the rack (29) is slidably arranged inside the guide rail (30).
6. The cement pole casting equipment according to claim 5, characterized in that: The transmission assembly comprises a guide rod (31), a spring (32), a vertical rod (33), a pull rope (34), a guide wheel (35) and a first connecting rod (36); The vertical rod (33) is fixed to the top end of the rack (29); the guide wheel (35) is rotatably mounted on a first mounting plate (13); the first connecting rod (36) is fixedly mounted on the end of a second swing rod (44) on a side close to the guide wheel (35); one end of the pull rope (34) is connected to the vertical rod (33); the other end of the pull rope (34) passes around the guide wheel (35) and is connected to the first connecting rod (36); one end of the guide rod (31) is fixed to a side of the vertical rod (33) away from the pull rope (34); the other end of the guide rod (31) is slidably mounted on a first mounting plate (13) on a side away from the guide wheel (35); the spring (32) is sleeved on the guide rod (31); the two ends of the spring (32) are respectively connected to the vertical rod (33) and the first mounting plate (13).
7. The cement pole casting equipment according to claim 6, characterized in that: Each pushing assembly comprises a fixed seat (54), a slide plate (55), a hinged seat (56), an L-shaped frame (57), a second insertion rod (59), a second strip groove (60), a U-shaped frame (61) and a pushing rod (62); The fixing seat (54) is fixedly mounted on a side of the third mounting plate (37) away from the knocking rod (45), the sliding plate (55) is slidably arranged inside the fixing seat (54) and one end of the sliding plate (55) is fixedly connected to the hinge seat (56), the middle part of the L-shaped frame (57) is rotatably arranged on the hinge seat (56), the scraper (58) is fixed to the bottom end of the L-shaped frame (57), the second strip groove (60) is opened at the top end of the L-shaped frame (57), the second insertion rod (59) is inserted into the second strip groove (60), both ends of the second insertion rod (59) are fixedly connected to the U-shaped frame (61), the top end of the fixing seat (54) is fixed with a fixing plate (63), the push rod (62) is slidably arranged on the fixing plate (63), and one end of the push rod (62) is fixedly connected to the U-shaped frame (61).
8. The cement pole casting equipment according to claim 7, characterized in that: Each telescopic assembly comprises a rotating disk (51), a hinged rod (52) and a second connecting rod (53); the second connecting rod (53) is fixedly mounted on one end of the push rod (62) away from the U-shaped frame (61); the rotating disk (51) is fixed on a side of the driving rod (38) away from the rotating rod (39); one end of the hinged rod (52) is hinged to the surface edge of the rotating disk (51); and the other end of the hinged rod (52) is hinged to the second connecting rod (53).
9. The cement pole casting equipment according to claim 8, characterized in that: Each moving assembly comprises a connecting block (16), a chain (17), a first motor (19), two sprocket wheels (18) and two second mounting plates (20); the connecting block (16) is fixed to one side of the first mounting plate (13); the two second mounting plates (20) are symmetrically fixed to two ends of the bottom plate (11); each sprocket wheel (18) is rotatably arranged on one of the second mounting plates (20); the first motor (19) is fixed to one end of one of the second mounting plates (20) away from the sprocket wheel (18); the output end of the first motor (19) is fixedly connected to the sprocket wheel (18); the chain (17) is sleeved on the two sprocket wheels (18); and the connecting block (16) is fixed to the chain (17).
10. The cement pole casting equipment according to claim 9, characterized in that: Four rollers (14) are provided at the bottom end of each first mounting plate (13), and slideways (15) matching with the rollers (14) are provided on both sides of the upper end of the bottom plate (11).
Citation Information
Patent Citations
Raw material pouring process for cement pole production
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Anti-deviation concrete pole manufacturing method
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