An assembly robot

By designing an assembly robot, using components such as conductive conveyor belts, suspensions, lifting plates, etc., the automatic assembly of the circuit board is realized, solving the problem of low efficiency of traditional manual assembly and meeting the needs of automated production.

CN118890893BActive Publication Date: 2025-06-06GUANGDONG SHUOPU MASCH TECH CO LTD
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Patent Information

Application Number
CN202410613505.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-06-06
Estimated Expiration
2044-07-22

AI Technical Summary

Technical Problem

Traditional manual assembly circuit boards are inefficient and cannot meet the needs of automated production.

Method used

Design an assembly robot, including a material conveyor belt, suspension, lifting plate, movable plate, load bar and resistor, to automatically assemble the circuit board through electric push rods and spring mechanisms.

Benefits of technology

It realizes automatic assembly of circuit boards, improves assembly efficiency, and meets the needs of automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of industrial manipulators, and in particular to an assembly manipulator, comprising a material guide conveyor belt, which is used for arranging conductive circuit boards; a suspension is arranged at the end of the material guide conveyor belt, and an electric push rod is arranged on the surface of the suspension; both sides of a lifting plate extend vertically downward, the lifting plate is arranged below the suspension, and the electric push rod is used for pushing the lifting plate to move up and down; both sides of the lifting plate are vertically elastically slid by springs through a movable plate; a carrier bar is elastically rotated and installed at the bottom of the movable plate through a torsion spring, and the symmetrically distributed carrier bars are kept in a horizontal state by the elastic force. The present invention carries the circuit boards conducted by the material guide conveyor belt one by one through two carrier bars. In the process of releasing the circuit boards downward, the resistance piece first contacts the assembly position, so that the lifting plate and the movable plate slide relative to each other, the lifting plate resists the carrier bar to flip and release the circuit board, and the extrusion part pushes the circuit board downward to the installation position, so as to realize the assembly production of the circuit boards of the automated communication equipment.
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Description

Technical Field

[0001] The invention relates to the field of industrial manipulators, and in particular to an assembly manipulator. Background Art

[0002] The core working component of communication equipment is the circuit board. The industrialized production of communication equipment is close to automated production, in which the assembly of the circuit board into the shell is an important process. Traditionally, manual assembly of circuit boards is mostly used. Although the assembly accuracy of the circuit board is guaranteed, the assembly efficiency is low and cannot meet the needs of automated production. Summary of the invention

[0003] The purpose of the present invention is to solve the following problems existing in the prior art: assembling the circuit board into the housing is an important process, and the circuit board is traditionally assembled manually. Although the assembly accuracy of the circuit board is guaranteed, the assembly efficiency is low and cannot meet the needs of automated production.

[0004] In order to solve the problems existing in the prior art, the present invention provides an assembly robot, comprising a material guide conveyor belt, the material guide conveyor belt is used to arrange conductive circuit boards;

[0005] Suspension, the suspension is arranged at the end of the material guide conveyor belt, and an electric push rod is arranged on the surface of the suspension;

[0006] The lifting plate has two sides extending vertically downward, the lifting plate is arranged below the suspension, and the electric push rod is used to push the lifting plate to move up and down;

[0007] The movable plate is elastically slidable vertically on both sides of the lifting plate by springs;

[0008] The carrier bar is installed at the bottom of the movable plate through the elastic rotation of the torsion spring. The symmetrically distributed carrier bars are kept in a horizontal state by the elastic force and are used to carry the circuit boards conducted by the material guide conveyor belt.

[0009] A resistance piece is arranged at the lower part of the movable plate, and the resistance piece is lower than the carrier bar.

[0010] Preferably, two guide rods are symmetrically fixed on the top of the lifting plate, and the guide rods slide through the suspension.

[0011] Preferably, a stop arm extending downward is provided at one end of the lifting plate close to the material guiding conveyor belt, and the bottom of the stop arm contacts the upper surface of the circuit board carried by the carrier strip.

[0012] Preferably, the end of the suspension away from the material guide conveyor belt has a downwardly bent right-angle arm, which is used to block the circuit board carried by the carrier bar. The surface of the right-angle arm is provided with a micro switch for aligning the circuit board, and the micro switch is electrically connected to the electric push rod.

[0013] Preferably, the bottom of the lifting plate has an extrusion portion, the thickness of which is smaller than the thickness of the side of the lifting plate, so that a right-angle space for clamping the edge of the circuit board is formed inside the bottom of the lifting plate.

[0014] Preferably, the inner side of the bottom end of the extrusion portion is inclined so that the thickness of the extrusion portion gradually decreases from top to bottom.

[0015] Preferably, the abutment member comprises a slide, which slides on the outer side of the movable plate, and is positioned on the surface of the movable plate by screws. A contact rod extending downward is fixed on the surface of the slide, and the bottom end of the contact rod is lower than the carrier bar.

[0016] Preferably, the end of the material guide conveyor belt away from the suspension is connected to a transverse movement assembly, which includes a straight shell, a sliding body slidably arranged in the straight shell, the sliding body is connected to the transverse movement conveyor belt through a carrier, a lead screw is rotatably installed in the straight shell, the lead screw thread passes through the sliding body, and one end of the lead screw is connected to a motor.

[0017] Compared with the related art, the assembly robot provided by the present invention has the following beneficial effects:

[0018] The present invention uses two carrier bars to carry the circuit boards conducted by the material guide conveyor belt one by one. During the process of releasing the circuit boards downwards, the resistance member first contacts the assembly position, so that the lifting plate and the movable plate slide relatively, the lifting plate resists the carrier bar to flip and release the circuit board, and the extrusion part pushes the circuit board downward to the installation position, thereby realizing the assembly production of the circuit boards of automated communication equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is one of the schematic diagrams of the distribution of the suspension, lifting plate and movable plate of the present invention;

[0021] Figure 3 This is the second schematic diagram of the distribution of the suspension, lifting plate and movable plate of the present invention;

[0022] Figure 4 It is a schematic diagram of the circuit board assembly process of the present invention;

[0023] Figure 5 It is a schematic diagram of the suspension structure of the present invention;

[0024] Figure 6 It is a schematic diagram of the lifting plate structure of the present invention;

[0025] Figure 7 This is a schematic diagram of the structure of the carrier strip connected to the movable plate of the present invention;

[0026] Figure 8 It is a schematic diagram of the structure of the conflicting member of the present invention;

[0027] Fig. 9 It is a schematic diagram of the structure of the transverse shift assembly of the present invention.

[0028] Numbers in the figure: 1. material guide conveyor belt; 2. transverse movement assembly; 21. straight shell; 22. slide body; 23. lead screw; 24. motor; 25. carrier; 3. suspension; 31. electric push rod; 32. guide rod; 33. right-angle arm; 34. micro switch; 4. lifting plate; 41. extrusion part; 42. stop arm; 5. movable plate; 51. slide groove; 6. carrier strip; 7. resistance member; 71. slide rack; 72. touch rod. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0031] like Figure 1 As shown, an assembly robot is based on a material conveyor belt 1, which is used to arrange the conductive circuit boards. The two side plates of the material conveyor belt 1 extend upward so that the circuit boards conducted by the material conveyor belt 1 can be neatly arranged.

[0032] like Figure 2 , Figure 3 , Figure 4 As shown, the front end of the material guide conveyor belt 1 is fixed with a suspension 3, an electric push rod 31 is vertically installed on the surface of the suspension 3, a lifting plate 4 is arranged below the suspension 3, both sides of the lifting plate 4 extend vertically downward, two guide rods 32 are symmetrically fixed on the top of the lifting plate 4, the guide rods 32 slide through the suspension 3, two movable plates 5 are symmetrically flat against the vertical parts on both sides of the lifting plate 4, a slide groove 51 is provided on the surface of the movable plate 5, both sides of the lifting plate 4 are provided with sliders, the sliders slide vertically with the slide groove 51, a spring is connected between the movable plate 5 and the lifting plate 4, so that the bottom end of the lifting plate 4 is higher than the bottom end of the movable plate 5;

[0033] The bottom of the two movable plates 5 are both elastically rotated to install the carrying bars 6 through the torsion spring. The two carrying bars 6 are flipped toward the inside of the movable plate 5 by the elastic force to keep the horizontal state. The lower part of the movable plate 5 is provided with a resistance member 7, which is lower than the carrying bars 6.

[0034] A conveying device for the housing of the communication device is arranged below the two carrier strips 6, and is used for conveying the housing of the communication device one by one through the bottom of the carrier strips 6. The surface of the guide conveyor belt 1 is arranged to convey the circuit board. The circuit board moves to between the movable plates 5 and is supported by the two carrier strips 6. The electric push rod 31 is turned on and extended. Under the guidance of the guide rod 32, the lifting plate 4, the movable plate 5, the carrier strips 6 and the circuit board are lowered. The resistance member 7 first contacts the housing of the communication device, so that the movable plate 5 cannot continue to descend. The height of the circuit board remains fixed. The electric push rod 31 continuously pushes the lifting plate 4 to descend, so that the lifting plate 4 overcomes the elastic force and moves relative to the movable plate 5. The bottom end of the lifting plate 4 presses the carrier strips 6 downward, so that the carrier strips 6 are flipped outward, and the circuit board between the carrier strips 6 is accurately placed in the housing of the communication device.

[0035] like Figure 4 , Figure 6 As shown, the bottom of the lifting plate 4 has an extrusion portion 41, and the thickness of the extrusion portion 41 is less than the thickness of the side of the lifting plate 4, so that a right-angle space for clamping the edge of the circuit board is formed on the inner side of the bottom of the lifting plate 4. When the extrusion portion 41 squeezes the carrier strip 6 downward to flip, the right-angle space simultaneously presses the edge of the circuit board downward, so that the positioning of the circuit board is more accurate. The inner side of the bottom end of the extrusion portion 41 is inclined, so that the thickness of the extrusion portion 41 gradually decreases from top to bottom, so that the extrusion portion 41 can be smoothly clamped on the edge of the circuit board.

[0036] like Figure 5 , Figure 6 As shown, a stop arm 42 extending downward is provided at one end of the lifting plate 4 close to the material guide conveyor belt 1, and the bottom of the stop arm 42 contacts the upper surface of the circuit board carried by the carrier strip 6. An end of the suspension 3 away from the material guide conveyor belt 1 has a right-angle arm 33 bent downward, and the right-angle arm 33 is used to block the circuit board carried by the carrier strip 6. A micro switch 34 for aligning the circuit board is provided on the surface of the right-angle arm 33, and the micro switch 34 is electrically connected to the electric push rod 31;

[0037] The circuit boards on the surface of the material-guiding conveyor belt 1 are conducted to the space between the movable plates 5 and supported by the carrier strips 6. The positions of the circuit boards are blocked by the right-angle arms 33 so that the circuit boards can be accurately positioned one by one. The micro switch 34 is activated only when it is touched by the circuit board and the electric push rod 31 extends downward to release the circuit board. When the circuit board is released downward, the blocking arm 42 descends to block the circuit boards on the surface of the material-guiding conveyor belt 1 from continuing to move forward, so that the circuit boards can enter and be assembled one by one between the movable plates 5.

[0038] like Figure 7 , Figure 8As shown, the resistance member 7 includes a slide 71, which slides on the outside of the movable plate 5. The slide 71 is positioned on the surface of the movable plate 5 by screws. A downwardly extending touch rod 72 is fixed on the surface of the slide 71. The bottom end of the touch rod 72 is lower than the carrier strip 6. The height of the slide 71 is adjusted by loosening the screws to adjust the bottom end height of the touch rod 72, and to adjust the timing of relative movement between the lifting plate 4 and the movable plate 5 to release the circuit board.

[0039] like Figure 1 , Fig. 9 As shown, the end of the guide conveyor belt 1 away from the suspension 3 is connected to the transverse moving assembly 2, and the transverse moving assembly 2 includes a straight shell 21, a sliding body 22 is slidably arranged in the straight shell 21, and the sliding body 22 is connected to the transverse moving conveyor belt through a carrier 25. A lead screw 23 is rotatably installed in the straight shell 21, and the lead screw 23 threadably penetrates the sliding body 22, and one end of the lead screw 23 is connected to a motor 24;

[0040] The motor 24 drives the lead screw 23 to rotate, so that the slide 22 drives the carrier 25 to move linearly, which is used to adjust the lateral position of the material guide conveyor belt 1, facilitate the loading of materials on the surface of the material guide conveyor belt 1 and adjust the position of the circuit board assembly station.

Claims

1. An assembly robot, characterized in that: include: A material guide conveyor belt (1), the material guide conveyor belt (1) is used to arrange conductive circuit boards; A suspension (3), the suspension (3) is arranged at the end of the material guide conveyor belt (1), and an electric push rod (31) is arranged on the surface of the suspension (3); A lifting plate (4), both sides of which extend vertically downward, the lifting plate (4) is arranged below the suspension frame (3), and an electric push rod (31) is used to push the lifting plate (4) to move up and down; A movable plate (5), the two sides of the lifting plate (4) are vertically elastically slidable by springs; A carrier bar (6), the carrier bar (6) is elastically rotatably mounted on the bottom of the movable plate (5) through a torsion spring, and the symmetrically distributed carrier bars (6) are kept in a horizontal state by the elastic force, and are used to carry the circuit board conducted by the material guide conveyor belt (1); A resistance member (7), the resistance member (7) is arranged at the lower part of the movable plate (5), and the resistance member (7) is lower than the carrier bar (6); Two guide rods (32) are symmetrically fixed on the top of the lifting plate (4), and the guide rods (32) slide through the suspension frame (3); The electric push rod (31) extends, and under the guidance of the guide rod (32), the lifting plate (4), the movable plate (5), the carrier strip (6) and the circuit board are lowered. The abutment member (7) first contacts the housing of the communication device, so that the movable plate (5) cannot continue to lower. The height of the circuit board remains fixed. The electric push rod (31) continuously pushes the lifting plate (4) to lower, so that the lifting plate (4) moves relative to the movable plate (5) to overcome the elastic force. The bottom end of the lifting plate (4) presses the carrier strip (6) downward, so that the carrier strip (6) turns outward, and the circuit board between the carrier strips (6) is accurately placed in the housing of the communication device.

2. The assembly robot according to claim 1, characterized in that: A downwardly extending stop arm (42) is provided at one end of the lifting plate (4) close to the material guide conveyor belt (1), and the bottom of the stop arm (42) contacts the upper surface of the circuit board carried by the carrier strip (6).

3. The assembly robot according to claim 1, characterized in that: The end of the suspension (3) away from the material guide conveyor belt (1) has a right-angle arm (33) bent downward, the right-angle arm (33) is used to block the circuit board carried by the carrier bar (6), and a micro switch (34) for aligning the circuit board is arranged on the surface of the right-angle arm (33), and the micro switch (34) is electrically connected to the electric push rod (31).

4. The assembly robot according to claim 1, characterized in that: The bottom of the lifting plate (4) has an extrusion portion (41), the thickness of the extrusion portion (41) being smaller than the thickness of the side of the lifting plate (4), so that a right-angle space for clamping the edge of the circuit board is formed inside the bottom of the lifting plate (4).

5. The assembly robot according to claim 4, characterized in that: The inner side of the bottom end of the extrusion portion (41) is in an inclined shape, so that the thickness of the extrusion portion (41) gradually decreases from top to bottom.

6. The assembly robot according to claim 1, characterized in that: The resisting member (7) comprises a slide (71) which slides on the outer side of the movable plate (5). The slide (71) is positioned on the surface of the movable plate (5) by means of screws. A contact rod (72) extending downward is fixed on the surface of the slide (71). The bottom end of the contact rod (72) is lower than the carrier bar (6).

7. The assembly robot according to claim 1, characterized in that: The end of the material guide conveyor belt (1) away from the suspension (3) is connected to a transverse movement assembly (2), and the transverse movement assembly (2) includes a straight shell (21), a sliding body (22) is slidably arranged in the straight shell (21), and the sliding body (22) is connected to the transverse movement conveyor belt through a carrier (25), and a lead screw (23) is rotatably installed in the straight shell (21), and the lead screw (23) is threadedly penetrated through the sliding body (22), and one end of the lead screw (23) is connected to a motor (24).

Citation Information

Patent Citations

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