A wire winding device for spring production
By designing a spring production wire winding equipment that can quickly adjust the spacing of guide rollers, the problem of frequent replacement of guide rollers in large spring production is solved, and the accuracy and production efficiency of raw material guidance are achieved. promote.
Patent Information
- Application Number
- CN202411383529.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-09-30
AI Technical Summary
When producing large springs, different guide rollers need to be replaced according to the thickness of the raw materials, resulting in increased manual work burden on disassembly and installation.
Design a wire winding equipment for spring production, and realize rapid adjustment of the second half wheel by adjusting the plate frame, which can match raw materials of different thicknesses, and ensure the guidance by adjusting the spacing between the first half wheel and the second half wheel. The rollers accurately guide the raw materials to reduce the need for manual replacement of rollers.
Accurate guidance for raw materials of different thicknesses is achieved, the work burden of manually replacing guide rollers is reduced, and production efficiency is improved.
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Figure CN118893162B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of wire winding equipment, and in particular, to a wire winding equipment for spring production. Background Art
[0002] Generally speaking, some large mechanical equipment will use some large springs, such as shock-absorbing springs for trains and shock-absorbing springs for heavy machinery. In the production process of large springs, the raw materials are heated and then wound. In the winding process, one end of the raw material is fixed to one end of the rotating shaft. The rotation of the rotating shaft cooperates with the guide roller to guide the raw material, and the raw material is spirally wound on the outside of the rotating shaft. However, different specifications of large springs require different thicknesses of raw materials. Therefore, when processing springs, different guide rollers need to be replaced according to the thickness of the raw materials. Disassembly and installation are required during replacement, which will increase the workload of manual labor. Summary of the invention
[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a wire winding device for spring production, which can adjust the spacing between the raised parts of the first half wheel and the second half wheel, so as to match raw materials of different thicknesses, better limit the raw materials between the first half wheel and the second half wheel, reduce the gap between the raw materials of different thicknesses and the conveying roller, so as to ensure the accuracy of the guide roller in guiding the raw materials, and at the same time use the adjustment plate frame to implement rapid adjustment of the second half wheel, so that there is no need to disassemble and install, thereby reducing the manual workload.
[0004] The cam is an assembly made of a plurality of rollers, each of which has a first end fixedly mounted on the bottom of the rollers and a second end fixedly mounted on the bottom of the rollers.
[0005] In addition, a wire winding device for spring production according to an embodiment of the present application also has the following additional technical features:
[0006] According to the present application, the fixing clamp includes a base plate, a clamping plate, a limiting rod and a bolt, one side of the bolt is rotatably connected to the clamping plate, the other side of the bolt is threadedly connected to the base plate, one end of the limiting rod is fixedly connected to the clamping plate, and the other end of the limiting rod slides through the interior of the base plate.
[0007] According to the present application, the first linear slide rail includes a first motor, a first threaded rod and a first slide plate, the bottom of the first slide plate is slidably connected to the upper part of the pad, the first motor is fixedly connected to one side of the pad, the output end of the first motor is transmission-connected to one end of the first threaded rod, one end of the first threaded rod is rotationally connected to the upper part of the pad, the other end of the first threaded rod is threadedly connected to the first slide plate, and the lifting end of the first lifting frame is slidably connected to the upper part of the first slide plate.
[0008] According to the present application, a track is provided on the upper portion of the pad, and the bottom portion of the first slide plate is slidably connected to the track.
[0009] According to the present application, a first gear is disposed at the output end of the first motor, a second gear is disposed at one end of the first threaded rod, and the first gear is meshingly connected with the second gear.
[0010] According to the present application, the first lifting frame includes a first frame body and a first telescopic member, the bottom of the first telescopic member is slidably connected to the upper part of the first slide plate, the output end of the first telescopic member is fixedly connected to the bottom of the first frame body, the bottom of the first frame body is slidably connected to the upper part of the first slide plate, and the sliding end of the second linear slide rail is slidably connected to the upper part of the first frame body.
[0011] According to the present application, the second linear slide rail includes a second motor, a second threaded rod and a second slide plate, the second motor is fixedly connected to one side of the first frame, the second threaded rod is rotatably connected to the first frame, the second threaded rod is threadedly connected to the bottom of the second slide plate, the second slide plate is slidably connected to the upper part of the first frame, the output end of the second motor is fixedly connected to one end of the second threaded rod, and the first half wheel is rotatably connected to the upper part of the second slide plate.
[0012] According to the present application, the first half wheel is provided with a slot, and the second half wheel is provided with an inserting plate, and the inserting plate is inserted into the slot.
[0013] According to the present application, the adjustment plate frame includes a third threaded rod and a second frame body, one side of the bottom of the second frame body is slidingly connected to the inside of the second slide board, one end of the third threaded rod is threadedly connected to one side of the second slide board, the other end of the third threaded rod is rotatably connected to the second frame body, and the second half wheel is rotatably connected to the second frame body.
[0014] According to the present application, a locking bolt is provided on the upper portion of the second slide plate, and the locking bolt thread passes through the second slide plate and abuts against the surface of the third threaded rod.
[0015] The production of springs of different specifications requires different rotating shafts, so the rotating shafts need to be replaced. Usually, the rotating shafts on the rotating clamping device are disassembled and moved aside, and then other rotating shafts are manually moved to one side of the rotating clamping device and then installed on the rotating end of the rotating clamping device, thereby increasing the manual workload during the entire replacement process.
[0016] The lifting end of the second lifting frame is slidably connected to the upper end of the moving end of the second lifting frame, and the lifting end of the second lifting frame is slidably connected to the upper end of the moving end of the second lifting frame.
[0017] When replacing the shaft rod, first use the moving frame to move the rotating frame to one side of the rotating chuck, use the moving box to drive the second lifting frame and the movement of the material receiving frame, the material receiving frame supports the bottom of the shaft rod, and then remove the shaft rod on the rotating chuck. At this time, the shaft rod falls to the upper part of the material receiving frame, and the movement of the moving box drives the movement of the second lifting frame, and the second lifting frame drives the movement of the material receiving frame. The material receiving frame drives the shaft rod to move to the bottom of the rotating frame, and lifts the shaft rod on the upper part of the material receiving frame and abuts against the bottom of the arc frame. At this time, the clamping frame clamps the shaft rod on the upper part of the material receiving frame, and then the lifting end of the second lifting frame descends without interfering with the rotation of the rotating frame. The rotating end of the rotating frame rotates, and the required shaft rod is rotated to the upper part of the material receiving frame. The lifting end of the second lifting frame is lifted again to abut the material receiving frame against the shaft rod The bottom of the rotating frame is moved to the bottom of the rotating frame, and the clamping end of the clamping frame rotates so that the clamping frame no longer clamps the shaft rod. At this time, the shaft rod falls to the upper part of the receiving frame, and then the lifting end of the second lifting frame drops again, and the movement of the moving box drives the movement of the second lifting frame, the second lifting frame drives the movement of the receiving frame and the shaft rod, and the shaft rod is inserted into the clamping end of the rotating chuck, and the rotating chuck is used to clamp the shaft rod, and the moving box moves to the bottom of the rotating frame, and the moving frame drives the rotating frame to move away from the rotating chuck. During the entire use process, the moving box drives the second lifting frame to move, the second lifting frame drives the movement of the receiving frame, and the shaft rod is transported. The rotation of the rotating frame realizes the placement of shaft rods of different specifications on the upper part of the receiving frame. Mechanized transportation of shaft rods can reduce the workload of manual labor.
[0018] According to the present application, the movable frame includes a third motor, a fourth threaded rod and a third frame body, the third motor is fixedly connected to the pad, the output end of the third motor is fixedly connected to one end of the fourth threaded rod, the fourth threaded rod is threadedly connected to the third frame body, the bottom of the third frame body is slidably connected to the upper part of the pad, and the rotating end of the rotating frame is rotatably connected to the third frame body.
[0019] According to the present application, the rotating frame includes a fourth motor and a fourth frame body, the output end of the fourth motor is provided with a third gear, the fourth frame body is provided with a fourth gear, the fourth motor is fixedly connected to one side of the third frame body, the third gear is meshingly connected to the fourth gear, the fourth frame body is rotatably connected to the upper part of the third frame body, the arc frame is fixedly connected to the fourth frame body, and one side of the clamping frame is rotatably connected to the fourth frame body.
[0020] According to the present application, the clamping frame includes a second telescopic member and a clamping rod, one side of the clamping rod is slidingly connected to the inside of the arc frame, the output end of the second telescopic member is rotationally connected to the other side of the clamping rod, and the end of the second telescopic member is rotationally connected to the fourth frame body.
[0021] According to the present application, the mobile box includes a box body and a fifth motor, the fifth motor is fixedly connected to one side of the box body, the output end of the fifth motor is transmission connected to the pad, the box body is slidingly connected to the upper part of the pad, and the lifting end of the second lifting frame is slidingly connected to the box body.
[0022] According to the present application, the second lifting frame includes a third telescopic member and a fifth frame body, the end of the third telescopic member is fixedly connected to the box body, the output end of the third telescopic member is fixedly connected to the bottom of the fifth frame body, and the bottom of the fifth frame body is slidably connected to the box body.
[0023] Large springs are heavy. After the springs are wound and formed, they are usually manually collected with a hook to remove the springs from the rotating shaft. When they are transported to the next process work platform, the spring temperature is high at this time, and there is a risk of scalding the workers, which mainly increases the workload of workers.
[0024] According to the present application, it also includes a material unloading component, which includes a rotating plate, a material receiving rod, a fourth telescopic member, a horizontal pushing frame and a material pushing frame. The rotating end of the rotating plate is rotatably connected to the lifting end of the second lifting frame, the material receiving frame is fixedly connected to the upper part of the rotating end of the rotating plate, the material receiving rod is slidably connected to the inside of the material receiving frame, the end of the fourth telescopic member is fixedly connected to one side of the material receiving frame, the output end of the fourth telescopic member is fixedly connected to one side of the material receiving rod, the horizontal pushing frame is fixedly connected to the upper part of the rotating chuck, and the material pushing frame is fixedly connected to the pushing end of the horizontal pushing frame;
[0025] The movement of the movable box causes one side of the material receiving rod to be pressed against one side of the shaft rod, and the pushing end of the horizontal pushing frame drives the movement of the pushing frame, and the pushing frame pushes the formed spring on the outside of the shaft rod to the outside of the material receiving rod, and then the movable box drives the movement of the second lifting frame, and during the movement, the rotation of the rotating plate drives the rotation of the material receiving frame and the material receiving rod, rotates the spring to the other side of the movable box, and places the spring on the working platform of the next process, and uses the output end of the fourth telescopic member to retract, and retracts the material receiving rod to the inside of the material receiving frame. During the entire use process, mechanized handling of the formed spring is realized, which firstly reduces the risk of scalding labor by high-temperature springs, and secondly, reduces the workload of manual handling of the springs.
[0026] According to the present application, the rotating plate includes a sixth motor and a plate body, the plate body is rotatably connected to the lifting end of the second lifting frame, the sixth motor is fixedly connected to the lifting end of the second lifting frame, the output end of the sixth motor is fixedly connected to the plate body, and the material receiving frame is fixedly connected to the plate body.
[0027] According to the present application, the horizontal pushing frame includes a fifth telescopic member, a sixth frame body and a seventh frame body, the pushing frame includes an eighth frame body, a bidirectional threaded rod and a connecting block, one end of the sixth frame body is slidably connected to the inside of the seventh frame body, the seventh frame body is fixedly connected to the upper part of the rotating chuck, the end of the fifth telescopic member is fixedly connected to one side of the seventh frame body, the output end of the fifth telescopic member is fixedly connected to the connecting block, the other side of the sixth frame body is fixedly connected to one side of the connecting block, the middle part of the bidirectional threaded rod is connected to the rotating wheel of the connecting block, the eighth frame body is symmetrically arranged, the eighth frame body is slidably connected to the connecting block, and the bidirectional threaded rod is threadedly connected to the eighth frame body.
[0028] According to a wire winding device for spring production according to an embodiment of the present application, the beneficial effects are:
[0029] 1. The sliding end of the first linear slide rail drives the movement of the first lifting frame, and the lifting of the first lifting frame drives the lifting of the second linear slide rail, and the sliding end of the second linear slide rail drives the movement of the first half wheel and the second half wheel. While guiding the raw material, the first lifting frame and the second linear slide rail can be moved, and the distance between the first half wheel, the second half wheel and the shaft rod can be adjusted, and the height of the first half wheel and the second half wheel can be adjusted. When the shaft rod is replaced or the formed spring outside the shaft rod is unloaded, the work of the workers will not be affected;
[0030] 2. The adjusting end of the adjusting plate frame can adjust the distance between the raised part of the second half wheel and the raised part of the first half wheel, thereby realizing the adjustment of the groove of the guide roller, that is, the adjustment of the concave surface formed between the first half wheel and the second half wheel. It can better adapt to raw materials of different coarseness and reduce the gap between raw materials of different coarseness and the conveying roller, thereby ensuring the accuracy of the guide roller in guiding the raw materials. At the same time, the adjusting plate frame is used to quickly adjust the second half wheel, so there is no need to disassemble and install, thereby reducing the manual workload. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0032] Figure 1 This is a structural schematic diagram of a wire winding device for spring production provided in an embodiment of the present application from a first perspective;
[0033] Figure 2 A schematic structural diagram of a wire winding device for spring production from a second perspective provided in an embodiment of the present application;
[0034] Figure 3 A schematic diagram of a portion of the structure of a rotating chuck provided in an embodiment of the present application;
[0035] Figure 4 A schematic diagram of a portion of the structure of a guide assembly provided in an embodiment of the present application;
[0036] Figure 5 A partial structural schematic diagram of the first half wheel and the second half wheel provided in an embodiment of the present application;
[0037] Figure 6 A schematic diagram of a portion of the structure of the adjustment plate frame provided in an embodiment of the present application;
[0038] Figure 7 A partial structural schematic diagram of a replacement assembly provided in an embodiment of the present application;
[0039] Figure 8 A schematic diagram of a portion of the structure of the mobile frame and the rotating frame provided in the embodiment of the present application;
[0040] Fig. 9 A partial structural schematic diagram of an arc frame and a clamping frame provided in an embodiment of the present application;
[0041] Fig.10 A partial structural schematic diagram of a mobile box, a second lifting frame and a rotating plate provided in an embodiment of the present application;
[0042] Fig.11 A schematic diagram of the partial structure of the horizontal push rack and the material push rack provided in the implementation manner of the present application.
[0043] In the figure: 100-rotating chuck; 110-pad; 111-track; 120-axle; 130-fixed clamp; 131-bottom plate; 132-clamp; 133-limiting rod; 134-bolt; 200-guide assembly; 210-first linear slide; 211-first motor; 212-first threaded rod; 213-first slide; 215-first gear; 216-second gear; 220-first lifting Frame; 221-first frame body; 222-first telescopic member; 230-second linear slide rail; 231-second motor; 232-second threaded rod; 233-second slide plate; 234-locking bolt; 240-first half wheel; 241-slot; 250-second half wheel; 251-insert plate; 260-adjusting plate frame; 261-third threaded rod; 262-second frame body; 300-replacement assembly; 310-mobile frame ;311-third motor;312-fourth threaded rod;313-third frame;320-rotating frame;321-fourth motor;322-fourth frame;323-third gear;324-fourth gear;330-arc frame;340-clamping frame;341-second telescopic member;342-clamping rod;350-moving box;351-box;352-fifth motor;360-second lifting frame;361- The third telescopic member; 362-the fifth frame; 370-the material receiving frame; 400-the material unloading assembly; 410-the rotating plate; 411-the sixth motor; 412-the plate; 420-the material receiving rod; 430-the fourth telescopic member; 440-the horizontal pushing frame; 441-the fifth telescopic member; 442-the sixth frame; 443-the seventh frame; 450-the material pushing frame; 451-the eighth frame; 452-the two-way threaded rod; 453-the connecting block. DETAILED DESCRIPTION
[0044] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0045] A wire winding device for spring production according to an embodiment of the present application is described below with reference to the accompanying drawings.
[0046] like Figure 1-Figure 11 As shown, a wire winding device for spring production according to an embodiment of the present application includes: a rotating chuck 100 and a guide assembly 200.
[0047] Among them, a pad 110 is arranged at the bottom of the rotating chuck 100. It should be noted that the rotating chuck 100 is an existing machine tool chuck and is a prior art, so its working principle is no longer elaborated in detail. A shaft rod 120 is arranged at the rotating end of the rotating chuck 100, and a fixing clamp 130 is arranged on the side of the shaft rod 120 away from the rotating chuck 100. The guide assembly 200 includes a first linear slide rail 210, a first lifting frame 220, a second linear slide rail 230, a first half wheel 240, a second half wheel 250 and an adjusting plate frame 260. The sliding end of the first linear slide rail 210 is slidably connected to the upper part of the pad 110, and the first lifting frame 2 The bottom of the lifting end 20 is slidably connected to the upper part of the sliding end of the first linear slide 210, the sliding end of the second linear slide 230 is slidably connected to the upper part of the lifting end of the first lifting frame 220, the first half wheel 240 and the second half wheel 250 are correspondingly arranged, and multiple first half wheels 240 and second half wheels 250 are arranged at intervals, one side of the second half wheel 250 is inserted into the first half wheel 240, the first half wheel 240 is rotatably connected to the upper part of the sliding end of the second linear slide 230, the second half wheel 250 is rotatably connected to the adjusting end of the adjusting plate frame 260, and the moving end of the adjusting plate frame 260 is slidably connected to one side of the sliding end of the second linear slide 230.
[0048] The following describes the working process of a wire winding device for spring production according to a specific embodiment of the present application with reference to the accompanying drawings;
[0049] First, the output end of the first motor 211 drives the first threaded rod 212 to rotate, and the first threaded rod 212 drives the first slide plate 213 to move;
[0050] Then, the first slide plate 213 drives the first telescopic member 222 to move, the output end of the first telescopic member 222 drives the first frame 221 to move up and down, and the first frame 221 drives the second motor 231 and the second slide plate 233 to move up and down;
[0051] Then, the output end of the second motor 231 drives the second threaded rod 232 to rotate, the second threaded rod 232 drives the second slide plate 233 to move, and the second slide plate 233 drives the first half wheel 240 and the second half wheel 250 to move;
[0052] Finally, the rotation of the third threaded rod 261 drives the second frame 262 to move, and the second frame 262 drives the second half wheel 250 to move, and the third threaded rod 261 is locked by the locking bolt 234;
[0053] As a result, the adjustment of the groove of the guide roller, that is, the adjustment of the concave surface formed between the first half wheel 240 and the second half wheel 250, is achieved, which can better adapt to raw materials of different coarseness and reduce the gap between the raw materials of different coarseness and the conveying roller, thereby ensuring the accuracy of the guide roller in guiding the raw materials. At the same time, the adjustment plate frame 260 is used to implement rapid adjustment of the second half wheel 250, thereby eliminating the need for disassembly and installation, thereby reducing the manual workload.
[0054] In addition, a wire winding device for spring production according to an embodiment of the present application also has the following additional technical features:
[0055] According to this application, if Figure 3 As shown, the fixing clamp 130 includes a base plate 131, a clamping plate 132, a limiting rod 133 and a bolt 134, one side of the bolt 134 is rotatably connected to the clamping plate 132, and the other side of the bolt 134 is threadedly connected to the base plate 131, one end of the limiting rod 133 is fixedly connected to the clamping plate 132, and the other end of the limiting rod 133 slides through the interior of the base plate 131.
[0056] According to this application, if Figure 4 As shown, the first linear slide rail 210 includes a first motor 211, a first threaded rod 212 and a first slide plate 213. The bottom of the first slide plate 213 is slidably connected to the upper part of the pad 110, the first motor 211 is fixedly connected to one side of the pad 110, the output end of the first motor 211 is transmission-connected to one end of the first threaded rod 212, one end of the first threaded rod 212 is rotationally connected to the upper part of the pad 110, the other end of the first threaded rod 212 is threadedly connected to the first slide plate 213, and the lifting end of the first lifting frame 220 is slidably connected to the upper part of the first slide plate 213.
[0057] According to this application, if Figure 3 As shown, a track 111 is provided on the upper portion of the pad 110 , and the bottom of the first slide plate 213 is slidably connected to the track 111 .
[0058] According to this application, if Figure 4 As shown, a first gear 215 is disposed at the output end of the first motor 211 , a second gear 216 is disposed at one end of the first threaded rod 212 , and the first gear 215 is meshedly connected with the second gear 216 .
[0059] According to this application, if Figure 4 As shown, the first lifting frame 220 includes a first frame body 221 and a first telescopic member 222, the bottom of the first telescopic member 222 is slidably connected to the upper portion of the first slide 213, the output end of the first telescopic member 222 is fixedly connected to the bottom of the first frame body 221, the bottom of the first frame body 221 is slidably connected to the upper portion of the first slide 213, and the sliding end of the second linear slide rail 230 is slidably connected to the upper portion of the first frame body 221.
[0060] According to this application, if Figure 4 As shown, the second linear slide rail 230 includes a second motor 231, a second threaded rod 232 and a second slide plate 233. The second motor 231 is fixedly connected to one side of the first frame 221, the second threaded rod 232 is rotatably connected to the first frame 221, the second threaded rod 232 is threadedly connected to the bottom of the second slide plate 233, the second slide plate 233 is slidably connected to the upper part of the first frame 221, the output end of the second motor 231 is fixedly connected to one end of the second threaded rod 232, and the first half wheel 240 is rotatably connected to the upper part of the second slide plate 233.
[0061] According to this application, if Figure 5 As shown, the first half wheel 240 is provided with a slot 241 , and the second half wheel 250 is provided with an inserting plate 251 , which is inserted into the slot 241 .
[0062] According to this application, if Figure 6 As shown, the adjustment plate frame 260 includes a third threaded rod 261 and a second frame body 262. One side of the bottom of the second frame body 262 is slidingly connected to the inside of the second slide plate 233. One end of the third threaded rod 261 is threadedly connected to one side of the second slide plate 233. The other end of the third threaded rod 261 is rotatably connected to the second frame body 262. The second half wheel 250 is rotatably connected to the second frame body 262.
[0063] According to this application, if Figure 6 As shown, a locking bolt 234 is provided on the upper portion of the second slide plate 233 , and the locking bolt 234 threadably penetrates the second slide plate 233 and abuts against the surface of the third threaded rod 261 .
[0064] The production of springs of different specifications requires different rotating shafts, so the rotating shafts need to be replaced. Usually, the rotating shafts on the rotating clamping device are disassembled and moved aside, and then other rotating shafts are manually moved to one side of the rotating clamping device and then installed on the rotating end of the rotating clamping device, thereby increasing the manual workload during the entire replacement process.
[0065] According to this application, if Figure 7-10As shown, it also includes a replacement component 300, which includes a moving frame 310, a rotating frame 320, an arc frame 330, a clamping frame 340, a moving box 350, a second lifting frame 360 and a receiving frame 370. The bottom of the moving end of the moving frame 310 is slidably connected to the upper part of the pad 110, and the rotating end of the rotating frame 320 is rotatably connected to the upper part of the moving end of the moving frame 310. The arc frame 330 and the holding frame 340 are both arranged at intervals at the rotating end of the rotating frame 320. The multiple arc frames 330 are of different specifications. The arc frames 330 are arranged at intervals at the rotating end of the rotating frame 320. 0 is fixedly connected to the rotating end of the rotating frame 320, the clamping end of the clamping frame 340 is slidably connected to the arc frame 330, the multiple arc frames 330 and the multiple clamping frames 340 are internally clamped with shafts 120, and the multiple shafts 120 are of different specifications, the bottom of the moving box 350 is slidably connected to the upper part of the pad 110, the lifting end of the second lifting frame 360 is slidably connected to the upper part of the moving end of the moving box 350, the receiving frame 370 is arranged on the upper part of the lifting end of the second lifting frame 360, and the moving box 350 is located on the side of the rotating end of the rotating chuck 100 and moves;
[0066] When replacing the shaft 120, first use the mobile frame 310 to move the rotating frame 320 to one side of the rotating chuck 100, use the mobile box 350 to drive the movement of the second lifting frame 360 and the material receiving frame 370, the material receiving frame 370 supports the bottom of the shaft 120, and then remove the shaft 120 on the rotating chuck 100. At this time, the shaft 120 falls to the upper part of the material receiving frame 370, and the movement of the mobile box 350 drives the movement of the second lifting frame 360, and the second lifting frame 360 drives the movement of the material receiving frame 370. The material rack 370 drives the shaft rod 120 to move to the bottom of the rotating rack 320, and lifts the shaft rod 120 on the upper part of the receiving rack 370 and abuts against the bottom of the arc rack 330. At this time, the clamping frame 340 clamps the shaft rod 120 on the upper part of the docking rack 370, and then the lifting end of the second lifting frame 360 descends without interfering with the rotation of the rotating rack 320. The rotating end of the rotating rack 320 rotates to rotate the required shaft rod 120 to the upper part of the receiving rack 370, and the lifting end of the second lifting frame 360 is lifted again to connect the receiving rack 370. 0 is against the bottom of the shaft 120, and the clamping end of the clamping frame 340 rotates so that the clamping frame 340 no longer clamps the shaft 120. At this time, the shaft 120 falls to the upper part of the receiving frame 370, and then the lifting end of the second lifting frame 360 drops again, and the movement of the moving box 350 drives the movement of the second lifting frame 360, and the second lifting frame 360 drives the movement of the receiving frame 370 and the shaft 120, and the shaft 120 is inserted into the clamping end of the rotating chuck 100, and the rotating chuck 100 is used to clamp the shaft 120. The movable box 350 moves to the bottom of the rotating frame 320, and the movable frame 310 drives the rotating frame 320 to move away from the rotating chuck 100. During the entire use process, the movable box 350 drives the movement of the second lifting frame 360, and the second lifting frame 360 drives the movement of the material receiving frame 370, thereby realizing the transportation of the shaft rod 120. The rotation of the rotating frame 320 realizes the placement of shaft rods 120 of different specifications on the upper part of the material receiving frame 370. The mechanized transportation of the shaft rod 120 can reduce the manual workload.
[0067] According to this application, if Figure 8 As shown, the movable frame 310 includes a third motor 311, a fourth threaded rod 312 and a third frame body 313. The third motor 311 is fixedly connected to the pad 110, the output end of the third motor 311 is fixedly connected to one end of the fourth threaded rod 312, the fourth threaded rod 312 is threadedly connected to the third frame body 313, the bottom of the third frame body 313 is slidingly connected to the upper part of the pad 110, and the rotating end of the rotating frame 320 is rotatably connected to the third frame body 313.
[0068] According to this application, if Figure 8As shown, the rotating frame 320 includes a fourth motor 321 and a fourth frame body 322, the output end of the fourth motor 321 is provided with a third gear 323, the fourth frame body 322 is provided with a fourth gear 324, the fourth motor 321 is fixedly connected to one side of the third frame body 313, the third gear 323 is meshingly connected to the fourth gear 324, the fourth frame body 322 is rotatably connected to the upper part of the third frame body 313, the arc frame 330 is fixedly connected to the fourth frame body 322, and one side of the clamping frame 340 is rotatably connected to the fourth frame body 322.
[0069] According to this application, if Fig. 9 As shown, the clamping frame 340 includes a second telescopic member 341 and a clamping rod 342. One side of the clamping rod 342 is slidably connected to the inside of the arc frame 330, the output end of the second telescopic member 341 is rotationally connected to the other side of the clamping rod 342, and the end of the second telescopic member 341 is rotationally connected to the fourth frame body 322.
[0070] According to this application, if Fig.10 As shown, the mobile box 350 includes a box body 351 and a fifth motor 352. The fifth motor 352 is fixedly connected to one side of the box body 351. The output end of the fifth motor 352 is transmission-connected to the pad 110. The box body 351 is slidingly connected to the upper part of the pad 110. The lifting end of the second lifting frame 360 is slidingly connected to the box body 351.
[0071] According to this application, if Fig.10 As shown, the second lifting frame 360 includes a third telescopic member 361 and a fifth frame body 362 , the end of the third telescopic member 361 is fixedly connected to the box body 351 , the output end of the third telescopic member 361 is fixedly connected to the bottom of the fifth frame body 362 , and the bottom of the fifth frame body 362 is slidably connected to the box body 351 .
[0072] Large springs are heavy. After the springs are wound and formed, they are usually manually collected with a hook to remove the springs from the rotating shaft. When they are transported to the next process work platform, the spring temperature is high at this time, and there is a risk of scalding the workers, which mainly increases the workload of workers.
[0073] According to this application, if Figure 10-11 As shown, it also includes a material unloading component 400, which includes a rotating plate 410, a material receiving rod 420, a fourth telescopic member 430, a horizontal push frame 440 and a material pushing frame 450. The rotating end of the rotating plate 410 is rotatably connected to the lifting end of the second lifting frame 360, the material receiving frame 370 is fixedly connected to the upper part of the rotating end of the rotating plate 410, the material receiving rod 420 is slidably connected to the inside of the material receiving frame 370, the end of the fourth telescopic member 430 is fixedly connected to one side of the material receiving frame 370, the output end of the fourth telescopic member 430 is fixedly connected to one side of the material receiving rod 420, the horizontal push frame 440 is fixedly connected to the upper part of the rotating chuck 100, and the material pushing frame 450 is fixedly connected to the pushing end of the horizontal push frame 440;
[0074] After the spring is wound around the shaft 120, the first step is to remove the fixing clamp 130, the moving box 350 drives the movement of the second lifting frame 360, the second lifting frame 360 drives the movement of the rotating plate 410, the rotating plate 410 drives the movement of the material receiving frame 370, the output end of the fourth telescopic member 430 drives the movement of the material receiving rod 420, and pushes the material receiving rod 420 out of the inside of the material receiving frame 370, the movement of the moving box 350 pushes one side of the material receiving rod 420 against the side of the shaft 120, the pushing end of the horizontal pushing frame 440 drives the movement of the pushing frame 450, the rotating bidirectional threaded rod 452 can adjust the distance between the two eighth frames 451, and the pushing frame 450 moves the shaft The formed spring on the outside of 120 is pushed to the outside of the receiving rod 420, and then the moving box 350 drives the movement of the second lifting frame 360. In the process of movement, the rotation of the rotating plate 410 drives the rotation of the receiving frame 370 and the receiving rod 420, and the spring is rotated to the other side of the moving box 350, and the spring is placed on the working platform of the next process. The output end of the fourth telescopic member 430 is retracted to retract the receiving rod 420 to the inside of the receiving frame 370. During the entire use process, mechanized transportation of the formed spring is realized, which firstly reduces the risk of high-temperature springs scalding workers, and secondly, can reduce the workload of manual transportation of springs.
[0075] According to this application, if Fig.10 As shown, the rotating plate 410 includes a sixth motor 411 and a plate body 412. The plate body 412 is rotatably connected to the lifting end of the second lifting frame 360. The sixth motor 411 is fixedly connected to the lifting end of the second lifting frame 360. The output end of the sixth motor 411 is fixedly connected to the plate body 412. The material receiving frame 370 is fixedly connected to the plate body 412.
[0076] According to this application, if Fig.11 As shown, the horizontal pushing frame 440 includes a fifth telescopic member 441, a sixth frame body 442 and a seventh frame body 443, and the pushing frame 450 includes an eighth frame body 451, a bidirectional threaded rod 452 and a connecting block 453. One end of the sixth frame body 442 is slidably connected to the inside of the seventh frame body 443, and the seventh frame body 443 is fixedly connected to the upper part of the rotating chuck 100. The end of the fifth telescopic member 441 is fixedly connected to one side of the seventh frame body 443, the output end of the fifth telescopic member 441 is fixedly connected to the connecting block 453, the other side of the sixth frame body 442 is fixedly connected to one side of the connecting block 453, the middle part of the bidirectional threaded rod 452 is connected to the rotating wheel of the connecting block 453, the eighth frame body 451 is symmetrically arranged, the eighth frame body 451 is slidably connected to the connecting block 453, and the bidirectional threaded rod 452 is threadedly connected to the eighth frame body 451.
[0077] It should be noted that the first telescopic member 222 , the second telescopic member 341 , the third telescopic member 361 , the fourth telescopic member 430 , and the fifth telescopic member 441 are all arranged by electric push rods, electric cylinders, hydraulic cylinders, or pneumatic cylinders.
[0078] Other structures and operations of a wire winding device for spring production according to an embodiment of the present application are known to ordinary technicians in the field and will not be described in detail here.
[0079] In the several embodiments provided in this application, it should be understood that the disclosed devices and methods can also be implemented in other ways. The device embodiments described above are merely illustrative.
[0080] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A wire winding device for spring production, characterized in that: include: A rotating chuck (100), wherein a backing plate (110) is provided at the bottom of the rotating chuck (100), a shaft (120) is provided at the rotating end of the rotating chuck (100), and a fixing clamp (130) is provided on a side of the shaft (120) away from the rotating chuck (100); The guide assembly (200) comprises a first linear slide rail (210), a first lifting frame (220), a second linear slide rail (230), a first half wheel (240), a second half wheel (250) and an adjustment plate frame (260), wherein the sliding end of the first linear slide rail (210) is slidably connected to the upper part of the pad (110), the bottom of the lifting end of the first lifting frame (220) is slidably connected to the upper part of the sliding end of the first linear slide rail (210), and the sliding end of the second linear slide rail (230) is slidably connected to the upper part of the lifting end of the first lifting frame (220). The first half wheel (240) and the second half wheel (250) are correspondingly arranged, and a plurality of the first half wheel (240) and the second half wheel (250) are arranged at intervals. One side of the second half wheel (250) is inserted into the first half wheel (240), and the first half wheel (240) is rotationally connected to the upper part of the sliding end of the second linear slide rail (230), and the second half wheel (250) is rotationally connected to the adjusting end of the adjusting plate frame (260), and the moving end of the adjusting plate frame (260) is slidingly connected to one side of the sliding end of the second linear slide rail (230); A replacement component (300), the replacement component (300) comprising a moving frame (310), a rotating frame (320), an arc frame (330), a clamping frame (340), a moving box (350), a second lifting frame (360) and a material receiving frame (370), the bottom of the moving end of the moving frame (310) is slidably connected to the upper part of the pad (110), the rotating end of the rotating frame (320) is rotatably connected to the upper part of the moving end of the moving frame (310), the arc frame (330) and the clamping frame (340) are both arranged at intervals on the rotating end of the rotating frame (320), and the multiple arc frames (330) are of different specifications, and the arc frames (330) and the The rotating end of the rotating frame (320) is fixedly connected, the clamping end of the clamping frame (340) is slidably connected to the arc frame (330), the plurality of arc frames (330) and the plurality of clamping frames (340) are internally clamped with the shaft rod (120), and the plurality of shaft rods (120) are of different specifications, the bottom of the moving box (350) is slidably connected to the upper part of the pad (110), the lifting end of the second lifting frame (360) is slidably connected to the upper part of the moving end of the moving box (350), the material receiving frame (370) is arranged on the upper part of the lifting end of the second lifting frame (360), and the moving box (350) is located on one side of the rotating end of the rotating chuck (100) and moves; A material unloading assembly (400), the material unloading assembly (400) comprising a rotating plate (410), a material receiving rod (420), a fourth telescopic member (430), a horizontal push frame (440) and a material pushing frame (450), the rotating end of the rotating plate (410) being rotatably connected to the lifting end of the second lifting frame (360), the material receiving frame (370) being fixedly connected to the upper part of the rotating end of the rotating plate (410), the material receiving rod (420) being slidably connected to the inside of the material receiving frame (370), the end of the fourth telescopic member (430) being fixedly connected to one side of the material receiving frame (370), the output end of the fourth telescopic member (430) being fixedly connected to one side of the material receiving rod (420), the horizontal push frame (440) being fixedly connected to the upper part of the rotating chuck (100), and the material pushing frame (450) being fixedly connected to the pushing end of the horizontal push frame (440).
2. A wire winding device for spring production according to claim 1, characterized in that: The fixing clamp (130) comprises a base plate (131), a clamping plate (132), a limiting rod (133) and a bolt (134); one side of the bolt (134) is rotatably connected to the clamping plate (132), and the other side of the bolt (134) is threadedly connected to the base plate (131); one end of the limiting rod (133) is fixedly connected to the clamping plate (132), and the other end of the limiting rod (133) slides through the inside of the base plate (131).
3. A wire winding device for spring production according to claim 1, characterized in that: The first linear slide rail (210) comprises a first motor (211), a first threaded rod (212) and a first slide plate (213); the bottom of the first slide plate (213) is slidably connected to the upper part of the pad (110); the first motor (211) is fixedly connected to one side of the pad (110); the output end of the first motor (211) is transmission-connected to one end of the first threaded rod (212); one end of the first threaded rod (212) is rotationally connected to the upper part of the pad (110); the other end of the first threaded rod (212) is threadedly connected to the first slide plate (213); and the lifting end of the first lifting frame (220) is slidably connected to the upper part of the first slide plate (213).
4. A wire winding device for spring production according to claim 3, characterized in that: A track (111) is provided on the upper portion of the pad (110), and the bottom of the first slide plate (213) is slidably connected to the track (111).
5. A wire winding device for spring production according to claim 3, characterized in that: A first gear (215) is provided at the output end of the first motor (211), a second gear (216) is provided at one end of the first threaded rod (212), and the first gear (215) is meshingly connected with the second gear (216).
6. A wire winding device for spring production according to claim 3, characterized in that: The first lifting frame (220) comprises a first frame body (221) and a first telescopic member (222); the bottom of the first telescopic member (222) is slidably connected to the top of the first slide plate (213); the output end of the first telescopic member (222) is fixedly connected to the bottom of the first frame body (221); the bottom of the first frame body (221) is slidably connected to the top of the first slide plate (213); and the sliding end of the second linear slide rail (230) is slidably connected to the top of the first frame body (221).
7. A wire winding device for spring production according to claim 6, characterized in that: The second linear slide rail (230) comprises a second motor (231), a second threaded rod (232) and a second slide plate (233); the second motor (231) is fixedly connected to one side of the first frame (221); the second threaded rod (232) is rotatably connected to the first frame (221); the second threaded rod (232) is threadedly connected to the bottom of the second slide plate (233); the second slide plate (233) is slidably connected to the upper part of the first frame (221); the output end of the second motor (231) is fixedly connected to one end of the second threaded rod (232); and the first half wheel (240) is rotatably connected to the upper part of the second slide plate (233).
8. A wire winding device for spring production according to claim 1, characterized in that: The first half wheel (240) is provided with a slot (241), and the second half wheel (250) is provided with an inserting plate (251), wherein the inserting plate (251) is inserted into the slot (241).
9. A wire winding device for spring production according to claim 7, characterized in that: The adjusting plate frame (260) comprises a third threaded rod (261) and a second frame body (262); one side of the bottom of the second frame body (262) is slidably connected to the inside of the second slide plate (233); one end of the third threaded rod (261) is threadedly connected to one side of the second slide plate (233); the other end of the third threaded rod (261) is rotationally connected to the second frame body (262); and the second half wheel (250) is rotationally connected to the second frame body (262).
10. A wire winding device for spring production according to claim 9, characterized in that: A locking bolt (234) is provided on the upper portion of the second slide plate (233), and the locking bolt (234) is threadedly passed through the second slide plate (233) and abuts against the surface of the third threaded rod (261).
Citation Information
Patent Citations
Spring winding equipment for spring machining
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