A ladle sand filling equipment

By applying silicone glue to the inner wall of the ladle and controlling the sand filling with extruded roof and lifting components, the problem of unsolid adhesion of the sand material under the spraying method is solved, achieving more uniform and firm sand material coverage, reducing costs And improve usage.

CN118893204BActive Publication Date: 2025-01-07XINGHUA PRECISION CAST STEEL
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Patent Information

Application Number
CN202411399323.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-01-07
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

The existing ladle sand filling equipment coats sand material through spraying, resulting in unsolid adhesion of the sand material, resulting in the fall of the refractory layer, the quality of the molten steel, the increase in maintenance costs, safety hazards and production interruptions, and seriously affects the service life and production of the ladle. efficiency.

Method used

A ladle sand filling equipment was designed. The inner wall of the ladle was first coated with silicone glue, and the sand material was gradually filled through the feed pipe. The extruded roof plate and the hoisting assembly were used to control the filling amount of the sand material to ensure that the sand material was tight to the inner wall. Contact and realize the recycling of sand material through the aggregate box and feed assembly.

Benefits of technology

It achieves a more complete and firm coverage of sand material, accurately controls the amount of sand material, avoids waste and excessive use during spraying, reduces costs, and improves the utilization rate of sand material.

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Abstract

The invention relates to the technical field of ladle sand filling, and discloses a ladle sand filling equipment, comprising a floor, wherein a placing table is symmetrically fixedly installed directly above the floor, a ladle box is placed directly above two of the placing tables, the inner wall of the ladle box is coated with silicone glue, a support frame is fixedly connected directly above the floor, an outer ring auxiliary plate is fixedly connected to the top of the support frame, a feeding funnel is fixedly connected to the inner side of the outer ring auxiliary plate, a feeding pipe is fixedly connected to the bottom of the feeding funnel, an opening and closing component is arranged inside the feeding pipe, and the inner wall of the ladle is coated with glue and then filled with sand material, the sand material contacting the inner wall of the ladle will be stuck, and the excess sand material is discharged. Compared with sand filling by spraying, this method makes the sand material filled on the inner wall of the ladle more complete and firm, can more accurately control the amount of sand material, and avoids the waste or excessive use of sand material that may be generated during spraying.
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Description

Technical Field

[0001] The invention belongs to the technical field of ladle sand filling, and specifically relates to a ladle sand filling equipment. Background Art

[0002] Ladle sand filling equipment is a kind of equipment used in metallurgical industry, mainly used for the maintenance and protection of the inside of the ladle. The ladle is an important equipment for melting and storing molten steel. In order to extend the service life of the ladle, protect the quality of the molten steel and prevent the leakage of molten steel, the inside of the ladle needs to be maintained and coated with a protective layer.

[0003] The prior art also proposes some solutions: for example, a patent application with publication number CN117884614A discloses a ladle sand filling device, comprising a support platform, an extended protection unit is arranged on the outer surface of the support platform, the extended protection unit comprises a protection fence and an extended platform, a sand and gravel overlapping sliding unit is fixedly installed on the inner surface of the protection fence, the sand and gravel overlapping sliding unit comprises a limited sliding track, the present invention cooperates with the transmission device to rotate the transmission wire rope, slides one end of the transmission wire rope down, thereby extending the storage funnel on one end of the hinged card strip downward, cooperates with the employees to swing the sand and gravel bags inside the sand and gravel stacking table onto the top surface of the swinging lifting plate, and cooperates to raise the sealing of the flow isolation fence tube.

[0004] When the existing ladle sand filling equipment is performing the sand filling operation, the prefabricated refractory sand is transported into the ladle through the sand filling equipment and evenly coated on the inner wall of the ladle, wherein the sand is evenly covered on the inner wall of the ladle by spraying or showering. However, since the sand is sprayed by spraying, the sand attached to the inner wall of the ladle is not firm, resulting in the detachment of the refractory layer, the deterioration of the quality of the molten steel, the increase of maintenance costs, safety hazards and production interruptions, which seriously affect the service life and production efficiency of the ladle.

[0005] To this end: the present invention provides a ladle sand filling equipment. Summary of the invention

[0006] In order to make up for the deficiencies of the prior art: solve at least one technical problem raised in the background technology.

[0007] The technical solution adopted by the present invention to solve its technical problem is: a ladle sand filling equipment described in the present invention includes a floor, a placing table is symmetrically fixedly installed directly above the floor, a ladle box is placed directly above the two placing tables, the inner wall of the ladle box is coated with silicone glue, a support frame is fixedly connected directly above the floor, an outer ring auxiliary plate is fixedly connected to the top of the support frame, a feeding funnel is fixedly connected to the inner side of the outer ring auxiliary plate, a feeding pipe is fixedly connected to the bottom of the feeding funnel, an opening and closing component is arranged inside the feeding pipe, the opening and closing component is used to control the opening and closing of the feeding pipe for unloading, the inner wall of the ladle box is slidably connected to an extrusion top plate, the outer wall of the extrusion top plate is a smooth coating surface and a lifting component is arranged above it, and the lifting component is used to drive the opening and closing component to move.

[0008] Preferably, the opening and closing assembly includes a disc valve, which can be completely fitted with the inner wall of the feed pipe, the outer wall of the disc valve is fixedly connected to a rotating rod, both ends of the rotating rod are fixedly connected to a gear, the outer wall of the rotating rod is symmetrically rotatably connected to a clamping member, and the tops of the two clamping members are fixedly connected to the bottom of the outer ring auxiliary plate.

[0009] Preferably, the lifting assembly includes two side ear plates, and the two side ear plates are fixedly connected to the outer wall of the extrusion top plate. The tops of the two side ear plates are fixedly connected with a rack plate 1, and the teeth of the rack plate 1 are meshed with the teeth of the gear 1. The number of teeth of the rack plate 1 is half of that of the gear 1. The tops of the two rack plates 1 are fixedly connected with a push rod 1, and the outer walls of the two push rods 1 are plugged into the inner wall of the outer ring auxiliary plate. The tops of the two push rods 1 are fixedly connected with a truncated cone block 1, and a positioning assembly is provided above the truncated cone block 1, and the positioning assembly is used to position the rising truncated cone block 1.

[0010] Preferably, a return spring 1 is disposed outside the two push rods 1, one end of the two return springs 1 is fixedly connected to the top of the two rack plates 1 respectively, and the other end of the two return springs 1 is fixedly connected to the bottom of the outer ring auxiliary plate.

[0011] Preferably, the positioning assembly includes two hollow seats, and the two hollow seats are fixedly installed directly above the outer ring auxiliary plate. The two frustum blocks are respectively located inside the two hollow seats, and the outer wall of the outer ring auxiliary plate is symmetrically fixedly connected with a mounting plate, and the inner walls of the two mounting plates are plugged with push rods 2, and one end of the two push rods 2 is fixedly connected with an extrusion block, and a return spring 2 is fixedly connected between the two extrusion blocks and one side of the mounting plate, and the other end of the two push rods 2 is fixedly connected with a frustum block 2.

[0012] Preferably, a handle bar is fixedly connected between the outer walls of the two truncated cone blocks, a fixing plate is fixedly connected to one side of the two mounting plates, and the bottoms of the two extrusion blocks are slidably connected to the two fixing plates respectively.

[0013] Preferably, a disc valve two is provided at the opening at the bottom of the ladle box, the outer wall of the disc valve two is fixedly connected to a rotating rod two, the outer wall of the rotating rod two is symmetrically rotatably connected to a clamping piece two, the two clamping pieces two are fixedly installed between one side of two placement tables, one end of the rotating rod two is fixedly connected to a gear two, a driving assembly is provided above the gear two, and the driving assembly is used to drive the gear two to rotate 90 degrees.

[0014] Preferably, the drive assembly includes a control button, which is fixedly installed on the inner side of the top of the hollow seat, the outer wall of the extruded top plate is fixedly connected to an auxiliary platform, the bottom of the auxiliary platform is fixedly connected to an electronic telescopic rod, the control button is used to control the extension and retraction of rack plate 2, the bottom of the electronic telescopic rod is fixedly connected to rack plate 2, the teeth of rack plate 2 are meshed with the teeth of gear 2, and the number of teeth of rack plate 2 is half of that of gear 2.

[0015] Preferably, a collection box is arranged directly above the floor, and the collection box is located directly below the opening of the ladle box. Slide plates are fixedly connected to both sides of the inner wall of the collection box. A material conveying assembly is arranged above the collection box, and the material conveying assembly is used to drive excess sand material into the feed funnel.

[0016] Preferably, the feeding assembly includes a clamping ring, which is fixedly installed just above the floor, a barrel is fixedly connected to the inner side of the clamping ring, the opening of the barrel fits in the notch of the feed funnel, a motor is fixedly connected to one side of the hollow seat, the output shaft of the motor is fixedly connected to a conveying rod, an auger blade is fixedly connected to the outer wall of the conveying rod, and the conveying rod and the auger blade are both located inside the barrel.

[0017] The beneficial effects of the present invention are as follows:

[0018] 1. The ladle sand filling equipment described in the present invention: by first brushing glue on the inner wall of the ladle, and then filling the inner wall of the ladle with sand, the sand in contact with the inner wall of the ladle will be stuck, and the excess sand will be discharged. Compared with sand filling by spraying, this method makes the sand filled on the inner wall of the ladle more complete and firm, forming a more uniform and full covering layer, and can more accurately control the amount of sand, and can also avoid the waste or excessive use of sand that may be generated during spraying, thereby saving costs.

[0019] 2. A ladle sand filling equipment described in the present invention: during the process of filling the ladle box with sand, when the sand just fills the inside of the ladle box, the feed pipe stops feeding, thereby achieving precise control of the amount of sand during the filling process to avoid excessive or insufficient sand.

[0020] 3. A ladle sand filling equipment described in the present invention: during the process of filling the ladle box with sand, excess sand can be discharged and recycled again, which can save costs and resources and improve the utilization rate of sand. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below in conjunction with the accompanying drawings.

[0022] Figure 1 It is an overall stereogram of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure of the feed hopper in the present invention;

[0024] Figure 3 It is a structural schematic diagram of a rack plate in the present invention;

[0025] Figure 4 It is a structural schematic diagram of a disc valve in the present invention;

[0026] Figure 5 It is a schematic diagram of the structure of the outer ring auxiliary plate in the present invention;

[0027] Figure 6 It is a schematic diagram of the structure of the hollow seat in the present invention;

[0028] Figure 7 It is a schematic diagram of the structure of the extrusion block in the present invention;

[0029] Figure 8 It is a structural schematic diagram of the ladle box in the present invention;

[0030] Fig. 9 It is a structural schematic diagram of the aggregate box in the present invention;

[0031] Fig.10 It is a structural schematic diagram of the auger blades in the present invention.

[0032] In the figure: 1, floor; 2, placing table; 3, ladle box; 4, support frame; 5, outer ring auxiliary plate; 6, feeding funnel; 7, feeding pipe; 8, extrusion top plate; 9, side ear plate; 10, rack plate 1; 11, push rod 1; 12, return spring 1; 13, gear 1; 14, rotating rod 1; 15, disc valve 1; 16, clamping piece 1; 17, round table block 1; 18, hollow seat; 19, extrusion block; 20, return spring 2; 21. Push rod 2; 22. Mounting plate; 23. Round table block 2; 24. Fixed plate; 25. Handle bar; 26. Control button; 27. Auxiliary table; 28. Electronic telescopic rod; 29. ​​Rack plate 2; 30. Gear 2; 31. Rotating rod 2; 32. Disc valve 2; 33. Clamp 2; 34. Aggregate box; 35. Slide plate; 36. Clamping ring; 37. Drum; 38. Motor; 39. Conveying rod; 40. Auger blade. DETAILED DESCRIPTION

[0033] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand: the present invention is further explained below in conjunction with specific implementation methods.

[0034] like Figures 1 to 4 As shown, the present invention provides a technical solution: a ladle sand filling equipment, comprising a floor 1, a placing table 2 is symmetrically fixedly installed directly above the floor 1, a ladle box 3 is placed directly above the two placing tables 2, the inner wall of the ladle box 3 is coated with silicone glue, a support frame 4 is fixedly connected directly above the floor 1, an outer ring auxiliary plate 5 is fixedly connected to the top of the support frame 4, a feeding funnel 6 is fixedly connected to the inner side of the outer ring auxiliary plate 5, a feeding pipe 7 is fixedly connected to the bottom of the feeding funnel 6, an opening and closing component is arranged inside the feeding pipe 7, the opening and closing component is used to control the opening and closing of the feeding pipe 7 for unloading, the inner wall of the ladle box 3 is slidably connected to an extrusion top plate 8, the outer wall of the extrusion top plate 8 is a smooth coating surface and a jacking component is arranged on the top, and the jacking component is used to drive the opening and closing component to move.

[0035] During operation: when the existing ladle sand filling equipment is performing sand filling operations, the prefabricated refractory sand is transported to the inside of the ladle through the sand filling equipment and evenly coated on the inner wall of the ladle, wherein the sand is evenly covered on the inner wall of the ladle by spraying or showering. However, since the sand is sprayed by spraying, the sand attached to the inner wall of the ladle is not firm, resulting in the detachment of the refractory layer, the decline of molten steel quality, the increase of maintenance costs, safety hazards and production interruptions, which seriously affect the service life and production efficiency of the ladle. Through the embodiment of the present scheme, when it is used specifically, the inner wall of the ladle that needs to be filled with sand is coated with silicone glue in advance and placed directly above the placement table 2. At this time, the extrusion top plate 8 is adjusted to the inner wall of the ladle box 3, and then the opening and closing assembly is opened. The sand will slowly enter the interior of the ladle box 3 through the feeding funnel 6 and the feeding pipe 7. When the sand in the ladle box 3 gradually increases, the sand will cause the extrusion top plate 8 to rise. When the extrusion top plate 8 rises, it will The lifting assembly is driven to move. When the extrusion top plate 8 is lifted and separated from the interior of the ladle box 3, the opening and closing assembly is just driven to complete the movement, and the outlet of the feed pipe 7 is blocked to complete the feeding. At this time, the interior of the ladle box 3 is just filled with sand. Since the interior of the ladle box 3 is coated with silicone glue, the sand in contact with the inner wall of the ladle box 3 will be tightly adhered, and then the excess sand in the ladle box 3 is discharged, and the excess sand is transported to the feed funnel 6 for recycling. Through the above embodiment, by first coating the inner wall of the ladle with glue, and then filling the inner wall of the ladle with sand, the sand in contact with the inner wall of the ladle will be adhered, and the excess sand is discharged. Compared with the method of spraying sand, this method makes the sand filled on the inner wall of the ladle more complete and firm, forming a more uniform and full covering layer, and can more accurately control the amount of sand, and can also avoid the waste or excessive use of sand that may be generated during spraying, thereby saving costs.

[0036] like Figures 2 to 4 As shown, the opening and closing assembly includes a disc valve 15, which can be completely fitted with the inner wall of the feed pipe 7, the outer wall of the disc valve 15 is fixedly connected to a rotating rod 14, both ends of the rotating rod 14 are fixedly connected to a gear 13, the outer wall of the rotating rod 14 is symmetrically rotatably connected to a clamping member 16, and the tops of the two clamping members 16 are fixedly connected to the bottom of the outer ring auxiliary plate 5.

[0037] During operation: when the amount of sand in the ladle box 3 gradually increases, the sand will cause the extrusion top plate 8 to rise. When the extrusion top plate 8 rises, it will drive the two gears 13 to rotate 90 degrees. When the gear 13 rotates, it will drive the disc valve 15 to rotate 90 degrees through the rotating rod 14, so that the disc valve 15 will be completely fitted with the inner wall of the feed pipe 7, completing the blockage and stopping the material discharge, and the rotating rod 14 is fixed in position by the clamping member 16. Through the above embodiment, in the process of filling the ladle box 3 with sand, when the sand just fills the inside of the ladle box 3, the feed pipe 7 stops discharging the material, thereby realizing precise control of the amount of sand during the filling process to avoid excessive or insufficient sand.

[0038] like Figure 5 to Figure 6 As shown, the lifting assembly includes two side ear plates 9, and the two side ear plates 9 are fixedly connected to the outer wall of the extrusion top plate 8. The tops of the two side ear plates 9 are fixedly connected with a rack plate 10, and the teeth of the rack plate 10 are meshed with the teeth of the gear 13. The number of teeth of the rack plate 10 is half of that of the gear 13. The tops of the two rack plates 10 are fixedly connected with a push rod 11, and the outer walls of the two push rods 11 are plugged into the inner wall of the outer ring auxiliary plate 5. The tops of the two push rods 11 are fixedly connected with a truncated cone block 17, and a positioning assembly is arranged above the truncated cone block 17, and the positioning assembly is used to position the rising truncated cone block 17.

[0039] During operation: when the sand material lifts the extrusion top plate 8, it will drive the rack plate 10 to rise. When the rack plate 10 rises, it will drive the gear 13 to rotate 90 degrees, and the rise of the rack plate 10 will also drive the push rod 11 and the truncated cone block 17 to rise. When the rack plate 10 rises, the ladle box 3 is filled with sand material, and then the excess sand material needs to be discharged. When the sand material is discharged, in order to prevent the position of the extrusion top plate 8 from entering the interior of the ladle, the truncated cone block 17 rises. During the process, the locking component will be triggered, so that the position of the truncated cone block 17 will not automatically drop. After the sand is discharged and the next ladle is placed, the locking component cancels the restriction on the truncated cone block 17. At this time, the truncated cone block 17 will drop and drive the rack plate 10 and the extrusion top plate 8 to drop. At this time, the extrusion top plate 8 will re-enter the interior of the ladle box 3 and the rack plate 10 will drive the gear 13 to rotate 90 degrees again, so that the disc valve 15 will cancel the blockage and discharge the material. This process is repeated to realize the sand filling process of the ladle cycle.

[0040] like Figures 4 to 6 As shown, a return spring 12 is disposed outside the two push rods 11, one end of the two return springs 12 is fixedly connected to the top of the two rack plates 10 respectively, and the other end of the two return springs 12 is fixedly connected to the bottom of the outer ring auxiliary plate 5.

[0041] During operation: through the reset spring 12 arranged between the outer ring auxiliary plate 5 and the rack plate 10, the positioning assembly cancels the restriction on the truncated cone block 17. Due to the action of the reset spring 12, the push rod 11, the rack plate 10 and the extrusion top plate 8 can be reset and lowered.

[0042] like Figures 5 to 7 As shown, the positioning assembly includes two hollow seats 18, and the two hollow seats 18 are fixedly installed directly above the outer ring auxiliary plate 5. The two truncated cone blocks 17 are respectively located inside the two hollow seats 18. The outer wall of the outer ring auxiliary plate 5 is symmetrically fixedly connected with the mounting plate 22. The inner walls of the two mounting plates 22 are plugged with push rods 21. One ends of the two push rods 21 are fixedly connected with extrusion blocks 19. Reset springs 20 are fixedly connected between the two extrusion blocks 19 and one side of the mounting plate 22. The other ends of the two push rods 21 are fixedly connected with truncated cone blocks 23.

[0043] During operation: when the truncated cone block 17 rises, it will slowly squeeze the position of the extrusion block 19 and the reset spring 20, so that the extrusion block 19 moves outward through the push rod 21. When the extrusion is completed, the truncated cone block 17 is at the highest point. At this time, the extrusion block 19 will be located at the bottom of the truncated cone block 17 and reset by the reset spring 20, blocking the bottom of the truncated cone block 17, so that the truncated cone block 17 cannot descend. Through the above embodiment, the position of the rack plate 10 and the extrusion top plate 8 after the rise is fixed by the truncated cone block 17, so that when the sand is discharged and the next ladle box 3 is replaced, the rack plate 10 and the extrusion top plate 8 will not descend to affect the work process.

[0044] like Figure 6 to Figure 7 As shown, a handle bar 25 is fixedly connected between the outer walls of the two truncated cone blocks 23, a fixing plate 24 is fixedly connected to one side of the two mounting plates 22, and the bottoms of the two extrusion blocks 19 are slidably connected to the two fixing plates 24 respectively.

[0045] During operation: after the sand is discharged and a new ladle box 3 is replaced, the handle rod 25 is pulled outward, and the extrusion block 19 will be pulled through the truncated cone block 23 and the push rod 21, and the extrusion block 19 will move on the upper surface of the fixed plate 24. At this time, the bottom of the truncated cone block 17 will not be blocked by the extrusion block 19, and the truncated cone block 17 will descend, and the rack plate 10 and the extrusion top plate 8 will be driven to descend through the push rod 11. At this time, the rack plate 10 will drive the gear 13 to rotate 90 degrees again through the gear 13, so that the disc valve 15 is unblocked for unloading, and the extrusion top plate 8 will re-enter the interior of the ladle box 3. Through the above embodiment, the effect of being able to circulate sand in the ladle is achieved.

[0046] like Figures 8 to 9 As shown, a disc valve 2 32 is provided at the opening at the bottom of the ladle box 3, and a rotating rod 2 31 is fixedly connected to the outer wall of the disc valve 2 32, and a clamping member 2 33 is symmetrically rotatably connected to the outer wall of the rotating rod 2 31, and the two clamping members 2 33 are fixedly installed between one side of the two placement platforms 2, and one end of the rotating rod 2 31 is fixedly connected to a gear 2 30, and a driving assembly is provided above the gear 2 30, and the driving assembly is used to drive the gear 2 30 to rotate 90 degrees.

[0047] During operation: when the truncated cone block 17 rises to the highest point, the sand filling work is completed. At this time, the truncated cone block 17 will start the driving assembly, which will drive the gear 2 30 to rotate 90 degrees. When the gear 2 30 rotates 90 degrees, the disc valve 2 32 will be driven to rotate 90 degrees through the rotating rod 2 31, so that the outlet of the ladle box 3 is not blocked, so that the excess sand added to the inside of the ladle box 3 can be discharged, so that the excess sand can still be used.

[0048] like Figures 8 to 9 As shown, the drive assembly includes a control button 26, which is fixedly installed on the inner side of the top of the hollow seat 18. The outer wall of the extrusion top plate 8 is fixedly connected to an auxiliary platform 27, and the bottom of the auxiliary platform 27 is fixedly connected to an electronic telescopic rod 28. The control button 26 is used to control the extension and retraction of a rack plate 29, and the bottom of the electronic telescopic rod 28 is fixedly connected to a rack plate 29. The teeth of the rack plate 29 are meshed with the teeth of a gear 2 30, and the number of teeth of the rack plate 29 is half of that of the gear 2 30.

[0049] During operation: when the truncated cone block 17 rises to the highest point, it touches the control button 26. When the control button 26 is pressed, the electronic telescopic rod 28 is controlled to move downward, and the rack plate 29 is meshed with the gear 2 30 to make the gear 2 30 rotate 90 degrees. When the gear 2 30 rotates 90 degrees, the disc valve 2 32 is rotated 90 degrees, so that the excess sand can be discharged.

[0050] like Figures 9 and 10 As shown, a collection box 34 is arranged directly above the floor 1, and the collection box 34 is located directly below the opening of the ladle box 3. Slide plates 35 are fixedly connected to both sides of the inner wall of the collection box 34. A material conveying assembly is arranged above the collection box 34, and the material conveying assembly is used to drive excess sand material into the feed funnel 6.

[0051] During operation, the excess sand material can fall into the aggregate box 34 and can fall to the center of the aggregate box 34 through the slide plate 35. Then, the feeding assembly is started so that the excess sand material can enter the feed hopper 6, thereby achieving the effect of recycling the sand material.

[0052] like Figures 9 and 10As shown, the feeding assembly includes a clamping ring 36, which is fixedly installed just above the floor 1, and a barrel 37 is fixedly connected to the inner side of the clamping ring 36, and the opening of the barrel 37 fits in the notch of the feed funnel 6, and a motor 38 is fixedly connected to one side of the hollow seat 18, and the output shaft of the motor 38 is fixedly connected to a conveying rod 39, and an auger blade 40 is fixedly connected to the outer wall of the conveying rod 39, and the conveying rod 39 and the auger blade 40 are both located inside the barrel 37.

[0053] During operation: after placing the ladle box 3, start the motor 38, and its output shaft will drive the auger blade 40 to rotate through the conveying rod 39, so that the sand in the collection box 34 can be conveyed to the feeding funnel 6 through the auger blade 40, and when the sand is used up, sand can be directly added to the collection box 34 to realize the conveying of the sand.

[0054] Working process: First, the inner wall of the ladle that needs to be filled with sand is coated with silicone glue in advance and placed directly above the placement table 2. At this time, the extrusion top plate 8 is adjusted to the inner wall of the ladle box 3, and then the opening and closing assembly is opened. The sand material will slowly enter the interior of the ladle box 3 through the feeding funnel 6 and the feeding pipe 7. When the sand material in the ladle box 3 gradually increases, the sand material will cause the extrusion top plate 8 to rise. When the extrusion top plate 8 rises, it will drive the two gears 13 to rotate 90 degrees. When the gear 13 rotates, it will drive the disc valve 15 to rotate 90 degrees through the rotating rod 14, so that the disc valve 15 will be completely fitted with the inner wall of the feeding pipe 7, completing the blockage and stopping the feeding. At this time, the interior of the ladle box 3 is just filled with sand material. Since the interior of the ladle box 3 is coated with silicone glue, the sand material in contact with the inner wall of the ladle box 3 will be tightly adhered.

[0055] Secondly, when the sand material lifts the extrusion top plate 8, it will drive the rack plate 10 to rise. When the rack plate 10 rises, it will drive the gear 13 to rotate 90 degrees, and the rise of the rack plate 10 will also drive the push rod 11 and the truncated cone block 17 to rise. When the rack plate 10 is raised, the ladle box 3 is filled with sand material, and then the excess sand material needs to be discharged. When the sand material is discharged, in order to prevent the position of the extrusion top plate 8 from entering the interior of the ladle, when the truncated cone block 17 rises, it will slowly squeeze the position of the extrusion block 19 and The extrusion reset spring 20 causes the extrusion block 19 to move outward through the push rod 21. When the extrusion is completed, the truncated cone block 17 is at the highest point. At this time, the extrusion block 19 will be located at the bottom of the truncated cone block 17 and reset by the reset spring 20, blocking the bottom of the truncated cone block 17 so that the truncated cone block 17 cannot fall. The truncated cone block 17 is used to fix the positions of the rack plate 10 and the extrusion top plate 8 after they are raised, so that when the sand is discharged and the next ladle box 3 is replaced, the rack plate 10 and the extrusion top plate 8 will not fall, thereby affecting the work flow.

[0056] Then, when the sand material is discharged and a new ladle box 3 is replaced, the handle rod 25 is pulled outward, and the extrusion block 19 will be pulled through the truncated cone block 23 and the push rod 21, and the extrusion block 19 will move on the upper surface of the fixed plate 24. At this time, the bottom of the truncated cone block 17 will not be blocked by the extrusion block 19, and the truncated cone block 17 will descend, and the rack plate 10 and the extrusion top plate 8 will be driven to descend through the push rod 11. At this time, the rack plate 10 will drive the gear 13 to rotate 90 degrees again through the gear 13, so that the disc valve 15 is unblocked for unloading, and the extrusion top plate 8 will re-enter the interior of the ladle box 3.

[0057] Finally, when the truncated cone block 17 rises to the highest point, it touches the control button 26. When the control button 26 is pressed, the electronic telescopic rod 28 is controlled to move downward, and the rack plate 29 is meshed with the gear 2 30 to make the gear 2 30 rotate 90 degrees. When the gear 2 30 rotates 90 degrees, the disc valve 2 32 is rotated 90 degrees. When the gear 2 30 rotates 90 degrees, the disc valve 2 32 is driven to rotate 90 degrees through the rotating rod 2 31, so that there is no outlet of the ladle box 3. The blockage allows the excess sand added to the inside of the ladle box 3 to be discharged, and the discharged excess sand can fall into the aggregate box 34, and can fall to the center of the aggregate box 34 through the landslide plate 35. The motor 38 is started, and its output shaft will drive the auger blade 40 to rotate through the conveying rod 39, so that the sand in the aggregate box 34 can be conveyed to the feed funnel 6 through the auger blade 40, and when the sand is used up, the sand can be directly added to the aggregate box 34 to realize the conveying of the sand.

[0058] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and improvements. These changes and improvements fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A ladle sand filling device, comprising a floor (1), characterized in that: A placing table (2) is symmetrically fixedly installed directly above the floor (1), and a steel ladle box (3) is placed directly above the two placing tables (2). The inner wall of the steel ladle box (3) is coated with silicone glue. A support frame (4) is fixedly connected directly above the floor (1), and an outer ring auxiliary plate (5) is fixedly connected to the top of the support frame (4). A feeding funnel (6) is fixedly connected to the inner side of the outer ring auxiliary plate (5). A feeding pipe (7) is fixedly connected to the bottom of the feeding funnel (6). An opening and closing component is arranged inside the feeding pipe (7), and the opening and closing component is used to control the opening and closing of the feeding pipe (7) for unloading. An extrusion top plate (8) is slidably connected to the inner wall of the steel ladle box (3). The outer wall of the extrusion top plate (8) is a smooth coating surface and a lifting component is arranged on the top, and the lifting component is used to drive the opening and closing component to move; The opening and closing assembly comprises a disc valve (15), the disc valve (15) being able to completely fit with the inner wall of the feed pipe (7), the outer wall of the disc valve (15) being fixedly connected to a rotating rod (14), both ends of the rotating rod (14) being fixedly connected to gears (13), the outer wall of the rotating rod (14) being symmetrically rotatably connected to a clamping member (16), the tops of the two clamping members (16) being fixedly connected to the bottom of the outer ring auxiliary plate (5); The lifting assembly comprises two side ear plates (9), the two side ear plates (9) are fixedly connected to the outer wall of the extrusion top plate (8), the tops of the two side ear plates (9) are fixedly connected to a rack plate 1 (10), the teeth of the rack plate 1 (10) are meshed with the teeth of the gear 1 (13), the number of teeth of the rack plate 1 (10) is half of that of the gear 1 (13), the tops of the two rack plates 1 (10) are fixedly connected to a push rod 1 (11), the outer walls of the two push rods 1 (11) are plugged into the inner wall of the outer ring auxiliary plate (5), the tops of the two push rods 1 (11) are fixedly connected to a truncated cone block 1 (17), a positioning assembly is provided above the truncated cone block 1 (17), and the positioning assembly is used to position the rising truncated cone block 1 (17); The two push rods (11) are each provided with a return spring (12) on the outside, one end of the two return springs (12) being fixedly connected to the top of the two rack plates (10) respectively, and the other end of the two return springs (12) being fixedly connected to the bottom of the outer ring auxiliary plate (5); The positioning assembly comprises two hollow seats (18), the two hollow seats (18) are fixedly mounted just above the outer ring auxiliary plate (5), the two truncated cone blocks (17) are respectively located inside the two hollow seats (18), the outer wall of the outer ring auxiliary plate (5) is symmetrically fixedly connected with a mounting plate (22), the inner walls of the two mounting plates (22) are plugged with push rods (21), one end of the two push rods (21) is fixedly connected with an extrusion block (19), a return spring (20) is fixedly connected between the two extrusion blocks (19) and one side of the mounting plate (22), and the other end of the two push rods (21) is fixedly connected with a truncated cone block (23); A handle bar (25) is fixedly connected between the outer walls of the two truncated cone blocks (23); a fixing plate (24) is fixedly connected to one side of each of the two mounting plates (22); and the bottoms of the two extrusion blocks (19) are slidably connected to the two fixing plates (24) respectively; A disc valve 2 (32) is provided at the opening at the bottom of the ladle box (3), the outer wall of the disc valve 2 (32) is fixedly connected to a rotating rod 2 (31), the outer wall of the rotating rod 2 (31) is symmetrically rotatably connected to a clamping member 2 (33), the two clamping members 2 (33) are fixedly installed between one side of the two placement platforms (2), one end of the rotating rod 2 (31) is fixedly connected to a gear 2 (30), a driving assembly is provided above the gear 2 (30), and the driving assembly is used to drive the gear 2 (30) to rotate 90 degrees; The driving assembly comprises a control button (26), the control button (26) being fixedly mounted on the inner side of the top of the hollow seat (18), the outer wall of the extruded top plate (8) being fixedly connected to an auxiliary platform (27), the bottom of the auxiliary platform (27) being fixedly connected to an electronic telescopic rod (28), the control button (26) being used to control the extension and retraction of a rack plate 2 (29), the bottom of the electronic telescopic rod (28) being fixedly connected to a rack plate 2 (29), the teeth of the rack plate 2 (29) being meshed with the teeth of a gear 2 (30), and the number of teeth of the rack plate 2 (29) being half of that of the gear 2 (30); A material collection box (34) is arranged directly above the floor (1), and the material collection box (34) is located directly below the opening of the ladle box (3). Slide plates (35) are fixedly connected to both sides of the inner wall of the material collection box (34). A material conveying assembly is arranged above the material collection box (34), and the material conveying assembly is used to drive excess sand material into the feed funnel (6); The feeding assembly comprises a clamping ring (36), wherein the clamping ring (36) is fixedly installed just above the floor (1), a barrel (37) is fixedly connected to the inner side of the clamping ring (36), the opening of the barrel (37) fits in the notch of the feeding funnel (6), a motor (38) is fixedly connected to one side of the hollow seat (18), the output shaft of the motor (38) is fixedly connected to a conveying rod (39), an auger blade (40) is fixedly connected to the outer wall of the conveying rod (39), and the conveying rod (39) and the auger blade (40) are both located inside the barrel (37).

Citation Information

Patent Citations

  • Steel ladle sand filling device

    CN117884614A

  • Vehicle-mounted steel ladle automatic sand filling device and using method thereof

    CN115921842A

  • Method and device for moulding a refractory lining in a metallurgical vessel.

    FR2533492A1