A high-frequency transformer pin precision soldering device
By using clamping plates, grating emitters, laser receivers and pressure sensing belts in the transformer pin soldering device, combined with auxiliary soldering system, the rapid identification and judgment of the pin status and size of the transformer is achieved, and the post-soldering is solved The problem of unqualified quality improves welding accuracy and efficiency.
Patent Information
- Application Number
- CN202411416304.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-11
AI Technical Summary
During the clamping and movement of the existing transformer pin soldering device, if the transformer size is unqualified or the pin defect is improper, it is easy to cause the quality after soldering to be unqualified.
A high-frequency transformer pin precision soldering device is designed, using a clamping plate, grating transmitter, laser receiver, pressure sensing belt and auxiliary soldering system. By quickly identifying and determining whether the transformer pin status and size are qualified, and soldering Automatically remove unqualified transformers before ensuring soldering accuracy and efficiency.
It realizes rapid identification and judgment of the pin status and size of the transformer, reduces the product failure rate after soldering, and improves soldering accuracy and efficiency.
Smart Images
Figure CN118905372B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a high-frequency transformer pin precision soldering device, in particular to a high-frequency transformer pin precision soldering device applied in the field of pin soldering devices. Background Art
[0002] The existing transformer pin soldering device is an important automated welding equipment in the transformer manufacturing process. This type of device usually includes key parts such as control system, transmission system, heating system and solder head. The control system is responsible for overall coordination to ensure precise control of the welding process; the transmission system drives the solder head to move along the preset path; the heating system ensures that the solder head reaches the appropriate temperature; and the solder head directly contacts the pin to complete the welding work.
[0003] These devices not only improve welding efficiency and accuracy, but also reduce the complexity and labor intensity of manual operations. By precisely controlling welding parameters such as temperature, speed and pressure, the quality and consistency of the welds can be ensured, thus meeting the high standards required for transformer manufacturing.
[0004] In order to solve the problem of batch soldering of transformer pins, a certain soldering device on the market adopts a design of batch clamping and then unified soldering, which has a certain market share.
[0005] Chinese invention patent CN110893495B discloses an automatic transformer peeling and soldering device, which includes a transformer conveying mechanism for conveying transformers, a transformer peeling mechanism for peeling the pins of the transformer, a transformer soldering mechanism for soldering the transformer, and a transformer transfer mechanism for transferring the transformer output by the transformer peeling mechanism to the transformer soldering mechanism. The transformer conveying mechanism, transformer peeling mechanism, transformer transfer mechanism and transformer soldering mechanism are arranged in sequence along the direction in which the transformer moves. The invention can realize the processes of automatic peeling and automatic soldering of the transformer, thereby saving labor costs, reducing dependence on manual proficiency, thereby reducing labor costs, and improving the production efficiency and production quality of the transformer.
[0006] When soldering the pins of existing transformers, most of the transformers arranged in rows are clamped together, and then the pins are coated with flux in turn, and then the pins are moved to the tin pool for soldering. During the clamping and moving process of the existing transformer, if the transformer size is unqualified or the pins are defective, it is easy to cause the quality of the transformer to be unqualified after soldering. Summary of the invention
[0007] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that during the clamping and moving process of the existing transformer, if the transformer size is unqualified or the pins are defective, it is easy to cause the transformer to have unqualified quality after soldering.
[0008] In order to solve the above problems, the present invention provides a high-frequency transformer pin precision soldering device, comprising a base and a holding table, the holding table is provided with a strip groove, a movable frame is installed on the base, a clamping plate is installed at the movable end of the movable frame, the clamping plate comprises a main clamping plate and a sub-clamping plate, and the main clamping plate and the sub-clamping plate are connected by a pair of cylinders;
[0009] Auxiliary columns are installed at both ends of the main splint, and a through hole matching the auxiliary column is opened on the auxiliary splint. Grating transmitters and grating receivers are installed on the two auxiliary columns respectively. Pressure sensing belts are laid in the middle of the opposite ends of the main splint and the auxiliary splint, and a plurality of evenly distributed pressure sensing units are arranged on the pressure sensing belts.
[0010] An electric guide rail is installed at the upper end of the main splint, an electric bolt is installed at the movable end of the electric guide rail, and the movable end of the electric bolt is in contact with the inner surface of the main splint;
[0011] The bottom end of the holding table is connected to the verification table through a lifting platform. The verification table is provided with a strip groove matching the strip hole. A plurality of equidistantly distributed pin detection units are installed in the strip groove. The pin detection unit includes a U-shaped bracket. A laser transmitter and a laser receiver are respectively installed at both ends of the U-shaped bracket. An electric telescopic rod is connected between two adjacent pin detection units.
[0012] In the high-frequency transformer pin precision soldering device, when the transformer is clamped, the transformer pin status and transformer size can be quickly identified and judged to be qualified, and unqualified transformers can be easily removed to reduce the unqualified rate of products after soldering.
[0013] As a further improvement of the present application, the movable frame includes a lifting frame, a longitudinal guide rail is installed at the movable end of the lifting frame, a transverse guide rail is installed at the movable end of the longitudinal guide rail, the movable end of the transverse guide rail is connected to the clamping plate through a mechanical arm, and the mechanical arm is used to drive the clamping plate to rotate and tilt.
[0014] As a further improvement of the present application, the laser beams emitted by multiple laser emitters are located in the same horizontal plane, and when the multiple pin detection units adjust the spacing through the electric telescopic rods, the multiple electric telescopic rods work synchronously.
[0015] As a further improvement of the present application, the auxiliary column includes a fixed column, the bottom end of which is slidably connected to a movable plate, the fixed column is provided with a limiting sliding groove matching the movable plate, the grating transmitter and the laser receiver are respectively mounted on two movable plates, and when the movable plate is in an initial position, the grating light beam emitted by the grating transmitter matches the lower surface of the main splint.
[0016] As another improvement of the present application, a stop column penetrating the strip-shaped hole is installed on the inspection table, and the width of the stop column is smaller than the minimum set spacing between the main clamping plate and the auxiliary clamping plate.
[0017] As another improvement of the present application, an auxiliary soldering system is also included, the auxiliary soldering system includes a processor, and the processor is connected to a data processing module, a control module and an alarm module;
[0018] The data processing module is responsible for receiving the raw data from each sensor, processing and analyzing it, and judging abnormal conditions based on the analysis structure; the abnormal conditions judged specifically include: the data processing module receives the detection data of the pin detection unit and judges whether the pin meets the requirements;
[0019] The data processing module receives data from each pressure sensing unit on the pressure sensing belt and analyzes whether the transformer size is in compliance;
[0020] The data processing module processes the data of the grating transmitter and the grating receiver to determine the position deviation of the transformer during the clamping process;
[0021] The control module controls the actions of each actuator according to the results of the data processing module;
[0022] The alarm module will send out audible and visual alarms when an abnormal situation is detected.
[0023] As another improvement and supplement to the present application, a verification unit for detecting the clamping condition of the transformer is provided in the control module. The verification unit controls the operation of relevant actuators to perform transformer detection during the process of clamping the transformer on the placing table. After the detection, the transformer with abnormal condition is removed from the clamping plate according to the analysis structure of the data processing module. The specific working process of the verification unit includes: when the clamping plate clamps the transformer, the grating transmitter and the receiver are controlled to detect the maximum width of the transformer; according to the width detection result, the cylinder is controlled to work so that the main clamping plate and the auxiliary clamping plate clamp the transformer; after clamping, the clamping plate is driven to reciprocate along the strip hole for a set distance, and the pin state and the clamping state of the transformer are detected by the pin detection unit and the pressure sensing belt during the reciprocating motion. If it is detected that the laser emitted by the pin detection unit is not cut off or the detection value of the pressure sensing unit is lower than the set value, the electric latch is controlled to move to the corresponding position to press the unqualified transformer so that it is separated from the clamping plate when the clamping plate rises.
[0024] As another improved supplement of the present application, the distance of the reciprocating motion is smaller than the spacing between two adjacent pin detection units. Before the reciprocating motion, the position of the clamping plate is adjusted so that the transformer pin is located between two adjacent pin detection units.
[0025] In summary, this solution can quickly identify and judge whether the transformer pin status and transformer size are qualified when clamping the transformer, and is convenient for automatically identifying and removing unqualified transformers before soldering, which is easy to ensure the intelligent control and optimization of the pin precision soldering process, improve the accuracy and efficiency of soldering, and reduce the unqualified rate of products after soldering. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a back perspective view of the first and second embodiments of the present application;
[0027] Figure 2 It is a front perspective view of the first and second embodiments of the present application;
[0028] Figure 3 It is a side cross-sectional view of the first and second embodiments of the present application;
[0029] Figure 4 for Figure 3 The structural diagram at A in the middle;
[0030] Figure 5 This is a diagram showing the state changes of the auxiliary column when clamping the transformer in the first and second embodiments of the present application;
[0031] Figure 6 It is a cross-sectional view of the pin detection unit of the first and second embodiments of the present application;
[0032] Figure 7 Schematic diagram of the transformer clamping process of the first and second implementation modes of the present application;
[0033] Figure 8 This is a system block diagram of the second implementation mode of this application.
[0034] Description of the numbers in the figure:
[0035] 1 movable frame, 2 placing table, 3 clamping plate, 31 main clamping plate, 32 auxiliary clamping plate, 33 cylinder, 34 electric latch, 4 auxiliary column, 41 fixed column, 42 movable plate, 5 pressure sensing belt, 6 verification table, 7 pin detection unit, 71 U-shaped bracket, 72 laser transmitter, 73 laser receiver. DETAILED DESCRIPTION
[0036] The following describes two implementation modes of the present application in detail with reference to the accompanying drawings.
[0037] The first implementation method:
[0038] Figure 1-7 As shown, a high-frequency transformer pin precision soldering device includes a base and a placing table 2, a strip groove is opened on the placing table 2, a movable frame 1 is installed on the base, a clamping plate 3 is installed at the movable end of the movable frame 1, and the clamping plate 3 includes a main clamping plate 31 and an auxiliary clamping plate 32, and the main clamping plate 31 and the auxiliary clamping plate 32 are connected by a pair of cylinders 33;
[0039] Auxiliary columns 4 are installed at both ends of the main splint 31, and a through hole matching the auxiliary column 4 is opened on the auxiliary splint 32. Grating transmitters and grating receivers are installed on the two auxiliary columns 4 respectively. Pressure sensing belts 5 are laid in the middle of the opposite ends of the main splint 31 and the auxiliary splint 32, and a plurality of evenly distributed pressure sensing units are arranged on the pressure sensing belts 5.
[0040] An electric guide rail is installed at the upper end of the main splint 31, and an electric latch 34 is installed at the movable end of the electric guide rail. The movable end of the electric latch 34 is in contact with the inner surface of the main splint 31;
[0041] The bottom end of the placing table 2 is connected to the checking table 6 through a lifting platform. The checking table 6 is provided with a strip groove matching the strip hole. A plurality of equally distributed pin detection units 7 are installed in the strip groove. The pin detection unit 7 includes a U-shaped bracket 71. A laser transmitter 72 and a laser receiver 73 are respectively installed at both ends of the U-shaped bracket 71. An electric telescopic rod is connected between two adjacent pin detection units 7.
[0042] The movable frame 1 includes a lifting frame, a longitudinal guide rail is installed at the movable end of the lifting frame, a transverse guide rail is installed at the movable end of the longitudinal guide rail, and the movable end of the transverse guide rail is connected to the clamping plate 3 through a mechanical arm, which is used to drive the clamping plate 3 to rotate and tilt.
[0043] The laser beams emitted by the multiple laser emitters 72 are located in the same horizontal plane. When the multiple pin detection units 7 adjust the spacing through the electric telescopic rods, the multiple electric telescopic rods work synchronously.
[0044] The auxiliary column 4 includes a fixed column 41, the bottom end of which is slidably connected to a movable plate 42, and the fixed column 41 is provided with a limiting sliding groove matching the movable plate 42. The grating transmitter and the laser receiver are respectively installed on the two movable plates 42. When the movable plate 42 is in the initial position, the grating light beam emitted by the grating transmitter matches the lower surface of the main splint 31.
[0045] A stop column penetrating the strip-shaped hole is installed on the inspection table 6 , and the width of the stop column is smaller than the minimum set distance between the main clamping plate 31 and the auxiliary clamping plate 32 .
[0046] Before soldering, the height of the placing table 2 is set according to the soldering range of the pins, and the placing table 2 is raised by controlling the lifting table until the bottom of the transformer pin matches the laser emitted by the pin detection unit 7 when the transformer is placed on the placing table 2;
[0047] Before soldering, multiple transformers are placed on the placing table 2. The number of transformers placed on the placing table 2 matches the number of pin detection units 7, and the pins are inserted into the strip grooves. When the clamping plate 3 clamps the transformer, the lower surfaces of the main clamping plate 31 and the auxiliary clamping plate 32 are attached to the placing table 2. At this time, the maximum width of the transformers arranged in rows is detected by the grating transmitter and the grating receiver.
[0048] According to the width detection result, the cylinder 33 is controlled to work, so that the main clamping plate 31 and the auxiliary clamping plate 32 clamp the transformer, so that the transformers are arranged neatly;
[0049] Then, the clamping state is maintained and the clamping plate 3 is driven to move along the strip hole. At this time, the pins of the clamped transformer are cut off from the laser at the pin detection unit 7 during the displacement process. By detecting whether the laser beams emitted by multiple pin detection units 7 are all cut off, it is determined whether the pin states of multiple transformers meet the soldering requirements.
[0050] If the pin detection unit 7 at any position detects that the laser beam is not cut off, the electric guide rail is controlled to work, and the electric plug 34 is driven to move to the right side of the pin detection unit 7. Then, when the clamping plate 3 moves upward, the electric plug 34 presses the corresponding transformer; the corresponding transformer is separated from the clamping plate 3, and then the clamping plate 3 moves the transformer to the casting flux pool and the soldering device in turn to perform pin soldering.
[0051] During the clamping process, if the detection value of any pressure sensing unit of the pressure sensing belt 5 is lower than the set value, it is determined that the transformer size is not in compliance with the standard. At this time, the electric latch 34 is driven to move to the corresponding pressure sensing unit position, and then the transformer at this position is pressed to separate it from the clamping plate 3;
[0052] This solution can achieve rapid identification and judgment of whether the transformer pin status and transformer size are qualified when the transformer is clamped, and facilitates the removal of unqualified transformers, thereby reducing the unqualified rate of products after soldering.
[0053] Second implementation method:
[0054] Figure 8 It is shown that the present application also includes an auxiliary soldering system, which includes a processor, and a data processing module, a control module and an alarm module are connected to the processor;
[0055] In the first implementation, the auxiliary soldering system achieves full support and optimization for the precision soldering process of high-frequency transformer pins through a highly integrated module design. The following is a detailed description of the functions of each module and its relationship with the specific structure:
[0056] The data processing module receives the raw data from each sensor, processes and analyzes it, and determines abnormal conditions based on the analysis results;
[0057] Specifically, the abnormal situation judged specifically includes: the data processing module receives the detection data of the pin detection unit 7, and judges whether the pins are neat and meet the requirements;
[0058] The data of each pressure sensing unit on the pressure sensing belt 5 is received to analyze whether the transformer size is in compliance with regulations.
[0059] The data from the grating transmitter and the grating receiver are processed to determine the position deviation of the transformer during the clamping process.
[0060] The control module controls the actions of various actuators according to the results of the data processing module. The actuators include: cylinders, electric guide rails, electric latches 34, etc., to achieve precise control of the soldering process.
[0061] When the alarm module detects an abnormal situation, it will issue an audible and visual alarm to alert the operator. The abnormal situation includes: unqualified pin status, non-compliant transformer size and transformer position deviation.
[0062] A verification unit for detecting the clamping condition of the transformer is provided in the control module. The verification unit controls the operation of relevant actuators to perform transformer detection in the process of clamping the transformer on the placing table 2. After the detection, the transformer with abnormal condition is removed from the clamping plate 3 according to the analysis result of the data processing module. The specific working process of the verification unit includes: when the clamping plate 3 clamps the transformer, the grating transmitter and the receiver are controlled to detect the maximum width of the transformer; according to the width detection result, the cylinder 33 is controlled to work so that the main clamping plate 31 and the auxiliary clamping plate 32 clamp the transformer; after clamping, the clamping plate 3 is driven to reciprocate along the strip hole for a set distance. During the reciprocating motion, the pin state and the clamping state of the transformer are detected by the pin detection unit 7 and the pressure sensing belt 5. If it is detected that the laser emitted by the pin detection unit 7 is not cut off or the detection value of the pressure sensing unit is lower than the set value, the electric latch 34 is controlled to move to the corresponding position to press the unqualified transformer so that it is separated from the clamping plate 3 when the clamping plate 3 rises.
[0063] The distance of the reciprocating motion is smaller than the spacing between two adjacent pin detection units 7. Before the reciprocating motion, the position of the clamping plate 3 is adjusted so that the transformer pin is located between two adjacent pin detection units 7.
[0064] The control module of this embodiment accurately controls the actions of the electric guide rail and the electric latch 34 according to the analysis results of the data processing module, ensuring that unqualified transformers are effectively eliminated, thereby reducing the unqualified rate of products after soldering.
[0065] In summary, through close collaboration, the various modules of the auxiliary soldering system have achieved intelligent control and optimization of the precision soldering process of high-frequency transformer pins, improved the accuracy and efficiency of soldering, and reduced the product failure rate.
[0066] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.
Claims
1. A high-frequency transformer pin precision soldering device, comprising a base and a holding platform (2), wherein the holding platform (2) is provided with a strip groove, characterized in that: A movable frame (1) is mounted on the base, a clamping plate (3) is mounted on the movable end of the movable frame (1), the clamping plate (3) comprises a main clamping plate (31) and a secondary clamping plate (32), and the main clamping plate (31) and the secondary clamping plate (32) are connected via a pair of cylinders (33); Auxiliary columns (4) are installed at both ends of the main splint (31), a through hole matching the auxiliary column (4) is opened on the auxiliary splint (32), a grating transmitter and a grating receiver are installed on the two auxiliary columns (4), and pressure sensing belts (5) are laid in the middle of the opposite ends of the main splint (31) and the auxiliary splint (32), and a plurality of evenly distributed pressure sensing units are arranged on the pressure sensing belt (5); An electric guide rail is installed at the upper end of the main splint (31), an electric latch (34) is installed at the movable end of the electric guide rail, and the movable end of the electric latch (34) is in contact with the inner surface of the main splint (31); The bottom end of the placing table (2) is connected to a test table (6) via a lifting platform. The test table (6) is provided with a strip groove matching the strip hole. A plurality of equally spaced pin detection units (7) are installed in the strip groove. The pin detection unit (7) comprises a U-shaped bracket (71). A laser transmitter (72) and a laser receiver (73) are respectively installed at both ends of the U-shaped bracket (71). An electric telescopic rod is connected between two adjacent pin detection units (7).
2. A high-frequency transformer pin precision soldering device according to claim 1, characterized in that: The movable frame (1) comprises a lifting frame, a longitudinal guide rail is installed at the movable end of the lifting frame, a transverse guide rail is installed at the movable end of the longitudinal guide rail, and the movable end of the transverse guide rail is connected to the clamping plate (3) via a mechanical arm, and the mechanical arm is used to drive the clamping plate (3) to rotate and tilt.
3. A high-frequency transformer pin precision soldering device according to claim 1, characterized in that: The laser beams emitted by the plurality of laser emitters (72) are located on the same horizontal plane, and when the plurality of pin detection units (7) are spaced apart by means of electric telescopic rods, the plurality of electric telescopic rods operate synchronously.
4. A high-frequency transformer pin precision soldering device according to claim 1, characterized in that: The auxiliary column (4) comprises a fixed column (41), the bottom end of the fixed column (41) is slidably connected to a movable plate (42), the fixed column (41) is provided with a limit sliding groove matching the movable plate (42), the grating transmitter and the laser receiver are respectively mounted on the two movable plates (42), and when the movable plate (42) is in an initial position, the grating light beam emitted by the grating transmitter matches the lower surface of the main clamping plate (31).
5. The high-frequency transformer pin precision soldering device according to claim 1, characterized in that: A stop column penetrating the strip-shaped hole is mounted on the inspection table (6), and the width of the stop column is smaller than the minimum set spacing between the main clamping plate (31) and the auxiliary clamping plate (32).
6. A high-frequency transformer pin precision soldering device according to claim 1, characterized in that: It also includes an auxiliary soldering system, which includes a processor, and the processor is connected to a data processing module, a control module and an alarm module; The data processing module is responsible for receiving the raw data from each sensor, processing and analyzing it, and judging abnormal conditions according to the analysis structure; the abnormal conditions judged specifically include: the data processing module receives the detection data of the pin detection unit (7), and judges whether the pin meets the requirements; The data processing module receives data from each pressure sensing unit on the pressure sensing belt (5) and analyzes whether the transformer size is in compliance with regulations; The data processing module processes the data of the grating transmitter and the grating receiver to determine the position deviation of the transformer during the clamping process; The control module controls the actions of each actuator according to the results of the data processing module; The alarm module will send out audible and visual alarms when an abnormal situation is detected.
7. A high-frequency transformer pin precision soldering device according to claim 6, characterized in that: The control module is provided with a verification unit for detecting the clamping condition of the transformer. The verification unit controls the operation of relevant actuators to perform transformer detection during the process of clamping the transformer on the placing table (2). After the detection, the transformer with abnormal condition is removed from the clamping plate (3) according to the analysis result of the data processing module. The specific working process of the verification unit includes: when the clamping plate (3) clamps the transformer, the grating transmitter and the receiver are controlled to detect the maximum width of the transformer; according to the width detection result, the cylinder (33) is controlled to work so that the main clamping plate (31) and the auxiliary clamping plate (32) clamp the transformer; after clamping, the clamping plate (3) is driven to reciprocate along the strip hole for a set distance. During the reciprocating motion, the pin state and the clamping state of the transformer are detected by the pin detection unit (7) and the pressure sensing belt (5). If it is detected that the laser emitted by the pin detection unit (7) is not cut off or the detection value of the pressure sensing unit is lower than the set value, the electric latch (34) is controlled to move to the corresponding position to press the unqualified transformer so that it is separated from the clamping plate (3) when the clamping plate (3) rises.
8. A high-frequency transformer pin precision soldering device according to claim 7, characterized in that: The distance of the reciprocating motion is less than the spacing between two adjacent pin detection units (7), and before the reciprocating motion, the position of the clamping plate (3) is adjusted so that the transformer pin is located between two adjacent pin detection units (7).