Aluminum rod energy-saving heating furnace and aluminum rod energy-saving heating method
By introducing a lifting and flip device and multiple oblique support rod groups into the aluminum rod heating furnace, combined with the design of combustion nozzles and flip tubes, the problems of uneven heating and low production efficiency of aluminum rods are solved, uniform heating and efficient production are achieved, while saving energy.
Patent Information
- Application Number
- CN202411172794.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-08-26
AI Technical Summary
Existing aluminum rod heating furnaces have problems of uneven heating and low production efficiency, especially when aluminum rods enter and exit, they need to be shut down and shut down, resulting in waste of energy.
An aluminum rod energy-saving heating furnace is designed, adopting a lifting and flip device and multiple oblique support rod groups. The aluminum rod moves along its own length direction and rolls along the oblique support rod group. The heating mechanism is located below the oblique support rod group. The combustion nozzle is arranged in the length direction of the aluminum rod, and the full-circumference heating of the aluminum rod is achieved through the flip tube.
A uniform heating of aluminum rods is achieved, avoiding shutdown and discharge of materials, improving production efficiency and saving energy.
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Figure CN118912912B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum extrusion profile technology, and in particular to an aluminum rod energy-saving heating furnace and an aluminum rod energy-saving heating method. Background Art
[0002] When producing aluminum extruded profiles, the aluminum rod and the aluminum extrusion die need to be heated and kept warm first. Then, the aluminum extrusion die is placed in the extruder to allow the aluminum rod to pass through the aluminum extrusion die, so that the cross-section of the aluminum rod changes, and the aluminum extruded profile that meets the design requirements is produced.
[0003] The prior art discloses a patent document with application number 202410238075.7 and invention name "A double-layer chain aluminum rod energy-saving heating furnace".
[0004] In this patent document, the aluminum rod moves along its own axis to enter and exit the heating furnace, and in the heating furnace, the aluminum rod rolls along its own radial direction from top to bottom. At the same time, combustion nozzles arranged along the axis of the aluminum rod are arranged in the heating furnace to evenly heat the aluminum rod.
[0005] At the same time, the prior art discloses a patent document with application number 201910500504.2 and invention name: A rotary aluminum rod energy-saving heating furnace.
[0006] In this patent document, the aluminum rod moves along its own axis to enter and exit a processing tube, and a plurality of processing tubes are arranged in a ring and mounted on a rotating shaft. The rotating shaft rotates so that the processing tubes are successively close to a burner to complete heating of the aluminum rod.
[0007] However, in the former technical solution, there is a difference in heat between the part of the aluminum rod facing the combustion nozzle and the part facing away from the combustion nozzle, which makes the aluminum rod heated unevenly. In the latter technical solution, the machine needs to be shut down and the flameout needs to meet the needs of the aluminum rod in and out, which reduces production efficiency and wastes energy. Summary of the invention
[0008] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides an aluminum rod energy-saving heating furnace, which can heat the aluminum rod evenly, avoid downtime, improve production efficiency and save energy.
[0009] The present invention also provides an aluminum rod energy-saving heating method using the aluminum rod energy-saving heating furnace.
[0010] An aluminum rod energy-saving heating furnace according to a first aspect of the present invention includes:
[0011] A furnace body, having a feed port, a discharge port and a conveying mechanism, wherein the conveying mechanism is located in the furnace body and is used to convey the aluminum rod from the feed port to the discharge port, wherein the conveying mechanism comprises a rolling support assembly, wherein the rolling support assembly comprises a plurality of inclined support rod groups, and the aluminum rod rolls along the inclined support rod groups;
[0012] A heating mechanism, comprising at least one row of combustion nozzles, wherein the row of combustion nozzles is arranged along the length direction of the aluminum rod and is located below one of the oblique support rod groups to heat the aluminum rod on the oblique support rod group;
[0013] A lifting and flipping device, located above a row of the combustion nozzles, comprises a lifting mechanism and a flipping mechanism;
[0014] The lifting mechanism comprises a lifting frame, the lifting frame is provided with a positioning slot, and the positioning slot is open upward to position the aluminum rod;
[0015] The flip mechanism comprises two flip assemblies, the two flip assemblies are located at two ends of the aluminum rod, the flip assemblies comprise a flip tube for accommodating the ends of the aluminum rod, and a first motor for driving the flip tube to rotate, the first motor is located outside the furnace body, the output shaft of the first motor passes through the furnace body to connect the flip tube, and the flip tube has a radial notch;
[0016] When the lifting frame rises, the end of the aluminum rod enters the turning tube through the radial notch, and the turning tube drives the aluminum rod to rotate around its own axis to evenly heat the aluminum rod.
[0017] According to an aluminum rod energy-saving heating furnace of the first aspect of the present invention, the aluminum rod enters the feed port along its own length direction, and the aluminum rod is discharged from the discharge port along its own length direction, the feed port is higher than the discharge port, and the feed port and the discharge port are located on opposite sides of the furnace body;
[0018] The conveying mechanism includes a feed support wheel group and a discharge support wheel group, each of which includes a plurality of support wheels arranged along the length direction of the aluminum rod, the rolling support assembly is arranged between the feed support wheel group and the discharge support wheel group, the rolling support assembly includes a plurality of side-by-side feed lifting rods and a plurality of side-by-side discharge lifting rods, and a plurality of the oblique support rod groups are located between the plurality of the feed lifting rods and the plurality of the discharge lifting rods;
[0019] When the feed lifting rod lifts the aluminum rod, the aluminum rod moves away from the feed supporting wheel set and rolls along its own radial direction onto the oblique supporting rod set;
[0020] When the discharging lifting rod causes the aluminum rod to descend, the aluminum rod rolls and descends from the oblique support rod group to the discharging support wheel group.
[0021] According to an energy-saving heating furnace for aluminum bars according to an embodiment of the first aspect of the present invention, the plurality of inclined support rod groups include a first inclined support assembly, the first inclined support assembly includes a plurality of first inclined support rods arranged side by side, the top ends of the first inclined support rods are arranged close to the feed support wheel group, and the bottom ends of the first inclined support rods are arranged away from the feed support wheel;
[0022] The plurality of inclined support rod groups also include a second inclined support assembly, the second inclined support assembly includes a plurality of second inclined support rods arranged side by side, the top end of the second inclined support rod is arranged close to the bottom end of the first inclined support rod, the bottom end of the second inclined support rod is arranged close to the discharging support wheel assembly, a plurality of rotating material trays arranged side by side are arranged between the bottom end of the first inclined support rod and the top end of the second inclined support rod, the rotating material tray is provided with a first notch for accommodating the aluminum rod, the first notch is used to accommodate the aluminum rod transferred from the first inclined support rod to the second inclined support rod, and the top end of the second inclined support rod is provided with a limiting plate for cooperating with the first notch to limit the material;
[0023] The heating mechanism is arranged below the second tilting support assembly, and the lifting and flipping device is configured on the second tilting support assembly.
[0024] According to an energy-saving heating furnace for aluminum rods in accordance with an embodiment of the first aspect of the present invention, the second inclined support rod is provided with a plurality of heat transfer channels, and the plurality of heat transfer channels are arranged along the length direction of the second inclined support rod, and the heat transfer channel comprises an upper air outlet and a lower air inlet connected to the upper air outlet, the lower air inlet is used to introduce hot air generated by combustion of the combustion nozzle, and the upper air outlet is used to discharge the hot air toward the aluminum rod.
[0025] According to an energy-saving heating furnace for aluminum rods in accordance with an embodiment of the first aspect of the present invention, an electric heater and a separation cover separating the electric heater from the aluminum rod are arranged inside the end of the flip tube close to the first motor.
[0026] According to an energy-saving heating furnace for aluminum rods in accordance with an embodiment of the first aspect of the present invention, the lifting frame is provided with two C-shaped blanking frames, and the two C-shaped blanking frames are located in directions opposite to each other at two positioning grooves with the largest distance between them, and the bottom of the C-shaped blanking frame is connected to the lifting frame, and the interior of the C-shaped blanking frame is used to avoid the end of the aluminum rod, and the C-shaped blanking frame is set at an angle relative to the aluminum rod, and the top of the C-shaped blanking frame is used to abut the top of the aluminum rod, so that the aluminum rod falls from the flip tube to the positioning groove or the inclined support rod group.
[0027] According to an energy-saving heating furnace for aluminum rods in accordance with an embodiment of the first aspect of the present invention, the furnace body is provided with two hot air outlets, and the hot air outlets are arranged correspondingly directly above the flip tube. The furnace body is also provided with a circulating air duct connected to the hot air outlet, an induced draft inlet and an induced draft fan located on the circulating air duct, and an air inlet is provided at one end of the circulating air duct away from the hot air outlet, and the air inlet is arranged in the middle position below a row of the combustion nozzles.
[0028] According to an energy-saving heating furnace for aluminum rods in accordance with an embodiment of the first aspect of the present invention, the lifting frame comprises a vertical plate, the top edge of the vertical plate is provided with the positioning groove, two horizontal side edges of the vertical plate are connected with V-shaped plates, the two V-shaped plates are arranged along the rolling direction of the aluminum rods, and the opening directions of the two V-shaped plates are arranged in opposite directions.
[0029] According to an energy-saving heating method for aluminum bars according to a second aspect of the present invention, using the above-mentioned energy-saving heating furnace for aluminum bars, the heating method comprises:
[0030] The aluminum rod moves along its own length direction to pass through the feed port, and the portion of the aluminum rod that enters the furnace body is supported by the support wheels of the feed support wheel group to continue moving. When the aluminum rod completely enters the furnace body, the aluminum rod stops, the feed lifting rod swings upward, the feed lifting rod abuts and lifts the aluminum rod, and the aluminum rod rolls along the feed lifting rod to the first inclined support rod, and the aluminum rod rolls along the first inclined support rod to the rotating disk, and the rotating disk makes the aluminum rod roll into the first notch, and the rotating disk continues to rotate, and the first notch and the limit plate cooperate to transfer the aluminum rod to the top end of the second inclined support rod, and the aluminum rod rolls down along the second inclined support rod, and the combustion nozzle burns to heat the aluminum rod on the second inclined support rod;
[0031] When the aluminum rod touches the lifting frame, the lifting frame descends so that the aluminum rod is located in the positioning groove. Then, the lifting frame is lifted so that the aluminum rod is separated from the second inclined support rod. When the lifting frame is lifted to the highest point, both ends of the aluminum rod enter the turning tube through the radial notch. The first motor drives the turning tube to rotate, so as to drive the aluminum rod to rotate around its own axis, so as to heat the aluminum rod all around.
[0032] At the same time, a portion of the hot air generated by the combustion of the combustion nozzle is blown toward the portion of the aluminum rod supported by the second inclined support rod through the lower air inlet hole and the upper air outlet hole of the heat transfer channel;
[0033] When the flip tube rotates a set number of times, the lifting frame descends, and the two ends of the aluminum rod return to the positioning groove through the radial notch, and the lifting frame continues to descend, and the aluminum rod is seated on the second inclined support rod and leaves the positioning groove, and the aluminum rod continues to roll along the second inclined support rod and rolls to the discharge lifting rod;
[0034] The discharging lifting rod descends, so that the aluminum rod is seated on the discharging support wheel group, and the discharging support wheel group rotates to discharge the aluminum rod from the discharging port.
[0035] According to a third aspect of the present invention, an energy-saving heating method for an aluminum rod is provided, using the above-mentioned energy-saving heating furnace for an aluminum rod. The heating method comprises:
[0036] The aluminum rod moves along its own length direction to pass through the feed port, and the portion of the aluminum rod that enters the furnace body is supported by the support wheels of the feed support wheel group to continue moving. When the aluminum rod completely enters the furnace body, the aluminum rod stops, the feed lifting rod swings upward, the feed lifting rod abuts and lifts the aluminum rod, and the aluminum rod rolls along the feed lifting rod to the first inclined support rod, and the aluminum rod rolls along the first inclined support rod to the rotating disk, and the rotating disk makes the aluminum rod roll into the first notch, and the rotating disk continues to rotate, and the first notch and the limit plate cooperate to transfer the aluminum rod to the top end of the second inclined support rod, and the aluminum rod rolls down along the second inclined support rod, and the combustion nozzle burns to heat the aluminum rod on the second inclined support rod;
[0037] When the aluminum rod touches the lifting frame, the lifting frame descends so that the aluminum rod is located in the positioning groove. Then, the lifting frame is lifted so that the aluminum rod is separated from the second inclined support rod. When the lifting frame is lifted to the highest point, both ends of the aluminum rod enter the turning tube through the radial notch. The first motor drives the turning tube to rotate, so as to drive the aluminum rod to rotate around its own axis, so as to heat the aluminum rod all around.
[0038] At the same time, the electric heater is powered on to increase the temperature, and the electric heater radiates heat to the aluminum rod through the partition cover;
[0039] When the flip tube rotates a set number of times, the lifting frame descends, and the two ends of the aluminum rod return to the positioning groove through the radial notch, and the lifting frame continues to descend, and the aluminum rod is seated on the second inclined support rod and leaves the positioning groove, and the aluminum rod continues to roll along the second inclined support rod and rolls to the discharge lifting rod;
[0040] The discharging lifting rod descends, so that the aluminum rod is seated on the discharging support wheel group, and the discharging support wheel group rotates to discharge the aluminum rod from the discharging port.
[0041] According to a fourth aspect of the present invention, an energy-saving heating method for an aluminum rod is provided, using the above-mentioned energy-saving heating furnace for an aluminum rod. The heating method comprises:
[0042] The aluminum rod moves along its own length direction to pass through the feed port, and the portion of the aluminum rod that enters the furnace body is supported by the support wheels of the feed support wheel group to continue moving. When the aluminum rod completely enters the furnace body, the aluminum rod stops, the feed lifting rod swings upward, the feed lifting rod abuts and lifts the aluminum rod, and the aluminum rod rolls along the feed lifting rod to the first inclined support rod, and the aluminum rod rolls along the first inclined support rod to the rotating disk, and the rotating disk makes the aluminum rod roll into the first notch, and the rotating disk continues to rotate, and the first notch and the limit plate cooperate to transfer the aluminum rod to the top end of the second inclined support rod, and the aluminum rod rolls down along the second inclined support rod, and the combustion nozzle burns to heat the aluminum rod on the second inclined support rod;
[0043] When the aluminum rod touches the lifting frame, the lifting frame descends so that the aluminum rod is located in the positioning groove. Then, the lifting frame is lifted so that the aluminum rod is separated from the second inclined support rod. When the lifting frame is lifted to the highest point, both ends of the aluminum rod enter the turning tube through the radial notch. The first motor drives the turning tube to rotate, so as to drive the aluminum rod to rotate around its own axis, so as to heat the aluminum rod all around.
[0044] When the flip tube rotates a set number of times, the lifting frame descends, the C-shaped blanking frame presses the top of the aluminum rod, and the two ends of the aluminum rod return to the positioning groove through the radial notch, the lifting frame continues to descend, the aluminum rod is seated on the second inclined support rod and leaves the positioning groove, and the aluminum rod continues to roll along the second inclined support rod and rolls to the discharge lifting rod;
[0045] The discharging lifting rod descends, so that the aluminum rod is seated on the discharging support wheel group, and the discharging support wheel group rotates to discharge the aluminum rod from the discharging port.
[0046] An aluminum rod energy-saving heating furnace and an aluminum rod energy-saving heating method according to an embodiment of the present invention have at least the following beneficial effects:
[0047] The present invention can lift and rotate the heated aluminum rod by arranging a lifting and flipping device, so that the aluminum rod is evenly heated, and the aluminum rod can be discharged in time after heating is completed, avoiding shutdown for discharging, realizing rapid and continuous production of aluminum rods, improving production efficiency, and saving energy at the same time.
[0048] The present invention also provides an aluminum rod energy-saving heating method using the above-mentioned aluminum rod energy-saving heating furnace, which has the above-mentioned beneficial effects.
[0049] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0051] Figure 1 This is a schematic structural diagram of an aluminum rod energy-saving heating furnace according to an embodiment of the present invention;
[0052] Figure 2 for Figure 1 A schematic diagram of the top view of the lifting and turning device of the aluminum rod energy-saving heating furnace;
[0053] Figure 3 for Figure 2 Schematic diagram of the internal structure of the middle flip tube;
[0054] Figure 4 for Figure 2 A schematic diagram of the structure of the expansion scheme of the middle lifting mechanism;
[0055] Figure 5 for Figure 1 A schematic diagram of the structure of the second inclined support rod of the aluminum rod energy-saving heating furnace;
[0056] Figure 6 for Figure 1 Workflow chart of the aluminum rod energy-saving heating method of the aluminum rod energy-saving heating furnace.
[0057] Figure numerals: 100 - aluminum rod, 110 - furnace body, 120 - feed port, 130 - discharge port, 140 - feed support wheel group, 150 - discharge support wheel group, 160 - feed lifting rod, 170 - discharge lifting rod, 180 - first inclined support rod, 190 - second inclined support rod, 200 - rotating disk, 210 - first notch, 220 - limit plate, 230 - combustion nozzle, 240 - lifting frame, 250 - positioning groove, 260 - flip pipe, 270 - radial notch, 280 - electric heater, 290 - partition cover, 300 - C-shaped blanking rack, 310 - hot air outlet, 320 - circulating air duct, 330 - induced draft fan, 340 - air inlet, 350 - V-shaped plate. DETAILED DESCRIPTION
[0058] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0059] In the description of the present invention, it is necessary to understand that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0060] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of first and second, this is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0061] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation, connection and connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0062] The following describes an aluminum rod energy-saving heating furnace and an aluminum rod energy-saving heating method according to embodiments of the present invention in conjunction with the accompanying drawings.
[0063] Reference Figures 1 to 5 The present invention aims to provide an embodiment of an aluminum rod energy-saving heating furnace.
[0064] In this embodiment, the aluminum rod energy-saving heating furnace mainly includes a furnace body 110 .
[0065] In some specific embodiments of the present invention, the furnace body 110 may include walls formed by stacking insulation bricks to reduce heat loss and lower energy consumption.
[0066] In some specific embodiments of the present invention, the furnace body 110 may include a steel structure arranged outside the wall to improve the stability of the furnace body 110 and avoid collapse.
[0067] In this embodiment, the furnace body 110 has a material inlet 120 and a material outlet 130 .
[0068] In some specific embodiments of the present invention, the feed port 120 and the discharge port 130 may be long rectangular shapes, so that the aluminum rod 100 rolls along its own radial direction to pass through the feed port 120 and the discharge port 130 .
[0069] In some specific embodiments of the present invention, the feed port 120 and the discharge port 130 can be circular holes, so that the aluminum rod 100 moves along its own axis to pass through the feed port 120 and the discharge port 130, so that the cross-sectional area of the feed port 120 and the discharge port 130 is minimized to reduce heat loss.
[0070] A conveying mechanism is provided in the furnace body 110, and the conveying mechanism is used to convey the aluminum rod 100 from the feed port 120 to the discharge port 130. The conveying mechanism includes a rolling support assembly, and the rolling support assembly includes a plurality of inclined support rod groups, and the aluminum rod 100 rolls along the inclined support rod groups.
[0071] In some specific embodiments of the present invention, the conveying mechanism can include a feed support wheel group 140 and a discharge support wheel group 150, and the feed support wheel group 140 and the discharge support wheel group 150 each include a plurality of support wheels arranged along the length direction of the aluminum rod 100 to meet the needs of the aluminum rod 100 entering the feed port 120 and being discharged from the discharge port 130 along its own length direction.
[0072] In some specific embodiments of the present invention, the roller support assembly can be arranged between the feed support wheel group 140 and the discharge support wheel group 150, and the roller support assembly includes a plurality of side-by-side feed lifting rods 160 and a plurality of side-by-side discharge lifting rods 170, and a plurality of inclined support rod groups are located between the plurality of feed lifting rods 160 and the plurality of discharge lifting rods 170.
[0073] During use, when the feed lifting rod 160 lifts the aluminum rod 100, the aluminum rod 100 moves away from the feed support wheel group 140 and rolls along its own radial direction to the inclined support rod group; when the discharging lifting rod 170 lowers the aluminum rod 100, the aluminum rod 100 rolls and descends from the inclined support rod group to the discharging support wheel group 150.
[0074] In this embodiment, the number of the oblique support rod groups is two, which not only meets the transportation and heating needs but also reduces the occupied space.
[0075] In some specific embodiments of the present invention, a plurality of inclined support rod groups may include a first inclined support assembly, the first inclined support assembly includes a plurality of side-by-side first inclined support rods 180, the top ends of the first inclined support rods 180 are arranged close to the feed support wheel group 140, and the bottom ends of the first inclined support rods 180 are arranged away from the feed support wheel.
[0076] At the same time, the multiple inclined support rod groups also include a second inclined support assembly, the second inclined support assembly includes a plurality of side-by-side second inclined support rods 190, the top end of the second inclined support rod 190 is arranged close to the bottom end of the first inclined support rod 180, the bottom end of the second inclined support rod 190 is arranged close to the discharging support wheel group 150, and a plurality of side-by-side rotating trays 200 are arranged between the bottom end of the first inclined support rod 180 and the top end of the second inclined support rod 190, the rotating tray 200 is provided with a first notch 210 for accommodating the aluminum rod 100, the first notch 210 is used to accommodate the aluminum rod 100 and transfer from the first inclined support rod 180 to the second inclined support rod 190, and the top end of the second inclined support rod 190 is provided with a limiting plate 220 that cooperates with the first notch 210 to limit the material.
[0077] Therefore, the aluminum rod 100 rolls along the first inclined support rod 180 into the first notch 210 of the rotating disk 200, and the first notch 210 and the limiting plate 220 cooperate to transfer the aluminum rod 100 to the second inclined support rod 190, and the aluminum rod 100 then rolls along the second inclined support rod 190 to the discharge lifting rod 170.
[0078] A heating mechanism is also provided in the furnace body 110, including at least one row of combustion nozzles 230, wherein the row of combustion nozzles 230 is arranged along the length direction of the aluminum rod 100 and is located below an inclined support rod group to heat the aluminum rod 100 on the inclined support rod group.
[0079] In some specific embodiments of the present invention, the heating mechanism may be disposed below the first inclined support assembly. In this embodiment, the heating mechanism is disposed below the second inclined support assembly.
[0080] Reference Figure 2A lifting and flipping device is also provided in the furnace body 110. The lifting and flipping device is configured on the second inclined support assembly. The lifting and flipping device is located above a row of combustion nozzles 230. The lifting and flipping device includes a lifting mechanism and a flipping mechanism.
[0081] Specifically, the lifting mechanism includes a lifting frame 240 , and the lifting frame 240 is provided with a positioning groove 250 . The positioning groove 250 is open upward to position the aluminum rod 100 .
[0082] In some specific embodiments of the present invention, the lifting frame 240 can include a vertical plate, a positioning groove 250 is set on the top edge of the vertical plate, and two horizontal side edges of the vertical plate are connected with V-shaped plates 350. The two V-shaped plates 350 are arranged along the rolling direction of the aluminum rod 100, and the opening directions of the two V-shaped plates 350 are set in opposite directions.
[0083] It is easy to understand that, by providing a vertical plate, this embodiment not only meets the need to provide a positioning groove 250 to position and support the aluminum rod 100, but also reduces the physical space and reduces obstruction without affecting the heating of the aluminum rod 100.
[0084] The V-shaped plate 350 can limit the vertical plate, improve the strength of the vertical plate, and prevent the vertical plate from tilting. At the same time, the V-shaped plate 350 can abut the aluminum rod 100 to prevent the aluminum rod 100 from rolling, so that the aluminum rod 100 passes through the lifting frame 240 in order, and the vertical plate and the aluminum rod 100 are prevented from colliding and cracking.
[0085] As for the flipping mechanism, the flipping mechanism includes two flipping components, which are located at both ends of the aluminum rod 100. The flipping components include a flipping tube 260 for accommodating the ends of the aluminum rod 100 and a first motor for driving the flipping tube 260 to rotate. The first motor is located outside the furnace body 110. The output shaft of the first motor passes through the furnace body 110 to connect to the flipping tube 260. The flipping tube 260 has a radial notch 270.
[0086] During use, when the lifting frame 240 rises, the end of the aluminum rod 100 enters the turning tube 260 through the radial notch 270, and the turning tube 260 drives the aluminum rod 100 to rotate around its own axis to evenly heat the aluminum rod 100.
[0087] In some specific embodiments of the present invention, the lifting frame 240 can be kept at a corresponding height, so that when the flip tube 260 rotates, the aluminum rod 100 will not fall from the radial notch 270, ensuring that the process of rotating the aluminum rod 100 proceeds smoothly.
[0088] exist Figure 1 In the figure, the lifting mechanism, the turning mechanism and the combustion nozzle 230 overlap due to the relationship of the view, but because the lifting mechanism, the turning mechanism and the combustion nozzle 230 are staggered in the length direction of the aluminum rod 100, their respective operations do not affect each other.
[0089] In some specific embodiments of the present invention, the inner diameter of the flip tube 260 can be made larger than the outer diameter of the aluminum rod 100, and at the same time, the aluminum rod 100 can rotate freely in the flip tube 260, so that the flip tube 260 rotates and the aluminum rod 100 follows the rolling.
[0090] Reference Figure 3 In some specific embodiments of the present invention, an electric heater 280 and a separation cover 290 for separating the electric heater 280 from the aluminum rod 100 may be provided inside the end of the flip tube 260 close to the first motor.
[0091] It is easy to understand that, in this embodiment, by providing the electric heater 280 , the ends of the aluminum rod 100 can be heated, thereby reducing the temperature difference between the two ends of the aluminum rod 100 and the middle of the aluminum rod 100 .
[0092] The partition cover 290 can prevent the aluminum rod 100 from touching the electric heater 280, thereby protecting the electric heater 280 and facilitating heating of the aluminum rod 100 by heat radiation.
[0093] In some specific embodiments of the present invention, the flip tube 260 can be rotated forward and reversed to reduce the difficulty of wire setting.
[0094] In some specific embodiments of the present invention, a conductive ring may be provided to overcome the wire winding problem, and the conductive ring is a common structure in the power supply field and will not be described in detail.
[0095] Reference Figure 4 In some specific embodiments of the present invention, the lifting frame 240 can be provided with two C-shaped blanking frames 300, and the two C-shaped blanking frames 300 are located in the directions opposite to each other in the two positioning grooves 250 with the largest distance. The bottom of the C-shaped blanking frame 300 is connected to the lifting frame 240, and the inside of the C-shaped blanking frame 300 is used to avoid the end of the aluminum rod 100. The C-shaped blanking frame 300 is set at an angle relative to the aluminum rod 100, and the top of the C-shaped blanking frame 300 is used to abut the top of the aluminum rod 100, so that the aluminum rod 100 falls from the flip tube 260 to the positioning groove 250 or the inclined support rod group.
[0096] It is easy to understand that, by providing a C-shaped blanking rack 300, this embodiment can overcome the defect that the outer diameter of the aluminum rod 100 is almost the same as the radial notch 270 of the flip tube 260 and is difficult to fall out of the radial notch 270, and can also overcome the defect that the radial notch 270 of the flip tube 260 has a small angle deviation in direction and makes it difficult for the aluminum rod 100 to fall out of the radial notch 270, thereby meeting the heating requirements of aluminum rods 100 of different specifications.
[0097] In some specific embodiments of the present invention, the lifting frame 240 may be configured with multiple sets of positioning grooves 250 , and the flipping mechanism may also have multiple sets to synchronously lift multiple aluminum bars 100 and flip them for heating.
[0098] Reference Figure 5 In some specific embodiments of the present invention, the second inclined support rod 190 can be provided with a plurality of heat transfer channels, and the plurality of heat transfer channels are arranged along the length direction of the second inclined support rod 190. The heat transfer channels include an upper air outlet and a lower air inlet connected to the upper air outlet. The lower air inlet is used to introduce hot air generated by the combustion of the combustion nozzle 230, and the upper air outlet is used to discharge the hot air to the aluminum rod 100, so as to heat the portion of the aluminum rod 100 blocked by the second inclined support rod 190.
[0099] In some specific embodiments of the present invention, the second inclined support rod 190 can be a hollow profile, and hot air can be conducted to various positions of the second inclined support rod 190 to delay the cooling of the aluminum rod 100 by conducting heat to the second inclined support rod 190 .
[0100] Reference Figure 1 In some specific embodiments of the present invention, the furnace body 110 can be provided with two hot air outlets 310, and the hot air outlets 310 are arranged correspondingly above the flip tube 260. The furnace body 110 is also provided with a circulating air duct 320 connected to the hot air outlet 310, an induced draft inlet and an induced draft fan 330 located on the circulating air duct 320, and an air inlet 340 is provided at one end of the circulating air duct 320 away from the hot air outlet 310, and the air inlet 340 is arranged in the middle position below a row of combustion nozzles 230.
[0101] It is easy to understand that, in this embodiment, by properly arranging the hot air outlet 310 and the air inlet 340 , the air flow direction can be improved so as to balance the temperature difference between the two ends of the aluminum rod 100 and the middle of the aluminum rod 100 , and evenly heat the aluminum rod 100 .
[0102] The provision of the circulating air duct 320 can heat the air in advance or preheat the air, thereby increasing the temperature of the air, reducing energy consumption, and making the temperature inside the furnace body 110 higher, thereby meeting the need for heating the aluminum rod 100 .
[0103] Reference Figure 6 The present invention aims to provide an embodiment of an aluminum rod energy-saving heating method, focusing on the use of the above-mentioned aluminum rod energy-saving heating furnace.
[0104] Specifically, the heating method includes:
[0105] In step S001 , the aluminum rod 100 moves along its own length direction to pass through the feed port 120 .
[0106] In some specific embodiments of the present invention, a push rod or a conveying wheel may be provided outside the furnace body 110 , and the push rod pushes the aluminum rod 100 into the feed port 120 , or the conveying wheel rotates and supports to transfer the aluminum rod 100 into the feed port 120 .
[0107] Step S002 , the portion of the aluminum rod 100 that enters the furnace body 110 is supported by the support wheels of the feed support wheel group 140 to continue moving. When the aluminum rod 100 completely enters the furnace body 110 , the aluminum rod 100 stops.
[0108] In some specific embodiments of the present invention, the feed support wheel set 140 can be driven to rotate by a motor, and the structure of supporting and conveying the aluminum rod 100 outside the furnace body 110 can save power and optimize the power configuration.
[0109] In some specific embodiments of the present invention, the support wheels of the feed support wheel set 140 can be braked to stop the aluminum rod 100.
[0110] In some specific embodiments of the present invention, a baffle may be disposed in the furnace body 110 , and the baffle abuts against the end of the aluminum rod 100 to stop the aluminum rod 100 .
[0111] Step S003 , the feed lifting rod 160 swings upward, the feed lifting rod 160 abuts against and lifts the aluminum rod 100 , and the aluminum rod 100 rolls along the feed lifting rod 160 to the first inclined support rod 180 .
[0112] In some specific embodiments of the present invention, the feed lifting rod 160 can be connected to a cylinder, a rotating disk, etc. through a connecting rod to drive the feed lifting rod 160 to lift.
[0113] In some specific embodiments of the present invention, one end of the feed lifting rod 160 may be hinged to the first inclined support rod 180 , so that the aluminum rod 100 can smoothly roll to the first inclined support rod 180 .
[0114] In some specific embodiments of the present invention, an upward hook may be provided at the other end of the feed lifting rod 160 to prevent the aluminum rod 100 from falling and failing to achieve correct rolling of the aluminum rod 100 .
[0115] In some specific embodiments of the present invention, the feed lifting rod 160 can be arranged between the support wheels of the feed support wheel group 140 to support the aluminum rod 100 at multiple points, balance the force, and avoid deformation of the feed lifting rod 160.
[0116] In step S004 , the aluminum rod 100 rolls along the first inclined support rod 180 to the rotating material tray 200 , and the rotating material tray 200 allows the aluminum rod 100 to roll into the first notch 210 .
[0117] In some specific embodiments of the present invention, the inclination of the first inclined support rod 180 can be reduced, so that the aluminum rods 100 can roll automatically and the aluminum rods 100 can be prevented from colliding with each other and crossing the rotating tray 200 during initial loading.
[0118] Step S005 , the rotating disc 200 continues to rotate, and the first notch 210 and the limiting plate 220 cooperate to transfer the aluminum rod 100 to the top end of the second inclined support rod 190 .
[0119] In some specific embodiments of the present invention, the rotating material tray 200 may have two first notches 210 to increase the space of the first notches 210 to facilitate the passage of aluminum bars 100 with larger diameters. At the same time, it is also beneficial to reduce the diameter of the rotating material tray 200 and reduce the occupied space.
[0120] In some specific embodiments of the present invention, the side edge of the limiting plate 220 can be matched with the outer diameter of the rotating disc 200 to avoid jamming.
[0121] In some specific embodiments of the present invention, the limiting plate 220 and the rotating material tray 200 can be staggered along the length direction of the aluminum rod 100 to facilitate disassembly, assembly and maintenance.
[0122] Step S006 , the aluminum rod 100 rolls down along the second inclined support rod 190 , and the combustion nozzle 230 burns to heat the aluminum rod 100 on the second inclined support rod 190 .
[0123] In some specific embodiments of the present invention, the combustion nozzle 230 can be burned first to increase the temperature in the furnace body 110 to avoid the furnace body 110 being too low in temperature to heat the aluminum rod 100 to a set temperature, or to allow the aluminum rod 100 to dissipate heat and cool down.
[0124] Step S007 , when the aluminum rod 100 touches the lifting frame 240 , the lifting frame 240 descends, so that the aluminum rod 100 is located in the positioning groove 250 .
[0125] In some specific embodiments of the present invention, when the aluminum rod 100 touches the lifting frame 240, the aluminum rod 100 stops and the lifting frame 240 descends, so that the aluminum rod 100 can roll into the positioning groove 250, thereby preventing the aluminum rod 100 from rolling toward the discharge lifting rod 170 without being fully heated.
[0126] Step S008 , the lifting frame 240 is lifted so that the aluminum rod 100 is separated from the second inclined support rod 190 .
[0127] In some specific embodiments of the present invention, the aluminum rod 100 may be lifted by several millimeters to prevent the aluminum rod 100 from being too far away from the combustion nozzle 230 and affecting the heating effect.
[0128] Step S009 , when the lifting frame 240 is lifted to the highest point, both ends of the aluminum rod 100 enter the turning tube 260 through the radial notch 270 .
[0129] In some specific embodiments of the present invention, the lifting frame 240 can lift the aluminum rod 100 into the radial notch 270, but avoid the low point of the positioning groove 250 being higher than the low point of the inner surface of the flip tube 260, so as to avoid contact between the positioning groove 250 and the aluminum rod 100 and affect the flipping of the aluminum rod 100.
[0130] In some specific embodiments of the present invention, the positioning groove 250 and the flip tube 260 can be staggered along the length direction of the aluminum rod 100 to avoid mutual interference.
[0131] In step S010 , the first motor drives the flip tube 260 to rotate, so as to drive the aluminum rod 100 to rotate around its own axis, so as to heat the aluminum rod 100 all around.
[0132] In some specific embodiments of the present invention, the lifting frame 240 can be lowered by one to two millimeters to prevent the low point of the positioning groove 250 from being higher than the low point of the inner surface of the flip tube 260. Therefore, it is convenient for the flip tube 260 to drive the aluminum rod 100 to rotate. At the same time, when the radial notch 270 faces downward and the aluminum rod 100 is seated in the positioning groove 250, the edge of the radial notch 270 can shovel the aluminum rod 100 back into the flip tube 260 without affecting the flipping of the aluminum rod 100.
[0133] At the same time, the lifting frame 240 rises to the highest point and then descends a certain distance, which makes it convenient for the aluminum rod 100 to enter the flip tube 260. At the same time, due to the rotation of the flip tube 260, the aluminum rod 100 will roll due to inertia, which is convenient for rotating and heating the aluminum rod 100 and makes it difficult for the aluminum rod 100 to escape from the flip tube 260.
[0134] When the radial notch 270 is facing upward or in other directions that are biased upward, the aluminum rod 100 is seated in the flip tube 260 due to gravity and there is no risk of falling off.
[0135] In some specific embodiments of the present invention, a portion of the hot air generated by the combustion of the combustion nozzle 230 can be blown toward the portion of the aluminum rod 100 supported by the second inclined support rod 190 through the lower air inlet and upper air outlet of the heat transfer channel.
[0136] In some specific embodiments of the present invention, the electric heater 280 can be powered on to increase the temperature, and the electric heater 280 radiates heat to the aluminum rod 100 through the separation cover 290 .
[0137] In some specific embodiments of the present invention, the air inlet 340 can be used to introduce air to meet the combustion requirements of the combustion nozzle 230. At the same time, the hot air is dispersed to the aluminum rod 100 and both ends of the aluminum rod 100 to evenly heat the aluminum rod 100, and the hot air outlet 310 can accelerate and increase the hot air flowing to both ends of the aluminum rod 100.
[0138] In some specific embodiments of the present invention, the hot air can be returned to the furnace body 110 together with the newly introduced air through the circulating air duct 320 to heat the newly introduced air and increase the temperature in the furnace body 110, which is beneficial to energy saving and environmental protection.
[0139] Step S011 , when the turning tube 260 rotates a set number of times, the lifting frame 240 descends, and both ends of the aluminum rod 100 return to the positioning groove 250 through the radial notch 270 .
[0140] In some specific embodiments of the present invention, the C-shaped blanking rack 300 can press the top of the aluminum rod 100, and the two ends of the aluminum rod 100 return to the positioning groove 250 through the radial notch 270.
[0141] In step S012 , the lifting frame 240 continues to descend, and the aluminum rod 100 is seated on the second inclined support rod 190 and is separated from the positioning groove 250 .
[0142] In step S013 , the aluminum rod 100 continues to roll along the second inclined support rod 190 and rolls to the discharge lifting rod 170 .
[0143] In some specific embodiments of the present invention, one or two hooks may be provided on the discharge lifting rod 170 to prevent the aluminum rod 100 from rolling down, and also to facilitate the aluminum rod 100 to accurately land on the discharge supporting wheel.
[0144] Step S014 , the discharge lifting rod 170 descends so that the aluminum rod 100 is seated on the discharge supporting wheel assembly 150 .
[0145] In some specific embodiments of the present invention, a gas cylinder or an oil cylinder may be provided at the bottom of the discharge lifting rod 170, which not only meets the movement requirements of the discharge lifting rod 170, but also shortens the transmission route and reduces the occupied space.
[0146] Step S015 , the discharging support wheel assembly 150 rotates to discharge the aluminum rod 100 from the discharging port 130 .
[0147] In some specific embodiments of the present invention, the feed support wheel set 140 and the discharge support wheel set 150 can share power or be driven by the same motor to reduce power configuration.
[0148] Since step S001 , step S002 and step S015 are easy to understand and are limited by the size of the drawing, they are not shown in the workflow diagram.
[0149] In the description of this specification, the description with reference to the terms "one embodiment, some embodiments, illustrative embodiments, examples, specific examples or some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0150] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An aluminum rod energy-saving heating furnace, characterized in that: include: A furnace body (110) having a feed port (120), a discharge port (130) and a conveying mechanism, wherein the conveying mechanism is located inside the furnace body (110) and is used to convey the aluminum rod (100) from the feed port (120) to the discharge port (130), wherein the conveying mechanism comprises a rolling support assembly, wherein the rolling support assembly comprises a plurality of inclined support rod groups, and the aluminum rod (100) rolls along the inclined support rod groups; A heating mechanism, comprising at least one row of combustion nozzles (230), wherein the row of combustion nozzles (230) is arranged along the length direction of the aluminum rod (100) and is located below one of the inclined support rod groups, so as to heat the aluminum rod (100) on the inclined support rod group; A lifting and flipping device, located above a row of the combustion nozzles (230), comprising a lifting mechanism and a flipping mechanism; The lifting mechanism comprises a lifting frame (240), the lifting frame (240) being provided with a positioning groove (250), the positioning groove (250) being open upwards to position the aluminum rod (100); A turning mechanism, comprising two turning assemblies, the two turning assemblies being located at two ends of the aluminum rod (100), the turning assemblies comprising a turning tube (260) for accommodating the end of the aluminum rod (100), and a first motor for driving the turning tube (260) to rotate, the first motor being located outside the furnace body (110), the output shaft of the first motor passing through the furnace body (110) to connect to the turning tube (260), and the turning tube (260) having a radial notch (270); When the lifting frame (240) rises, the end of the aluminum rod (100) enters the turning tube (260) through the radial notch (270), and the turning tube (260) drives the aluminum rod (100) to rotate so as to evenly heat the aluminum rod (100).
2. The aluminum rod energy-saving heating furnace according to claim 1, characterized in that: The aluminum rod (100) enters the feed port (120) along its own length direction, and the aluminum rod (100) is discharged from the discharge port (130) along its own length direction, the feed port (120) is higher than the discharge port (130), and the feed port (120) and the discharge port (130) are located on opposite sides of the furnace body (110); The conveying mechanism comprises a feed support wheel group (140) and a discharge support wheel group (150), the feed support wheel group (140) and the discharge support wheel group (150) each comprising a plurality of support wheels arranged along the length direction of the aluminum rod (100), the rolling support assembly being arranged between the feed support wheel group (140) and the discharge support wheel group (150), the rolling support assembly comprising a plurality of side-by-side feed lifting rods (160) and a plurality of side-by-side discharge lifting rods (170), and a plurality of the oblique support rod groups being arranged between the plurality of the feed lifting rods (160) and the plurality of the discharge lifting rods (170); When the feed lifting rod (160) lifts the aluminum rod (100), the aluminum rod (100) moves away from the feed support wheel group (140) and rolls along its own radial direction onto the inclined support rod group; When the discharging lifting rod (170) causes the aluminum rod (100) to descend, the aluminum rod (100) rolls and descends from the inclined support rod group to the discharging support wheel group (150).
3. The aluminum rod energy-saving heating furnace according to claim 2, characterized in that: The plurality of inclined support rod groups include a first inclined support assembly, the first inclined support assembly includes a plurality of first inclined support rods (180) arranged side by side, the top ends of the first inclined support rods (180) are arranged close to the feed support wheel group (140), and the bottom ends of the first inclined support rods (180) are arranged away from the feed support wheel; The plurality of inclined support rod groups further include a second inclined support assembly, the second inclined support assembly including a plurality of second inclined support rods (190) arranged side by side, the top end of each second inclined support rod (190) being arranged close to the bottom end of each first inclined support rod (180), the bottom end of each second inclined support rod (190) being arranged close to the discharging support wheel assembly (150), a plurality of rotating material trays (200) being arranged side by side between the bottom end of each first inclined support rod (180) and the top end of each second inclined support rod (190), the rotating material tray (200) being provided with a first notch (210) for accommodating the aluminum rod (100), the first notch (210) being used for accommodating the aluminum rod (100) to be transferred from the first inclined support rod (180) to the second inclined support rod (190), and a limiting plate (220) cooperating with the first notch (210) for limiting material being arranged at the top end of each second inclined support rod (190); The heating mechanism is arranged below the second tilting support assembly, and the lifting and flipping device is configured on the second tilting support assembly.
4. The aluminum rod energy-saving heating furnace according to claim 3 is characterized in that: The second inclined support rod (190) is provided with a plurality of heat transfer channels, and the plurality of heat transfer channels are arranged along the length direction of the second inclined support rod (190), and the heat transfer channels include an upper air outlet and a lower air inlet connected to the upper air outlet, the lower air inlet is used to introduce hot air generated by combustion of the combustion nozzle (230), and the upper air outlet is used to discharge the hot air toward the aluminum rod (100).
5. The aluminum rod energy-saving heating furnace according to claim 3 is characterized in that: An electric heater (280) and a separation cover (290) for separating the electric heater (280) from the aluminum rod (100) are arranged inside one end of the flip tube (260) close to the first motor.
6. The aluminum rod energy-saving heating furnace according to claim 3, characterized in that: The lifting frame (240) is provided with two C-shaped blanking frames (300), the two C-shaped blanking frames (300) are located in directions opposite to each other from the two positioning grooves (250) with the largest distance between them, the bottom of the C-shaped blanking frame (300) is connected to the lifting frame (240), the inside of the C-shaped blanking frame (300) is used to avoid the end of the aluminum rod (100), the C-shaped blanking frame (300) is set at an angle relative to the aluminum rod (100), and the top of the C-shaped blanking frame (300) is used to abut against the top of the aluminum rod (100), so that the aluminum rod (100) falls from the flip tube (260) to the positioning groove (250) or the inclined support rod group.
7. The aluminum rod energy-saving heating furnace according to claim 1, characterized in that: The furnace body (110) is provided with two hot air outlets (310), and the hot air outlets (310) are arranged correspondingly directly above the flip tube (260). The furnace body (110) is also provided with a circulation air duct (320) connected to the hot air outlets (310), an induced draft inlet and an induced draft fan (330) located on the circulation air duct (320), and an air inlet (340) is provided at one end of the circulation air duct (320) away from the hot air outlet (310), and the air inlet (340) is arranged at a middle position below a row of the combustion nozzles (230).
8. An energy-saving heating method for aluminum bars, characterized in that: Using the aluminum rod energy-saving heating furnace according to claim 4, the heating method comprises: The aluminum rod (100) moves along its own length direction to pass through the feed port (120), and the portion of the aluminum rod (100) that enters the furnace body (110) is supported by the support wheels of the feed support wheel group (140) to continue moving. When the aluminum rod (100) completely enters the furnace body (110), the aluminum rod (100) stops, and the feed lifting rod (160) swings upward. The feed lifting rod (160) abuts against and lifts the aluminum rod (100), and the aluminum rod (100) rolls along the feed lifting rod (160) to the first inclined support rod (180), and the aluminum rod The aluminum rod (100) rolls along the first inclined support rod (180) to the rotating material plate (200), and the rotating material plate (200) causes the aluminum rod (100) to roll into the first notch (210). The rotating material plate (200) continues to rotate, and the first notch (210) cooperates with the limiting plate (220) to transfer the aluminum rod (100) to the top of the second inclined support rod (190). The aluminum rod (100) rolls down along the second inclined support rod (190), and the combustion nozzle (230) burns to heat the aluminum rod (100) on the second inclined support rod (190); When the aluminum rod (100) touches the lifting frame (240), the lifting frame (240) descends so that the aluminum rod (100) is located in the positioning groove (250); then, the lifting frame (240) is lifted so that the aluminum rod (100) is separated from the second inclined support rod (190); when the lifting frame (240) is lifted to the highest point, both ends of the aluminum rod (100) enter the flip tube (260) through the radial notch (270); the first motor drives the flip tube (260) to rotate, thereby driving the aluminum rod (100) to rotate around its own axis, thereby heating the aluminum rod (100) all around; At the same time, a portion of the hot air generated by the combustion of the combustion nozzle (230) is blown toward the portion of the aluminum rod (100) supported by the second inclined support rod (190) through the lower air inlet hole and the upper air outlet hole of the heat transfer channel; When the flip tube (260) rotates a set number of times, the lifting frame (240) descends, and the two ends of the aluminum rod (100) return to the positioning groove (250) through the radial notch (270). The lifting frame (240) continues to descend, and the aluminum rod (100) is seated on the second inclined support rod (190) and detaches from the positioning groove (250). The aluminum rod (100) continues to roll along the second inclined support rod (190) and rolls to the discharge lifting rod (170); The discharge lifting rod (170) descends, so that the aluminum rod (100) is seated on the discharge supporting wheel group (150), and the discharge supporting wheel group (150) rotates to discharge the aluminum rod (100) from the discharge port (130).
9. An energy-saving heating method for an aluminum rod, characterized in that: Using the aluminum rod energy-saving heating furnace according to claim 5, the heating method comprises: The aluminum rod (100) moves along its own length direction to pass through the feed port (120), and the portion of the aluminum rod (100) that enters the furnace body (110) is supported by the support wheels of the feed support wheel group (140) to continue moving. When the aluminum rod (100) completely enters the furnace body (110), the aluminum rod (100) stops, and the feed lifting rod (160) swings upward. The feed lifting rod (160) abuts against and lifts the aluminum rod (100), and the aluminum rod (100) rolls along the feed lifting rod (160) to the first inclined support rod (180), and the aluminum rod The aluminum rod (100) rolls along the first inclined support rod (180) to the rotating material plate (200), and the rotating material plate (200) causes the aluminum rod (100) to roll into the first notch (210). The rotating material plate (200) continues to rotate, and the first notch (210) cooperates with the limiting plate (220) to transfer the aluminum rod (100) to the top of the second inclined support rod (190). The aluminum rod (100) rolls down along the second inclined support rod (190), and the combustion nozzle (230) burns to heat the aluminum rod (100) on the second inclined support rod (190); When the aluminum rod (100) touches the lifting frame (240), the lifting frame (240) descends so that the aluminum rod (100) is located in the positioning groove (250); then, the lifting frame (240) is lifted so that the aluminum rod (100) is separated from the second inclined support rod (190); when the lifting frame (240) is lifted to the highest point, both ends of the aluminum rod (100) enter the flip tube (260) through the radial notch (270); the first motor drives the flip tube (260) to rotate, thereby driving the aluminum rod (100) to rotate around its own axis, thereby heating the aluminum rod (100) all around; At the same time, the electric heater (280) is powered on to increase temperature, and the electric heater (280) radiates heat toward the aluminum rod (100) through the partition cover (290); When the flip tube (260) rotates a set number of times, the lifting frame (240) descends, and the two ends of the aluminum rod (100) return to the positioning groove (250) through the radial notch (270). The lifting frame (240) continues to descend, and the aluminum rod (100) is seated on the second inclined support rod (190) and detaches from the positioning groove (250). The aluminum rod (100) continues to roll along the second inclined support rod (190) and rolls to the discharge lifting rod (170); The discharge lifting rod (170) descends, so that the aluminum rod (100) is seated on the discharge supporting wheel group (150), and the discharge supporting wheel group (150) rotates to discharge the aluminum rod (100) from the discharge port (130).
10. An energy-saving heating method for an aluminum rod, characterized in that: Using the aluminum rod energy-saving heating furnace according to claim 6, the heating method comprises: The aluminum rod (100) moves along its own length direction to pass through the feed port (120), and the portion of the aluminum rod (100) that enters the furnace body (110) is supported by the support wheels of the feed support wheel group (140) to continue moving. When the aluminum rod (100) completely enters the furnace body (110), the aluminum rod (100) stops, and the feed lifting rod (160) swings upward. The feed lifting rod (160) abuts against and lifts the aluminum rod (100), and the aluminum rod (100) rolls along the feed lifting rod (160) to the first inclined support rod (180), and the aluminum rod The aluminum rod (100) rolls along the first inclined support rod (180) to the rotating material plate (200), and the rotating material plate (200) causes the aluminum rod (100) to roll into the first notch (210). The rotating material plate (200) continues to rotate, and the first notch (210) cooperates with the limiting plate (220) to transfer the aluminum rod (100) to the top of the second inclined support rod (190). The aluminum rod (100) rolls down along the second inclined support rod (190), and the combustion nozzle (230) burns to heat the aluminum rod (100) on the second inclined support rod (190); When the aluminum rod (100) touches the lifting frame (240), the lifting frame (240) descends so that the aluminum rod (100) is located in the positioning groove (250); then, the lifting frame (240) is lifted so that the aluminum rod (100) is separated from the second inclined support rod (190); when the lifting frame (240) is lifted to the highest point, both ends of the aluminum rod (100) enter the flip tube (260) through the radial notch (270); the first motor drives the flip tube (260) to rotate, thereby driving the aluminum rod (100) to rotate around its own axis, thereby heating the aluminum rod (100) all around; When the flip tube (260) rotates a set number of times, the lifting frame (240) descends, the C-shaped blanking frame (300) presses the top of the aluminum rod (100), and both ends of the aluminum rod (100) return to the positioning groove (250) through the radial notch (270), the lifting frame (240) continues to descend, the aluminum rod (100) is seated on the second inclined support rod (190) and is separated from the positioning groove (250), and the aluminum rod (100) continues to roll along the second inclined support rod (190) and rolls to the discharge lifting rod (170); The discharge lifting rod (170) descends, so that the aluminum rod (100) is seated on the discharge supporting wheel group (150), and the discharge supporting wheel group (150) rotates to discharge the aluminum rod (100) from the discharge port (130).
Citation Information
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