Rotary self-cleaning filtration debris extraction basket system for machine tool machining and method of operation
By using a rotary self-cleaning filtration system, which utilizes a dual-filter cartridge and drive assembly transmission structure, the problems of filter cartridge clogging and debris accumulation are solved, achieving efficient filtration and solid-liquid separation, and reducing operating costs.
Patent Information
- Application Number
- CN202411166560.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2044-08-23
AI Technical Summary
In existing technologies, static filtration methods cause a large amount of debris to accumulate rapidly on the surface of the filter cartridge, resulting in blockage and affecting the flow rate and filtration effect of the cutting fluid. Furthermore, the debris tends to accumulate on the outer wall of the filter cartridge, making it difficult for the cutting fluid to flow out and resulting in serious waste of resources.
The system employs a rotating self-cleaning filter chip removal basket system, which includes dual filter cartridges and a drive assembly. The drive shaft drives a bevel gear transmission to rotate the filter cartridges. Combined with the lifting and sliding of the cleaning ring and the limit rod, it scrapes away debris from the inner wall of the filter cartridges. The locking assembly allows for easy disassembly of the filter housing for debris recycling.
It effectively removes debris from the filter cartridge, maintains high-efficiency filtration performance, ensures smooth flow of cutting fluid, achieves solid-liquid separation, reduces operating costs, and minimizes resource waste.
Smart Images

Figure CN118949531B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of filtering and removing debris basket, in particular to a rotating self-cleaning filtering and removing debris basket system for machine tool machining and an operation method thereof. BACKGROUND
[0002] In the process of machine tool machining, the use of cutting fluid is indispensable, which can effectively reduce the cutting temperature, reduce tool wear and improve machining quality. For example, the publication No. CN210452009U relates to a chip removal and filtering device suitable for numerical control machine tool, which comprises a filtering container, the cover and the bottom of the filtering container are respectively provided with a chip removal liquid inlet and a filtrate outlet, a 7-shaped filter plate is arranged in the filtering container, the bottom end of the filter plate is provided with an arc-shaped waste chip receiving groove; the horizontal transverse surface and the inclined surface of the filter plate are respectively provided with a first filter screen and a second filter screen; the inner side wall of the filtering container is provided with a support block at the edge corresponding to the filter plate, and the filter plate is arranged in the filtering container through the cooperation of the support block; the filtrate outlet is connected with a pump body, the other end of the pump body is connected with a three-way pipe, the top end of the three-way pipe is connected with a return pipe, one end of the three-way pipe which is not connected to the pump body and the return pipe is connected with an outlet pipe, and the outlet pipe is provided with a corresponding valve.
[0003] In the field of machine tool machining, cutting fluid is used together with cutting tool as needed, however, the cutting fluid contains a large amount of debris after use and cannot be used twice, resulting in waste of resources. In order to recycle the metal debris generated in the cutting process and separate the cutting fluid, the static filtering method is used, which can easily cause a large amount of debris to accumulate on the surface of the filter cartridge, causing blockage, thereby affecting the flow speed and filtering effect of the cutting fluid, and a large amount of debris can easily accumulate on the outer wall of the filter cartridge, causing the cutting fluid to not flow out easily. Therefore, the rotating self-cleaning filtering and removing debris basket system for machine tool machining and the operation method thereof are proposed. SUMMARY
[0004] In view of the deficiencies of the prior art, the rotating self-cleaning filtering and removing debris basket system for machine tool machining and the operation method thereof are provided, which solve the problems that the static filtering method can easily cause a large amount of debris to accumulate on the surface of the filter cartridge, causing blockage, thereby affecting the flow speed and filtering effect of the cutting fluid, and a large amount of debris can easily accumulate on the outer wall of the filter cartridge, causing the cutting fluid to not flow out easily.
[0005] To achieve the above purpose, the rotating self-cleaning filtering and removing debris basket system for machine tool machining is implemented by the following technical scheme: the rotating self-cleaning filtering and removing debris basket system for machine tool machining comprises a machining platform for machine tool operation, a basket filtering mechanism for cutting fluid and debris generated in the machining process of the machine tool is arranged below the machining platform, and the basket filtering mechanism comprises:
[0006] The utility model discloses a separation assembly, including the drainage hole that is evenly set up in the processing platform, the lower extreme of processing platform is provided with the filter shell connected through locking assembly, the lower extreme inner wall of filter shell is fixedly connected with the support cylinder, the end of support cylinder is provided with the support shell, the inside of support shell is provided with the first basket filter cartridge and the second basket filter cartridge connected through the drive assembly,
[0007] The utility model discloses a cleaning assembly, including the fixed plate of filter shell inner wall fixed connection, the front end of fixed plate lower end surface is provided with first reciprocating screw rod, the outer surface of first reciprocating screw rod is threadedly connected with first cleaning ring, the inside of one end of first cleaning ring is slidably connected with first limit rod, the outer wall of first limit rod is fixedly connected with limit block on both sides, the upper end outer wall of first reciprocating screw rod is connected with second cleaning ring through transmission assembly,
[0008] The utility model discloses a circulating assembly, including the lower extreme of filter shell is provided with the storage tank connected through detachable assembly, the left lower of storage tank is provided with the catheter, the inside of storage tank is provided with the stirring assembly for cutting fluid mixture.
[0009] Preferably, the drive assembly includes a first bevel gear rotatably connected to the inner wall of the support shell, the first bevel gear has a drive shaft extending to the outside of the filter shell, the drive shaft is located in the inside of the support cylinder, the inside of the second bevel gear rotatably connected to the lower end surface of the support shell, the first bevel gear is in meshing connection with the second bevel gear, the first support shaft is arranged in the inside of the second bevel gear, and the first basket filter cartridge is fixedly connected to the top end of the first support shaft.
[0010] Preferably, the third bevel gear is rotatably connected to the upper end wall of the inside of the support shell, the third bevel gear is in meshing connection with the first bevel gear, the second support shaft is arranged in the inside of the third bevel gear, and the drive gear is arranged on the outer wall of the second support shaft.
[0011] Preferably, the transmission assembly includes a first transmission wheel fixedly connected to the upper end outer wall of the first reciprocating screw rod, the first transmission wheel has a first transmission belt arranged on the outer wall, the second transmission wheel is arranged at the end of the first transmission belt, the second reciprocating screw rod is arranged in the inside of the second transmission wheel, the second reciprocating screw rod is rotatably connected to the lower end surface of the fixed plate, the second cleaning ring is threadedly connected to the outer surface of the second reciprocating screw rod, and the transmission gear is arranged at the lower end of the first reciprocating screw rod.
[0012] Preferably, the second cleaning ring has a second limit rod arranged at the other end, and the second limit rod is fixedly connected to the fixed plate.
[0013] Preferably, the detachable assembly comprises a positioning support arranged at the lower end of the filter shell, the outer wall of the positioning support is clamped and connected with a positioning ring, the inner wall of the positioning ring is provided with a positioning groove, and the two sides of the positioning ring are provided with locking bolts for locking the positioning support and the positioning ring.
[0014] Preferably, the locking assembly comprises a collection shell fixedly connected to the lower end of the processing platform, the lower end of the collection shell is provided with an output shell, the two side walls of the output shell are fixedly connected with locking blocks, the outer side of the output shell is slidably connected with a locking support, the inner wall of the locking support is provided with a locking groove, and the locking groove is in sliding connection with the locking block, and the filter shell is located at the lower end of the locking support.
[0015] Preferably, the upper end face of the processing platform is fixedly connected with a protection plate on the two sides, the upper end face of the processing platform is fixedly connected with a vertical plate on the left side wall, the inner wall of the vertical plate is provided with a support frame, the inner wall of the support frame is provided with a processing main body, the inner wall of the filter shell is fixedly connected with a support plate, and the upper end face of the support plate is uniformly distributed with support pulleys for supporting the second basket filter cartridge.
[0016] The application also provides an operation method suitable for the rotating self-cleaning filtering and debris-removing basket system for machine tool machining.
[0017] S, first, the debris flows into the inside of the drainage hole through the cutting fluid, and then is sent to the filter shell for filtering, first enters the first basket filter cartridge for first filtering, and then passes through the second basket filter cartridge, thereby improving the filtering effect, and the first basket filter cartridge and the second basket filter cartridge are rotated through the driving assembly, so that the cutting fluid is better thrown out, and the filtering effect is improved;
[0018] S, when the debris and the cutting fluid are separated, the first cleaning ring slides up and down along the outer wall of the first limiting rod through the first reciprocating lead screw, so that the inner wall of the second basket filter cartridge is scraped to remove the debris, the efficiency of removing the debris is improved, and the inner wall of the filter cartridge is also helped to keep clean;
[0019] S, then the filtered cutting fluid and the debris are solid-liquid separated, the cutting fluid can flow into the inside of the storage tank, then the conduit is used for machine tool machining again through the water pump, the use efficiency of the cutting fluid is improved, and the operation cost is reduced;
[0020] S, finally the set filter shell is connected with the locking block on the lower end output shell outer wall through the locking groove on the inner wall of the locking support, realizing the separation of the filter shell, storage tank and processing platform, for disassembly of the filter shell, centralized processing of the internal debris.
[0021] The lower end of the filter shell is clamped on the positioning groove in the positioning ring through the positioning support, and the locking bolt is rotated for installing the filter shell
[0022] The application provides a rotating self-cleaning filtering and debris-removing basket system for machine tool machining and an operation method.
[0023] 1. The rotating self-cleaning filtering and debris-removing basket system for machine tool machining and the operation method, the debris flows into the inside of the drainage hole through the cutting fluid, and then is sent to the filter shell for filtering, first enters the first basket filter cartridge for first filtering, and then passes through the second basket filter cartridge, the double filtering improves the filtering effect, then the driving shaft is set to rotate, the rotation of the first bevel gear is driven, the first supporting shaft rotates under the action of the first bevel gear through the second bevel gear, the rotation of the first basket filter cartridge fixed on the upper end of the first supporting shaft is realized, at the same time, the second supporting shaft rotates the second basket filter cartridge under the meshing transmission of the third bevel gear and the first bevel gear, and the second bevel gear and the third bevel gear are symmetrically distributed above and below the first bevel gear, so that the relative rotation of the first basket filter cartridge and the second basket filter cartridge is facilitated, the debris attached to the filter cartridge is more effectively removed, the possibility of filter cartridge blockage is reduced, the high filtering performance of the filter cartridge is maintained, the functions of self-cleaning and filtering and debris-removing are realized, the cutting fluid is separated, the cutting fluid is better discharged under the centrifugal force, and the waste of resources is reduced.
[0024] 2. The rotating self-cleaning filtering and debris-removing basket system for machine tool machining and the operation method, when the debris and the cutting fluid are separated, the first cleaning ring slides up and down along the outer wall of the first limiting rod through the first reciprocating screw rod, so that the inner wall of the second basket filter cartridge is scraped to remove the debris, the debris removal efficiency is improved, the inner wall of the filter cartridge is also facilitated to be kept clean, so that the cutting fluid can flow more smoothly through the filter cartridge, a better solid-liquid separation effect is realized, then the second reciprocating screw rod rotates through the second transmission wheel, the first transmission belt and the first transmission wheel under the action of the first reciprocating screw rod, the second cleaning ring scrapes the debris along the inner wall of the first basket filter cartridge through the second limiting rod, so that the filter cartridge is self-cleaning in real time during the working process, the blockage of the filter cartridge caused by debris accumulation is avoided, the smooth flow of the cutting fluid is ensured, the fluid flow path is optimized, the filtering efficiency is improved, and the solid-liquid separation effect is improved.
[0025] 3. The machine tool processing rotary self-cleaning filter debris basket system and operation method, when the amount of debris is filtered inside the filter cartridge, the filter housing is connected with the lower end output housing outer wall of the collection housing through the locking groove in the inner wall of the locking support and the locking block, and the lower end of the filter housing is clamped in the positioning groove inside the positioning ring through the positioning support, the locking bolt is rotated, the filter housing, the storage tank and the processing platform are separated, the operation is simple and convenient, the filtered debris is concentrated and recycled, resource waste is avoided, the cutting fluid and the debris are separated after filtering, the cutting fluid can flow into the inside of the storage tank, then the conduit is used for machine tool processing again through the water pump, the use efficiency of the cutting fluid is improved, and the operation cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a whole structure schematic view of the present application;
[0027] Figure 2 It is a structure view of the filter housing and the collection housing of the present application;
[0028] Figure 3 It is an inside structure schematic view of the filter housing of the present application;
[0029] Figure 4 It is a structure schematic view of the first basket filter cartridge and the second basket filter cartridge transmission of the present application;
[0030] Figure 5 It is a connection structure schematic view of the first cleaning ring and the second cleaning ring of the present application;
[0031] Figure 6 It is a drive structure schematic view of the first cleaning ring and the second cleaning ring of the present application;
[0032] Figure 7 It is a meshing structure schematic view of the drive gear and the transmission gear of the present application;
[0033] Figure 8 It is an inside structure schematic view of the storage tank of the present application;
[0034] Figure 9 It is a drive shaft and motor connection structure schematic view of the present application;
[0035] Figure 10 It is a filter housing and storage tank positioning structure schematic view of the present application.
[0036] As shown in the figure: 1, processing platform; 101, drainage hole; 102, guard plate; 103, vertical plate; 104, support frame; 105, processing main body; 2, collection shell; 201, output shell; 202, locking block; 3, filter shell; 301, locking support; 302, locking groove; 4, support cylinder; 401, support shell; 5, drive shaft; 501, first bevel gear; 502, second bevel gear; 503, first support shaft; 504, first basket filter cartridge; 505, second bevel gear; 506, second support shaft; 507, second basket filter cartridge; 508, drive gear; 6, fixed plate; 601, first reciprocating screw rod; 602, transmission gear; 603, first limiting rod; 604, first cleaning ring; 605, limiting block; 606, bellows; 7, first transmission wheel; 701, first transmission belt; 702, second transmission wheel; 703, second reciprocating screw rod; 704, second limiting rod; 705, second cleaning ring; 8, storage tank; 801, connecting shaft; 802, stirring support; 9, motor; 901, tooth block; 902, tooth groove block; 903, second transmission belt; 904, third transmission wheel; 10, positioning ring; 1001, positioning groove; 1002, positioning support; 1003, locking bolt; 11, support plate; 1101, support pulley; 12, catheter. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the present application.
[0038] Please refer to Figures 1 to 10 The present application provides the following technical solutions:
[0039] Embodiment one: a rotating self-cleaning filter and chip removal basket system for machine tool machining, comprising a processing platform 1 for machine tool operation, a basket filter mechanism for machine tool machining cutting fluid and debris is arranged below the processing platform 1, the basket filter mechanism comprises:
[0040] The separation component includes uniformly spaced drainage holes 101 inside the machining platform 1. A filter housing 3 connected to the lower end of the machining platform 1 via a locking assembly is provided. A support cylinder 4 is fixedly connected to the inner wall of the lower end of the filter housing 3. A support housing 401 is provided at the end of the support cylinder 4. A first basket filter 504 and a second basket filter 507 connected via a drive assembly are provided inside the support housing 401. During machine tool processing, the cutting fluid and the cutting tool work synchronously. A large amount of debris flows into the drainage holes 101 through the cutting fluid and is then sent to the filter housing 3 for filtration. First, it enters the first basket filter 504 for initial filtration, and then passes through the second basket filter 507 to improve the filtration effect. At the same time, the first basket filter 504 and the second basket filter 507 are rotated by the drive assembly to better throw out the cutting fluid and improve the filtration effect.
[0041] The cleaning assembly includes a fixed plate 6 fixedly connected to the inner wall of the filter housing 3. A first reciprocating screw 601 is provided at the front end of the lower end face of the fixed plate 6. A first cleaning ring 604 is threadedly connected to the outer surface of the first reciprocating screw 601. A first limiting rod 603 is slidably connected to one end of the first cleaning ring 604. Limiting blocks 605 are fixedly connected to the upper and lower sides of the outer wall of the first limiting rod 603. A second cleaning ring 705 is connected to the upper outer wall of the first reciprocating screw 601 through a transmission assembly. When separating debris and cutting fluid, the first cleaning ring 604 slides up and down along the outer wall of the first limiting rod 603 via the first reciprocating screw 601, thereby scraping debris off the inner wall of the second basket filter cartridge 507, improving the efficiency of debris removal, and also helping to keep the inner wall of the filter cartridge clean, thus ensuring that the cutting fluid can pass through the filter cartridge more smoothly and achieve better solid-liquid separation effect. The limiting blocks 605 are used to control the lifting and sliding position of the first cleaning ring 604.
[0042] The circulation component includes a storage tank 8 connected to the lower end of the filter housing 3 via a detachable component. A conduit 12 is located on the lower left side of the storage tank 8. The storage tank 8 contains a stirring component for mixing the cutting fluid, which separates the filtered cutting fluid from the debris. The cutting fluid can flow into the storage tank 8, and then the conduit 12 is used again for machine tool processing via a water pump, improving the efficiency of cutting fluid use and reducing operating costs. The stirring component is used to mix the initial required raw materials together according to the formula ratio, and to mechanically stir and mix them.
[0043] The driving assembly comprises a first bevel gear 501 rotatably connected to the inner wall of the supporting shell 401, the inside of the first bevel gear 501 is provided with a driving shaft 5 extending to the outside of the filtering shell 3, the driving shaft 5 is located in the inside of the supporting cylinder 4, the inside of the lower end surface of the supporting shell 401 is rotatably connected with a second bevel gear 502, the first bevel gear 501 is in meshing connection with the second bevel gear 502, the inside of the second bevel gear 502 is provided with a first supporting shaft 503, and the first basket filter cylinder 504 is fixedly connected to the top end of the first supporting shaft 503;
[0044] The inside of the upper end wall of the supporting shell 401 is rotatably connected with a third bevel gear 505, the third bevel gear 505 is in meshing connection with the first bevel gear 501, the inside of the third bevel gear 505 is provided with a second supporting shaft 506, the outer wall of the second supporting shaft 506 is provided with a driving gear 508, when the driving shaft 5 is arranged to rotate, the rotation of the first bevel gear 501 is driven, the first supporting shaft 503 is rotated through the second bevel gear 502 under the action of the first bevel gear 501, the rotation of the first basket filter cylinder 504 fixedly connected to the top end of the first supporting shaft 503 is realized, at the same time, the second supporting shaft 506 realizes the rotation of the second basket filter cylinder 507 through the meshing transmission of the third bevel gear 505 and the first bevel gear 501, the second bevel gear 502 and the third bevel gear 505 are symmetrically distributed above and below about the first bevel gear 501, so that the relative rotation of the first basket filter cylinder 504 and the second basket filter cylinder 507 is facilitated, the debris attached to the filter cylinder is more effectively removed, the high-efficiency filtering performance of the filter cylinder is maintained, the functions of self-cleaning and filtering and removing debris are realized, and the cutting fluid is separated;
[0045] The transmission assembly comprises a first transmission wheel 7 fixedly connected to the outer wall of the upper end of the first reciprocating wire rod 601, the outer wall of the first transmission wheel 7 is provided with a first transmission belt 701, the end of the first transmission belt 701 is provided with a second transmission wheel 702, the inside of the second transmission wheel 702 is provided with a second reciprocating wire rod 703, the second reciprocating wire rod 703 is rotationally connected to the lower end surface of the fixed plate 6, the second cleaning ring 705 is threadedly connected to the outer surface of the second reciprocating wire rod 703, the lower end of the first reciprocating wire rod 601 is provided with a transmission gear 602, the driving gear 508 is in meshing connection with the transmission gear 602, the driving gear 508 is driven by the rotation of the second support shaft 506, the first reciprocating wire rod 601 on the transmission gear 602 is driven, the first cleaning ring 604 slides up and down along the first limiting rod 603, the first cleaning ring 604 scrapes the debris along the inner wall of the second basket filter cartridge 507, avoids accumulation on the inner wall of the filter cartridge, the lower end of the first cleaning ring 604 is provided with a bellows 606, and the bellows 606 is located outside the first reciprocating wire rod 601, the lower end of the bellows 606 is located on the outer shell of the driving gear 508 and the transmission gear 602, for protecting the outside of the first reciprocating wire rod 601, and when the first cleaning ring 604 slides up and down, the bellows 606 connected to the lower end of the first cleaning ring 604 is compressed with the outer shell of the driving gear 508 and the transmission gear 602.
[0046] Further, the other end of the second cleaning ring 705 is provided with a second limiting rod 704, and the second limiting rod 704 is fixedly connected to the fixed plate 6, the first reciprocating wire rod 601 rotates through the lower end surface of the fixed plate 6, the second reciprocating wire rod 703 rotates through the first reciprocating wire rod 601 through the second transmission wheel 702, the first transmission belt 701 and the first transmission wheel 7, the second cleaning ring 705 scrapes the debris along the inner wall of the first basket filter cartridge 504 through the second limiting rod 704, and the effect of solid-liquid separation is improved.
[0047] The embodiment two is different from the technical scheme of the embodiment one, and includes that the detachable assembly includes the positioning support 1002 arranged at the lower end of the filter shell 3, the outer wall of the positioning support 1002 is clamped and connected with the positioning ring 10, the inner wall of the positioning ring 10 is provided with the positioning groove 1001, the two sides of the positioning ring 10 are provided with the locking bolts 1003 for locking the positioning support 1002 and the positioning ring 10, the storage tank 8 is located at the left side wall of the positioning ring 10, the stirring assembly includes the stirring support 802 arranged in the storage tank 8, the right side wall of the storage tank 8 is provided with the motor 9, the output end of the motor 9 is fixedly connected with the tooth block 901, the left end of the driving shaft 5 is provided with the tooth groove block 902, the tooth block 901 is clamped and connected with the tooth groove block 902, the output end outer wall of the motor 9 is connected with the second transmission belt 903, the lower end of the second transmission belt 903 is provided with the third transmission wheel 904, the inside of the third transmission wheel 904 is provided with the connecting shaft 801, the connecting shaft 801 is used for transmission of the stirring support 802, the driving shaft 5 is clamped and connected with the tooth block 901 of the output end of the motor 9 through the tooth groove block 902, and is used for transmission work of the driving shaft 5, and the tooth block 901 and the tooth groove block 902 are convenient to separate, and the output end outer wall of the motor 9 is connected with the second transmission belt 903, the connecting shaft 801 is in transmission work with the second transmission belt 903 through the third transmission wheel 904, and the connecting shaft 801 is in transmission connection with the stirring support 802;
[0048] The locking assembly includes the collecting shell 2 fixedly connected with the machining platform 1, the lower end of the collecting shell 2 is provided with the output shell 201, the two side walls of the output shell 201 are fixedly connected with the locking blocks 202, the outer side of the output shell 201 is slidably connected with the locking support 301, the inner wall of the locking support 301 is provided with the locking groove 302, and the locking groove 302 is slidably connected with the locking blocks 202, the filter shell 3 is located at the lower end of the locking support 301, when a large amount of debris is filtered in the inside of the filter cartridge, the filter shell 3 arranged is clamped and slidably connected with the locking blocks 202 on the outer wall of the output shell 201 at the lower end of the collecting shell 2 through the locking groove 302 in the inner wall of the locking support 301, and the lower end of the filter shell 3 is clamped in the inside of the positioning groove 1001 in the inside of the positioning ring 10 through the positioning support 1002, the locking bolts 1003 are rotated, the filter shell 3, the storage tank 8 and the machining platform 1 are separated, the whole installation and dismounting of the filter shell 3 are simple and convenient, and the inside debris is concentratedly treated;
[0049] The upper end face of the machining platform 1 is fixedly connected with protective plates 102 on both sides, the left side wall of the upper end face of the machining platform 1 is fixedly connected with a vertical plate 103, the inner wall of the vertical plate 103 is provided with a support frame 104, the inner wall of the support frame 104 is provided with a machining main body 105, the inner wall of the filter housing 3 is fixedly connected with a support plate 11, the upper end face of the support plate 11 is uniformly distributed with support pulleys 1101 for supporting the second basket filter cartridge 507, and the second basket filter cartridge 507 is supported and slides at the bottom through the support pulleys 1101, so that the rotation stability of the second basket filter cartridge 507 is ensured.
[0050] Working principle: when the machine tool is machining, the cutting fluid and the cutting tool work synchronously, a large amount of debris flows into the inside of the drainage hole 101 through the cutting fluid, and then is sent to the filter housing 3 for filtration, first enters the first basket filter cartridge 504 for the first filtration, and then passes through the second basket filter cartridge 507, so that the filtration effect is improved through double filtration, then the driving shaft 5 is clamped and connected with the gear block 901 at the output end of the motor 9 through the gear block 902, for the transmission work of the driving shaft 5, drives the rotation work of the first bevel gear 501, so that the first support shaft 503 rotates under the action of the first bevel gear 501, realizes the rotation of the first basket filter cartridge 504 fixed on the upper end of the first support shaft 503, at the same time, the second support shaft 506 realizes the rotation work of the second basket filter cartridge 507 through the meshing transmission of the third bevel gear 505 and the first bevel gear 501, and the second bevel gear 502 and the third bevel gear 505 are symmetrically distributed above and below about the first bevel gear 501, so that the relative rotation work of the first basket filter cartridge 504 and the second basket filter cartridge 507 is facilitated, which is helpful for more effectively removing the debris attached to the filter cartridge, and the driving gear 508 is meshed and connected with the transmission gear 602, the driving gear 508 is driven through the rotation of the second support shaft 506, realizes the driving of the first reciprocating lead screw 601 on the transmission gear 602, realizes the up-down sliding work of the first cleaning ring 604 along the first limiting rod 603, realizes the debris scraping of the first cleaning ring 604 along the inner wall of the second basket filter cartridge 507, avoids the accumulation in the inner wall of the filter cartridge, finally the filter housing 3 is clamped and slidably connected with the locking block 202 on the outer wall of the lower end output housing 201 of the collection housing 2 through the locking groove 302 in the inner wall of the locking support 301, and the lower end of the filter housing 3 is clamped in the positioning groove 1001 in the inner wall of the positioning ring 10 through the positioning support 1002, the locking bolt 1003 is rotated, the filter housing 3 is separated from the storage tank 8 and the machining platform 1, and the operation is simple and convenient.
[0051] The embodiment of the application also provides an operation method suitable for the rotating self-cleaning filtering and debris removing basket system for machine tool machining.
[0052] S1, first, the debris flows into the drainage hole 101 inside the cutting fluid, and then is sent to the filter shell 3 for filtering, first enters the first basket filter 504 for the first filtering, and then passes through the second basket filter 507, improves the filtering effect, and the first basket filter 504 and the second basket filter 507 rotate through the driving assembly to better throw out the cutting fluid, improve the filtering effect;
[0053] S2, when the debris and the cutting fluid are separated, the first cleaning ring 604 slides up and down along the outer wall of the first limiting rod 603 through the first reciprocating lead screw 601, so as to scrape the inner wall of the second basket filter 507, improve the efficiency of the debris removal, and also help to keep the inner wall of the filter clean;
[0054] S3, then the filtered cutting fluid and the debris are separated, the cutting fluid can flow into the inside of the storage tank 8, and then the conduit 12 is used for machining through the water pump again, improves the use efficiency of the cutting fluid, and reduces the operation cost;
[0055] S4, finally, the filter shell 3 is connected with the locking block 202 on the outer wall of the lower end output shell 201 of the collection shell 2 through the locking groove 302 on the inner wall of the locking support 301, the filter shell 3 is separated from the storage tank 8 and the machining platform 1, and the filter shell 3 is disassembled to concentrate the internal debris.
[0056] The lower end of the filter shell 3 is clamped on the positioning groove 1001 in the positioning ring 10 through the positioning support 1002, and the locking bolt 1003 is used for installing the filter shell 3.
[0057] The contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0058] It should be noted that, in this paper, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0059] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.
Claims
1. A rotary self-cleaning filter chip removal basket system for machine tool processing, comprising a processing platform (1) for machine tool operation, characterized in that: Below the machining platform (1) is a basket filtration mechanism for filtering cutting fluid and chips during machine tool processing. The basket filtration mechanism includes: The separation component includes a flow-draining hole (101) evenly opened inside the processing platform (1). The lower end of the processing platform (1) is provided with a filter housing (3) connected by a locking component. The inner wall of the lower end of the filter housing (3) is fixedly connected with a support cylinder (4). The end of the support cylinder (4) is provided with a support housing (401). The inside of the support housing (401) is provided with a first basket filter cylinder (504) and a second basket filter cylinder (507) connected by a drive component. The drive component includes a first bevel gear (501) rotatably connected to the inner wall of the support housing (401). The inside of the first bevel gear (501) is provided with a drive shaft (5) extending to the outside of the filter housing (3). The cleaning assembly includes a fixing plate (6) fixedly connected to the inner wall of the filter housing (3). A first reciprocating screw (601) is provided at the front end of the lower end face of the fixing plate (6). A first cleaning ring (604) is threadedly connected to the outer surface of the first reciprocating screw (601). A first limiting rod (603) is slidably connected to one end of the first cleaning ring (604). Limiting blocks (605) are fixedly connected to the upper and lower sides of the outer wall of the first limiting rod (603). A second cleaning ring (705) is connected to the upper outer wall of the first reciprocating screw (601) through a transmission assembly. A bellows (606) is provided at the lower end of the first cleaning ring (604), and the bellows (606) is located outside the first reciprocating screw (601). The circulation assembly includes a storage tank (8) connected to the lower end of a filter housing (3) via a detachable component. A conduit (12) is provided below the left end of the storage tank (8). An agitator for mixing cutting fluid is provided inside the storage tank (8).
2. The rotary self-cleaning filter and chip removal basket system for machine tool processing according to claim 1, characterized in that: The drive shaft (5) is located inside the support cylinder (4). The lower end face of the support housing (401) is rotatably connected to the second bevel gear (502). The first bevel gear (501) and the second bevel gear (502) are meshed. The second bevel gear (502) is provided with a first support shaft (503) inside. The first basket filter cylinder (504) is fixedly connected to the top of the first support shaft (503).
3. The rotary self-cleaning filter and chip removal basket system for machine tool processing according to claim 2, characterized in that: The upper inner wall of the supporting housing (401) is rotatably connected to a third bevel gear (505), which meshes with the first bevel gear (501). The interior of the third bevel gear (505) is provided with a second support shaft (506), and the outer wall of the second support shaft (506) is provided with a drive gear (508).
4. The rotary self-cleaning filter and chip removal basket system for machine tool processing according to claim 1, characterized in that: The transmission assembly includes a first transmission wheel (7) fixedly connected to the upper outer wall of a first reciprocating screw (601), a first transmission belt (701) provided on the outer wall of the first transmission wheel (7), a second transmission wheel (702) provided at the end of the first transmission belt (701), a second reciprocating screw (703) provided inside the second transmission wheel (702), the second reciprocating screw (703) being rotatably connected to the lower end face of the fixed plate (6), a second cleaning ring (705) being threadedly connected to the outer surface of the second reciprocating screw (703), and a transmission gear (602) provided at the lower end of the first reciprocating screw (601).
5. The rotary self-cleaning filter and chip removal basket system for machine tool processing according to claim 4, characterized in that: The other end of the second cleaning ring (705) is provided with a second limiting rod (704), and the second limiting rod (704) is fixedly connected to the fixing plate (6).
6. The rotary self-cleaning filter and chip removal basket system for machine tool processing according to claim 1, characterized in that: The detachable assembly includes a positioning bracket (1002) located at the lower end of the filter housing (3). A positioning ring (10) is engaged with the outer wall of the positioning bracket (1002). A positioning groove (1001) is provided on the inner wall of the positioning ring (10). Locking bolts (1003) for locking the positioning bracket (1002) and the positioning ring (10) are provided on both sides of the positioning ring (10). The storage tank (8) is located on the left side wall of the positioning ring (10). The stirring assembly includes a stirring bracket (802) located inside the storage tank (8). A motor (9) is provided on the right side wall of the motor (9). A toothed block (901) is fixedly connected to the output end of the motor (9). A toothed block (902) is provided on the left end of the drive shaft (5). The toothed block (901) and the toothed block (902) are engaged. A second transmission belt (903) is connected to the outer wall of the output end of the motor (9). A third transmission wheel (904) is provided at the lower end of the second transmission belt (903). A connecting shaft (801) is provided inside the third transmission wheel (904). The connecting shaft (801) is used for the transmission of the stirring support (802).
7. The rotary self-cleaning filter chip removal basket system for machine tool processing according to claim 1, characterized in that: The locking assembly includes a collection shell (2) fixedly connected to the lower end of the processing platform (1), an output shell (201) is provided at the lower end of the collection shell (2), locking blocks (202) are fixedly connected to the two side walls of the output shell (201), a locking bracket (301) is slidably connected to the outer side of the output shell (201), a locking groove (302) is provided on the inner wall of the locking bracket (301), and the locking groove (302) is slidably connected to the locking block (202), and the filter shell (3) is located at the lower end of the locking bracket (301).
8. The rotary self-cleaning filter and chip removal basket system for machine tool processing according to claim 1, characterized in that: The processing platform (1) has protective plates (102) fixedly connected to both sides of its upper end face. The processing platform (1) has a vertical plate (103) fixedly connected to the left side wall of its upper end face. The vertical plate (103) has a support frame (104) on its inner wall. The support frame (104) has a processing body (105) on its inner wall. The filter shell (3) has a support plate (11) fixedly connected to its inner wall. The support plate (11) has support pulleys (1101) evenly distributed on its upper end face for supporting the second basket filter cylinder (507).
9. A method of operating the rotary self-cleaning filter and chip removal basket system for machine tool processing as described in any one of claims 1-8, characterized in that, Includes the following steps: S1. First, the debris flows into the interior of the drain hole (101) through the cutting fluid, and then is sent to the filter housing (3) for filtration. First, it enters the first basket filter (504) for first filtration, and then passes through the second basket filter (507) to improve the filtration effect. At the same time, the first basket filter (504) and the second basket filter (507) are rotated by the drive assembly to better throw out the cutting fluid and improve the filtration effect. S2. When the debris and cutting fluid are separated, the first cleaning ring (604) slides up and down along the outer wall of the first limiting rod (603) via the first reciprocating screw (601), thereby scraping the debris off the inner wall of the second basket filter cartridge (507), improving the efficiency of debris removal, and also helping to keep the inner wall of the filter cartridge clean. S3. Then, the filtered cutting fluid and chips are separated into solid and liquid components. The cutting fluid flows into the storage tank (8). Then, the conduit (12) is pumped through the water pump for use in machine tool processing, which improves the efficiency of cutting fluid use and reduces operating costs. S4. Finally, the filter housing (3) is engaged and slidably connected with the locking block (202) on the outer wall of the lower output housing (201) of the collection housing (2) through the locking groove (302) on the inner wall of the locking bracket (301), so as to separate the filter housing (3) from the storage tank (8) and the processing platform (1) for disassembly of the filter housing (3) and centralized processing of the internal debris.
10. The method of operating the rotary self-cleaning filter chip removal basket system for machine tool processing according to claim 9, characterized in that: The lower end of the filter housing (3) is engaged with the positioning groove (1001) inside the positioning ring (10) by the positioning bracket (1002), and the locking bolt (1003) is rotated to install the filter housing (3).
Citation Information
Patent Citations
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