A textile printing and dyeing dye mixer
By designing a stirring mechanism for arc-shaped slide rails and spiral blades in a textile printing and dyeing dye mixer, the sinking dye is transported upward and mixed rapidly in the prior art by using the tilt and vertical state changes of the rotating shaft. The problem of achieving more efficient dye mixing effect.
Patent Information
- Application Number
- CN202411422785.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-10-12
Smart Images

Figure CN118949758B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dye mixing, and in particular relates to a textile printing and dyeing dye mixer. Background Art
[0002] Dye is a substance that can color fibers and other materials. In the field of textile equipment technology, fabrics need to be dyed during the production process. The dyes need to be blended as needed, for example, by mixing dyeing materials of different colors to blend the required color. Therefore, a dye blender is needed to mix the dyeing materials during the blending process. In the prior art, during the mixing and blending of dyeing materials, the stirring blades can only move within a certain range, and part of the materials sink to the bottom of the tank, and cannot be fully mixed. Summary of the invention
[0003] The purpose of the present invention is to provide a textile printing and dyeing dye dispenser to solve the problems raised in the background technology.
[0004] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows:
[0005] A textile printing and dyeing dye mixer, comprising a tank body, the bottom of the tank body is arc-shaped, a discharge pipe is provided at the bottom of the tank body, a plurality of storage tanks are installed at the upper end of the tank body, and a stirring mechanism is provided inside the tank body;
[0006] The stirring mechanism comprises a first motor installed in the middle of the upper end of the tank body, the output shaft of the first motor extends into the tank body and is connected to a rotating seat, an arc slide rail is fixed to the lower end of the rotating seat, a sliding block is slidably provided in the middle of the arc slide rail, and the arc slide rail is provided with a driving assembly for pushing the sliding block to slide, a first rotating shaft is fixed to the lower end of the sliding block, a second rotating shaft is rotatably installed at the lower end of the first rotating shaft, a circular ring is rotatably installed at the bottom of the tank body, a rotating rod concentric with the arc slide rail is rotatably provided in the middle of the circular ring, and the lower end of the second rotating shaft is rotatably connected to the rotating rod;
[0007] The cam is provided with a first spring which is arranged on the first end of the shaft and a second spring which is arranged on the second end of the shaft to move the slider in a forward direction and to move the slider in a forward direction.
[0008] The driving assembly includes an arc-shaped rack sliding on the left side of the arc-shaped slide rail, the end of the arc-shaped rack is connected to the sliding block, a gear meshing with the arc-shaped rack is rotatably installed in the arc-shaped slide rail, a second motor is installed on the arc-shaped slide rail, and the output shaft of the second motor is transmission-connected to the gear.
[0009] The rotating assembly comprises a moving seat slidably arranged at the upper end of the arc-shaped slide rail, a hollow gear sleeved on the outer side of the push rod is rotatably installed on the upper side of the moving seat, the push rod is slidably connected with the hollow gear, an annular shell is fixed on the upper wall of the tank body, and a gear ring matching the hollow gear is installed on the side wall of the annular shell;
[0010] A circular plate is rotatably installed at the bottom of the movable seat, the pull wire is arranged on the lower side of the circular plate, a rectangular groove is opened in the middle of the second rotating shaft, a rectangular block is slidably arranged in the rectangular groove, a connecting shaft is fixed at the bottom of the movable seat, the connecting shaft slides into the rectangular groove and is connected to the rectangular block.
[0011] A limiting block is fixed inside the hollow gear, and a limiting groove matching the limiting block is formed on the side wall of the push rod.
[0012] The arc-shaped shell side wall is provided with a plurality of stirring rods in a linear array.
[0013] The side wall of the cavity is provided with a mounting groove, a trapezoidal block is slidably arranged in the mounting groove, a third spring is arranged between the trapezoidal block and the bottom wall of the mounting groove, and the side wall of the movable seat is provided with a connecting groove matching the trapezoidal block.
[0014] A sleeve is fixed in the middle of the rotating rod, the lower end of the second rotating shaft is rotatably connected to the sleeve, the lower end of the rectangular block is connected to a movable shaft, the lower end of the movable shaft slides into the sleeve, a magnet is fixed at the lower end of the movable shaft, and an iron ring matching the magnet is provided on the inner side of the sleeve.
[0015] The present invention can adjust the shape of the stirring component as needed. The first rotating shaft and the second rotating shaft are in an inclined state. The spiral blades and the circular shell can be used to continuously transport the dyeing raw materials that sink to the bottom upward. The first rotating shaft and the second rotating shaft are in a vertical state, and the four arc-shaped shells are away from each other to increase the stirring area, so that the dye can be quickly stirred and fully mixed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further illustrated by means of the non-limiting examples given in the accompanying drawings.
[0017] Figure 1 It is a structural schematic diagram of an embodiment of a textile printing and dyeing dye dispenser of the present invention;
[0018] Figure 2 for Figure 1 A schematic diagram of the structure enlargement at the center A;
[0019] Figure 3 for Figure 1 A schematic diagram of the structure enlarged at B in the middle;
[0020] Figure 4 for Figure 1 A schematic diagram of the structure enlarged at C in the middle;
[0021] Figure 5 The figure is a schematic diagram of the internal structure of an embodiment of a textile printing and dyeing dye dispenser of the present invention.
[0022] The main component symbols are described as follows:
[0023] Tank body 1, storage tank 11, ring 12, rotating rod 13, sleeve 131, first motor 2, rotating seat 21, slot 211, arc slide rail 22, arc rack 221, gear 222, second motor 223, sliding block 23, first rotating shaft 24, second rotating shaft 25, spiral blade 251, linear slide rail 3, slider 31, connecting rod 32, arc shell 33, stirring rod 331, first spring 34, cavity 35, movable seat 36, circular plate 361, pull wire 37, second spring 38, push rod 39, limiting groove 391, moving seat 4, hollow gear 41, annular shell 42, gear ring 43, rectangular groove 44, rectangular block 45, movable shaft 451, magnet 452, connecting shaft 46, mounting groove 5, trapezoidal block 51, third spring 52, connecting groove 53. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0025] like Figure 1-5 As shown, a textile printing and dyeing dye mixer of the present invention comprises a tank body 1, the bottom of the tank body 1 is arc-shaped, a discharge pipe is provided at the bottom of the tank body 1, a plurality of storage tanks 11 are installed at the upper end of the tank body 1, and a stirring mechanism is provided inside the tank body 1;
[0026] The stirring mechanism includes a first motor 2 installed in the middle of the upper end of the tank body 1, the output shaft of the first motor 2 extends into the tank body 1 and is connected to a rotating seat 21, an arc-shaped slide rail 22 is fixed at the lower end of the rotating seat 21, a sliding block 23 is slidably provided in the middle of the arc-shaped slide rail 22, the arc-shaped slide rail 22 is provided with a driving assembly for pushing the sliding block 23 to slide, a first rotating shaft 24 is fixed at the lower end of the sliding block 23, a second rotating shaft 25 is rotatably installed at the lower end of the first rotating shaft 24, a circular ring 12 is rotatably installed at the bottom of the tank body 1, a rotating rod 13 concentric with the arc-shaped slide rail 22 is rotatably provided in the middle of the circular ring 12, and the lower end of the second rotating shaft 25 is rotatably connected to the rotating rod 13;
[0027] Four circumferentially distributed linear guide rails 3 are fixed to the lower end of the first rotating shaft 24, a slider 31 is slidably arranged in the linear guide rail 3, an arc-shaped shell 33 is fixed to the lower end of the slider 31 through a connecting rod 32, a first spring 34 is arranged between the inner side of the slider 31 and the side wall of the linear guide rail 3, a cavity 35 is opened in the middle of the first rotating shaft 24, a movable seat 36 is slidably arranged in the cavity 35, the lower side of the movable seat 36 is connected to the slider 31 through a pull wire 37, a second spring 38 is arranged between the lower side of the movable seat 36 and the bottom of the cavity 35, and the upper side of the movable seat 36 is connected to the slider 31 through a pull wire 37. A push rod 39 is fixed at the end, a through slot is opened on the right side of the arc-shaped slide rail 22, a slot 211 flush with the upper wall of the tank body 1 is opened in the middle of the rotating seat 21, the push rod 39 slides through the through slot and extends into the slot 211, the upper end of the push rod 39 abuts against the upper wall of the slot 211, the elastic force of the second spring 38 is greater than the sum of the elastic forces of the four first springs 34, the four arc-shaped shells 33 are closed to form a circular shell, the side wall of the second rotating shaft 25 is fixed with a spiral blade 251 matching the circular shell, and the second rotating shaft 25 is provided with a rotating component.
[0028] In the initial state, the first rotating shaft 24 is in a vertical state, and the upper end of the push rod 39 abuts against the upper wall of the slot 211. At this time, the second spring 38 is compressed, and the slider 31 is pushed by the elastic force of the first spring 34 and is located at the end of the linear slide rail 3, so that the four arc-shaped shells 33 are away from each other.
[0029] When in use, dye raw materials are added into the tank body 1 through multiple storage tanks 11, and the dye is mixed through the stirring mechanism;
[0030] When the first rotating shaft 24 and the second rotating shaft 25 are in a vertical state, that is, the first motor 2 drives the arc-shaped slide rail 22 to rotate through the rotating seat 21, and can drive the first rotating shaft 24 and the second rotating shaft 25 to rotate synchronously. At this time, the four arc-shaped shells 33 that are far away from each other and the spiral blades 251 on the outer side of the second rotating shaft 25 can stir and mix the dye. In this state, the stirring area of the four arc-shaped shells 33 that are far away from each other is large, and the first rotating shaft 24 is in a vertical state and concentric with the rotating seat 21. The first motor 2 can drive the first rotating shaft 24 and the second rotating shaft 25 to rotate quickly to fully mix the dye.
[0031] In the above state, since the lower end of the second rotating shaft 25 is rotatably connected to the rotating rod 13, when the second rotating shaft 25 rotates, the rotating rod 13 and the ring 12 will not rotate;
[0032] When the state of the first rotating shaft 24 and the second rotating shaft 25 is changed, the first motor 2 is first controlled to make the arc-shaped slide rail 22 and the rotating rod 13 perpendicular to each other, and the driving assembly is started to push the sliding block 23 to slide rightward along the arc-shaped slide rail 22. Since the rotating rod 13 connected to the lower end of the second rotating shaft 25 is concentrically arranged with the arc-shaped slide rail 22, when the sliding block 23 slides rightward along the arc-shaped slide rail 22, the first rotating shaft 24 and the second rotating shaft 25 will be tilted with the rotating rod 13 as the center of the circle. During this process, the upper end of the ejector rod 39 will leave the slot 211 and abut against the upper wall of the tank body 1, and then the elastic force of the second spring 38 will push the movable seat 36 to slide upward in the cavity 35. The movable seat 36 pulls the slider 31 in the linear slide rail 3 through the pull wire 37 to slide, so that the four arc shells 33 are close to each other and closed to form a circular shell;
[0033] Therefore, when the first rotating shaft 24 and the second rotating shaft 25 are in an inclined state, the four arc-shaped shells 33 are close to each other to form a circular shell, and the side wall of the spiral blade 251 contacts the inside of the circular shell. At this time, the first motor 2 drives the arc-shaped slide rail 22 to rotate slowly, and the circular shell and the spiral blade 251 will perform circular motion in an inclined state, and the spiral blade 251 is driven by the rotating assembly to rotate relative to the circular shell. The spiral blade 251 can transport the dye at the bottom of the tank body 1 upward, and finally flow downward from the upper end of the circular shell to the upper side of the dye, so that the dye that has settled at the bottom is transported upward to avoid uneven mixing. In addition, the circular shell can also stir the dye while it is revolving, and can evenly transport the dye at the bottom to the surroundings, thereby improving the mixing effect of the dye.
[0034] In the above state, when the first rotating shaft 24 and the second rotating shaft 25 rotate, the ring 12 can be driven to rotate through the rotating rod 13, and the first rotating shaft 24 can rotate relative to the rotating rod 13;
[0035] The elastic force of the second spring 38 is greater than the sum of the elastic forces of the four first springs 34. After the upper end of the push rod 39 is out of contact with the upper wall of the slot 211, the elastic force of the second spring 38 can push the push rod 39 upward, so that its upper end is always in contact with the upper wall of the tank body 1, and the four arc-shaped shells 33 can be pulled closer to each other.
[0036] In actual use, the first rotating shaft 24 and the second rotating shaft 25 can be kept in an inclined state to continuously transport the dyeing raw materials that sink to the bottom upward for preliminary mixing, and then the first rotating shaft 24 and the second rotating shaft 25 can be kept in a vertical state and rotated rapidly to fully mix the dyes.
[0037] The driving assembly includes an arc-shaped rack 221 sliding on the left side of the arc-shaped slide rail 22, the end of the arc-shaped rack 221 is connected to the sliding block 23, a gear 222 meshing with the arc-shaped rack 221 is rotatably installed in the arc-shaped slide rail 22, and a second motor 223 is installed on the arc-shaped slide rail 22, and the output shaft of the second motor 223 is transmission-connected with the gear 222; in this way, it is only necessary to start the second motor 223 to drive the gear 222 to rotate, so that the sliding block 21 can be pushed to slide in the arc-shaped slide rail 22 through the rear arc-shaped rack 221, thereby realizing the flipping of the first rotating shaft 24 and the second rotating shaft 25.
[0038] The rotating assembly includes a moving seat 4 slidably arranged on the upper end of the arc-shaped slide rail 22, a hollow gear 41 sleeved on the outer side of the top rod 39 is rotatably installed on the upper side of the moving seat 4, the top rod 39 is slidably connected with the hollow gear 41, an annular shell 42 is fixed on the upper wall of the tank body 1, and a gear ring 43 matching the hollow gear 41 is installed on the side wall of the annular shell 42;
[0039] A circular plate 361 is rotatably mounted at the bottom of the movable seat 36, and the pull wire 37 is arranged at the lower side of the circular plate 361. A rectangular groove 44 is opened in the middle of the second rotating shaft 25, and a rectangular block 45 is slidably arranged in the rectangular groove 44. A connecting shaft 46 is fixed at the bottom of the movable seat 36, and the connecting shaft 46 slides into the rectangular groove 44 and is connected to the rectangular block 45.
[0040] When the sliding block 21 slides along the arc-shaped slide rail 22, the push rod 39 will slide upward relative to the hollow gear 41, and the hollow gear 41 will slide on the upper side of the arc-shaped slide rail 22 following the moving seat 4. When the sliding block 21 moves to the right end of the arc-shaped slide rail 22, the fixed hollow gear 41 on the moving seat 4 will contact and mesh with the gear ring 43, so that when the first rotating shaft 24 and the second rotating shaft 25 are in an inclined state, the first motor 2 drives the arc-shaped slide rail 22 to rotate slowly, and the hollow gear 41 can be meshed with the gear ring 43 to make the hollow gear 41 rotate. Through the cooperation of the push rod 39, the movable seat 36 and the rectangular block 45, the second rotating shaft 25 can be driven to rotate relative to the first rotating shaft 24, so that the circular shell and the spiral blade 251 can perform circular motion in an inclined state. At the same time, the spiral blade 251 rotates relative to the circular shell to transport the dye at the bottom upward;
[0041] The linear guide rail 3 is in an inclined state. When the arc-shaped shell 33 moves toward the second rotating shaft 25, its overall height will decrease, so the lower end of the arc-shaped shell 33 will be at the bottom of the tank body 1, which can better transport the dye at the bottom upward;
[0042] The pull wire 37 is connected to a circular plate 361 rotatably disposed at the lower side of the movable seat 36 , so as to prevent the pull wire 37 from rotating when the movable seat 36 rotates.
[0043] A limiting block is fixed on the inner side of the hollow gear 41, and a limiting groove 391 matching the limiting block is opened on the side wall of the push rod 39; the limiting block slides in the limiting groove 391, so that the push rod 39 can slide relative to the hollow gear 41, and drive the push rod 39 to rotate synchronously when the hollow gear 41 rotates.
[0044] A plurality of stirring rods 331 in a linear array are disposed on the side wall of the arc-shaped shell 33 ; the dye can be stirred by the plurality of stirring rods 331 .
[0045] A mounting groove 5 is provided on the side wall of the cavity 35, in which a trapezoidal block 51 is slidably provided, a third spring 52 is provided between the trapezoidal block 51 and the bottom wall of the mounting groove 5, and a connecting groove 53 matching the trapezoidal block 51 is provided on the side wall of the movable seat 36; when the first rotating shaft 24 and the second rotating shaft 25 are in a vertical state, when the first rotating shaft 24 and the second rotating shaft 25 are in a vertical state, the trapezoidal block 51 is located in the connecting groove 53 of the movable seat 36, so at this time, the rotation of the first rotating shaft 24 can drive the movable seat 36 synchronously, that is, drive the second rotating shaft 25 to rotate synchronously, and when the first rotating shaft 24 and the second rotating shaft 25 are in an inclined state, at this time, the trapezoidal block 51 is not connected to the connecting groove 53, so that when the second rotating shaft 25 rotates, it will not drive the first rotating shaft 24 to rotate, thereby realizing the rotation of the spiral blade 251 relative to the circular shell.
[0046] A sleeve 131 is fixed to the middle of the rotating rod 13, the lower end of the second rotating shaft 25 is rotatably connected to the sleeve 131, the lower end of the rectangular block 45 is connected to a movable shaft 451, the lower end of the movable shaft 451 slides into the sleeve 131, a magnet 452 is fixed to the lower end of the movable shaft 451, and an iron ring matching the magnet 452 is provided on the inner side of the sleeve 131; when the first rotating shaft 24 and the second rotating shaft 25 are in a vertical state, the magnet 452 at the lower end of the movable shaft 451 is located in the sleeve 131 and adsorbed by the iron ring, so at this time the second rotating shaft 25 and the rotating rod 13 are connected to each other, then the first rotating shaft 24 and the second rotating shaft 25 are in a vertical state, and the second rotating shaft 25 and the rotating rod 13 are connected to each other, and ... When the rotating shaft 24 and the second rotating shaft 25 rotate synchronously, they can drive the rotating rod 13 and the circular ring 12 to rotate synchronously, so that the rotating rod 13 and the arc-shaped slide rail 22 always remain perpendicular to each other, so that when the states of the first rotating shaft 24 and the second rotating shaft 25 are changed, there is no need to calibrate the positions of the rotating rod 13 and the arc-shaped slide rail 22. When the first rotating shaft 24 and the second rotating shaft 25 are in an inclined state, the magnet 452 moves upward and leaves the inside of the sleeve 131, so that the second rotating shaft 25 can rotate relative to the rotating rod 13, that is, the spiral blade 251 rotates relative to the circular shell.
[0047] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. A textile printing and dyeing dye mixer, comprising a tank body, the bottom of which is arc-shaped, and a discharge pipe is provided at the bottom of the tank body. Features: A plurality of storage tanks are installed at the upper end of the tank body, and a stirring mechanism is provided inside the tank body; The stirring mechanism comprises a first motor installed in the middle of the upper end of the tank body, the output shaft of the first motor extends into the tank body and is connected to a rotating seat, an arc slide rail is fixed to the lower end of the rotating seat, a sliding block is slidably provided in the middle of the arc slide rail, and the arc slide rail is provided with a driving assembly for pushing the sliding block to slide, a first rotating shaft is fixed to the lower end of the sliding block, a second rotating shaft is rotatably installed at the lower end of the first rotating shaft, a circular ring is rotatably installed at the bottom of the tank body, a rotating rod concentric with the arc slide rail is rotatably provided in the middle of the circular ring, and the lower end of the second rotating shaft is rotatably connected to the rotating rod; The cam is provided with a first spring which is arranged on the first end of the shaft and a second spring which is arranged on the second end of the shaft to move the slider in a direction of rotation and the slider is connected with the first spring to move the slider in a direction of rotation. The rotating assembly comprises a moving seat slidably arranged at the upper end of the arc-shaped slide rail, a hollow gear sleeved on the outer side of the push rod is rotatably installed on the upper side of the moving seat, the push rod is slidably connected with the hollow gear, an annular shell is fixed on the upper wall of the tank body, and a gear ring matching the hollow gear is installed on the side wall of the annular shell; A circular plate is rotatably mounted at the bottom of the movable seat, the pull wire is arranged at the lower side of the circular plate, a rectangular groove is opened in the middle of the second rotating shaft, a rectangular block is slidably arranged in the rectangular groove, a connecting shaft is fixed at the bottom of the movable seat, the connecting shaft slides into the rectangular groove and is connected to the rectangular block; A limiting block is fixed inside the hollow gear, and a limiting groove matching the limiting block is formed on the side wall of the push rod.
2. A textile printing and dyeing dye mixer according to claim 1, Features: The driving assembly includes an arc-shaped rack sliding on the left side of the arc-shaped slide rail, the end of the arc-shaped rack is connected to the sliding block, a gear meshing with the arc-shaped rack is rotatably installed in the arc-shaped slide rail, a second motor is installed on the arc-shaped slide rail, and the output shaft of the second motor is transmission-connected to the gear.
3. A textile printing and dyeing dye mixer according to claim 1, Features: The arc-shaped shell side wall is provided with a plurality of stirring rods in a linear array.
4. A textile printing and dyeing dye mixer according to claim 1, Features: The side wall of the cavity is provided with a mounting groove, a trapezoidal block is slidably arranged in the mounting groove, a third spring is arranged between the trapezoidal block and the bottom wall of the mounting groove, and the side wall of the movable seat is provided with a connecting groove matching the trapezoidal block.
5. A textile printing and dyeing dye mixer according to claim 1, Features: A sleeve is fixed in the middle of the rotating rod, the lower end of the second rotating shaft is rotatably connected to the sleeve, the lower end of the rectangular block is connected to a movable shaft, the lower end of the movable shaft slides into the sleeve, a magnet is fixed at the lower end of the movable shaft, and an iron ring matching the magnet is provided on the inner side of the sleeve.
